CN110956713A - Equipment point inspection system and method - Google Patents
Equipment point inspection system and method Download PDFInfo
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- CN110956713A CN110956713A CN201911166623.5A CN201911166623A CN110956713A CN 110956713 A CN110956713 A CN 110956713A CN 201911166623 A CN201911166623 A CN 201911166623A CN 110956713 A CN110956713 A CN 110956713A
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- G—PHYSICS
- G07—CHECKING-DEVICES
- G07C—TIME OR ATTENDANCE REGISTERS; REGISTERING OR INDICATING THE WORKING OF MACHINES; GENERATING RANDOM NUMBERS; VOTING OR LOTTERY APPARATUS; ARRANGEMENTS, SYSTEMS OR APPARATUS FOR CHECKING NOT PROVIDED FOR ELSEWHERE
- G07C1/00—Registering, indicating or recording the time of events or elapsed time, e.g. time-recorders for work people
- G07C1/20—Checking timed patrols, e.g. of watchman
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Abstract
The present disclosure provides a device spot inspection system and method, including: the handheld terminal is provided with an APP and is used for scanning the point inspection position marks of all equipment in the workshop, acquiring and storing point inspection information of all the equipment and uploading the point inspection information of all the equipment to the server; the server is used for receiving equipment point inspection information acquired by the handheld terminal, determining whether the corresponding point inspection equipment condition is inconsistent with a normal condition in the point inspection process, if so, generating a maintenance work order, receiving the fed back maintenance information and constructing a maintenance work order monitoring closed loop; the practical problem that the spot inspection efficiency is not high is solved.
Description
Technical Field
The disclosure relates to the field of tobacco industry, in particular to a system and a method for point inspection of equipment.
Background
At present, the tobacco industry equipment point inspection adopts an information means of RFID radio frequency identification, so that the point inspection mode is changed from the traditional paper mode inspection record to the point inspection information network record, the equipment site adopts RFID card contact type identification, the fixed positioning point inspection and the accurate point inspection are realized, and the upper level of equipment management is met.
During the actual operation of the equipment point inspection system, the device point inspection system finds that an important function is lacked: and the equipment site acquires the point inspection state of the equipment in real time. After the spot inspection operator reflects that the spot inspection is finished on the site of the equipment, whether the spot inspection is finished or not can be determined subjectively only by personal experience, and the spot inspection condition of the post is required to be checked, the operator needs to return to a central control room, and the equipment information of the post is screened out after logging in a computer end system, so that the spot inspection completion condition can be objectively judged, if the spot inspection missing problem exists, the return needs to be carried out, the time consumption of the process is long, the normal spot inspection efficiency is directly influenced, the time cost is invisibly increased, equipment faults and even shutdown are caused by the fact that potential equipment hidden dangers cannot be timely inspected, and certain safety risks exist.
In summary, in the prior art, the problems of low spot inspection efficiency, high cost, long time consumption, missed inspection and lack of effective solutions are solved.
Disclosure of Invention
In order to overcome the defects of the prior art, the present disclosure provides a system and a method for checking equipment.
The technical scheme adopted by the disclosure is as follows:
a device point inspection system, the system comprising:
the handheld terminal is provided with an APP and is used for scanning the point inspection position marks of all equipment in the workshop, acquiring and storing point inspection information of all the equipment and uploading the point inspection information of all the equipment to the server;
and the server is used for receiving the equipment point inspection information acquired by the handheld terminal, determining whether the corresponding point inspection equipment condition is inconsistent with the normal condition in the point inspection process, generating a maintenance work order if the equipment condition is inconsistent with the normal condition, receiving the fed back maintenance information and constructing a maintenance work order monitoring closed loop.
The spot inspection information includes, as a further limitation, a spot inspection device ID, a spot inspection information number, a spot inspection device, a spot inspection person, a spot inspection time, a device condition normal condition, and a device condition abnormal information.
By way of further limitation, the server supports multi-threaded services.
By means of further limitation, the server sends data to each handheld terminal by using a multi-path concurrent mode, and the problem of data acquisition delay is solved to the maximum extent.
As a further limitation, the server stores all the information of the devices to be checked and sends the information to the handheld terminal.
As a further limitation, after the server receives the information record to the database, the spot inspection completion condition is transmitted to the handheld terminal in real time, real-time spot inspection data is checked at the handheld terminal, and spot inspection personnel check whether the spot inspection is missed or wrong in real time on the site of the equipment.
A device spot inspection method comprises the following steps:
the spot inspection personnel scans spot inspection position marks of all devices in the workshop through the handheld terminal to obtain spot inspection information of all the devices;
comparing the normal condition information of the equipment by using the handheld terminal, judging whether the equipment is abnormal or not, uploading abnormal information if the equipment is abnormal, and normally inputting point inspection information if the equipment is normal;
generating a maintenance work order according to the abnormal information, and distributing the maintenance work order to corresponding maintenance personnel;
and receiving the fed back maintenance information, and constructing a maintenance work order monitoring closed loop.
As a further limitation, after the point inspection personnel finish the point inspection work of the equipment, the handheld terminal transmits the collected point inspection information to the server.
By way of further limitation, the server processes the received information, and the step of processing the received information by the server includes: and after the server receives the information record to the database, the point inspection completion condition is transmitted to the handheld terminal in real time, real-time point inspection data is checked at the handheld terminal, and point inspection personnel check whether the point inspection is missed or wrong in real time on the equipment site.
As a further limitation, the server stores all the information of the devices to be checked and inspected, the information is sent to the handheld terminal, and the checking personnel confirm whether the devices are missed to be checked or not according to the information displayed by the handheld terminal.
Compared with the prior art, the beneficial effect of this disclosure is:
the equipment spot inspection condition of the post can be obtained in real time through the handheld terminal on the equipment site, the subjective assumption of a spot inspection operator is eliminated, the real spot inspection condition of the post is objectively grasped in real time, the real zero-missing-inspection condition is generated, the spot inspection efficiency is improved to the maximum extent, and the possible equipment hidden danger is timely checked.
The data are acquired and collected in real time through the handheld terminal on the equipment site, and are visually displayed at the server side and the handheld terminal, so that multi-point and multi-dimensional acquisition can be realized; rapidly positioning the missed detection equipment; data is not stored, and the occupied memory is small; easy maintenance and calibration.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the application and, together with the description, serve to explain the application and are not intended to limit the application.
FIG. 1 is a block diagram of an embodiment of the present disclosure;
FIG. 2 is a running interface diagram of an embodiment of the disclosure.
Detailed Description
The present disclosure is further described with reference to the following drawings and examples.
It should be noted that the following detailed description is exemplary and is intended to provide further explanation of the disclosure. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.
As introduced in the background technology, after the on-site spot inspection of the equipment, whether the spot inspection is finished or not can be determined subjectively only by personal experience, and the spot inspection condition of the post is required to be checked, the post is required to return to a central control room, the equipment information of the post is screened out after the post is logged in a computer end system, and the spot inspection completion condition can be objectively judged, if the problem of missed inspection exists, the back and forth turning is required, the time consumption of the process is long, the normal spot inspection efficiency is directly influenced, the time cost is invisibly increased, equipment faults and even shutdown are caused by the fact that potential equipment hidden dangers cannot be timely checked, and certain safety risks exist.
In order to solve the above technical problem, an embodiment of the present disclosure provides an apparatus spot inspection system. As shown in fig. 1, the device spot inspection system includes:
the handheld terminal is provided with an APP and is used for scanning the point inspection position marks of all equipment in the workshop, acquiring and storing point inspection information of all the equipment and uploading the point inspection information of all the equipment to the server;
and the server is used for receiving the equipment point inspection information acquired by the handheld terminal, determining whether the corresponding point inspection equipment condition is inconsistent with the normal condition in the point inspection process, generating a maintenance work order if the equipment condition is inconsistent with the normal condition, receiving the fed back maintenance information and constructing a maintenance work order monitoring closed loop.
The spot inspection information includes, as a further limitation, a spot inspection device ID, a spot inspection information number, a spot inspection device, a spot inspection person, a spot inspection time, a device condition normal condition, and a device condition abnormal information.
By way of further limitation, the server supports multi-threaded services.
As a further limitation, the server stores all the information of the devices to be checked and sends the information to the handheld terminal.
By means of further limitation, the server sends data to each handheld terminal by using a multi-path concurrent mode, and the problem of data acquisition delay is solved to the maximum extent.
As a further limitation, after the server receives the information record to the database, the spot inspection completion condition is transmitted to the handheld terminal in real time, real-time spot inspection data is checked at the handheld terminal, and spot inspection personnel check whether the spot inspection is missed or wrong in real time on the site of the equipment.
A device spot inspection method comprises the following steps:
the spot inspection personnel scans spot inspection position marks of all devices in the workshop through the handheld terminal to obtain spot inspection information of all the devices;
comparing the normal condition information of the equipment by using the handheld terminal, judging whether the equipment is abnormal or not, uploading abnormal information if the equipment is abnormal, and normally inputting point inspection information if the equipment is normal;
generating a maintenance work order according to the abnormal information, and distributing the maintenance work order to corresponding maintenance personnel;
and receiving the fed back maintenance information, and constructing a maintenance work order monitoring closed loop.
As a further limitation, after the point inspection personnel finish the point inspection work of the equipment, the handheld terminal transmits the collected point inspection information to the server.
By way of further limitation, the server processes the received information, and the step of processing the received information by the server includes: and after the server receives the information record to the database, the point inspection completion condition is transmitted to the handheld terminal in real time, real-time point inspection data is checked at the handheld terminal, and point inspection personnel check whether the point inspection is missed or wrong in real time on the equipment site.
As a further limitation, the server stores all the information of the devices to be checked and inspected, the information is sent to the handheld terminal, and the checking personnel confirm whether the devices are missed to be checked or not according to the information displayed by the handheld terminal.
As a typical embodiment, the air pressure system is detected, an operator is checked to normally check the process, the operator is checked to check the equipment in the air pressure station room, the total check time is about 24min, the equipment is subjectively considered to be completely checked, the check condition is not missed, and the check records are uploaded completely. Then, the system automatically returns to an energy central control room, the time consumption is 1.5min, when the system returns, the system logs in a computer end equipment point inspection system immediately, the air compression system equipment is searched one by one, the detailed point inspection situation is checked, the time consumption is about 2min, one equipment missing inspection is found in the checking process, the system immediately stands up to return to an air compression station room, whether the equipment has a different sample or not is checked, the point inspection state is recorded and uploaded, the time consumption is about 1.5min, for the sake of safety, after the system returns to the energy central control room, the system logs in the computer end equipment point inspection system again, whether the point inspection is completely finished and the recording is correct or not is checked, and the time consumption is about 1 min. The total time of the whole process is about 30min, and 6min belongs to useless work, and the improvement of the point inspection efficiency is directly influenced.
The point inspection operator performs equipment point inspection operation in the air compression station room, after the point inspection is finished, the handheld terminal is opened, the data of all the equipment point inspection is objectively displayed, an advanced list form is adopted, the equipment and the corresponding point inspection conditions are simply and clearly displayed in an interface, the point inspection operator can conveniently read and check the equipment at the first time, if the equipment is missed to be inspected, the site can be processed, the time cost is saved, and the point inspection efficiency is improved.
Although the present disclosure has been described with reference to specific embodiments, it should be understood that the scope of the present disclosure is not limited thereto, and those skilled in the art will appreciate that various modifications and changes can be made without departing from the spirit and scope of the present disclosure.
Claims (10)
1. An equipment point inspection system is characterized in that: the method comprises the following steps:
the handheld terminal is provided with an APP and is used for scanning the point inspection position marks of all equipment in the workshop, acquiring and storing point inspection information of all the equipment and uploading the point inspection information of all the equipment to the server;
and the server is used for receiving the equipment point inspection information acquired by the handheld terminal, determining whether the corresponding point inspection equipment condition is inconsistent with the normal condition in the point inspection process, generating a maintenance work order if the equipment condition is inconsistent with the normal condition, receiving the fed back maintenance information and constructing a maintenance work order monitoring closed loop.
2. The device spot inspection system according to claim 1, wherein: the spot inspection information comprises a spot inspection equipment ID, a spot inspection information number, a spot inspection equipment, a spot inspection person, a spot inspection time, an equipment condition normal condition and equipment condition abnormal information.
3. The device spot inspection system according to claim 1, wherein: the server supports multi-threaded services.
4. The device spot inspection system according to claim 1, wherein: the server sends data to each handheld terminal by using a multi-path concurrent mode, and the problem of data acquisition delay is solved to the maximum extent.
5. The device spot inspection system according to claim 1, wherein: the server stores information of all the devices to be checked and sends the information to the handheld terminal.
6. The device spot inspection system according to claim 1, wherein: and after the server receives the information record to the database, the point inspection completion condition is transmitted to the handheld terminal in real time, real-time point inspection data is checked at the handheld terminal, and point inspection personnel check whether the point inspection is missed or wrong in real time on the equipment site.
7. An equipment point inspection method is characterized in that: the method comprises the following steps:
the spot inspection personnel scans spot inspection position marks of all devices in the workshop through the handheld terminal to obtain spot inspection information of all the devices;
comparing the normal condition information of the equipment by using the handheld terminal, judging whether the equipment is abnormal or not, uploading abnormal information if the equipment is abnormal, and normally inputting point inspection information if the equipment is normal;
generating a maintenance work order according to the abnormal information, and distributing the maintenance work order to corresponding maintenance personnel;
and receiving the fed back maintenance information, and constructing a maintenance work order monitoring closed loop.
8. The device spot inspection method according to claim 7, wherein: after the point inspection personnel finish the equipment point inspection work, the handheld terminal transmits the collected point inspection information to the server.
9. The device spot inspection method according to claim 7, wherein: the server processes the received information, and the step of processing the received information by the server comprises the following steps: and after the server receives the information record to the database, the point inspection completion condition is transmitted to the handheld terminal in real time, real-time point inspection data is checked at the handheld terminal, and point inspection personnel check whether the point inspection is missed or wrong in real time on the equipment site.
10. The device spot inspection method according to claim 7, wherein: the server stores information of all the devices to be checked and sends the information to the handheld terminal, and the checking personnel confirms whether the missed checking devices exist or not according to the information displayed by the handheld terminal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201911166623.5A CN110956713A (en) | 2019-11-25 | 2019-11-25 | Equipment point inspection system and method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911166623.5A CN110956713A (en) | 2019-11-25 | 2019-11-25 | Equipment point inspection system and method |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112396396A (en) * | 2020-11-17 | 2021-02-23 | 东风商用车有限公司 | Whole vehicle test point inspection system based on WeChat small program |
| CN113554328A (en) * | 2021-07-29 | 2021-10-26 | 重庆允成互联网科技有限公司 | Point inspection task supervision system, method and device based on strong association with device startup |
| CN113808294A (en) * | 2021-09-30 | 2021-12-17 | 深圳万兴软件有限公司 | Two-dimensional code scanning inspection method and system, computer equipment and storage medium thereof |
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| CN112396396A (en) * | 2020-11-17 | 2021-02-23 | 东风商用车有限公司 | Whole vehicle test point inspection system based on WeChat small program |
| CN113554328A (en) * | 2021-07-29 | 2021-10-26 | 重庆允成互联网科技有限公司 | Point inspection task supervision system, method and device based on strong association with device startup |
| CN113808294A (en) * | 2021-09-30 | 2021-12-17 | 深圳万兴软件有限公司 | Two-dimensional code scanning inspection method and system, computer equipment and storage medium thereof |
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Application publication date: 20200403 |