CN114683127B

CN114683127B - Separate breaking machine for autoclaved lightweight sand aerated concrete slab

Info

Publication number: CN114683127B
Application number: CN202210404581.XA
Authority: CN
Inventors: 杨梅; 余志平; 余慧丹
Original assignee: Jiangxi Zhongyi Mengyuan Housing Industry Co ltd
Current assignee: Jiangxi Zhongyi Mengyuan Housing Industry Co ltd
Priority date: 2022-04-18
Filing date: 2022-04-18
Publication date: 2023-03-17
Anticipated expiration: 2042-04-18
Also published as: CN114683127A

Abstract

The invention discloses a separating and breaking machine for an autoclaved lightweight sand aerated concrete slab, and relates to the technical field of separating and breaking for the aerated concrete slab. When the automatic feeding device is used, the moving seat and the placing seat are moved by the moving mechanism, so that the concrete plates which are bonded together are moved to a position to be processed from one end of the base, then the sucker is lifted for a certain distance once per section by the action of the lifting mechanism, the sucker is moved to the upper surface of the concrete plate under the action of the fourth air cylinder, the fixed clamping is completed, and then the concrete plates are conveyed to the subsequent working procedures, so that the automatic feeding is realized, the overall working efficiency of the device is greatly improved, and the labor cost is reduced.

Description

Evaporate and press light sand aerated concrete board with dividing machine of breaking off with fingers and thumb

Technical Field

The invention relates to the technical field of separating and breaking of aerated concrete plates, in particular to a separating and breaking machine for autoclaved lightweight sand aerated concrete plates.

Background

At present, the aerated concrete blocks need to be cut and formed and then autoclaved for maintenance so as to ensure the product quality of the aerated concrete blocks, but in the autoclaved maintenance process, the blocks stacked by the aerated concrete blocks can generate a hydro-thermal synthesis reaction under the steam hardening effect, so that hydration products can extend and crystallize towards the opposite surface through material powder in gaps among the aerated concrete blocks, and therefore the aerated concrete blocks which are supposed to be cut are bonded together, and the requirement is that after the autoclaved maintenance process, adhesion parts among the aerated concrete blocks need to be broken.

When the existing concrete slab separating and breaking machine is used, even if mechanical operation is replaced by manual operation, the aerated concrete slab still needs to be manually placed in the clamping mechanism, and is clamped through manual rotation, then the aerated concrete slab is separated by using a mechanical structure, and then the aerated concrete slab is taken down through manual operation, so that the labor cost is greatly improved.

Disclosure of Invention

Based on this, the invention aims to provide the separating and breaking machine for the autoclaved lightweight sand aerated concrete slab, so as to solve the technical problems that in the prior art, manual feeding is needed, and the labor cost is greatly increased.

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides an evaporate and press light sand aerated concrete slab to break machine with dividing off with fingers and thumb, includes base and moving mechanism, moving mechanism sets up the inside at the base, the base is connected with through moving mechanism and removes the seat, the top cooperation of removing the seat has the seat of placing, the one end cooperation of base has the mounting bracket, and the inside symmetry of mounting bracket is provided with and places seat matched with rising mechanism, the top of mounting bracket is provided with the mount, the bottom activity direction of mount is connected with the link of symmetry, the internally mounted of link has the fourth cylinder, and the output of fourth cylinder is provided with the connecting seat, the bottom symmetry of connecting seat is provided with the sucking disc.

Through adopting above-mentioned technical scheme, utilize moving mechanism to remove the seat and place the seat and remove, make the concrete slab that bonds together, remove to treating the processing department from the one end of base, later utilize the effect that risees the mechanism, once per subdivision, rise the certain distance, this in-process, in the effect of cooperation fourth cylinder, remove the sucking disc to concrete slab's upper surface, accomplish fixed clamp and get, later carry to in the subsequent handling, thereby realize automatic feeding, and then improve equipment's whole work efficiency greatly, and reduced labour cost.

The deburring device is further arranged in a manner that a deburring mechanism is arranged at one end of the top of the mounting frame, the deburring mechanism comprises a third air cylinder, the third air cylinder is arranged on one side of the top of the mounting frame, a connecting rod is arranged at the output end of the third air cylinder, a mounting plate is arranged at the tail end of the connecting rod, and polishing seats are symmetrically arranged at the bottom of the mounting plate.

By adopting the technical scheme, the third cylinder is convenient to drive the connecting rod to move, and the polishing seat is further driven to pass through the upper surface of the concrete slab, so that polishing can be better completed, and a task can be completed.

The invention is further provided that one end of the mounting rack is provided with a workbench, and the top of the workbench is provided with a polishing plate and symmetrical polishing grooves.

Through adopting above-mentioned technical scheme, utilize the effect of polishing board and groove of polishing, further polish its and face to concrete slab for the production quality of equipment has obtained promoting greatly.

The lifting mechanism further comprises a second screw and a movable plate, the second screw is rotatably connected inside the mounting frame, the movable plate is symmetrically arranged on the outer side of the mounting frame, second air cylinders are arranged on the outer sides of the movable plate, second clamping plates are arranged at the output ends of the second air cylinders, and second screw sleeves connected with the movable plate are arranged on the outer sides of the second screw.

Through adopting above-mentioned technical scheme, under the cooperation of rotatory second screw rod and second swivel nut for the movable plate can reciprocate along the direction of second screw rod, and then drives second cylinder and second splint and remove together, so that accomplish the task.

The lifting mechanism further comprises a driving device, a belt pulley, a guide sleeve and a guide rod, wherein the driving device, the belt and the belt pulley are matched with each other and are arranged at the bottom of the base, one end of the second screw rod is connected with the belt pulley along the bottom of the base, the guide rod is arranged inside the mounting frame, and the outer side of the guide rod is connected with the movable plate through the guide sleeve.

Through adopting above-mentioned technical scheme, utilize drive arrangement, belt and belt pulley, the effect of utilization accomplishes the drive to the second screw rod to in the effect of uide bushing and guide bar, accomplish the spacing to the movable plate, and then make the movable plate remove more easily.

The invention is further provided that a first cylinder is arranged at the top of the outer side of the mounting rack, and a first clamping plate is arranged at the output end of the first cylinder.

Through adopting above-mentioned technical scheme, utilize the effect of first cylinder, be convenient for drive first splint and remove, and then accomplish clamping work.

The invention is further provided that the opposite ends of the movable seat and the placing seat are both provided with grooves, and the grooves are internally provided with magnetic blocks which attract each other.

Through adopting above-mentioned technical scheme, utilize the effect of recess, be convenient for to the installation of magnetic path, and utilize the effect of inter attraction's magnetic path, be convenient for when removing the seat and placing the seat butt joint, it is easier, further improve the availability factor.

The invention is further provided that the bottom of the fixed frame is symmetrically provided with guide rails, the outer sides of the guide rails are all provided with driving seats connected with the connecting frame, and the driving seats are used for moving the connecting frame.

Through adopting above-mentioned technical scheme, utilize the effect of drive seat and guide rail, be convenient for drive the link and remove along the direction of guide rail to accomplish the split task.

In summary, the invention mainly has the following beneficial effects:

1. when the automatic feeding device is used, the moving seat and the placing seat are moved by the moving mechanism, so that the concrete plates which are bonded together are moved to a position to be processed from one end of the base, then the concrete plates are lifted for a certain distance once per section by the action of the lifting mechanism, in the process, the sucker is moved to the upper surface of the concrete plate under the action of the fourth air cylinder to finish fixed clamping, and then the concrete plates are conveyed to the subsequent process, so that automatic feeding is realized, the overall working efficiency of the device is greatly improved, and the labor cost is reduced;

2. before the splitting, the concrete plate to be processed is automatically moved to a designated position by the action of the lifting mechanism, then the burr removing mechanism is started to remove burrs left on the upper surface of the concrete plate due to bonding, then the splitting mechanism is used for splitting the concrete plate, and in the splitting process, the grinding of six surfaces of the concrete plate is completed by the aid of the grinding plate and the grinding groove, so that the production quality of equipment is improved.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of a portion of the mechanism of the present invention;

FIG. 3 is a schematic structural view of the sectioning mechanism of the present invention;

FIG. 4 is a schematic structural view of a portion of the mechanism of the present invention;

FIG. 5 is a schematic view of the structure of FIG. 2 according to another embodiment of the present invention;

FIG. 6 is an enlarged view taken at A of FIG. 5 in accordance with the present invention;

FIG. 7 is a schematic view of the internal mechanism of the movable seat and the placing seat of the present invention.

In the figure: 1. a base; 2. a mounting frame; 3. a moving mechanism; 301. a motor; 302. a first screw; 303. a limiting chute; 304. a first threaded sleeve; 4. a movable seat; 5. a placing seat; 6. a clamping mechanism; 601. a first cylinder; 602. a first splint; 7. a raising mechanism; 701. a drive device; 702. a belt; 703. a belt pulley; 704. a second screw; 705. a second cylinder; 706. moving the plate; 707. a second thread insert; 708. a guide sleeve; 709. a second splint; 710. a guide bar; 8. a burr removal mechanism; 801. a third cylinder; 802. a connecting rod; 803. mounting a plate; 804. polishing the base; 9. a sectioning mechanism; 901. a guide rail; 902. a driving seat; 903. a connecting frame; 904. a fourth cylinder; 905. a connecting seat; 906. a suction cup; 10. a concrete slab; 11. a fixed mount; 12. a work table; 13. grinding the plate; 14. grinding the groove; 15. a magnetic block.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.

The following describes an embodiment of the present invention based on its overall structure.

The machine comprises a base 1, a moving mechanism 3, a clamping mechanism 6, a splitting mechanism 9 and a burr removing mechanism 8, wherein the moving mechanism 3 is arranged inside the base 1, the base 1 is connected with a moving seat 4 through the moving mechanism 3, a placing seat 5 is matched at the top of the moving seat 4, a plurality of groups of concrete plates 10 which are mutually bonded are matched at the top of the placing seat 5, the moving seat 4 and the placing seat 5 are moved by the moving mechanism 3 to be bonded together to form the concrete plates 10, one end of the base 1 is matched with a mounting rack 2, the mounting rack 2 and the mounting rack 2 are symmetrically provided with a lifting mechanism 7 matched with the placing seat 5 inside, the lifting mechanism 7 is used for lifting once every split, a certain distance is raised, a fixing rack 11 is arranged at the top of the mounting rack 2, the splitting mechanism 9 is arranged at the bottom of the fixing rack 11, the splitting mechanism 9 comprises a connecting rack 903, the connecting rack 903 is movably guided at the bottom of the fixing rack 11, a fourth cylinder 903 is arranged inside the connecting rack, a fourth cylinder 904 is arranged at the top of the mounting rack, the fixing rack 11, the connecting rack is provided with a splitting mechanism 9, the sucking disc 904, the sucking disc 906 is arranged on the bottom of the fixing rack, the cylinder 904, the whole work efficiency of the concrete plates is greatly reduced, and the working efficiency of the concrete plates is improved, and the follow-up working process is further, the concrete plates 904, the automatic working process, the working process of the concrete plates 904, and the automatic working process of the concrete plates 904 is improved.

Referring to fig. 1 and 4, a deburring mechanism 8 is disposed at one end of the top of the mounting rack 2, the deburring mechanism 8 includes a third cylinder 801 for enhancing driving force to the equipment, the third cylinder 801 is mounted on one side of the top of the mounting rack 2, a connecting rod 802 is disposed at an output end of the third cylinder 801 for facilitating transmission of the driving force, and the connecting rod 802 is U-shaped, so as to change an output direction of the driving force, a mounting plate 803 is disposed at a terminal of the connecting rod 802, polishing seats 804 are symmetrically disposed at a bottom of the mounting plate 803, further driving the polishing seats 804 to pass through an upper surface of the concrete slab 10, so as to better finish polishing the surface thereof, a workbench 12 is disposed at one end of the mounting rack 2, a polishing plate 13 and a symmetrical polishing groove 14 are disposed at the top of the workbench 12, and polishing plates 13 and polishing grooves 14 are matched to finish polishing six sides of the concrete slab 10, thereby improving production quality of the equipment.

Referring to fig. 2 and 6, the lifting mechanism 7 includes a second screw 704, a moving plate 706, a driving device 701, a belt 702, a pulley 703, a guide sleeve 708 and a guide rod 710, the bottom of the base 1 is provided with the driving device 701, the belt 702 and the pulley 703 which are matched with each other, one end of the second screw 704 is connected with the pulley 703 along the bottom of the base 1, the symmetrical second screws 704 can be driven to rotate simultaneously by the transmission of the belt 702 and the pulley 703, a second screw sleeve 707 connected with the moving plate 706 is arranged outside the second screw 704 to enable the symmetrical moving plate 706 to ascend synchronously so as to work conveniently, the guide rod 710 is arranged inside the mounting frame 2, the outer sides of the guide rod 710 are connected with the moving plate 706 through the guide sleeve 708, the moving plate 706 is limited by the guide sleeve 708 and the guide rod 710, the moving plate 706 is easier, the second screw 704 is rotatably connected inside the mounting frame 2, the outer sides of the mounting frame 2 are symmetrically provided with the moving plate 706, the outer sides of the moving plate 706 are provided with second air cylinders, the output ends 705 of the second air cylinders 705, and the second clamping plate 709 is driven by the second air cylinder 709 to clamp 10 to clamp the concrete slab.

Referring to fig. 2 and 4, the clamping mechanism 6 is installed at the top of the two sides of the mounting frame 2, the clamping mechanism 6 includes a first cylinder 601 and a first clamp plate 602, the first cylinder 601 is installed at the top of the outer side of the mounting frame 2, and the first clamp plate 602 is installed at the output end of the first cylinder 601, so that the first clamp plate 602 is conveniently driven to move under the action of the first cylinder 601, thereby completing the clamping operation.

Referring to fig. 1 and 7, the opposite ends of the movable seat 4 and the placing seat 5 are both provided with a groove, so that the magnetic blocks 15 can be conveniently mounted by the action of the groove, and the magnetic blocks 15 mutually attracted are arranged inside the groove, so that the movable seat 4 and the placing seat 5 can be more easily butted by the action of the magnetic blocks 15 mutually attracted, and the use efficiency is further improved.

Referring to fig. 3 and 4, the splitting mechanism 9 further includes a guide rail 901 and a driving seat 902, the bottom of the fixing frame 11 is symmetrically provided with the guide rail 901, the outer sides of the guide rail 901 are both provided with the driving seat 902 connected with the connecting frame 903, the driving seat 902 is used for moving the connecting frame 903, and the connecting frame 903 is conveniently driven to move along the direction of the guide rail 901 by the action of the driving seat 902 and the guide rail 901, so as to complete the splitting task.

Referring to fig. 2 and 5, the moving mechanism 3 includes a motor 301, a first screw 302, a limiting sliding groove 303 and a first screw sleeve 304, the motor 301 is installed at one end of the base 1, the first screw 302 is rotatably connected to the inside of the base 1, one end of the first screw 302 is connected to an output end of the motor 301 so as to provide kinetic energy for the rotation of the first screw 302, the first screw sleeve 304 connected to the moving seat 4 is disposed at an outer side of the first screw 302, and the limiting sliding groove 303 matched with the moving seat 4 is disposed at a top of the base 1 so as to move the moving seat 4.

The working principle of the invention is as follows: when the device is used, the action of the moving mechanism 3 is utilized, specifically, the motor 301 drives the first screw rod 302 to rotate and is matched with the action of the limiting chute 303, so that the first screw sleeve 304 moves, the moving seat 4 moves one end of the base 1, then the placing seat 5 provided with the plurality of groups of concrete plates 10 is butted with the moving seat 4 through a crane or a jack (in the prior art), and is matched with the action of the magnetic block 15, the butting is more stable, and then the moving seat 4 and the placing seat 5 are moved to a working position and under the split mechanism 9 together under the action of the moving mechanism 3;

after the first feeding step is completed, the function of the lifting mechanism 7 is utilized, specifically, the symmetrical second air cylinder 705 is started to drive the corresponding second clamping plate 709 to move towards the placing seat 5 and fix the placing seat, then the driving device 701 is started to drive the belt 702 to transmit between the double-group belt pulleys 703, so that two symmetrical groups of second screw rods 704 are driven to rotate, the moving plate 706 moves up and down under the matching of the guide sleeve 708 and the guide rod 710, and the height of one concrete slab 10 is moved each time under the action of the sensor, so that the automatic feeding effect is completed, and the labor cost is greatly reduced;

then, by using the function of the deburring mechanism 8, specifically, after moving a plurality of groups of concrete slabs 10 to be under the valving mechanism 9, the deburring mechanism 8 is stopped after the action of the clamping mechanism 6 is matched, the first clamping plate 602 is driven by the first air cylinder 601 to move and the concrete slabs 10 are clamped and fixed, then the third air cylinder 801 is started and matched with the action of the connecting rod 802 to drive the mounting plate 803 and the polishing seat 804 to move and pass through the surfaces of the concrete slabs 10 and go back and forth once;

next, the splitting mechanism 9 is activated, specifically, the fourth cylinder 904 is first activated to drive the connecting seat 905 and the suction cup 906 to move until the fourth cylinder comes into contact with the upper surface of the concrete slab 10, then the suction cup 906 is activated to complete suction and fixation of the concrete slab 10, then the fourth cylinder 904 is reversely retracted and stopped at a safe height, then the driving seat 902 is activated and the corresponding suction cup 906 drives the concrete slab 10 to move in parallel and finally separate under the cooperation of the guide rail 901, and then the splitting of the concrete slab 10 is completed, and during the moving process, when the concrete slab 10 moves to the upper side of the grinding plate 13, the fourth cylinder 904 is activated again to drive the concrete slab 10 to contact with the grinding plate 13, the fourth cylinder 904 is stopped, the deburring is completed, and finally the fourth cylinder 904 is moved to the tail end of the guide rail 901, the concrete slab 10 is right above the grinding groove 14, then the fourth cylinder 904 is activated again to move the concrete slab 10 to the inner part of the grinding groove 14 and move up and down, the deburring on the side is completed, and finally the suction cup 906 is closed, so that the suction cup 10 falls along the grinding groove 14, and then the slab falls back to the original process;

then utilize above-mentioned structure to accomplish material loading and polish, improve holistic work efficiency greatly.

Although embodiments of the present invention have been shown and described, it is intended that the present invention should not be limited thereto, that the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples, and that modifications, substitutions, variations or the like, which are not inventive and may be made by those skilled in the art without departing from the principle and spirit of the present invention and without departing from the scope of the claims.

Claims

1. The utility model provides an evaporate and press light sand aerated concrete panel to break machine with separating off with fingers and thumb, includes base (1) and moving mechanism (3) and split mechanism (9), its characterized in that: the moving mechanism (3) is arranged inside the base (1), the base (1) is connected with a moving seat (4) through the moving mechanism (3), the top of the moving seat (4) is matched with a placing seat (5), one end of the base (1) is matched with an installing frame (2), the inside of the installing frame (2) is symmetrically provided with a lifting mechanism (7) matched with the placing seat (5), the lifting mechanism (7) comprises a driving device (701), a belt (702), a belt pulley (703), a guide sleeve (708), a guide rod (710), a second screw (704) and a moving plate (706), the second screw (704) is rotatably connected inside the installing frame (2), the outside of the installing frame (2) is symmetrically provided with the moving plate (706), the outside of the moving plate (706) is provided with a second air cylinder (705), the output end of the second air cylinder (705) is provided with a second screw (709), the outside of the second screw (704) is provided with a second screw (707) connected with the moving plate (706), the bottom of the base (1) is provided with a belt pulley (703), and one end of the belt pulley (703) is connected with the base (701) along the bottom of the base (1), the utility model discloses a split type air compressor, including mounting bracket (2), split mechanism (9), guide sleeve (708), mount (2), connecting frame (903), connecting frame (905), sucking disc (906), two sets of sucking disc (906) are provided with in the inside of mounting bracket (2), and the outside of guide sleeve (708) all is connected with movable plate (706) the top of mounting bracket (2) is provided with mount (11), split mechanism (9) include guide rail (901) and connecting frame (903), the bottom symmetry of mount (11) is provided with guide rail (901), and the outside of guide rail (901) all installs the seat (902) that drives that is connected with connecting frame (903), it is used for removing connecting frame (903) to drive seat (902), the internally mounted of connecting frame (903) has fourth cylinder (904), and the output of fourth cylinder (904) is provided with connecting seat (905), the bottom symmetry of connecting seat (905) is provided with sucking disc (906), and is two sets of interval of one end is greater than the other end interval between guide rail (901).

2. The separating and breaking machine for the autoclaved lightweight sand aerated concrete panel according to claim 1, characterized in that: the top one end of mounting bracket (2) is provided with burr removal mechanism (8), burr removal mechanism (8) include third cylinder (801), install in top one side of mounting bracket (2) third cylinder (801), the output of third cylinder (801) is provided with connecting rod (802), the end of connecting rod (802) is provided with mounting panel (803), the bottom symmetry of mounting panel (803) is provided with seat (804) of polishing.

3. The splitting machine for the autoclaved lightweight sand aerated concrete panel according to claim 1, wherein: one end of the mounting rack (2) is provided with a workbench (12), and a polishing plate (13) and symmetrical polishing grooves (14) are arranged at the top of the workbench (12).

4. The splitting machine for the autoclaved lightweight sand aerated concrete panel according to claim 1, wherein: first cylinder (601) are installed at the outside top of mounting bracket (2), and the output of first cylinder (601) is provided with first splint (602).

5. The splitting machine for the autoclaved lightweight sand aerated concrete panel according to claim 1, wherein: the opposite ends of the movable seat (4) and the placing seat (5) are provided with grooves, and the grooves are internally provided with mutually attracted magnetic blocks (15).