CN114682513A - Device, equipment and method for detecting impurities contained in bottled liquid - Google Patents
Device, equipment and method for detecting impurities contained in bottled liquid Download PDFInfo
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- CN114682513A CN114682513A CN202011629570.9A CN202011629570A CN114682513A CN 114682513 A CN114682513 A CN 114682513A CN 202011629570 A CN202011629570 A CN 202011629570A CN 114682513 A CN114682513 A CN 114682513A
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- 238000004891 communication Methods 0.000 claims abstract description 7
- 238000012545 processing Methods 0.000 claims description 15
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- 230000000712 assembly Effects 0.000 claims description 6
- 238000000429 assembly Methods 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 6
- 230000001476 alcoholic effect Effects 0.000 claims description 3
- 239000000126 substance Substances 0.000 claims 2
- 238000003860 storage Methods 0.000 description 11
- 238000012544 monitoring process Methods 0.000 description 7
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- 238000004519 manufacturing process Methods 0.000 description 5
- 238000001514 detection method Methods 0.000 description 4
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- 235000013334 alcoholic beverage Nutrition 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/3404—Sorting according to other particular properties according to properties of containers or receptacles, e.g. rigidity, leaks, fill-level
- B07C5/3408—Sorting according to other particular properties according to properties of containers or receptacles, e.g. rigidity, leaks, fill-level for bottles, jars or other glassware
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
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Abstract
The device mainly comprises a box body, a conveying device, an image acquisition device, a material pushing device, a control device and the like. The conveying device is provided with a conveyor belt for conveying the material bottles with liquid, and a part of conveying area of the conveyor belt passes through the interior of the box body; the image acquisition device is arranged in the box body and used for grabbing images of the material bottles in the conveying area; the pushing device is arranged on one side of the conveying area and used for pushing the material bottles containing the impurities out of the conveying belt into the collecting area; and the control device is in communication connection with the conveying device, the image acquisition device and the material pushing device. The material bottles are sequentially conveyed by the conveying belt and are transmitted out of the box body to the outside after passing through the areas corresponding to the image acquisition device and the material pushing device. Compared with the prior art, this application can be convenient detect the impurity that contains in the bottled liquid, reduce the cost of labor.
Description
Technical Field
The invention relates to the field of machinery, in particular to a device, equipment and a method for detecting impurities in bottled liquid.
Background
In daily life, various bottled liquid products, such as drinks such as wine and water, cosmetics, and the like, are found everywhere.
Along with the improvement of living standard, the sales volume and the variety of various bottled liquids are increasing day by day, are explosive areas, certainly, also along with the competition of each trade is aggravated day by day, in order to promote the output and the quality of the bottled liquid of production, reduce the manufacturing cost of bottled liquid simultaneously, more and more scientific and technological is applied to the production line of bottled liquid, especially bottled wine.
However, in the prior art, since bottled liquid, such as bottled wine, is easily doped with impurities due to various factors during the filling process, the quality of the product is affected, the safety index of the product is also affected, and a safety accident may be caused seriously. In addition, once the liquid in the bottle is doped with impurities, the consumption and purchase mood of consumers are extremely easily affected, the immeasurable loss can be caused to the reputation of manufacturers and sales merchants, and the brand trust is reduced. Therefore, before bottled liquid leaves a factory, especially wines such as white spirits and the like, whether the bottled liquid contains impurities or not is usually detected in a manual mode, however, the manual mode is time-consuming and labor-consuming, and the phenomenon of missed detection is very easy to occur.
Therefore, how to conveniently detect the impurities contained in the bottled liquid and reduce the labor cost is the technical problem to be solved by the invention.
Disclosure of Invention
In view of the above-mentioned shortcomings or drawbacks of the prior art, an object of the present invention is to provide a device for detecting impurities in bottled liquid, which can conveniently detect the impurities in the bottled liquid and reduce labor cost.
In order to solve the above technical problem, the present invention provides an apparatus for detecting impurities contained in a bottled liquid, comprising:
a box body;
a conveyor having a conveyor belt for transporting the liquid-laden bottles, the conveyor belt having a portion of the transport region passing through the interior of the housing;
the image acquisition device is arranged in the box body and used for grabbing the image of the material bottle in the conveying area;
the pushing device is arranged on one side of the conveying area and used for pushing the material bottles containing the impurities out of the conveying belt;
the control device is in communication connection with the conveying device, the image acquisition device and the material pushing device;
the material bottles are sequentially conveyed by the conveying belt and are conveyed out of the box body to the outside after passing through the areas corresponding to the image acquisition device and the material pushing device.
Further preferably, the method further comprises the following steps: the light source is arranged in the box body; wherein the light source and the image acquisition device are respectively positioned at two opposite sides of the conveying area; wherein, the image acquisition device includes: the N cameras are electrically connected with the control device and used for acquiring the images, wherein N is a natural number; the shooting direction of the camera and the projection direction of the light source are arranged at an included angle.
Preferably, the opposite ends of the box body are respectively provided with an inlet and an outlet for passing through the conveying device; the device further comprises: the first induction device is arranged in the box body and is electrically connected with the control device; the first sensing device is arranged close to one side of the inlet and used for sensing that the feeding signal is sent to the control device after the material bottle is sensed, so that the control device sends a collecting signal to the image collecting device, and the image collecting device can capture the image.
Further preferably, the second sensing device is arranged in the box body and electrically connected with the control device; the second sensing device is arranged between the image acquisition device and the material pushing device and used for sensing the material bottle and then sending a discharging signal to the control device; the control device is used for sending a material pushing signal to the material pushing device according to the received material discharging signal after analyzing the image and judging that the image contains impurities, so that the material pushing device pushes the material bottle out of the conveying area after receiving the material pushing signal.
Further preferably, a material pushing port is formed in one side, opposite to the material pushing device, of the box body; the device further comprises: the collecting frame is arranged on the outer side of the box body and communicated with the material pushing port; the collecting frame is used for receiving the material bottles pushed out of the conveying area by the material pushing device; the top of the collecting frame is provided with an opening communicated with the outside; and a flexible pad is laid on the inner wall of the groove body of the collecting frame.
Further preferably, the control device is further configured to be in communication connection with an external image processing device, so as to transmit the image to the image processing device, and send the material pushing signal according to an indication signal sent by the image processing device; the image processing device is used for sending the indication signal when the image packet impurity is judged.
Further preferably, the pushing device includes: the pushing device comprises a pushing cylinder body, a push plate connected with a push rod of the pushing cylinder body and a fixing support used for fixing the pushing cylinder body; wherein, the fixed bolster includes: the positioning plate is arranged above the conveying area and connected with the inner wall of the box body, the positioning piece is connected with the positioning plate, and one end of the connecting rod is connected with the positioning piece while the other end of the connecting rod is connected with the bottom of the material pushing cylinder body; the positioning piece is provided with a through hole for the push rod to pass through so as to be connected with the push plate; wherein, the length of push pedal is greater than the height of storage bottle.
Further preferably, the liquid is an alcoholic liquor; the device further comprises: the rotating mechanism is arranged on one side of the feeding section of the conveying device and is used for enabling the material bottle to swing; the conveying device also comprises limiting assemblies arranged on two opposite sides of the conveying belt and used for enabling the material bottles to stably enter the box body.
The present application also provides an apparatus, characterized in that, still include: the device for detecting the impurities in the bottled liquid is disclosed.
The present application also provides a method for controlling the above apparatus, comprising the steps of:
placing the material bottles on the conveying belt and conveying the material bottles into the box body;
the image acquisition device acquires an image of the material bottle in the conveying area;
and the control device is used for sending a material pushing signal to the material pushing device after judging that the image contains impurities so as to push the material bottles containing the impurities out of the conveying area.
Compared with the prior art, this application can be convenient detect the impurity that contains in the bottled liquid, reduce the cost of labor.
Drawings
Other features, objects and advantages of the present application will become more apparent upon reading of the following detailed description of non-limiting embodiments thereof, made with reference to the accompanying drawings in which:
FIG. 1: according to one embodiment of the invention, the detection mechanism is used for detecting the content of the liquid impurities in the material bottle;
FIG. 2: FIG. 1 is a schematic cross-sectional view taken along line A-A;
FIG. 3: the structure schematic diagram of the material pushing device in the first embodiment of the invention;
FIG. 4: the structure schematic diagram of the material pushing device pushing the material bottle to the collecting area in the first embodiment of the invention;
FIG. 5: the structure schematic diagram of a rotating mechanism for rotating the material bottle in the third embodiment of the invention;
FIG. 6: a top view of a rotating mechanism for the rotation of the material bottle in the third embodiment of the invention;
FIG. 7: the structure schematic diagram of the rotating mechanism for rotating the material bottle in the third embodiment of the invention when grabbing the material bottle;
FIG. 8: the side structure schematic diagram of the rotating mechanism for rotating the material bottle in the third embodiment of the invention when grabbing the material bottle;
FIG. 9: the internal structure of the conveying assembly in the third embodiment of the invention is schematically shown.
Detailed Description
The conception, the specific structure and the technical effects of the present invention will be further described with reference to the accompanying drawings to fully understand the objects, the features and the effects of the present invention.
Implementation mode one
The present embodiment provides a device for detecting impurities contained in bottled liquid, which mainly comprises a box 5, a conveying device 1, an image acquisition device 35, a material pushing device 39, a control device 36 and the like, as shown in fig. 1 to 4.
Wherein, the conveying device 1 is provided with a conveyor belt 11 for conveying the material bottles 6 with liquid, and a part of the conveying area of the conveyor belt 11 passes through the interior of the box body 5; the image acquisition device 35 is arranged in the box body 5 and is used for capturing images of the material bottles 6 in the conveying area; the pushing device 39 is arranged on one side of the conveying area and is used for pushing the material bottles 6 containing the impurities out of the conveying belt 11 into the collecting area 511; and the control device 36 is in communication connection with the conveying device 1, the image acquisition device 35 and the material pushing device.
The material bottles 6 are sequentially conveyed by the conveyor belt 11 and pass through the areas corresponding to the image acquisition device 35 and the material pushing device 39, and then are conveyed out of the box body.
According to the above, the following contents are: the material bottles 6 can be sequentially conveyed by the conveying device 1 and pass through the image acquisition device 35, whether the liquid in the material bottles 6 contains impurities or not is judged according to the image acquired by the image acquisition device 35, for example, whether the liquid in the material bottles 6 contains impurities or not is judged by an algorithm arranged in the control device, the acquired image is conveyed to an external image processing device, the image is analyzed and judged by the external image processing device, and if the liquid in the material bottles 6 contains impurities, the material pushing device 39 is controlled to push the material bottles 6 reaching the material pushing area out of the conveying area after corresponding indication signals are received.
Further preferably, the apparatus for detecting impurities contained in the bottled liquid further includes: a light source 33 disposed in the case 5; wherein, the light source 33 and the image acquisition device 35 are respectively positioned at two opposite sides of the conveying area; wherein, the image acquisition device 35 includes: n cameras electrically connected to the control device 36, for acquiring images, where N is a natural number; the shooting direction of the camera is arranged at an angle with the projection direction of the light source 33. The shooting direction of the camera and the projection direction of the light source 33 form an included angle, so that the stereoscopic image of the material bottle 6 can be better obtained, and the phenomenon of shooting dead angles is avoided.
Preferably, the opposite ends of the box body are respectively provided with an inlet and an outlet for passing through the conveying device; the device still includes: a first sensing device 37 disposed in the box 5 and electrically connected to the control device 36; the first sensing device 37 is disposed adjacent to one side of the inlet, and is configured to sense that a feeding signal is sent to the control device 36 after the material bottle 6 is sensed, so that the control device 36 sends a collecting signal to the image collecting device 35, and the image collecting device 35 captures an image. Through the response of first induction system 37 to material bottle 6, can open image acquisition device 35 to pertinence for image acquisition device 35 only shoots the material bottle 6 that arrives conveying area, avoids it to gather the image of a plurality of material bottles 6, and the condition of avoiding the mistake to push away produces.
Further preferably, the apparatus for detecting impurities contained in a bottled liquid in the present embodiment further includes: a second sensing device 38 disposed in the box 5 and electrically connected to the control device 36; the second sensing device 38 is disposed between the image acquisition device 35 and the material pushing device 39, and is configured to sense the material bottle 6 and send a discharging signal to the control device 36. So as to ensure that the impurity-containing pin 6 enters the pushing area, the pushing device 39 can push the impurity-containing pin 6 out of the conveying area.
The control device 36 is configured to send a material pushing signal to the material pushing device 39 according to the received material discharging signal after analyzing the image and judging that the image contains impurities, so that the material pushing device 39 pushes the material bottle 6 out of the conveying area after receiving the material pushing signal.
Further preferably, a material pushing port is formed in one side, opposite to the material pushing device 39, of the box body 5; the device still includes: a collecting frame 51 which is arranged at the outer side of the box body 5 and is communicated with the material pushing port; the collecting frame 51 is used for receiving the material bottles 6 pushed out of the conveying area by the material pushing device 39, so that the material bottles 6 containing impurities can be conveniently recovered by workers through the collecting frame 51.
In addition, the top of the collecting frame 51 is opened with an opening communicated with the outside to collect the material bottle 6 containing impurities taken out by the worker.
In addition, flexible pads 52 are laid on the inner wall of the groove body of the collecting frame 51, so that the material bottle 6 is buffered through the flexible pads 52, and the material bottle 6 is prevented from being damaged.
Further preferably, the control device 36 is further configured to be in communication connection with an external image processing device, so as to transmit an image to the image processing device, and send a material pushing signal according to an instruction signal sent by the image processing device; the image processing device is used for sending an indication signal when the image packet impurities are judged.
It should be noted that, in the present embodiment, the control device 36 is preferably a single chip microcomputer, and a communication module communicatively connected to the single chip microcomputer, for example, a gateway module, a WiFi module, a 4G module, a 5G module, and the like.
Further preferably, the pushing device 39 may be composed of a pushing cylinder 391, a push plate 392 connected to a push rod 393 of the pushing cylinder 391, a fixing bracket for fixing the pushing cylinder 391, and the like.
The fixing bracket may be formed of a positioning plate 56 disposed above the transfer area and connected to an inner wall of the case, a positioning member 55 connected to the positioning plate 56, a connecting rod 58 having one end connected to the positioning member 55 and the other end connected to the bottom of the pushing cylinder 391, and the like. The positioning member 55 is provided with a through hole for the push rod 393 to pass through, so as to connect with the push plate 392, so that the pushing cylinder 391 is located in the upper space of the box 5 by the structure, thereby saving space and facilitating installation of other components, such as a control device, in the box 5. In addition, with the structure, the power point of the push plate 392 is positioned at the upper part, so that the material bottle 6 is pushed from the lower part more easily, and the material bottle 6 can be pushed to the collecting frame 51 accurately.
In addition, the push plate 392 in this embodiment is preferably longer than the height of the material bottle 6.
Further preferably, the liquid is an alcoholic liquid, especially white spirit.
In addition, the present embodiment further includes a display 34 provided on the box 5 and electrically connected to the control device 36 and the conveyor 11, for displaying the operating parameters of the respective devices.
Second embodiment
The present embodiment provides an apparatus for detecting impurities contained in a bottled liquid, which is a further improvement of the above embodiment, and is characterized in that the apparatus further includes: set up in the ultrasonic device of conveyer belt bottom to when making the storage bottle convey on the conveyer belt, with the help of the supersound, make the liquid in the storage bottle produce and rock, thereby be convenient for follow-up image acquisition device can be better catch the impurity in the liquid, avoid some impurity because of sinking in the storage bottle bottom and can't be gathered by image acquisition device.
Third embodiment
The present embodiment provides a device for detecting impurities contained in a bottled liquid, which is a further improvement of the above embodiment, and is improved in that, as shown in fig. 5 to 9, the device further includes: the rotating mechanism is arranged on one side of the feeding section of the conveying device 1 and is used for enabling the material bottle 6 to swing; the conveying device 1 further comprises limiting assemblies 12 arranged on two opposite sides of the conveying belt and used for enabling the material bottles 6 to stably enter the box body 5.
As shown in fig. 5 to 9, the rotating mechanism is mainly composed of a gripping assembly 21 for gripping the material bottle 6 with liquid at the gripping station, a conveying assembly 25 for conveying the material bottle 6 to the gripping station, a rotating assembly 23 arranged on the base 2, a control device 36, and the like. In the present embodiment, the liquid in the material bottle 6 is preferably an alcoholic beverage such as white spirit.
The rotating assembly 23 is connected with the grabbing assembly 21 and is used for driving the grabbing assembly 21 to rotate; and the control device 36 is electrically connected with the grabbing component 21, the conveying component 25 and the rotating component 23.
Wherein, the material bottle 6 is conveyed to the grabbing station by the conveying assembly 25, grabbed by the grabbing assembly 21, rotated by the rotating assembly 23, and then released.
The above results show that: through the cooperation of snatching subassembly 21 and conveying component 25, can realize the rotation to storage bottle 6 to replace artificial mode to rotate storage bottle 6, thereby make the liquid production in the storage bottle rock, thereby be convenient for follow-up image acquisition device can be better catch the impurity in the liquid, avoid some impurity because of sinking in the storage bottle bottom and can't be found, do benefit to the detection of liquid impurity in follow-up storage bottle 6.
Specifically, as shown in fig. 5, the rotating mechanism further includes: the lifting component 26 is arranged on the base 2 and is used for fixing and enabling the rotating component 23 to drive the grabbing component 21 to do lifting motion; wherein, lift assembly 26 includes: a lifting cylinder 261 disposed on the base 2 and electrically connected to the control device, a lifting plate 263 connected to a lifting shaft 266 of the lifting cylinder 261, and a positioning plate 265 disposed on the lifting plate 263 and used for suspending the rotating assembly 23. Through the lifting of the lifting plate 263 by the lifting cylinder 261, the grabbing component 21 and the rotating component 23 can be lifted to a preset position to rotate the material bottle 6, so that the phenomenon that the material bottle 6 collides with the front material bottle 6 and the rear material bottle 6 to cause damage is avoided.
In addition, in order to stably lift the lifting plate 263 by the lifting cylinder 261, the lifting unit 26 in the present embodiment includes: a plurality of telescopic columns which are distributed in a rectangular shape, wherein two opposite ends of each telescopic column are respectively connected with the lifting plate 263 and the base 2.
Further preferably, as shown in fig. 5 to 9, the rotating assembly 23 may be composed of a rotating motor 231 fixedly connected to the positioning plate 265 and electrically connected to the control device 36, an upright plate 236 disposed on the lifting plate 263, a driving block 233 with one end rotatably connected to the upright plate 236 and the other end rotatably connected to an output shaft of the rotating motor 231, and the like. Wherein, the grabbing component 21 follows the driving block 233 to rotate synchronously when the rotating motor 231 rotates.
Because the relative both ends of drive block 233 all are the rotation connection, and have the support, consequently drive indirectly through this drive block 233 and snatch subassembly 21 and make the rotation, can reduce the output shaft direct drive of rotating motor 231 and snatch the pressure that subassembly 21 received, can promote rotating motor 231's life. In addition, when the grabbing assembly 21 grabs the material bottle 6 with liquid, the weight of the grabbing assembly is large, and therefore, the output shaft of the rotating motor 231 is subjected to large pressure in the height direction by means of the supporting and matching of the vertical plate 236 and the driving block 233, and the phenomenon of deflection is not easily generated. In addition, through this structure, still can play the effect of saving power. Of these, two vertical plates 236 in the present embodiment are preferable.
In addition, in the present embodiment, in order to adjust the spatial height position and the mounting position of the grasping assembly 21, the rotating assembly 23 further includes: the adjusting block 235 is connected with the driving block 233 and the grabbing component 21 and used for adjusting the position of the grabbing component 21, so that reasonable installation of the position of the grabbing component 21 can be achieved through the adjusting block 235, and the requirement for grabbing the material bottle 6 is met.
Further preferably, the grasping assembly 21 in the present embodiment may be composed of more than two gripper cylinders 212 electrically connected to the rotating assembly 23 and the control device 36 in sequence from top to bottom, two opposing grippers 211 connected to the gripper cylinders 212, and the like. Wherein. The clamping arms 211 are used for closing each other to tightly hold the circumferential outer wall of the material bottle 6 when the material bottle 6 reaches the grabbing station, and can be separated from each other after the material bottle 6 rotates to release the material bottle 6 to the grabbing station. Through clamping jaw cylinder 212 more than one or two, can hold tightly the storage bottle 6 from a plurality of positions in the space and snatch, the bottle of holding the storage bottle 6 that can be better avoids it to appear the landing and lead to the phenomenon of damage or breaking into pieces at the pivoted in-process. In the present embodiment, only two gripper cylinders 212 are preferably used as an example for description.
Further preferably, in order to meet the assembly requirements in practical applications, the clamping handle 211 has a clamping opening, and the shape of the clamping opening matches with the circumferential profile of the material bottle 6.
Obviously, the shape of the nip in the present embodiment is preferably either circular arc or rectangular.
In detail, the conveying unit 25 in the present embodiment may be configured by a conveying surface 25 for contacting and conveying the material bottle 6, a driving member 251 provided on one side of the conveying surface 25 for driving the material bottle 6 to move to a gripping station on the conveying surface 25, a driving unit 252 connected to the driving member 251 in a rotatable manner and electrically connected to the control device, and the like. To effect the pushing of the bottles 6 along the conveying surface 25 to the gripping station.
In addition, it is worth mentioning that the conveying assembly 25 in the present embodiment further includes: at least two monitoring sensors 25 electrically connected to the control device for sensing the material bottle 6 for monitoring the material bottle 6. In addition, it is worth mentioning that the conveying assembly 25 in the present embodiment further includes: and the counter 258 is electrically connected with the control device and is used for sensing the material bottles 6 so as to monitor the number of the material bottles 6 passing through the conveying assembly 25, and the counting and processing of background data are facilitated.
The control device 36 is further configured to receive a slip-out signal sent by the monitoring sensor 25 disposed adjacent to the discharge side of the conveying assembly 25 after monitoring the material bottle 6, and control the gripping assembly 21 to start. So as to realize the real-time monitoring to the material bottle 6 through the monitoring inductor 25, and the control device 36 starts the grabbing component 21 according to the signal sent by the monitoring inductor 25. Obviously, also adopt other inductors alone to respond to the material bottle 6 in this embodiment, realize snatching the accurate of subassembly 21 to material bottle 6 and snatch, this embodiment contrast does not do specific restriction and repeated description.
Further preferably, the driving member 251 is a threaded rod with a threaded groove 2511. Wherein the thread grooves 2511 are adapted to contact the bottles 6 and slide the bottles 6 intermittently on the transport surface 25 to the gripping station. Wherein, the conveying surface 25 is a smooth panel arranged at the bottom of the material bottle 6.
The thread grooves 2511 in this embodiment are preferably arranged at equal intervals, so that the material bottles 6 can be conveyed to the grabbing station at equal intervals, and interference to adjacent material bottles is avoided when the grabbing component 21 grabs the material bottles 6 and rotates. Moreover, when the grabbing component 21 grabs the material bottle 6, for example, after the control device receives a clamping signal sent by the grabbing component 21 or a positioning signal sent by the positioning component 22, the driving component 251 is controlled to stop conveying, so that when the subsequent driving component 251 is started, two adjacent material bottles 6 can still be conveyed at an equal interval, and the subsequent grabbing component 21 grabs or performs image detection and the like conveniently.
Further preferably, the conveying assembly 25 further comprises: a frame 256 provided on one side of the conveying surface 25 for fixing opposite ends of the driving member 251, a driven wheel 2521 provided on one end of the frame 256 and connected to the driving member 251, a driving wheel 2522 connected to the frame 256, and a belt 2523 fitted around the driven wheel 2521 and the driving wheel 2522. Here, it should be noted that the conveying surface in the present embodiment may also use the top surface of the conveyor as the conveying surface to convey the material bottle 6 through the bottom.
Further preferably, the conveying assembly 25 further comprises: and a limiting side plate 250 for cooperating with the driving member 251 to limit opposite sides of the material bottle 6.
Further preferably, in order to facilitate the grasping assembly 21 to grasp the material bottle 6 more precisely, therefore, the apparatus further comprises: the positioning assemblies 22 are arranged on two opposite sides of the grabbing station and used for positioning the material bottle 6 through the positioning assemblies 22 before the material bottle 6 is grabbed by the grabbing assemblies 21.
As shown in fig. 2, the positioning assembly 22 includes driving cylinders 222 disposed on opposite sides of the gripping station, and a gripping jaw 221 connected to each driving cylinder 222 and capable of reciprocating in a direction perpendicular to the driving direction of the material bottle 6. After the gripping assembly 21 grips the material bottle 6, for example, after the control device receives a clamping signal sent by the clamping jaw air cylinder 212, the control device controls the clamping jaw 221 in the positioning assembly 22 to return to the initial position, so that the material bottle 6 is normally gripped and rotated by the gripping assembly 21.
In order to prevent the bottles 6 from being pushed beyond the gripping station by the conveyor assembly 25, the positioning assembly 22 further comprises: a stopper 223 for stopping the material bottle 6 before the material bottle 6 reaches the grabbing station, and a stopper motor 225 arranged on one side of the conveying surface for driving the stopper 223 to make a turning motion along the horizontal direction and electrically connected with the control device 36; wherein, dog motor 225 is used for snatching behind the subassembly 21 release material bottle 6, rotate to the open position to make material bottle 6 by the steady propelling movement of next material bottle 6 that conveying assembly 25 carried to next station, for example with slewing mechanism to complex conveyer 1 back, reply to initial position, thereby make next material bottle 6 blocked snatch the station, and make difficult production damage between two adjacent material bottles 6, avoid material bottle 6 through the phenomenon that the bottom conveying can't in time stop.
In addition, in order to facilitate the conveying device 1 to carry out the steady conveying to the material bottle 6, prevent that it from appearing the condition that both sides rocked, this embodiment conveying device 1 is mainly by conveyer belt 11, a braced frame 15 for setting up conveyer belt 11, a plurality of locates drive roller 13 and/or the transfer roller that is used for driving conveyer belt 11 conveying on braced frame 15 with rotating, a support 16 for hanging braced frame 15 and setting up in a take the altitude, a mounting 17 for fixed bolster 16 and braced frame 15, set up in the relative both sides of conveyer belt 11 and be used for carrying out spacing subassembly 12 to material bottle 6, in order to make things convenient for conveying device 1 to receive material bottle 6, and material bottle 6 is put in on transport assembly 25.
It should be noted that the limiting unit 12 in the present embodiment mainly includes limiting plates 121 disposed on two opposite sides of the conveyor belt 11, and a fixing unit 122 for disposing the limiting plates 121 on the supporting frame 15.
Embodiment IV
This embodiment also provides an apparatus, comprising: any one of the above devices for detecting impurities contained in a bottled liquid.
In order to better explain the workflow of the present embodiment, the present embodiment further provides a method for controlling the above apparatus, including the following steps:
placing the material bottle 6 on a conveyor belt 11 and conveying the material bottle into a box body;
the image acquisition device acquires an image of the material bottle 6 in the conveying area;
the control device is used for sending a material pushing signal to the material pushing device 39 after judging that the image contains impurities so as to push the material bottle 6 containing the impurities out of the conveying area.
The above embodiments are merely to illustrate the technical aspects of the present invention, not to limit the present invention, and the present invention has been described in detail with reference to the preferred embodiments. It will be understood by those skilled in the art that various modifications and equivalent arrangements may be made without departing from the spirit and scope of the present invention and it is intended to cover the appended claims.
Claims (10)
1. An apparatus for detecting impurities contained in a bottled liquid, comprising:
a box body (5);
a conveyor (1) having a conveyor belt (11) for transporting the bottles (6) with liquid, said conveyor belt (11) having a portion of its transport area passing inside said box (5);
the image acquisition device (35) is arranged in the box body (5) and is used for grabbing images of the material bottles (6) in the conveying area;
the pushing device (39) is arranged on one side of the conveying area and used for pushing the material bottles (6) containing the impurities out of the conveying belt (11);
the control device (36) is in communication connection with the conveying device (1), the image acquisition device (35) and the material pushing device;
the material bottles (6) are sequentially conveyed by the conveyor belt (11) and pass through the areas corresponding to the image acquisition device (35) and the material pushing device (39), and then are conveyed out of the box body.
2. The apparatus for detecting foreign substances contained in bottled liquid according to claim 1, further comprising: a light source (33) disposed within the housing (5); wherein the light source (33) and the image acquisition device (35) are located on opposite sides of the transport zone, respectively; wherein the image acquisition device (35) comprises: n cameras electrically connected with the control device (36) and used for acquiring the images, wherein N is a natural number; the shooting direction of the camera and the projection direction of the light source (33) form an included angle.
3. The apparatus as claimed in claim 2, wherein the case has an inlet and an outlet at opposite ends thereof for passing through the conveyor; the device further comprises: the first sensing device (37) is arranged in the box body (5) and is electrically connected with the control device (36); the first sensing device (37) is arranged close to one side of the inlet and used for sensing that a feeding signal is sent to the control device (36) after the material bottle (6) is sensed, so that the control device (36) sends a collecting signal to the image collecting device (35) to enable the image collecting device (35) to capture the image.
4. Device for detecting impurities contained in a bottled liquid according to claim 1, wherein second sensing means (38) are provided in said tank (5) and electrically connected to said control means (36); the second sensing device (38) is arranged between the image acquisition device (35) and the material pushing device (39) and used for sensing that the material bottle (6) sends a discharging signal to the control device (36); the control device (36) is used for sending a material pushing signal to the material pushing device (39) according to the received material discharging signal after analyzing the image and judging that the image contains impurities, so that the material pushing device (39) pushes the material bottles (6) out of the conveying area after receiving the material pushing signal.
5. The device for detecting the impurities in the bottled liquid according to claim 1, wherein a material pushing port is formed in one side of the box body, which faces the material pushing device (39); the device further comprises: the collecting frame (52) is arranged on the outer side of the box body and communicated with the material pushing opening; wherein the collecting frame (52) is used for receiving the material bottles (6) pushed out of the conveying area by the material pushing device (39); the top of the collecting frame (51) is provided with an opening communicated with the outside; and a flexible pad (52) is laid on the inner wall of the groove body of the collecting frame (51).
6. The apparatus according to claim 1, wherein the control device is further configured to communicate with an external image processing device, so as to transmit the image to the image processing device, and to transmit the material pushing signal according to an indication signal transmitted by the image processing device; the image processing device is used for sending the indication signal when the image packet impurity is judged.
7. Device for detecting impurities contained in a bottled liquid according to claim 1, characterised in that said pushing means (39) comprise: the pushing cylinder body (391), a push plate (392) connected with a push rod (393) of the pushing cylinder body (391), and a fixing support used for fixing the pushing cylinder body (391); wherein, the fixed bolster includes: a positioning plate (56) which is arranged above the conveying area and is connected with the inner wall of the box body, a positioning piece (55) which is connected with the positioning plate (56), and a connecting rod (58) of which one end is connected with the positioning piece (55) and the other end is connected with the bottom of the material pushing cylinder body (391); wherein, a through hole is arranged on the positioning piece (55) for enabling the push rod (393) to pass through so as to be connected with the push plate (392); wherein the length of the push plate (392) is larger than the height of the material bottle (6).
8. The apparatus for detecting foreign substances contained in a bottled liquid according to claim 1, wherein the liquid is an alcoholic liquor; the device further comprises: the rotating mechanism is arranged on one side of the feeding section of the conveying device and is used for enabling the material bottle (6) to swing; the conveying device (1) further comprises limiting assemblies (12) arranged on two opposite sides of the conveying belt and used for enabling the material bottles (6) to stably enter the box body (5).
9. An apparatus, characterized in that it further comprises: the device for detecting impurities contained in a bottled liquid according to any one of claims 1 to 8.
10. A method for controlling the apparatus of claim 9, comprising the steps of:
placing the material bottle (6) on the conveyor belt (11) and conveying the material bottle into the box body;
the image acquisition device acquires an image of the material bottle (6) in the conveying area;
and the control device is used for sending a material pushing signal to the material pushing device (39) after judging that the image contains impurities so as to push the material bottles (6) containing the impurities out of the conveying area.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202011629570.9A CN114682513A (en) | 2020-12-31 | 2020-12-31 | Device, equipment and method for detecting impurities contained in bottled liquid |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011629570.9A CN114682513A (en) | 2020-12-31 | 2020-12-31 | Device, equipment and method for detecting impurities contained in bottled liquid |
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| CN202011629570.9A Pending CN114682513A (en) | 2020-12-31 | 2020-12-31 | Device, equipment and method for detecting impurities contained in bottled liquid |
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