CN114671304A - Automatic bobbin changing device, chemical fiber production winding system and bobbin changing method - Google Patents

Automatic bobbin changing device, chemical fiber production winding system and bobbin changing method Download PDF

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Publication number
CN114671304A
CN114671304A CN202210388249.9A CN202210388249A CN114671304A CN 114671304 A CN114671304 A CN 114671304A CN 202210388249 A CN202210388249 A CN 202210388249A CN 114671304 A CN114671304 A CN 114671304A
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China
Prior art keywords
swing arm
winding
fiber
wire
driving
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Granted
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CN202210388249.9A
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Chinese (zh)
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CN114671304B (en
Inventor
段昊明
韩桂琴
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Shenyang Haobo Intelligent Equipment Manufacturing Co ltd
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Shenyang Haobo Intelligent Equipment Manufacturing Co ltd
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Priority to CN202210388249.9A priority Critical patent/CN114671304B/en
Publication of CN114671304A publication Critical patent/CN114671304A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H67/00Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
    • B65H67/04Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
    • B65H67/0405Arrangements for removing completed take-up packages or for loading an empty core
    • B65H67/0411Arrangements for removing completed take-up packages or for loading an empty core for removing completed take-up packages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H67/00Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
    • B65H67/04Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
    • B65H67/0405Arrangements for removing completed take-up packages or for loading an empty core
    • B65H67/0417Arrangements for removing completed take-up packages or for loading an empty core for loading an empty core

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  • Replacing, Conveying, And Pick-Finding For Filamentary Materials (AREA)

Abstract

The invention relates to an automatic bobbin changing device, a chemical fiber production winding system and a bobbin changing method. The yarn control unit is used for pulling the fiber yarns away or back relative to the winding drum. The swing arm unit comprises two swing arms and a doffing assembly. The doffing assembly is used for clamping a winding drum or releasing the winding drum, and the swing arm can drive the winding drum to swing between a first swing arm position and a second swing arm position. All the units are mutually matched so that the units can automatically change barrels through electric control. The swing arm unit can realize the separation of reel and wire winding unit to take off a section of thick bamboo subassembly through the swing arm and ensure automatic taking off a section of thick bamboo, install the reel of empty silk on taking off a section of thick bamboo mechanism simultaneously and send back the reel that the centre gripping has empty silk to with wire winding unit matched with position continuation wire winding, compare artifical trade a section of thick bamboo and can be very big save manpower resources. And the time of the automatic cylinder changing process is extremely short, waste silk generated in the process is little, and production materials are saved.

Description

Automatic bobbin changing device, chemical fiber production winding system and bobbin changing method
Technical Field
The invention relates to the technical field of chemical fiber production equipment, in particular to an automatic bobbin changing device, a chemical fiber production winding system and a bobbin changing method.
Background
With the advancement of industrialization, especially in winding systems of chemical fiber production equipment, it is common to continuously wind the produced fiber onto an empty bobbin by a winding device. Wherein, an empty section of thick bamboo can be dismantled with the device of taking up and be connected, when the coiling work began, an empty section of thick bamboo is fixed to be set up on the device of taking up, specifically, make constantly winding cellosilk on the empty section of thick bamboo through the constantly work of taking up the device, and then make the thickness of an empty section of thick bamboo increase gradually, when the thickness of an empty section of thick bamboo reaches the thickness of finished product section of thick bamboo along with constantly winding of cellosilk (this process needs cellosilk to wind 12 hours around an empty section of thick bamboo, 24 hours or 48 hours are unequal), then the reel that will twine the cellosilk and reach finished product section of thick bamboo thickness breaks away from the device of taking up, take off the reel by the workman is manual afterwards. It should be noted that, in the process of manually taking a bobbin, the filament yarn output device in the chemical fiber production equipment still continuously outputs the filament yarn, and therefore, when manually taking a bobbin, the filament yarn at the outlet of the filament yarn output device needs to be cut off from the filament yarn on the winding drum, and then the filament yarn at the outlet of the filament yarn output device is sent to the waste yarn collecting device to be treated as waste yarn. After the bobbin is manually taken out, the empty bobbin is manually installed on the winding device, the silk yarn at the outlet of the fiber yarn output device is wound on the empty bobbin again, and the bobbin is continuously replaced manually after the empty bobbin reaches the finished bobbin, so that the continuous production of the chemical fiber production equipment is realized.
At present, a manual bobbin changing mode needs more human resources, the bobbin changing process time is long, and a great amount of waste silk waste can be generated in the process. And the property of manual tube replacement leads unskilled workers to have more tube replacement errors, and the tube replacement efficiency is low due to high error rate.
Disclosure of Invention
Technical problem to be solved
In view of the above disadvantages and shortcomings of the prior art, the present invention provides an automatic bobbin changing device, a winding system for chemical fiber production and a bobbin changing method, which solves the problems that manual bobbin changing requires more human resources, the time of the bobbin changing process is long, and a lot of waste silk is generated in the process. And the property of manual tube replacement leads to unskilled workers to have more tube replacement errors, and the technical problem of low tube replacement efficiency caused by high error rate.
(II) technical scheme
In order to achieve the purpose, the invention adopts the main technical scheme that:
an automatic creeling device of a chemical fiber production winding system comprises: the wire control unit, the swing arm unit, the lifting unit and the winding device are arranged on the frame;
the winding device is used for winding the fiber filaments on the winding drum;
the filament control unit is used for shifting the fiber filaments away from the full-filament winding drum or shifting back the empty filament winding drum;
the swing arm unit comprises two swing arms which are arranged on two sides of the winding device and are arranged in parallel and a doffing assembly arranged on the swing arms;
the doffing assembly is used for clamping a winding drum or releasing the winding drum full of wires, the swing arm is provided with a first swing arm position and a second swing arm position, and the swing arm can drive the winding drum to swing between the first swing arm position and the second swing arm position;
the lifting unit is arranged at a position close to the second swing arm and comprises lifting arms which are oppositely and parallelly arranged, the lifting arms are arranged at the inner sides of the swing arms, and the lifting arms are provided with bearing parts and preparatory empty cylinder mounting parts;
when the bobbin releasing assembly releases the bobbin full of the wire, the lifting arm is lifted along the vertical direction and matched with the swing arm, so that the bearing part bears the bobbin full of the wire, and meanwhile, the bobbin of the wire on the preparation empty bobbin mounting part is mounted on the bobbin releasing assembly on the swing arm.
Optionally, the wire control unit comprises a wire dialing control assembly, a wire pressing control assembly and a wire picking control assembly;
the wire pulling control assembly can pull the fiber wire away from the winding device;
the wire pressing control component can press the fiber yarns to complete cutting and collect the cut fiber yarns into a waste yarn collector after the fiber yarns are pulled away from the winding device;
the take-up wire control assembly can be used for shifting the fiber yarns in the waste yarn collector back to the empty cylinder.
Optionally, the wire dialing control assembly comprises a dialing rod, a dialing rod driving member and a fixing rod;
the deflector rod is arranged at one end of the winding device; when the deflector rod is in an initial state, the central axis of the deflector rod is parallel to the central axis of the rotating roller of the winding device;
the fixed rod is arranged on the winding device, and the central axis of the fixed rod is parallel to the initial state of the deflector rod;
when the shifting lever is driven by the shifting lever driving piece, the shifting lever can rotate 0-90 degrees relative to the winding device to shift the cellosilk and the winding device away from the shifting lever until the shifting lever contacts with the fixed rod to form a fixed point, and the fixed point is used for the cellosilk to convey the cellosilk outwards by taking the cellosilk as a fulcrum.
Optionally, the wire pressing control assembly comprises a wire pressing head, a wire pressing head transmission member and a wire pressing head driving member;
the wire pressing head is connected with one end of the wire pressing head transmission piece, and the other end of the wire pressing head transmission piece is in driving connection with the wire pressing head driving piece;
the wire pressing head driving piece drives the wire pressing head driving piece to rotate, so that the wire pressing head is driven to swing relative to the winding device, the fiber on the driving rod is pressed and cut at the waste fiber collector, and the fiber on the winding device is conveyed into the waste fiber collector.
Optionally, the take-up wire control assembly comprises a take-up lever and a take-up lever driving member for driving the take-up lever;
the take-up lever driving part is arranged on the winding device and can drive the take-up lever to rotate under the driving of the take-up lever driving part, so that the fiber yarns on the waste yarn collector are picked up to the empty bobbin.
Optionally, the swing arm unit further includes a swing arm limit member connected to the swing arm and a swing arm driving member for driving the swing arm to swing;
one end of the swing arm is hinged to the swing arm driving piece, the other end of the swing arm is hinged to one end of the swing arm limiting piece, and the other end of the swing arm limiting piece is hinged to the winding device;
the doffing assembly is matched with the lifting arm and can move relative to the swing arm, so that the winding drum wound with full silk on the swing arm falls relative to the swing arm, and the winding drum wound with full silk falls into the bearing part.
Optionally, the cylinder removing assembly comprises clamping plates which are respectively arranged at the inner sides of the two swing arms and are oppositely arranged, a sliding bearing component connected with the clamping plates, a fixed block, a sliding mechanism and a cylinder removing driving bearing, wherein one end of the sliding bearing component penetrates through the swing arms and is matched and connected with the swing arms, the sliding mechanism is arranged at the periphery of the fixed block and slides relative to the fixed block, and the cylinder removing driving bearing is connected with the sliding mechanism;
the fixed block is fixedly arranged on the swing arm; the fixed block is provided with an inserting hole, and the sliding bearing piece is inserted in the inserting hole;
the sliding bearing piece comprises a sliding bearing seat matched with the fixed block and in sliding insertion connection and a pin shaft transversely inserted into one end of the sliding bearing seat;
two ends of the pin shaft protrude outwards relative to the sliding bearing seat, and the protruding part is matched with the sliding mechanism to slide;
the other end of the sliding bearing seat penetrates through the swing arm and is connected with the clamping plate through a connecting bearing, and the clamping plate is used for clamping a winding drum or releasing a winding drum full of wires;
the sliding mechanism comprises two slope plates arranged in parallel, and an end block and a connecting block which are respectively and fixedly arranged at two ends of each slope plate;
slope sliding grooves are symmetrically formed in the inner sides of the two slope plates, and protruding parts at two ends of the pin shaft are matched with the slope sliding grooves to slide respectively;
the cylinder-disengaging driving bearing is connected with the connecting block through a connecting pin shaft; the doffing drive bearing is matched with the lifting arm to enable the doffing drive bearing to slide relatively, so that the slope plate is driven by the connecting block to slide relative to the fixed block, and a pin shaft on the sliding bearing piece matched with the fixed block is matched with a slope sliding groove on the slope plate to enable the sliding bearing seat to move along the axial direction of the sliding bearing seat, and therefore a reel full of threads is loosened or a reel empty of threads is clamped.
Optionally, the lifting unit further comprises a fixed bracket, and the two lifting arms are lifted relative to the fixed bracket;
the top of the lifting arm is provided with a bearing groove with an opening at the upper end, and the bearing groove is the bearing part;
the middle part of the lifting arm is provided with an empty cylinder mounting groove which is opened towards one side of the winding device, and the empty cylinder mounting groove is a prepared empty cylinder mounting part;
the inner sides of the lifting arms are provided with guide strips, the tops of the guide strips are provided with inclined planes, and the inclined planes of the guide strips are matched with the doffing driving bearing along with the lifting arms, so that the doffing driving bearing can move up and down on the swing arm.
On the other hand, the chemical fiber production winding system comprises the automatic bobbin changing device, a rack, a waste silk collector and a fiber silk production device, wherein the automatic bobbin changing device is arranged on the rack.
In another aspect, a method for changing a bobbin based on the winding system for chemical fiber production comprises the following steps:
when the winding drum is fully wound with the fiber, the lifting unit is started to be in a bearing state, the fiber is pulled away from the winding drum full of the fiber by the fiber control unit, and the fiber is sent to the waste fiber collector and cut off the fiber on the winding drum full of the fiber;
the swing arm of the swing arm unit swings from the first swing arm position to the second swing arm position, the lifting arm rises upwards from a bearing state to be converted into a bobbin changing state, at the moment, the lifting arm is matched with a bobbin removing assembly on the swing arm, so that a winding drum full of wires falls off from the swing arm, and meanwhile, a winding drum of empty wires on the preparatory empty bobbin mounting part is mounted on the bobbin removing assembly of the swing arm;
the swing arm swings back to the first swing arm position from the second swing arm position, and the silk control unit dials the waste silk at the waste silk collector back to the winding drum of the empty silk on the winding device.
(III) advantageous effects
The invention has the beneficial effects that: according to the automatic creeling device, the chemical fiber production winding system and the creeling method, the yarn control unit, the swing arm unit, the lifting unit and the winding device are matched with one another, so that the yarn can be automatically creeled through electric control among all the units, and the yarn control unit can ensure that the fiber yarn, a full yarn winding drum and an empty yarn winding drum are separated and pulled back; the swing arm unit can realize the separation of reel and wire winding unit to take off a section of thick bamboo subassembly through on the swing arm and ensure that automatic taking off a section of thick bamboo, the reel of the empty silk of automatic will be installed on taking off a section of thick bamboo mechanism and further send back the reel that the centre gripping has the empty silk to with wire winding unit matched with position continuation wire winding through the swing arm again simultaneously, compare artifical trade a section of thick bamboo and can be very big resources of using manpower sparingly. And the time of the automatic cylinder changing process is extremely short, waste silk generated in the process is little, and production materials are saved. The automatic control equipment generates few errors in the process of changing the cylinder.
Drawings
FIG. 1 is a schematic front view of an automated can changer of the present invention;
FIG. 2 is an enlarged detail view A circled in FIG. 1;
FIG. 3 is a schematic left side view of FIG. 1;
FIG. 4 is an enlarged detail view of the area encircled at B in FIG. 3;
FIG. 5 is a partially enlarged schematic structural view of the initial state of the wire control unit in FIG. 3;
FIG. 6 is a schematic structural view of the wire control unit of FIG. 5 with the shift lever rotated 90 degrees clockwise;
fig. 7 is a schematic structural view of a sliding bearing member of the automatic creeling device.
In the figure: 1: a wire control unit; 11: a wire dialing control assembly; 111: a deflector rod; 112: a fixing rod; 113: a wire shifting steering engine; 114: a wire-shifting turntable; 12: a wire pressing control assembly; 121: pressing a wire head; 122: a wire pressing head transmission piece; 123: a wire pressing steering engine; 13: a wire take-up control assembly; 2: a swing arm unit; 21: swinging arms; 22: a swing arm limit piece; 221: a sliding groove; 23: a swing arm driving member; 24: a cylinder removing assembly; 241: a clamping plate; 242: a slide bearing member; 2421: a sliding bearing seat; 2422: a pin shaft; 243: a fixed block; 244: a sliding mechanism; 2441: a ramp plate; 2442: an end-block; 2443: connecting blocks; 2444: a slope chute; 245: a doffing drive bearing; 3: a lifting unit; 31: fixing a bracket; 32: a lifting arm; 33: a receiving groove; 34: an empty cylinder mounting groove; 35: a guide strip; 100: a frame; 200: a winding device; .
Detailed Description
For the purpose of better explaining the present invention and to facilitate understanding, the present invention will be described in detail by way of specific embodiments with reference to the accompanying drawings. Where directional terms such as "upper", "lower", "inner" and "outer" are used herein, reference is made to the orientation of FIG. 1.
Referring to fig. 1 and 3, the winding system for chemical fiber production comprises an automatic creeling device, a rack 100, a waste silk collector and a fiber silk production device, wherein the automatic creeling device is arranged on the rack 100. The frame 100 is disposed at the bottom of the left end of the winding device 200.
An automatic creeling device of a chemical fiber production winding system comprises: the wire control unit 1, the swing arm unit 2, the lifting unit 3 and the winding device 200.
Winding device 200 sets up in frame 100, and winding device 200 has the drive reel pivoted drive cylinder, and can follow reel axis direction reciprocating linear motion accuse silk mouth, and use when the filament winding after drawing forth from cellosilk apparatus for producing, link to each other with accuse silk mouth, under the motion effect of accuse silk mouth, can be with the cellosilk that produces continuously around rolling up on the reel and be covered with the reel to the reel after making the filament winding still is the gradually crescent columnar structure of diameter.
The yarn control unit 1 is used for poking away the fiber yarn relative to the full yarn reel or poking back the empty yarn reel.
In the present embodiment, the wire control unit 1 includes a dial wire control assembly 11, a line pressing wire control assembly 12, and a take-up wire control assembly 13.
The wire poking and controlling assembly 11 can poke the fiber wire away from the winding device 200.
Further, the wire-shifting and wire-controlling assembly 11 includes a shifting lever 111, a shifting lever driving member and a fixing rod 112.
Specifically, referring to fig. 5-6, the toggle lever drive includes a toggle actuator 113 and a toggle dial 114. The wire shifting steering engine 113 drives the wire shifting turntable 114 to rotate, the wire shifting turntable 114 is connected with the shifting rod 111, and the shifting rod 111 is further driven to rotate 90 degrees clockwise, and fig. 6 is a view after the wire shifting turntable rotates 90 degrees.
The shift lever 111 is disposed at one end of the winding device 200. When the shift lever 111 is in the initial state, the central axis thereof is parallel to the central axis of the rotating roller of the driving roller of the winding device 200, i.e., the shift lever 111 is maintained at 0 °, as shown in fig. 5.
The fixing rod 112 is a cylindrical structure, and is disposed on the support plate of the winding device 200, and the central axis of the fixing rod 112 is parallel to the initial state of the shift lever 111. The length of the fixing rod 112 is short in order not to affect the normal operation of the whole winding device 200.
When the shifting lever 111 is driven by the wire shifting steering engine 113 of the shifting lever driving piece, the shifting lever can rotate 0-90 degrees relative to the driving roller of the winding device 200, and when the shifting lever rotates 90 degrees, the fiber wire produced by the fiber wire production device and the wire control nozzle on the winding device 200 can be shifted away to the shifting lever 111 until the shifting lever 111 contacts with the fixed rod 112 to form a fixed point, and the fixed point is used for the fiber wire to be outwards conveyed by taking the fiber wire as a fulcrum.
The wire pressing control assembly 12 can press the fiber to complete cutting and collect the cut fiber into the waste wire collector after the fiber is stripped from the winding device 200.
Further, referring to fig. 1-5, the crimping wire assembly 12 includes a crimping head 121, a crimping head drive 122, and a crimping head drive. The driving piece of the wire pressing head is a wire pressing steering engine 123. The wire pressing steering engine 123 is in driving connection with one end of the wire pressing head transmission member 122, and the other end of the wire pressing head transmission member 122 is connected with the wire pressing head 121. The wire pressing head 121 is a cylindrical structure, and the axis thereof is parallel to the axis of the driving roller of the winding device 200.
Specifically, the crimping head driving element 122 includes three-stage driving rotating rods, and the rotating rods are hinged to each other.
The wire pressing head 121 is connected with one end of a transmission rotating rod at the top of the wire pressing head transmission piece 122, and one end of the transmission rotating rod at the bottom of the wire pressing head transmission piece 122 is in driving connection with a wire pressing steering engine 123 of the wire pressing head driving piece.
The pressing head driving part drives the pressing head driving part 122 to rotate, so that the pressing head 121 is driven to swing relative to the winding device 200, the fiber on the shifting rod 111 is pressed and cut at the waste fiber collector, the cutting device and method adopt manual tube replacement and cut the fiber on the winding device 200 and the fiber on a full-fiber winding drum, then the fiber on the winding device 200 is sent into the waste fiber collector, the pressing head 121 immediately swings to the position shown in the initial position figure 1, due to the limitation of the space near the equipment and the waste fiber collector, the pressing line steering gear 123 is placed in a neutral gear below the outer side of the supporting plate on the side surface of the winding device 200, then the pressing and lifting of the pressing rod are realized through three-level transmission, and other equipment structures and work are not interfered in the process.
In this embodiment, the waste wire collector is disposed on a platform of the frame 100. The waste silk collector can pass through the air in the negative pressure pump extraction waste silk collector to be negative pressure state in making the waste silk collector, under the effect of negative pressure, in the continuous one end entering waste silk collector of cellosilk and the continuous cellosilk apparatus for producing of being cut off, the cellosilk that produces constantly forms good waste silk and handles in the automatic waste silk collector that gets into of section of thick bamboo in the trade section of thick bamboo in-process, and automatic section of thick bamboo of changing is compared artifical section of thick bamboo simultaneously, and its time of changing a section of thick bamboo is short, and the waste silk that produces is few, does not waste the cellosilk.
The swing arm unit 2 includes two swing arms 21 disposed on two sides of the winding device 200 and disposed in parallel, and a doffing assembly 24 disposed on the swing arms 21.
The doffer assembly 24 is used to grip a spool of empty wire and a spool of full wire, or to release a spool of full wire. Swing arm 21 has a first swing arm position and a second swing arm position referring to the illustration of swing arm 21 in fig. 1 for the second swing arm position, the first swing arm position is to the right of the second swing arm position. Swing arm 21 can drive the reel and swing along the other cutting head direction of swing arm 21 between first swing arm position and second swing arm position. Specifically, the swing arm 21 can drive the reel full of filament to swing the second swing arm position leftwards from the first swing arm position and the swing arm 21 can drive the reel empty of filament to swing the first swing arm position rightwards from the second swing arm position. The swing arm 21 is in a first swing arm position (not shown in the figures).
Further, the swing arm unit 2 further includes a swing arm stopper 22 connected to the swing arm 21 and a swing arm driver 23 for driving the swing arm 21 to swing.
One end of the swing arm 21 is hinged to the swing arm driving member 23, the other end of the swing arm 21 is hinged to one end of the swing arm limiting member 22, and the other end of the swing arm limiting member 22 is hinged to the winding device 200.
In this embodiment, the swing arm driving member 23 is a cylinder, and the cylinder is flexible and low in cost.
The swing arm limiting piece 22 is provided with a sliding groove 221, and the sliding groove 221 can be matched with the swing of the swing arm 21, can better limit the swing amplitude of the swing arm, and can be subjected to fine adjustment.
The doffing assembly 24 is engaged with the lifting arm 32 and can move relative to the swing arm 21, so that the winding drum wound with full wire on the swing arm 21 falls relative to the swing arm 21, and the winding drum with full wire falls into the receiving part.
Further, referring to fig. 2, the doffing assembly 24 includes a clamping plate 241 disposed inside the two swing arms 21 and disposed opposite to each other, a sliding bearing assembly 242 connected to the clamping plate 241, a fixing block 243 having one end of the sliding bearing assembly 242 passing through the swing arm 21 and connected to the fixing block, a sliding mechanism 244 disposed on the outer periphery of the fixing block 243 and sliding with respect to the fixing block 243, and a doffing driving bearing 245 connected to the sliding mechanism 244.
The fixing block 243 is fixedly disposed on the swing arm 21. The fixing block 243 has an insertion hole, and the sliding bearing 242 is inserted into the insertion hole.
Referring to fig. 7, the sliding bearing assembly 242 includes a sliding bearing seat 2421 engaged with the fixing block 243 for sliding insertion, and the sliding bearing seat 2421 is connected to the swing arm 21 through the fixing block 243; and a pin 2422 inserted in one end of the sliding bearing block 2421 in a transverse manner.
Both ends of the pin 2422 protrude outward relative to the slide bearing housing 2421, and the protruding portions slide in cooperation with the slide mechanism 244.
The other end of the sliding bearing seat 2421 passes through the swing arm 21 and is connected with a clamping plate 241 through a connecting bearing, and the clamping plate 241 is used for clamping a winding drum or releasing a winding drum full of wires. Namely, the two clamping plates 241 move oppositely to clamp the reel with full wire or empty wire; moving the two gripper plates 242 away from each other releases the spool of full wire. Both facing and facing away are forces generated in the axial direction.
The slide mechanism 244 includes two slope plates 2441 arranged in parallel, and end blocks 2442 and connecting blocks 2443 fixedly arranged at both ends of the slope plates 2441, respectively.
The inner sides of the two slope plates 2441 are symmetrically provided with slope chutes 2444, and the protruding parts at the two ends of the pin 2422 are respectively matched with the slope chutes 2444 to slide. The two slope plates 2441 are fixedly connected through end blocks 2442 and connecting blocks 2443 at both ends of the slope plates 2441 to form a moving frame structural member.
Referring to fig. 1-4, the lifting unit 3 is disposed near the second swing arm, the lifting unit 3 includes lifting arms 32 disposed oppositely and in parallel, the lifting arms 32 are disposed inside the swing arms 21, and the lifting arms 32 have a receiving portion and a preliminary empty tube mounting portion.
When the doffing assembly 24 releases the full spool, the lifting arm 32 is lifted in the vertical direction (the direction of the cutting head beside the lifting arm 32) and is matched with the swing arm 21, so that the receiving part receives the full spool, and simultaneously the empty spool on the preparation empty spool mounting part is mounted on the doffing assembly 24 on the swing arm 21.
The top of the lifting arm 32 is opened with a receiving groove 33 with an open upper end, and the receiving groove 33 is a receiving part.
The middle part of the lifting arm 32 is provided with an empty bobbin mounting groove 34 which is opened towards one side of the winding device 200, and the empty bobbin mounting groove 34 is a prepared empty bobbin mounting part.
The inner sides of the lifting arms 32 are provided with guide strips 35, the tops of the guide strips 35 are provided with inclined surfaces, and the inclined surfaces of the guide strips 35 are matched with the cylinder releasing driving bearing 245 along with the lifting arms 32, so that the cylinder releasing driving bearing 245 moves up and down on the swing arm 21.
Further, the lifting unit 3 further includes a fixing bracket 31, and the two lifting arms 32 are lifted and lowered with respect to the fixing bracket 31. The lifting arm 32 is in a receiving state when downwards facing the fixed bracket 31, and is in a cylinder changing state when upwards facing.
The top of the lift arm 32 is opened with a receiving groove 33 with an open upper end, and the receiving groove 33 is a receiving part.
The middle part of the lifting arm 32 is provided with an empty bobbin mounting groove 34 which is opened towards one side of the winding device 200, and the empty bobbin mounting groove 34 is a prepared empty bobbin mounting part.
The inner sides of the lifting arms 32 are provided with guide strips 35, the tops of the guide strips 35 are provided with inclined surfaces, and the inclined surfaces of the guide strips 35 are matched with the cylinder releasing driving bearing 245 along with the lifting arms 32, so that the cylinder releasing driving bearing 245 moves up and down on the swing arm 21.
The doffing drive bearing 245 is connected with a connecting block 2443 on the moving frame by a connecting pin 2445. The doffing drive bearing 245 cooperates with the guide bar 35 of the lifting arm 32 to slide the doffing drive bearing 245 relatively, so as to drive the slope plate 2441 to slide relative to the fixed block 243 through the connecting block 2443, and the pin 2422 of the slide bearing member 242 cooperating with the fixed block 243 cooperates with the slope chute 2444 of the slope plate 2441 to move the slide bearing member 242 in the axial direction thereof, thereby releasing the full-wire spool or clamping the empty-wire spool.
It should be noted that the doffing assembly 24 further includes a spring, not shown, one end of the spring is connected to the connecting block 2443, and the other end of the spring is connected to one side of the swing arm 21. Can ensure when the section of thick bamboo of trading, the reel of full silk drops, and the reel of empty silk just rises to the suitable clamping position of grip block 241 along with lifing arm 32 and the gib block 35 just with taking off a section of thick bamboo drive bearing 245 separation, is not in effect, relies on the pulling force of spring to pull back connecting block 2443 to initial position this moment, then grip block 241 just with the reel both ends centre gripping of empty silk, again with swing arm 21 by the pendulum of second swing arm position back to first swing arm position.
Then, the fiber yarn in the waste yarn collector is pulled back to the winding drum of the empty yarn through the yarn picking and controlling assembly 13 on the yarn controlling unit 1.
Further, the thread take-up control unit 13 includes a thread take-up lever and a thread take-up lever driving member for driving the thread take-up lever.
The take-up lever driving part is arranged on the winding device 200, and can drive the take-up lever to rotate under the driving of the take-up lever driving part, so that the fiber yarn on the waste yarn collector is picked up to the empty bobbin, and the winding is continuously carried out through the winding device 200.
It should be noted that the present embodiment further includes a steering engine accurate line control device, the device mainly includes a line-dialing steering engine 113, a line-pressing steering engine 123 and a line-picking steering engine (not shown in the figure), the three steering engines are all distinguished by the PLC time and the accurate control time of the motion angle by 0.02 second, and the angle accuracy is 1-2 degrees in the working interval. The three steering engine mechanisms are controlled by a PLC program to act in a matched manner, so that the automatic creeling device in the embodiment can automatically control the fiber yarns during creeling.
A bobbin changing method based on a winding system for chemical fiber production comprises the following steps:
when the winding drum is fully wound with the fiber, the lifting unit 3 is started to be in a bearing state, the shifting lever 111 of the fiber control unit 1 lifts the fiber to be separated from the full winding drum, so that the fiber is separated from the fiber control nozzle, and then the thread pressing head 121 swings to press and convey the fiber on the shifting lever 111 to the waste fiber collector and cut off the full winding drum and the fiber on the winding device 200. The crimp head 121 is then immediately swung back and the waste wire collector collects the waste wire.
And starting the swing arm driving part 23 of the swing arm unit 2, and driving the swing arm 21 to swing leftwards from the first swing arm position to the second swing arm position by the swing arm driving part 23. At this time, the lifting arm 32 is lifted upwards from the receiving state to the changing state, at this time, the inclined surface of the guide strip 35 on the lifting arm 3 is matched with the doffing driving bearing 245 on the doffing assembly 24 on the swing arm 21, so that the doffing driving bearing 245 slides relatively, the slope plate 2441 is driven to slide relative to the fixed block 243 through the connecting block 2443, the pin shaft 2422 on the sliding bearing component 242 matched with the fixed block 243 is matched with the slope chute 2444 on the slope plate 2441, so that the sliding bearing component 242 drives the clamping plate 241 to move along the axial direction thereof, so that the full-yarn reel is loosened, the full-yarn reel falls into the receiving groove 32, and the prepared empty reel groove 34 conveys the empty-yarn reel to the clamping plate 241 for clamping.
Then, the swing arm driving part 23 drives the swing arm 21 to swing back to the first swing arm position from the second swing arm position, the take-up lever of the silk control unit 1 is driven by the take-up lever driving part to shift the waste silk at the waste silk collector back to the reel of the empty silk on the winding device 200, and the winding continues to be performed through the winding device 200.
The embodiment provides an automatic creeling device, a chemical fiber production winding system and a creeling method, which are characterized in that a yarn control unit 1, a swing arm unit 2, a lifting unit 3 and a winding device 200 are matched with each other to enable the yarn control unit 1 to automatically creel the yarn control unit by electric control, and the yarn control unit 1 can ensure that a fiber yarn, a full yarn winding drum and an empty yarn winding drum are separated and retracted; swing arm unit 2 can realize the reel and the separation of wire winding unit 200 to take off a section of thick bamboo subassembly 24 and ensure automatic doffing through swing arm 21, install the reel of empty silk on taking off a section of thick bamboo mechanism 24 automatically simultaneously and further send back the reel that the centre gripping has the empty silk to with wire winding unit 200 matched with position continuation wire winding through swing arm 21 again, compare the artifical resource of using manpower sparingly that can be very big of trading a section of thick bamboo. And the time of the automatic cylinder changing process is very short (about 5 seconds), waste silk generated in the process is little, and production materials are saved. The automatic control equipment has few errors in the process of changing the cylinder. The working hours of the workers may be fixed at a fixed time during the day. The switched finished product barrels can be stored on the mechanical arm, and can be collected and taken by workers at any time before the next barrel switching.
The intelligent continuous production equipment can automatically record various data in production and can be connected with automatic systems such as a production flow control system of a factory. If necessary, the production parameters can be conveniently and uniformly adjusted.
In the future, the automatic switching cylinder equipment can be directly butted with an automatic conveying and warehousing system, so that the automation degree and efficiency of a factory are further improved.
In the description of the present invention, it is to be understood that the terms "first", "second" and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implying any number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium; either as communication within the two elements or as an interactive relationship of the two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, a first feature may be "on" or "under" a second feature, and the first and second features may be in direct contact, or the first and second features may be in indirect contact via an intermediate. Also, a first feature "on," "above," and "over" a second feature may be directly or obliquely above the second feature, or simply mean that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the second feature, or may simply mean that the first feature is at a lower level than the second feature.
In the description herein, the description of the terms "one embodiment," "some embodiments," "an embodiment," "an example," "a specific example" or "some examples" or the like, means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
Although embodiments of the present invention have been shown and described above, it should be understood that the above embodiments are illustrative and not restrictive, and that those skilled in the art may make changes, modifications, substitutions and alterations to the above embodiments without departing from the scope of the present invention.

Claims (10)

1. The utility model provides a chemical fibre production winding system's automatic creeling device which characterized in that includes: the wire control unit (1), the swing arm unit (2), the lifting unit (3) and the winding device (200);
the winding device (200) is used for winding the fiber filaments on a winding drum;
the filament control unit (1) is used for poking the fiber filaments away from the full-filament winding drum or poking the empty winding drum back;
the swing arm unit (2) comprises two swing arms (21) which are arranged on two sides of the winding device (200) and are arranged in parallel and a doffing assembly (24) arranged on the swing arms (21);
the doffing assembly (24) is used for clamping a winding drum or releasing a winding drum full of wires, the swing arm (21) is provided with a first swing arm position and a second swing arm position, and the swing arm (21) can drive the winding drum to swing between the first swing arm position and the second swing arm position;
the lifting unit (3) is arranged at a position close to the second swing arm, the lifting unit (3) comprises lifting arms (32) which are oppositely and parallelly arranged, the lifting arms (32) are arranged on the inner side of the swing arm (21), and the lifting arms (32) are provided with bearing parts and preparatory empty cylinder mounting parts;
when the doffing assembly (24) releases the reel full of the silk, the lifting arm (32) is lifted along the vertical direction and is matched with the swing arm (21) so that the bearing part bears the reel full of the silk, and meanwhile, the reel of the silk on the preparation empty bobbin mounting part is mounted on the doffing assembly (24) on the swing arm (21).
2. The automatic bobbin changing device of the chemical fiber production winding system according to claim 1, wherein the thread control unit (1) comprises a thread-dialing control thread assembly (11), a thread-pressing control thread assembly (12) and a thread-picking control thread assembly (13);
the wire poking and controlling assembly (11) can poke the fiber wire away from the winding device (200);
the wire pressing control assembly (12) can press the fiber yarns to complete cutting and collect the cut fiber yarns into a waste yarn collector after the fiber yarns are pulled away from the winding device (200);
the take-up wire control assembly (13) can be used for pulling the fiber yarns in the waste yarn collector back to the empty cylinder.
3. The automatic bobbin changing device of the chemical fiber production winding system according to claim 2, wherein the dial wire assembly (11) comprises a dial (111), a dial driving member and a fixing rod (112);
the deflector rod (111) is arranged at one end of the winding device (200); when the shifting lever (111) is in an initial state, the central axis of the shifting lever is parallel to the central axis of a rotating roller of the winding device (200);
the fixing rod (112) is arranged on the winding device (200), and the central axis of the fixing rod (112) is parallel to the initial state of the deflector rod (111);
when the deflector rod (111) is driven by the deflector rod driving piece, the deflector rod (111) can rotate 0-90 degrees relative to the winding device (200) to separate the fiber wire and the winding device (200) onto the deflector rod (111) until the deflector rod (111) and the fixed rod (112) are contacted to form a fixed point, and the fixed point is used for the fiber wire to convey the fiber wire outwards by taking the fiber wire as a fulcrum.
4. The automatic bobbin changing device of the chemical fiber production winding system according to claim 3, wherein the thread pressing control assembly (12) comprises a thread pressing head (121), a thread pressing head driving member (122) and a thread pressing head driving member;
the wire pressing head (121) is connected with one end of the wire pressing head transmission piece (122), and the other end of the wire pressing head transmission piece (122) is in driving connection with the wire pressing head driving piece;
the pressing head driving piece drives the pressing head driving piece (122) to rotate, so that the pressing head (121) is driven to swing relative to the winding device (200), the fiber on the driving rod (111) is pressed and cut at the waste fiber collector, and the fiber on the winding device (200) is sent into the waste fiber collector.
5. The automatic creel device of the chemical fiber production winding system according to claim 4, wherein the take-up thread assembly (13) comprises a take-up lever and a take-up lever driving member for driving the take-up lever;
the take-up lever driving piece is arranged on the winding device (200), and can drive the take-up lever to rotate under the driving of the take-up lever driving piece, so that the fiber yarns on the waste yarn collector are picked up to the empty bobbin.
6. The automatic bobbin changing device of the chemical fiber production winding system according to claim 1, wherein the swing arm unit (2) further comprises a swing arm limit piece (22) connected with the swing arm (21) and a swing arm driving piece (23) for driving the swing arm (21) to swing;
one end of the swing arm (21) is hinged to the swing arm driving piece (23), the other end of the swing arm (21) is hinged to one end of the swing arm limiting piece (22), and the other end of the swing arm limiting piece (22) is hinged to the winding device (200);
the doffing assembly (24) is matched with the lifting arm (32) and can move relative to the swing arm (21), so that the winding drum wound with full silk on the swing arm (21) falls off relative to the swing arm (21), and the winding drum with full silk falls off into the bearing part.
7. The automatic doffing device of a chemical fiber production winding system according to claim 1, wherein the doffing assembly (24) comprises clamping plates (241) which are respectively arranged at the inner sides of the two swing arms (21) and are oppositely arranged, a sliding bearing piece (242) connected with the clamping plate (241), a fixed block (243) which is matched and connected with one end of the sliding bearing piece (242) through the swing arm (21), a sliding mechanism (244) which is arranged at the periphery of the fixed block (243) and slides relative to the fixed block (243), and a doffing driving bearing (245) connected with the sliding mechanism (244);
the fixed block (243) is fixedly arranged on the swing arm (21); the fixed block (243) is provided with an inserting hole, and the sliding bearing piece (242) is inserted into the inserting hole;
the sliding bearing piece (242) comprises a sliding bearing seat (2421) matched with the fixing block (243) in a sliding insertion mode and a pin shaft (2422) transversely inserted into one end of the sliding bearing seat (2421);
two ends of the pin shaft (2422) protrude outwards relative to the sliding bearing seat (2421), and the protruding part is matched with the sliding mechanism (244) to slide;
the other end of the sliding bearing seat (2421) penetrates through the swing arm (21) and is connected with the clamping plate (241) through a connecting bearing, and the clamping plate (241) is used for clamping a winding drum or a winding drum full of wires;
the sliding mechanism (244) comprises two slope plates (2441) which are arranged in parallel, and an end block (2442) and a connecting block (2443) which are respectively and fixedly arranged at two ends of each slope plate (2441);
slope sliding grooves (2444) are symmetrically formed in the inner sides of the two slope plates (2441), and protruding parts at two ends of the pin shaft (2422) are matched with the slope sliding grooves (2444) to slide respectively;
the cylinder-disengaging driving bearing (245) is connected with the connecting block (2443) through a connecting pin shaft (2445); the doffing driving bearing (245) is matched with the lifting arm (32) to enable the doffing driving bearing (245) to slide relatively, so that the slope plate (2441) is driven to slide relative to the fixed block (243) through the connecting block (2443), and then a pin shaft (2422) on the sliding bearing piece (242) matched with the fixed block (243) is matched with a slope sliding groove (2444) on the slope plate (2441) to enable the sliding bearing seat (2421) to move along the axial direction of the sliding bearing seat, so that a full reel is loosened or an empty reel is clamped.
8. The automatic creel device of the winding system for chemical fiber production according to claim 7, wherein the lifting unit (3) further comprises a fixed bracket (31), and two lifting arms (32) are lifted and lowered relative to the fixed bracket (31);
the top of the lifting arm (32) is provided with a bearing groove (33) with an opening at the upper end, and the bearing groove (33) is the bearing part;
an empty tube mounting groove (34) which is opened towards one side of the winding device (200) is formed in the middle of the lifting arm (32), and the empty tube mounting groove (34) is a prepared empty tube mounting part;
the inner sides of the lifting arms (32) are provided with guide strips (35), the tops of the guide strips (35) are provided with inclined planes, and along with the lifting arms (32) rising, the inclined planes of the guide strips (35) are matched with the cylinder releasing driving bearing (245) so that the cylinder releasing driving bearing (245) can move up and down on the swing arms (21).
9. A chemical fiber production winding system, comprising the automatic creeling device of any one of claims 1 to 8, further comprising a frame (100) and a waste silk collector and a fiber silk production device, wherein the automatic creeling device is arranged on the frame (100).
10. A method for changing the bobbin of the winding system for chemical fiber production according to claim 9, comprising the following steps:
when the winding drum is fully wound with the fiber, the lifting unit (3) is started to be in a bearing state, the fiber is separated from the full winding drum by the fiber control unit (1), and the fiber is sent to the waste fiber collector and cut off the fiber on the full winding drum;
the swing arm (21) of the swing arm unit (2) swings from the first swing arm position to the second swing arm position, the lifting arm (32) is lifted upwards from a bearing state to be converted into a bobbin changing state, at the moment, the lifting arm (3) is matched with a bobbin removing assembly (24) on the swing arm (21) so that a winding drum full of wires can be separated from the swing arm (21), and meanwhile, a winding drum of empty wires on the preparatory empty bobbin mounting part is mounted on the bobbin removing assembly (24) of the swing arm (21);
the swing arm (21) swings back to the first swing arm position from the second swing arm position, and the silk control unit (1) dials the waste silk at the waste silk collector back to the winding drum of the empty silk on the winding device (200).
CN202210388249.9A 2022-04-13 2022-04-13 Automatic cylinder changing device, chemical fiber production winding system and cylinder changing method Active CN114671304B (en)

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WO1998045203A1 (en) * 1997-04-04 1998-10-15 Zinser Textilmaschinen Gmbh Method for automatically changing reels of thread and a winding device with a bobbin changing device
JP2001139229A (en) * 1998-09-04 2001-05-22 Toray Ind Inc Method and device for winding synthetic fiber
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CN109082719A (en) * 2017-06-14 2018-12-25 沈阳新松机器人自动化股份有限公司 Viscose continuously spins automatic wrapping device
CN110203763A (en) * 2019-05-30 2019-09-06 河南海鹏送变电工程有限公司 A kind of power engineering cable winding device
CN211594598U (en) * 2019-12-26 2020-09-29 中国科学院沈阳自动化研究所 Variable-rigidity automatic bobbin changing and feeding device of spinning machine
CN215159766U (en) * 2021-07-08 2021-12-14 惠州市丰源机械有限公司 Slitting and coiling device

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1998045203A1 (en) * 1997-04-04 1998-10-15 Zinser Textilmaschinen Gmbh Method for automatically changing reels of thread and a winding device with a bobbin changing device
JP2001139229A (en) * 1998-09-04 2001-05-22 Toray Ind Inc Method and device for winding synthetic fiber
EP1607353A2 (en) * 2004-06-16 2005-12-21 Kiefel Extrusion Gmbh Device for the handling of a wound roll and winding shaft in a material web winding device
CN203865718U (en) * 2014-05-27 2014-10-08 渭南三立印刷机械有限公司 High-speed roll cutting and replacing device of photogravure press
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CN110203763A (en) * 2019-05-30 2019-09-06 河南海鹏送变电工程有限公司 A kind of power engineering cable winding device
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CN215159766U (en) * 2021-07-08 2021-12-14 惠州市丰源机械有限公司 Slitting and coiling device

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