CN114670059A - Thermal error monitoring system of gear hobbing machine based on intelligent in-situ measurement of gear m value - Google Patents
Thermal error monitoring system of gear hobbing machine based on intelligent in-situ measurement of gear m value Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B23F—MAKING GEARS OR TOOTHED RACKS
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Abstract
本发明涉及基于齿轮m值智能在位测量的滚齿机热误差监测系统,包括信息采集模块、设置于信息采集模块信息取样端的旋转平台,且该旋转平台用于对齿轮进行旋转支撑,该信息采集模块的信息输出端与远程终端上位机信息传输连接,且该上位机的信息输出端与旋转平台信息传输连接,用以控制旋转平台进行旋转;该监测系统还包括设置于旋转平台一侧具有旋转功能的操作平台,且操作平台上设置有夹取件。该基于齿轮m值智能在位测量的滚齿机热误差监测系统,通过信息采集模块、旋转平台、操作平台、夹取件和测量组件的配合使用,本申请技术方案尽可能的减少了人为测量齿轮m值的过程,转而采用智能精准的测量方式,由此减少测量误差,提高工作效率。
The invention relates to a thermal error monitoring system for a gear hobbing machine based on intelligent in-situ measurement of the m value of gears. The information output end of the remote terminal is connected with the information transmission of the host computer of the remote terminal, and the information output end of the host computer is connected with the information transmission of the rotating platform to control the rotating platform to rotate; the monitoring system also includes a rotating function arranged on one side of the rotating platform. The operating platform is provided with a gripper. The thermal error monitoring system for gear hobbing machines based on the intelligent in-situ measurement of the gear m value, through the cooperation of the information acquisition module, the rotating platform, the operating platform, the gripper and the measuring components, the technical solution of the present application reduces the need for manual measurement of the gear m as much as possible. The process of measuring the value, and adopting intelligent and precise measurement methods, thereby reducing measurement errors and improving work efficiency.
Description
技术领域technical field
本发明涉及机床加工技术领域,具体涉及基于齿轮m值智能在位测量的滚齿机热误差监测系统。The invention relates to the technical field of machine tool processing, in particular to a thermal error monitoring system of a gear hobbing machine based on the intelligent in-situ measurement of the gear m value.
背景技术Background technique
随着时代的不断发展,机床加工领域逐渐成为了当代社会所关注的重点方向之一,其中在针对于齿轮进行机床加工时,目前本领域是通过传输机构,待齿轮运输至待加工地点后,通过机械手等结构,将传输机构上的齿轮夹取,并放置于齿轮承载平台上,此时通过机床上加压件向下运动,以达到对齿轮夹持固定的目的,随后再对齿轮作进一步的加工。With the continuous development of the times, the field of machine tool processing has gradually become one of the key directions that contemporary society pays attention to. Among them, when machine tool processing is performed on gears, the current field is through the transmission mechanism. After the gears are transported to the location to be processed, The gear on the transmission mechanism is clamped by the manipulator and other structures, and placed on the gear bearing platform. At this time, the pressing part on the machine tool moves downward to achieve the purpose of clamping and fixing the gear, and then the gear is further processed. processing.
然上述技术方案在实际使用过程中,逐渐出现了一些弊端,且该弊端的出现,导致传统的齿轮加工方法已然无法满足目前本领域的高标准使用需求,现将传统齿轮加工方法所存在的弊端进行如下具体说明:However, in the actual use process of the above technical solutions, some drawbacks have gradually appeared, and the appearance of these drawbacks has led to the traditional gear processing method that can no longer meet the current high-standard use requirements in the field. The disadvantages of the traditional gear processing method are now Make the following specific instructions:
在机床加工的过程中,机床会产生并累积热量,从而导致机床发生热变形,由此对齿轮加工过程中的工件尺寸大小,造成直接影响,目前本领域针对于此种情况,则多通过人为去对齿轮m值进行测量,此方法虽在一定程度上,能够利用齿轮m值予以反馈机床的热变形所导致出现的热误差情况,然此人工测量的方法,存在误差大且效率低的问题,无法解决目前机床加工领域的流水线齿轮m值测量问题。In the process of machine tool processing, the machine tool will generate and accumulate heat, resulting in thermal deformation of the machine tool, which has a direct impact on the size of the workpiece in the process of gear processing. To measure the gear m value, although this method can use the gear m value to feedback the thermal error caused by the thermal deformation of the machine tool to a certain extent, but this manual measurement method has the problem of large error and low efficiency , it cannot solve the problem of m value measurement of pipeline gears in the field of machine tool processing.
由此可见,设计出一种全新的基于齿轮m值智能在位测量的滚齿机热误差监测系统以代替人工测量m值,对于目前本领域来说是迫切需要的。It can be seen that it is urgent to design a new thermal error monitoring system of gear hobbing machine based on intelligent in-situ measurement of gear m value to replace manual measurement of m value.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明的目的在于提供基于齿轮m值智能在位测量的滚齿机热误差监测系统,以解决现有技术人工测量齿轮m值时,存在测量误差,且工作效率低的问题。In view of this, the purpose of the present invention is to provide a gear hobbing machine thermal error monitoring system based on intelligent in-situ measurement of gear m value, so as to solve the problems of measurement error and low work efficiency when manually measuring gear m value in the prior art.
本发明通过以下技术方案实现:The present invention is achieved through the following technical solutions:
基于齿轮m值智能在位测量的滚齿机热误差监测系统,包括信息采集模块、设置于信息采集模块信息取样端的旋转平台,且该旋转平台用于对齿轮进行旋转支撑,该信息采集模块的信息输出端与远程终端上位机信息传输连接,且该上位机的信息输出端与旋转平台信息传输连接,用以控制旋转平台进行旋转; 该监测系统还包括设置于旋转平台一侧具有旋转功能的操作平台,且操作平台上设置有夹取件,通过该夹取件用于对齿轮进行转移,所述操作平台上还设置有用于将齿轮夹紧及测量m值的测量组件。The thermal error monitoring system of gear hobbing machine based on the intelligent in-situ measurement of the gear m value includes an information acquisition module and a rotary platform arranged at the information sampling end of the information acquisition module, and the rotary platform is used for rotating support for the gear, and the information output of the information acquisition module The terminal is connected with the remote terminal host computer for information transmission, and the information output end of the host computer is connected with the information transmission of the rotating platform to control the rotating platform to rotate; the monitoring system also includes an operation platform arranged on one side of the rotating platform with a rotating function , and the operation platform is provided with a clamping piece, which is used to transfer the gear, and a measuring component for clamping the gear and measuring the m value is also arranged on the operation platform.
进一步,所述信息采集模块包括安装于机床上的摄像机,以及内置于摄像机上的微处理器,所述摄像机的摄像头部位朝向于旋转平台; 所述旋转平台包括与机床相连接的固定基座,以及设置于固定基座上具有旋转功能的工作台,所述固定基座上设置有工作标识线,当所述摄像头对旋转平台上的齿轮进行信息捕捉时,通过微处理器判断齿轮圆心至齿顶的线段与工作标识线是否重合,并将此信息发送至上位机,若二者存在角度误差时,上位机发出指示命令控制工作台旋转。Further, the information collection module includes a camera installed on the machine tool, and a microprocessor built into the camera, and the camera head portion of the camera faces the rotating platform; the rotating platform includes a fixed base connected with the machine tool, and a worktable with a rotating function arranged on a fixed base, and a work identification line is set on the fixed base. When the camera captures information on the gears on the rotating platform, the microprocessor determines the center of the gear to the tooth Check whether the top line segment coincides with the work identification line, and send this information to the upper computer. If there is an angle error between the two, the upper computer sends an instruction command to control the rotation of the worktable.
进一步,所述测量组件包括两个互相铰接的支撑板,其中一个所述支撑板背离另一个所述支撑板的一端设置有安装台,且该安装台以可拆卸的方式与操作平台相连接; 所述测量组件还包括设置于支撑板下方用于对齿轮进行夹紧的夹持部,以及设置于支撑板上用于对齿轮m值进行测量的测量模块。Further, the measurement assembly comprises two mutually hinged support plates, wherein one end of the support plate facing away from the other support plate is provided with a mounting platform, and the mounting platform is detachably connected with the operation platform; The measuring assembly further includes a clamping part disposed under the support plate for clamping the gear, and a measuring module disposed on the support plate for measuring the m value of the gear.
进一步,每个所述支撑板的底部设置有滑轨,以及与滑轨相邻设置的气缸,所述滑轨上滑动配设有滑块,所述夹持部与滑块相连接,所述气缸的活塞杆与滑块相接,所述气缸的活塞杆伸缩,带动滑块于滑轨上滑动,从而达到对夹持部进行驱动的目的,驱使夹持部对齿轮进行夹紧。Further, the bottom of each support plate is provided with a slide rail, and a cylinder arranged adjacent to the slide rail, the slide rail is slidably equipped with a slider, the clamping portion is connected with the slider, the The piston rod of the air cylinder is connected with the slider, and the piston rod of the cylinder expands and contracts to drive the slider to slide on the slide rail, so as to achieve the purpose of driving the clamping part and drive the clamping part to clamp the gear.
进一步,所述夹持部包括夹棒,以及与滑块以可拆卸方式连接的安装板,所述安装板的底部设置有套管,且该套管为底部敞口的中空结构,所述套管上开设有与其内部相通的螺纹孔,所述夹棒至少部分延伸至套管的内部,所述螺纹孔上螺纹配设有锁紧螺杆,锁紧螺杆螺纹延伸至螺纹孔的内部,直至其与夹棒相抵紧。Further, the clamping part includes a clamping rod and a mounting plate that is detachably connected to the slider, the bottom of the mounting plate is provided with a sleeve, and the sleeve is a hollow structure with an open bottom, the sleeve is The pipe is provided with a threaded hole that communicates with the inside thereof, the clamping rod at least partially extends to the inside of the casing, the thread of the threaded hole is provided with a locking screw, and the screw thread of the locking screw extends to the inside of the threaded hole until it reaches the inside of the threaded hole. Tighten the clamp bar.
进一步,所述安装板上开设有减重孔。Further, the mounting plate is provided with a weight-reducing hole.
进一步,所述支撑板沿其厚度方向贯穿开设有至少两个便于气缸进行安装的安装预留孔。Further, the support plate is provided with at least two installation reserved holes along the thickness direction thereof, which are convenient for the installation of the air cylinder.
进一步,两个所述支撑板相对的一端分别设置有承接板,且两个承接板呈上下重合对应,所述承接板的厚度方向贯穿开设有通孔,且该通孔上配设有固定螺杆,所述固定螺杆上螺纹配设有锁紧螺母,所述固定螺杆与承接板的交接处设置有第一垫片,所述锁紧螺母与承接板的交接处设置有第二垫片。Further, the opposite ends of the two support plates are respectively provided with a receiving plate, and the two receiving plates are overlapped up and down correspondingly, a through hole is formed through the thickness direction of the receiving plate, and the through hole is equipped with a fixed screw A locking nut is arranged on the thread of the fixing screw, a first gasket is arranged at the junction of the fixing screw and the receiving plate, and a second gasket is arranged at the junction of the locking nut and the bearing plate.
进一步,所述测量模块包括以可拆卸的方式安装于其中一个安装板上的激光位移传感器,以及以可拆卸的方式安装于其中另一个安装板上的激光反射板,所述激光位移传感器的信息输出端与上位机信息传输连接。Further, the measurement module includes a laser displacement sensor detachably mounted on one of the mounting boards, and a laser reflection plate detachably mounted on the other mounting board, the information of the laser displacement sensor The output end is connected with the upper computer for information transmission.
进一步,所述安装台包括与操作平台相接的固定端以及垂直安装于固定端顶部的安装端,所述安装端沿其高度方向贯穿开设有通口,与安装台相邻的支撑板,其端部设置有延伸至通口内部的延伸部,且该延伸部背离支撑板的一端设置有限位板,所述固定端的顶部设置有升降装置,与安装台相邻的支撑板和升降装置的升降端相接。Further, the installation table includes a fixed end connected to the operating platform and a mounting end vertically installed on the top of the fixed end, the installation end is provided with a through opening along its height direction, and the support plate adjacent to the installation table is The end is provided with an extension extending to the inside of the opening, and the end of the extension away from the support plate is provided with a limit plate, the top of the fixed end is provided with a lifting device, and the support plate adjacent to the installation platform and the lifting device are lifted and lowered. end connected.
本发明的有益效果在于:The beneficial effects of the present invention are:
该基于齿轮m值智能在位测量的滚齿机热误差监测系统,通过信息采集模块、旋转平台、操作平台、夹取件和测量组件的配合使用,本装置在使用时,首先通过夹取件将齿轮转移至旋转平台上,在对齿轮加工完毕后,信息采集模块先对齿轮位置进行判断,并将此信息传输至上位机,上位机控制旋转平台进行转动,以满足对齿轮m值的测量需求,随后在测量组件作用下,对待测齿轮的m值进行测量,本申请技术方案通过将机床后期加工过程中的齿轮m值与初始加工的齿轮m值进行比对,从而达到通过智能测量齿轮m值,并进行比对,以满足实时对滚齿机机床热误差进行有效监测、判断的目的,本申请技术方案尽可能的减少了人为测量齿轮m值的过程,转而采用智能精准的测量方式,由此减少测量误差,提高工作效率。The gear hobbing machine thermal error monitoring system based on the intelligent in-situ measurement of the gear m value is used in conjunction with the information acquisition module, the rotating platform, the operation platform, the gripper and the measuring component. It is transferred to the rotating platform. After the gear is processed, the information acquisition module first judges the position of the gear, and transmits this information to the upper computer. The upper computer controls the rotating platform to rotate to meet the measurement requirements of the gear m value. Then, under the action of the measuring component, the m value of the gear to be measured is measured. The technical solution of the present application is to compare the m value of the gear in the post-processing process of the machine tool with the m value of the initially processed gear, so as to achieve the intelligent measurement of the m value of the gear. , and compared to meet the purpose of effective monitoring and judgment of the thermal error of the gear hobbing machine in real time. Reduce measurement errors and improve work efficiency.
本发明的其他优点、目标和特征在某种程度上将在随后的说明书中进行阐述,并且在某种程度上,基于对下文的考察研究对本领域技术人员而言将是显而易见的,或者可以从本发明的实践中得到教导。本发明的目标和其他优点可以通过下面的说明书来实现和获得。Other advantages, objects, and features of the present invention will be set forth in the description that follows, and will be apparent to those skilled in the art based on a study of the following, to the extent that is taught in the practice of the present invention. The objectives and other advantages of the present invention may be realized and attained by the following description.
附图说明Description of drawings
图1为本发明的局部立体示意图;Fig. 1 is the partial three-dimensional schematic diagram of the present invention;
图2为本发明的测量组件及安装台局部立体示意图I;Fig. 2 is the measuring assembly of the present invention and the partial three-dimensional schematic diagram 1 of the installation platform;
图3为本发明的测量组件及安装台局部立体示意图II;FIG. 3 is a partial perspective view II of the measuring assembly and the installation platform of the present invention;
图4为本发明的测量组件及安装台局部立体示意图III;FIG. 4 is a partial three-dimensional schematic view III of the measuring assembly and the installation platform of the present invention;
图5为本发明的信息采集模块局部示意图;Fig. 5 is the partial schematic diagram of the information collection module of the present invention;
图6为本发明的标识线与虚拟线段重合示意图;6 is a schematic diagram of the coincidence of the identification line and the virtual line segment of the present invention;
图7为本发明的标识线与虚拟线段未重合示意图;7 is a schematic diagram showing that the identification line and the virtual line segment of the present invention do not overlap;
图8为本发明的信息局部传输示意图。FIG. 8 is a schematic diagram of partial transmission of information according to the present invention.
图中:1、机床;2、信息采集模块;201、摄像机;202、摄像头;203、微处理器;3、旋转平台;301、固定基座;302、工作台;4、操作平台;5、夹取件;6、测量组件;601、支撑板;602、滑轨;603、滑块;604、气缸;7、夹持部;701、安装板;702、套管;703、夹棒;8、标识线;9、虚拟线段;10、齿轮;11、减重孔;12、安装预留孔;13、承接板;14、固定螺杆;15、锁紧螺母;16、第一垫片;17、测量模块;1701、激光位移传感器;1702、激光反射板;18、限位板;19、安装台;1901、安装端;1902、固定端;20、通口;21、延伸部;22、升降装置。In the figure: 1. machine tool; 2. information acquisition module; 201, camera; 202, camera; 203, microprocessor; 3, rotating platform; 301, fixed base; 302, workbench; 4, operating platform; 5, Clamping piece; 6. Measuring assembly; 601, Support plate; 602, Slide rail; 603, Slider; 604, Cylinder; 7, Clamping part; 701, Mounting plate; 702, Sleeve; 703, Clamp rod; 8 , identification line; 9, virtual line segment; 10, gear; 11, weight reduction hole; 12, reserved hole for installation; 13, receiving plate; 14, fixing screw; 15, locking nut; 16, first gasket; 17 , measurement module; 1701, laser displacement sensor; 1702, laser reflector; 18, limit plate; 19, installation table; 1901, installation end; 1902, fixed end; 20, port; 21, extension part; 22, lift device.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments These are some embodiments of the present invention, but not all embodiments. The components of the embodiments of the invention generally described and illustrated in the drawings herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。Thus, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters refer to like items in the following figures, so once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
在本发明的上述描述中,需要说明的是,术语“一侧”、“另一侧”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the above description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "one side", "the other side", etc. is based on the orientation or positional relationship shown in the drawings, or when the product of the invention is used. The usual orientation or positional relationship is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a Invention limitations. Furthermore, the terms "first", "second", etc. are only used to differentiate the description and should not be construed to indicate or imply relative importance.
此外,术语“相同”等术语并不表示要求部件绝对相同,而是可以存在微小的差异。术语“垂直”仅仅是指部件之间的位置关系相对“平行”而言更加垂直,并不是表示该结构一定要完全垂直,而是可以稍微倾斜。Furthermore, terms such as the term "identical" do not imply that the components are required to be absolutely identical, but minor differences may exist. The term "perpendicular" simply means that the positional relationship between components is more vertical than "parallel", and does not mean that the structure must be completely vertical, but may be slightly inclined.
请参阅图1-8,本发明提供一种技术方案:基于齿轮m值智能在位测量的滚齿机热误差监测系统,包括信息采集模块2、设置于信息采集模块2信息取样端的旋转平台3,且该旋转平台3用于对齿轮10进行旋转支撑,该信息采集模块2的信息输出端与远程终端上位机信息传输连接,且该上位机的信息输出端与旋转平台3信息传输连接,用以控制旋转平台3进行旋转; 该监测系统还包括设置于旋转平台3一侧具有旋转功能的操作平台4,操作平台不是和机床相连,而是独立于机床,设置在机床外罩外面的一个机构,且操作平台4上设置有夹取件5,通过该夹取件5用于对齿轮10进行转移,操作平台4上还设置有用于将齿轮10夹紧及测量m值的测量组件6;1-8, the present invention provides a technical solution: a gear hobbing machine thermal error monitoring system based on intelligent in-situ measurement of the gear m value, comprising an
此处需要首先声明的是,机床如何对齿轮进行加工,且操作平台、夹取件和旋转平台的安装及使用,其皆为目前本领域现有技术,在对齿轮进行加工的时候具体如何使用上述结构,此皆为本领域成熟的技术,故本申请对此无需过多赘述,操作平台和旋转平台可采用舵机等现有技术进行使用,夹取件可选择为手指气缸;What needs to be stated first here is how the machine tool processes the gears, and the installation and use of the operating platform, the gripper and the rotating platform, which are all existing technologies in the field, and how to use them when processing the gears. The above structures are all mature technologies in the field, so this application does not need to go into details about this, the operating platform and the rotating platform can be used by existing technologies such as steering gears, and the gripper can be selected as a finger cylinder;
当机床在对齿轮进行加工时,此处夹取件首先将生产线(类似于皮带轮机构对齿轮进行传输)上的齿坯夹持住,此时操作平台旋转,将夹持有齿坯的夹取件转到至旋转平台的上方,此时夹取件将齿轮松开,使得夹取件位于旋转平台的上方,此时现有技术中采用液压缸或其他现有技术,驱使抵紧件(现有技术)向旋转平台移动,直至将齿轮予以抵紧,随后便可开始日常的加工工作;When the machine tool is processing the gear, the gripper here firstly clamps the gear blank on the production line (similar to the transmission of the gear by the pulley mechanism), and the operating platform rotates at this time to clamp the gear blank. At this time, the gripping member releases the gear, so that the gripping member is located above the rotating platform. At this time, a hydraulic cylinder or other prior art is used in the prior art to drive the abutting member (now With technology) move to the rotating platform until the gears are pressed tightly, and then the daily processing work can be started;
当齿轮加工完毕后,抵紧件向远离旋转平台的一端运动,此时首先加工的齿轮处于活动状态,操作平台再次旋转,其驱使测量组件转动至旋转平台的上方,随后先对齿轮予以夹紧,再对初始加工的齿轮m值进行测量,并将此数据传送至上位机,随后在后续的齿轮加工过程中,当其加工完毕后,测量组件再次对后续齿轮进行夹紧并测量m值,并将此数据传输至上位机,上位机通过对前后不同齿轮的m值进行比对,当二者m值存在误差时(≥20um时),停止对齿轮加工,并对机床进行适应性调整、校正,当m值测量完毕后,操作平台再次反向转动,夹取件继续夹取所需待加工齿轮至旋转平台上方,后续的加工工作则有序正常进行,当加工完毕后,再利用测量组件进行齿轮的m值测量,并传输信息至上位机与初始加工的齿轮进行比对即可,此为循环的操作方式,而本领域技术人员还可对测量组件进行设定,无需对每个齿轮进行测量,可当加工3-5个齿轮后(具体操作,本领域根据实时情况进行判断选择即可),再使用测量组件对齿轮进行m值测量也可,此举可减少工作量,提高工作效率。When the gear is processed, the abutting member moves to the end away from the rotating platform. At this time, the first processed gear is in an active state, and the operating platform rotates again, which drives the measuring component to rotate to the top of the rotating platform, and then clamps the gear first. , and then measure the m value of the initially processed gear, and transmit this data to the host computer. Then in the subsequent gear processing process, when the processing is completed, the measuring component clamps the subsequent gear again and measures the m value, And transmit this data to the host computer. The host computer compares the m values of different gears before and after. When there is an error in the m values of the two (≥20um), the processing of the gears is stopped, and the machine tool is adaptively adjusted, Correction, when the m value is measured, the operating platform rotates in the opposite direction again, the gripper continues to grip the gear to be processed to the top of the rotating platform, and the subsequent processing work is carried out in an orderly and normal manner. The component measures the m value of the gear, and transmits the information to the host computer for comparison with the initially processed gear. This is a cyclic operation mode, and those skilled in the art can also set the measurement component, without the need for each For gear measurement, after processing 3-5 gears (the specific operation can be judged and selected according to the real-time situation in the field), the m value measurement of the gear can also be carried out by using the measuring component, which can reduce the workload and improve the work efficiency.
本实施例中:信息采集模块2包括安装于机床1上的摄像机201,以及内置于摄像机201上的微处理器203,摄像机201的摄像头202部位朝向于旋转平台3; 旋转平台3包括与机床1相连接的固定基座301,以及设置于固定基座301上具有旋转功能的工作台302,固定基座301上设置有工作标识线8,当摄像头202对旋转平台3上的齿轮10进行信息捕捉时,通过微处理器203判断齿轮10圆心至齿顶的线段与工作标识线8是否重合,并将此信息发送至上位机,若二者存在角度误差时,上位机发出指示命令控制工作台302旋转;In this embodiment: the
齿轮圆心至齿顶的线段可定义为虚拟线段9,此处当齿轮放置于旋转平台的顶部后,摄像头对齿轮进行信息采集,并通过微处理器判断工作标识线与相邻的虚拟线段是否处于重合状态,接着将此信息发送至上位机,以作为上位机对旋转平台发出工作指令的判断依据;The line segment from the center of the gear circle to the top of the tooth can be defined as a
通过本实施例,在确保齿轮的相对位置正确后,再对其进行加工,可提高加工的精准度,工作标识线与机床的长度方向相垂直。With this embodiment, after ensuring the correct relative position of the gears, the machining accuracy can be improved, and the working identification line is perpendicular to the length direction of the machine tool.
本实施例中:测量组件6包括两个互相铰接的支撑板601,其中一个支撑板601背离另一个支撑板601的一端设置有安装台19,且该安装台19以可拆卸的方式与操作平台4相连接,此处进一步限定两个支撑板相互铰接,其目的是当齿轮的轮齿数量为奇数时,则调节两个支撑板的相对角度,以满足夹棒在对齿轮进行夹持时,其处于齿轮的直径线上而并非齿轮的非直径线上对齿轮进行夹持,由此则可进一步的保障在对齿轮夹持时的稳定性,而当需对轮齿数量为偶数的齿轮进行夹持时,两个支撑板呈平行状即可,而本实施例所提及的安装台与操作平台的可拆卸安装方式(可为螺栓连接),其目的是当测量组件出现损坏时,可随即对其进行拆卸、维修及更换; 测量组件6还包括设置于支撑板601下方用于对齿轮10进行夹紧的夹持部7,以及设置于支撑板601上用于对齿轮m值进行测量的测量模块17。In this embodiment, the measuring
每个支撑板601的底部设置有滑轨602,以及与滑轨602相邻设置的气缸604,滑轨602上滑动配设有滑块603,夹持部7与滑块603相连接,气缸604的活塞杆与滑块603相接,气缸604的活塞杆伸缩,带动滑块603于滑轨602上滑动,从而达到对夹持部7进行驱动的目的,驱使夹持部7对齿轮10进行夹紧。The bottom of each
夹持部7包括夹棒703,以及与滑块603以可拆卸方式连接的安装板701,此可拆卸的安装方式,其目的是当夹持部需更换时,可随即将安装板于滑块上拆卸分离即可,本实施例所提及的可拆卸安装方式,其可为螺栓连接,安装板701的底部设置有套管702,且该套管702为底部敞口的中空结构,套管702上开设有与其内部相通的螺纹孔,夹棒703至少部分延伸至套管702的内部,螺纹孔上螺纹配设有锁紧螺杆,锁紧螺杆螺纹延伸至螺纹孔的内部,直至其与夹棒703相抵紧,本实施例进一步限定夹棒的安装方式,其目的是当夹棒单个零件出现损坏时,可直接对其拆卸分离并进行更换即可,本实施例其是将夹棒伸入至套管的内部,并利用锁紧螺杆螺纹转动至螺纹孔的内侧,对夹棒进行抵紧的安装方式;The clamping part 7 includes a clamping
当齿轮加工完毕后,首先操作平台旋转,将测量组件旋转至旋转平台的上方,此时气缸开始工作,其通过活塞杆的运动,驱使滑块在滑轨上滑动,由此则可带动夹棒进行运动,从而达到利用相对运动的夹棒对齿轮进行夹持,当齿轮夹持完毕后,测量模块对齿轮的m值进行测量,并将此信息传输至上位机。When the gear is processed, firstly, the operating platform rotates, and the measuring assembly is rotated to the top of the rotating platform. At this time, the cylinder starts to work. It drives the slider to slide on the slide rail through the movement of the piston rod, which can drive the clamping rod. Move to achieve the clamping of the gear by the relatively moving clamping rod. After the clamping of the gear is completed, the measurement module measures the m value of the gear, and transmits this information to the host computer.
本实施例中:安装板701上开设有减重孔11,此处开设有减重孔,其目的是减少安装板在使用过程中的重量,减少气缸的工作压力,降低气缸的负荷。In this embodiment, the mounting
本实施例中:支撑板601沿其厚度方向贯穿开设有至少两个便于气缸604进行安装的安装预留孔12,此处设置有更多的安装预留孔,其目的是尽可能的满足气缸的安装位置可调性。In this embodiment, the
本实施例中:两个支撑板601相对的一端分别设置有承接板13,且两个承接板13呈上下重合对应,承接板13的厚度方向贯穿开设有通孔,且该通孔上配设有固定螺杆14,固定螺杆14上螺纹配设有锁紧螺母15,固定螺杆14与承接板13的交接处设置有第一垫片16,锁紧螺母15与承接板13的交接处设置有第二垫片,当需对两个支撑板的相对位置进行调节时,可先松动锁紧螺母,使得固定螺杆处于活动状态,此时相对转动两个支撑板,使两个支撑板具有相对应的角度,随后拧紧锁紧螺母,此处所提及的第一垫片及第二垫片,其目的是减少固定螺杆与锁紧螺母对支撑板的摩擦力,尽可能的避免支撑板受损,第一垫片和第二垫片可采用橡胶材质,至于将两个支撑板转动至何种角度,此可根据实时情况进行人为判断、调节、尝试、转动即可。In this embodiment, the opposite ends of the two supporting
本实施例中:测量模块17包括以可拆卸的方式安装于其中一个安装板701上的激光位移传感器1701,以及以可拆卸的方式安装于其中另一个安装板701上的激光反射板1702,激光位移传感器1701的信息输出端与上位机信息传输连接,此处进一步限定设置有激光位移传感器和激光反射板,且进一步说明,上述二者分别可拆卸安装于安装板上,由此则可满足安装板在随滑块滑动时,激光位移传感器与激光反射板也一并随之滑动,由此尽可能的提高测量精准值,激光位移传感器根据实时情况的位置调节,记录其与激光反射板之间的实时距离,从而达到对齿轮m值进行智能测量的目的,而当激光位移传感器出现损坏时,可将其于安装板上拆卸后,进行维修、更换即可,该激光位移传感器的型号可为GV-H45激光位移传感器。In this embodiment, the
本实施例中:安装台19包括与操作平台4相接的固定端1902以及垂直安装于固定端1902顶部的安装端1901,安装端1901沿其高度方向贯穿开设有通口20,与安装台19相邻的支撑板601,其端部设置有延伸至通口20内部的延伸部21,且该延伸部21背离支撑板601的一端设置有限位板18,固定端1902的顶部设置有升降装置22,与安装台19相邻的支撑板601和升降装置22的升降端相接;In this embodiment, the installation table 19 includes a
本实施例所提及的升降装置,其亦可根据需要选择为气缸、电缸等现有技术,此处可根据升降装置,以驱使支撑板进行升降,而当支撑板升降的过程中,延伸板于通口内侧自由升降,以避免在升降的过程中,支撑板出现随意晃动的现象,而此处进一步设置有限位板,其目的是避免延伸板滑出于通口的内侧,固定端则与操作平台可拆卸连接,升降装置的升降端(可为气缸的活塞杆),其与相邻的支撑板底部采用螺栓连接;The lifting device mentioned in this embodiment can also be selected from existing technologies such as air cylinders and electric cylinders according to needs. Here, the lifting device can be used to drive the support plate to lift. The plate is free to rise and fall on the inside of the opening to avoid the random shaking of the support plate during the lifting process, and a limit plate is further set here, the purpose is to prevent the extension plate from sliding out of the inside of the opening, and the fixed end is It is detachably connected with the operating platform, and the lifting end of the lifting device (can be the piston rod of the cylinder) is connected with the bottom of the adjacent support plate by bolts;
而本实施例进一步的设置有升降装置、通口、安装端、固定端、限位板及延伸部,其目的是当齿轮厚度较厚时,可调整夹棒的相对高度,使得夹棒沿齿轮的厚度方向与齿轮尽可能多的相贴合,从而尽可能的提高对齿轮的夹持稳定性,而此处需要进一步说明的是,夹棒是伸入至相邻两个轮齿之间的齿根处,由此尽可能的提高对齿轮的夹持力。The present embodiment is further provided with a lifting device, a port, an installation end, a fixed end, a limit plate and an extension part. The purpose is to adjust the relative height of the clamping rod when the thickness of the gear is thick, so that the clamping rod can move along the gear. The thickness direction of the gears fits the gears as much as possible, so as to improve the clamping stability of the gears as much as possible, and it needs to be further explained here that the clamping rods extend between two adjacent gear teeth. At the root of the tooth, thereby increasing the clamping force of the gear as much as possible.
最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be Modifications or equivalent substitutions without departing from the spirit and scope of the technical solutions of the present invention should be included in the scope of the claims of the present invention.
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CN106813584A (en) * | 2017-03-31 | 2017-06-09 | 燕山大学 | Spiral bevel gear key parameter laser detection system and its detection method |
CN109839063A (en) * | 2017-11-25 | 2019-06-04 | 高邮市精标齿轮制造有限公司 | A kind of method of on-line checking gear wheel tooth alignment error |
CN112345550A (en) * | 2020-09-27 | 2021-02-09 | 东风汽车有限公司 | Multi-station full-automatic disc gear detection device |
CN114192895A (en) * | 2021-12-22 | 2022-03-18 | 泰州里华齿轮制造有限公司 | Adjustable gear hobbing device for gear machining |
WO2022122443A2 (en) * | 2020-12-08 | 2022-06-16 | Reishauer Ag | Tool changer |
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2022
- 2022-04-02 CN CN202210344728.0A patent/CN114670059B/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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GB939002A (en) * | 1961-02-01 | 1963-10-09 | Rolls Royce | Improvements in or relating to position indicating devices |
DE3312984A1 (en) * | 1983-04-12 | 1984-10-18 | Präwema Präzisionswerkzeugmaschinenfabrik KG Maschinenkontor GmbH & Co, 3440 Eschwege | Milling machine for machining tooth edges |
CN106813584A (en) * | 2017-03-31 | 2017-06-09 | 燕山大学 | Spiral bevel gear key parameter laser detection system and its detection method |
CN109839063A (en) * | 2017-11-25 | 2019-06-04 | 高邮市精标齿轮制造有限公司 | A kind of method of on-line checking gear wheel tooth alignment error |
CN112345550A (en) * | 2020-09-27 | 2021-02-09 | 东风汽车有限公司 | Multi-station full-automatic disc gear detection device |
WO2022122443A2 (en) * | 2020-12-08 | 2022-06-16 | Reishauer Ag | Tool changer |
CN114192895A (en) * | 2021-12-22 | 2022-03-18 | 泰州里华齿轮制造有限公司 | Adjustable gear hobbing device for gear machining |
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