CN114669599A - Method for prolonging on-machine time of hammerhead of hot-rolling width-fixing press - Google Patents

Method for prolonging on-machine time of hammerhead of hot-rolling width-fixing press Download PDF

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CN114669599A
CN114669599A CN202210187507.7A CN202210187507A CN114669599A CN 114669599 A CN114669599 A CN 114669599A CN 202210187507 A CN202210187507 A CN 202210187507A CN 114669599 A CN114669599 A CN 114669599A
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Prior art keywords
width
press
hammerhead
cooling water
machine time
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Inventor
胡亮
周政
高文刚
李�瑞
张伟
李建伟
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Shougang Jingtang United Iron and Steel Co Ltd
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Shougang Jingtang United Iron and Steel Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B15/00Arrangements for performing additional metal-working operations specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B15/0035Forging or pressing devices as units
    • B21B15/005Lubricating, cooling or heating means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B15/00Arrangements for performing additional metal-working operations specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B15/0035Forging or pressing devices as units
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B37/00Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
    • B21B37/16Control of thickness, width, diameter or other transverse dimensions
    • B21B37/22Lateral spread control; Width control, e.g. by edge rolling

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  • Mechanical Engineering (AREA)
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Abstract

The invention belongs to the technical field of width fixing machines, and discloses a method for prolonging the on-machine time of a hammerhead of a hot rolling width fixing press, which comprises the following steps: projecting cooling water quantity to the hammerhead of the constant width press based on the opening degree of the hammerhead of the constant width press; controlling the maximum side pressure of the hammerhead of the constant width press based on the width of the supplied materials of the plate blank; the hammer head of the top width press is made of nodular cast iron, the pearlite proportion in a matrix is more than or equal to 85%, and an aluminum-calcium composite deoxidizer and heavy rare earth are added in the production process of the nodular cast iron. The method for prolonging the on-machine time of the hammer head of the hot rolling width-fixing press can effectively prolong the on-machine time.

Description

Method for prolonging on-machine time of hammerhead of hot-rolling width-fixing press
Technical Field
The invention relates to the technical field of width fixing machines, in particular to a method for prolonging the on-machine time of a hammerhead of a hot rolling width fixing press.
Background
The Slab Sizing Press (Slab Sizing Press) is an important necessary device on a strip steel hot continuous rolling production line, can realize on-line width adjustment of a Slab, reduces the specification of incoming material slabs and simplifies the production process of a continuous casting machine. Referring to fig. 1 and 2, the hammer head of the sizing press is a part which directly contacts with the edge of the slab to reduce the width of the slab in the production process, and the abrasion is the most severe. Along with the use of the hammer head, the abrasion loss is gradually increased, and the equipment needs to be frequently replaced, so that the production efficiency and the use cost are influenced, and the defects of rolling upwarping, fine lines, cracking and the like at the edge of the hot-rolled strip steel can be directly caused by the phenomena of cracks and even chipping on the surface of the abraded hammer head, so that the quality of a hot-rolled product is influenced.
Disclosure of Invention
The invention provides a method for prolonging the on-machine time of a hammerhead of a hot rolling fixed-width press, which solves the technical problems of high speed of hammerhead abrasion loss, high replacement frequency and product quality deterioration of a plate blank fixed-width press in the prior art.
In order to solve the technical problem, the invention provides a method for prolonging the on-machine time of a hammerhead of a hot-rolling fixed-width press, which comprises the following steps:
projecting cooling water quantity to the hammerhead of the constant width press based on the opening degree of the hammerhead of the constant width press;
controlling the maximum side pressure of the hammerhead of the constant width press based on the width of the supplied materials of the plate blank;
the hammer head of the top width press is made of nodular cast iron, the pearlite proportion in a matrix is more than or equal to 85%, and an aluminum-calcium composite deoxidizer and heavy rare earth are added in the production process of the nodular cast iron.
Further, the amount of cooling water projected to the fixed-width press ram head based on the opening of the fixed-width press ram head includes:
when the opening range of the hammerhead of the fixed-width press is 700-1400 mm, a first group of cooling water valves are opened to perform water spraying cooling;
and when the opening range of the hammerhead of the fixed-width press is 1400-2150 mm, simultaneously opening the first group of cooling water valves and the second group of cooling water valves to perform water spraying cooling.
Further, when the opening degree of the hammerhead of the fixed-width press is 1400mm, the first group of cooling water valves and the second group of cooling water valves are opened simultaneously to perform water spraying cooling.
Further, the first set of cooling water valves includes: two rows of cooling water valves.
Further, the second set of cooling water valves includes: two rows of cooling water valves.
Further, the first set of cooling water valves is a single coil pneumatic valve.
Further, the second set of cooling water valves employs a single coil pneumatic valve.
Furthermore, each drain valve of the first group of cooling water valves is provided with a water spray nozzle facing the two hammers.
Furthermore, each drain valve of the second group of cooling water valves is respectively provided with a water spray nozzle facing the two hammers.
Further, the step of controlling the maximum side pressure of the hammer head of the fixed-width press based on the incoming width of the plate blank comprises the following steps:
width of Maximum lateral pressure Δ b (mm)
w<1000 170
1000≤w<1150 190
1150≤w<1250 210
1250≤w<1350 220
1350≤w<1550 250
1550≤w<1750 250
1750≤w<1900 250
1900≤w 200
And limiting the pressure measurement quantity of the hammerhead of the fixed-width press to be below the maximum pressure measurement quantity delta b according to the width of the supplied materials of the plate blank.
One or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages:
according to the method for prolonging the on-machine time of the hammer head of the hot rolling fixed-width press, the side pressure control and the cooling process are respectively adopted, and the three layers of the hammer head material control are cooperatively controlled, namely the shape and the quality stability of the hammer head are controlled by matching the material with the cooling process, and the physical abrasion influence is controlled by matching the side pressure control, so that the comprehensive cooperative control is realized, and the on-machine time can be prolonged.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
Fig. 1 is a schematic view illustrating a state of a hammer head in a field arrangement in the prior art;
fig. 2 is a schematic diagram of a slab adjustment principle of the hammer head in fig. 1;
fig. 3 is a schematic diagram of arrangement of cold water outside a hammer head of a wide pressure machine according to an embodiment of the present invention;
fig. 4 is a schematic view illustrating control of cold water outside a hammerhead of a wide pressure machine according to an embodiment of the present invention;
fig. 5 is a schematic surface topography of a conventional 16Mn hammer used for 1 week;
fig. 6 is a schematic surface topography of the hammerhead of the wide pressure machine according to the embodiment of the invention, which is formed after the hammerhead is used for 3 weeks.
Detailed Description
The technical solutions in the embodiments of the present application will be described clearly and completely with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
It should be noted that all the directional indications in the embodiments of the present application are only used to explain the relative position relationship, the motion situation, and the like between the components in a certain posture, and if the certain posture is changed, the directional indication is changed accordingly.
The following disclosure provides many different embodiments, or examples, for implementing different features of the application. In order to simplify the disclosure of the present application, specific example components and arrangements are described below. Of course, they are merely examples and are not intended to limit the present application. Moreover, the present application may repeat reference numerals and/or letters in the various examples, which have been repeated for purposes of simplicity and clarity and do not in themselves dictate a relationship between the various embodiments and/or arrangements discussed. In addition, examples of various specific processes and materials are provided herein, but one of ordinary skill in the art may recognize applications of other processes and/or use of other materials.
The application is described below with reference to specific embodiments in conjunction with the following drawings.
The embodiment of the application provides a method for prolonging the on-machine time of the hammerhead of the hot rolling fixed-width press, and solves the technical problems that the hammerhead of the plate blank fixed-width press in the prior art is high in abrasion loss speed, high in replacement frequency and poor in product quality.
For better understanding of the above technical solutions, the above technical solutions will be described in detail with reference to the drawings and specific embodiments of the present application, and it should be understood that the embodiments and specific features of the embodiments of the present invention are detailed descriptions of the technical solutions of the present application, and are not limitations of the technical solutions of the present application, and the technical features of the embodiments and examples of the present application may be combined with each other without conflict.
The embodiment of the application provides a method for prolonging the on-machine time of a hammerhead of a hot rolling fixed-width press, the online form and the quality stability of the hammerhead are controlled through material control and an online cooling process respectively, and meanwhile, the mechanical damage is reduced and the surface quality of the hammerhead is ensured through the control of side pressure.
As will be specifically explained below.
The method for prolonging the on-machine time of the hammer head of the hot rolling fixed-width press comprises the following steps:
projecting cooling water quantity to the hammerhead of the constant width press based on the opening degree of the hammerhead of the constant width press;
controlling the maximum side pressure of the hammerhead of the constant width press based on the width of the supplied materials of the plate blank;
the hammer head of the top width press is made of nodular cast iron, the pearlite proportion in a matrix is more than or equal to 85%, and an aluminum-calcium composite deoxidizer and heavy rare earth are added in the production process of the nodular cast iron.
The hammer head is a main wear part of the fixed-width press. The selection of the material has a very important influence on the use performance. In the working state, the temperature of the plate blank contacting with the hammer head of the fixed width machine is as high as 1100-1200 ℃, so that the hammer head is required to have good heat cracking resistance, and simultaneously, the hammer head is required to have enough hardness and toughness to resist fatigue stripping and prevent cracking. In the design of the material composition of the hammer head, carbon, silicon, manganese and some alloy elements are usually contained in appropriate amounts. Wherein:
carbon is a main factor influencing the performance of the material, and the hardness and the strength of the material are continuously increased and the plasticity and the toughness are continuously reduced along with the increase of the carbon content in the steel in a certain range;
the silicon plays a role in solid solution strengthening in the steel, so that the strength and the hardness of the steel are improved, and the toughness can be increased while the solid solution strengthening is carried out, because the silicon can inhibit or delay the decomposition of carbides of the super-cooled austenite;
manganese and iron form a solid solution, the strength and toughness of ferrite and austenite in steel are improved, and the manganese can remarkably delay high-temperature transformation under certain conditions, improve bainite hardenability, reduce the transformation starting temperature of bainite, and further increase the strength of a ferrite matrix.
The traditional hammerhead is made of medium-high manganese steel such as 16Mn with mature production process, but the hammerhead is found to have poor heat cracking resistance and short machine time in production practice, so the novel nodular cast iron hammerhead is designed in the patent, and the main alloy components and the content are as follows: the matrix is pearlite with not less than 85%, and adopts Al-Ca composite deoxidizer and adds in proper amount of heavy rare earth. After the hammer head made of the nodular cast iron with the components is used, the on-machine time of the hammer head can be prolonged from 1 week to 3 weeks, and the on-machine period can be prolonged from 25 ten thousand tons to more than 30 ten thousand tons.
Further, the amount of cooling water projected to the fixed-width press ram head based on the opening of the fixed-width press ram head includes:
when the opening range of the hammerhead of the fixed-width press is 700-1400 mm, a first group of cooling water valves are opened to perform water spraying cooling;
and when the opening range of the hammerhead of the fixed-width press is 1400-2150 mm, simultaneously opening the first group of cooling water valves and the second group of cooling water valves to perform water spraying cooling.
It is worth to be noted that when the opening degree of the hammerhead of the fixed-width press is 1400mm, the first group of cooling water valves and the second group of cooling water valves are opened simultaneously to perform water spraying cooling; of course, only the first set of cooling water valves may be opened.
Further, the first set of cooling water valves includes: two rows of cooling water valves; the second set of cooling water valves includes: two rows of cooling water valves; the first group of cooling water valves adopt single-coil pneumatic valves; the second group of cooling water valves is a single coil pneumatic valve.
Furthermore, each drain valve of the first group of cooling water valves is respectively provided with a water spray nozzle facing the two hammers; and each drain valve of the second group of cooling water valves is respectively provided with a water spray nozzle facing the two hammers.
The width fixing machine is arranged at the forefront of a hot rolling process, and a slab directly enters the width fixing machine for width reduction after being discharged from a heating furnace and subjected to descaling. The temperature of the plate blank contacted with the hammer head of the width fixing machine is as high as 1100-1200 ℃, so that the hammer head of the width fixing machine needs to be cooled, the surface temperature of the hammer head is reduced, and the defects of thermal cracks and the like on the surface of the hammer head are avoided. The hammerheads of the width fixing machine are cooled by turbid circulating water, cooling water nozzles are arranged between the hammerheads at two sides of the width fixing machine for cooling the hammerheads, and the arrangement of the hammerhead cooling water nozzles is shown in figures 3 and 4; when the width fixing machine works, aiming at slabs with different width specifications, the slab width fixing press is used for reducing the width through the combined action of the mechanical pressing down of the pre-swing opening degree and the width reduction of the crank connecting rod mechanism, and the opening degree is set before each width reduction.
The width fixing machine hammer is provided with 4 rows of cooling water nozzles, and the corresponding valves are controlled to open different cooling headers according to different opening degrees of the hammer. Often practiced in large quantities, a carefully controlled hammerhead cooling profile is developed, as shown in table 1.
TABLE 1 hammer head Cooling control rules
Figure BDA0003523287640000061
Figure BDA0003523287640000071
The influence on the slab quality and the hammer head is realized by tracking the widths of different slabs and reducing the widths in different ways through carding. Different slab widths, when the slab subtracts the width volume when too big, the slab is along surpassing lower extreme on the tup easily from top to bottom, causes tup atress inequality and slab limit portion defect problem. By formulating the width reduction control for different slab widths, a width reduction control rule was developed, as shown in table 2.
TABLE 2 maximum side pressure for different widths
Width of Maximum lateral pressure Δ b (mm)
w<1000 170
1000≤w<1150 190
1150≤w<1250 210
1250≤w<1350 220
1350≤w<1550 250
1550≤w<1750 250
1750≤w<1900 250
1900≤w 200
And limiting the pressure measurement quantity of the hammerhead of the fixed-width press to be below the maximum pressure measurement quantity delta b according to the width of the supplied materials of the plate blank.
The first embodiment is as follows: change in the mass of the rear surface of the hammer
After using the conventional 16Mn hammer for 1 week, the quality of the surface of the hammer is observed as shown in FIG. 5. After the hammer head made of the nodular cast iron material adopting the components is used for 3 weeks, the quality condition of the surface of the hammer head after being removed from the machine is observed and is shown in figure 6.
In comparison, after the conventional 16Mn hammer head is used for 1 week, a large number of thick line cracks appear on the surface, and the situation that the blocks are locally fallen off is already generated. And the nodular cast iron material tup of this patent composition uses 3 weeks after, and a large amount of tiny crackles appear in the tup surface, and surface material is complete, the local condition of falling the piece does not appear. Therefore, the machine time can be prolonged from 1 week to 3 weeks by using the hammer head.
The second embodiment: temperature change of rear surface of hammer head lower machine
After the hammer head is taken down, the infrared thermometers are adopted to measure the temperatures of different positions of the surface of the hammer head, and the results are shown in table 3.
As can be seen by comparison, after the application of the hammer head temperature control device, the temperature of the hammer head surface is reduced to about 30 ℃ from about 60 ℃ before.
Table 3 temperature of the surface of the hammer before and after the application of this patent
Figure BDA0003523287640000081
One or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages:
according to the method for prolonging the on-machine time of the hammer head of the hot rolling fixed-width press, the side pressure control and the cooling process are respectively adopted, and the three layers of the hammer head material control are cooperatively controlled, namely the shape and the quality stability of the hammer head are controlled by matching the material with the cooling process, and the physical abrasion influence is controlled by matching the side pressure control, so that the comprehensive cooperative control is realized, and the on-machine time can be prolonged.
In this application, unless expressly stated or limited otherwise, the terms "connected," "secured," and the like are to be construed broadly, and thus, for example, "secured" may be a fixed connection, a removable connection, or an integral part; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be interconnected within two elements or in a relationship where two elements interact with each other unless otherwise specifically limited. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as the case may be.
In the description of the present application, it is to be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the present application and for simplicity in description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed in a particular orientation, and be operated in a particular manner, and are not to be construed as limiting the present application.
Furthermore, descriptions in this application as to "first," "second," etc. are for descriptive purposes only and are not to be construed as indicating or implying relative importance or to implicitly indicate the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the feature. In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present application.
In the description of the present invention, unless otherwise expressly specified or limited, the first feature "on" or "under" the second feature may comprise the first and second features being in direct contact, or may comprise the first and second features being in contact, not directly, but via another feature in between. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. "beneath," "under" and "beneath" a first feature includes the first feature being directly beneath and obliquely beneath the second feature, or simply indicating that the first feature is at a lesser elevation than the second feature.
In the description herein, reference to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the application. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, the different embodiments or examples described in this specification can be combined and combined by a person skilled in the art
While the preferred embodiments of the present application have been described, additional variations and modifications of these embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. Therefore, it is intended that the appended claims be interpreted as including preferred embodiments and all alterations and modifications as fall within the scope of the application.
It will be apparent to those skilled in the art that various changes and modifications may be made in the present application without departing from the spirit and scope of the application. Thus, if such modifications and variations of the present application fall within the scope of the claims of the present application and their equivalents, the present application is intended to include such modifications and variations as well.

Claims (10)

1. The method for prolonging the on-machine time of the hammerhead of the hot rolling width-fixing press is characterized by comprising the following steps:
projecting cooling water quantity to the hammerhead of the constant width press based on the opening degree of the hammerhead of the constant width press;
controlling the maximum side pressure of the hammerhead of the constant width press based on the width of the supplied materials of the plate blank;
the hammer head of the top width press is made of nodular cast iron, the pearlite proportion in a matrix is more than or equal to 85%, and an aluminum-calcium composite deoxidizer and heavy rare earth are added in the production process of the nodular cast iron.
2. The method for prolonging the on-machine time of a hot rolling width-fixed press ram head according to claim 1, wherein the projecting the amount of cooling water to the width-fixed press ram head based on the opening degree of the width-fixed press ram head comprises:
When the opening range of the hammerhead of the fixed-width press is 700-1400 mm, opening a first group of cooling water valves and performing water spray cooling;
and when the opening range of the hammerhead of the fixed-width press is 1400-2150 mm, simultaneously opening the first group of cooling water valves and the second group of cooling water valves to perform water spraying cooling.
3. The method for prolonging the on-machine time of the hammer head of the hot rolling fixed-width press as claimed in claim 2, wherein when the opening degree of the hammer head of the fixed-width press is 1400mm, the first group of cooling water valves and the second group of cooling water valves are opened simultaneously to perform water spraying cooling.
4. The method for extending the on-machine time of a hammer head of a hot rolling sizing press of claim 2, wherein the first set of cooling water valves comprises: two rows of cooling water valves.
5. The method for extending the on-machine time of a hammer head of a hot rolling sizing press of claim 2, wherein the second set of cooling water valves comprises: two rows of cooling water valves.
6. The method for prolonging the on-machine time of a hammer head of a hot rolling sizing press according to claim 4, wherein the first set of cooling water valves is a single coil pneumatic valve.
7. The method for prolonging the on-machine time of a hammer head of a hot rolling sizing press according to claim 5, wherein the second set of cooling water valves is a single coil pneumatic valve.
8. The method for prolonging the on-machine time of the hammerhead of the hot rolling sizing press according to claim 4, wherein a water spray nozzle facing the two hammerheads is respectively arranged in each water discharge valve of the first group of cooling water valves.
9. The method for prolonging the on-machine time of the hammerhead of the hot rolling sizing press according to claim 5, wherein a water spray nozzle facing the two hammerheads is respectively arranged in each water discharge valve of the second group of cooling water valves.
10. The method for prolonging the on-machine time of a hot rolling sizing press ram head according to claim 1, wherein the controlling the maximum side pressure of the sizing press ram head based on the incoming width of the slab comprises:
width of Maximum lateral pressure Δ b (mm) w<1000 170 1000≤w<1150 190 1150≤w<1250 210 1250≤w<1350 220 1350≤w<1550 250 1550≤w<1750 250 1750≤w<1900 250 1900≤w 200
And limiting the pressure measurement quantity of the hammerhead of the fixed-width press to be below the maximum pressure measurement quantity delta b according to the width of the supplied materials of the plate blank.
CN202210187507.7A 2022-02-28 2022-02-28 Method for prolonging on-machine time of hammerhead of hot-rolling width-fixing press Pending CN114669599A (en)

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