CN114669260B - Split charging device for resin production and implementation method thereof - Google Patents
Split charging device for resin production and implementation method thereof Download PDFInfo
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- CN114669260B CN114669260B CN202210387695.8A CN202210387695A CN114669260B CN 114669260 B CN114669260 B CN 114669260B CN 202210387695 A CN202210387695 A CN 202210387695A CN 114669260 B CN114669260 B CN 114669260B
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- 229920005989 resin Polymers 0.000 title claims abstract description 94
- 239000011347 resin Substances 0.000 title claims abstract description 94
- 238000000034 method Methods 0.000 title claims abstract description 51
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 27
- 238000000926 separation method Methods 0.000 claims abstract description 60
- 238000007789 sealing Methods 0.000 claims abstract description 56
- 238000007865 diluting Methods 0.000 claims abstract description 55
- 238000006243 chemical reaction Methods 0.000 claims abstract description 53
- 239000002994 raw material Substances 0.000 claims abstract description 52
- 238000010790 dilution Methods 0.000 claims abstract description 51
- 239000012895 dilution Substances 0.000 claims abstract description 51
- 230000008569 process Effects 0.000 claims abstract description 27
- 229920003002 synthetic resin Polymers 0.000 claims abstract description 24
- 239000000057 synthetic resin Substances 0.000 claims abstract description 24
- 238000002156 mixing Methods 0.000 claims abstract description 10
- 230000005540 biological transmission Effects 0.000 claims description 31
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 30
- 238000003756 stirring Methods 0.000 claims description 24
- 238000003860 storage Methods 0.000 claims description 23
- 238000004806 packaging method and process Methods 0.000 claims description 21
- 238000007599 discharging Methods 0.000 claims description 19
- 239000012267 brine Substances 0.000 claims description 17
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 claims description 17
- 230000008878 coupling Effects 0.000 claims description 15
- 238000010168 coupling process Methods 0.000 claims description 15
- 238000005859 coupling reaction Methods 0.000 claims description 15
- 239000000463 material Substances 0.000 claims description 13
- 238000005303 weighing Methods 0.000 claims description 12
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims description 8
- 239000007788 liquid Substances 0.000 claims description 7
- 238000012545 processing Methods 0.000 claims description 7
- 239000000243 solution Substances 0.000 claims description 6
- 239000000839 emulsion Substances 0.000 claims description 5
- 230000001681 protective effect Effects 0.000 claims description 5
- 238000005507 spraying Methods 0.000 claims description 4
- 239000003814 drug Substances 0.000 claims description 3
- 238000012858 packaging process Methods 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 2
- 230000000379 polymerizing effect Effects 0.000 claims description 2
- 239000003638 chemical reducing agent Substances 0.000 claims 2
- 229940079593 drug Drugs 0.000 claims 1
- 239000011148 porous material Substances 0.000 claims 1
- 239000011780 sodium chloride Substances 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 22
- 238000012856 packing Methods 0.000 description 20
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 8
- 239000007787 solid Substances 0.000 description 6
- 239000007921 spray Substances 0.000 description 6
- 230000009471 action Effects 0.000 description 4
- 239000004519 grease Substances 0.000 description 4
- 229910052742 iron Inorganic materials 0.000 description 4
- 230000007774 longterm Effects 0.000 description 4
- 239000007800 oxidant agent Substances 0.000 description 4
- 230000001590 oxidative effect Effects 0.000 description 4
- 238000006116 polymerization reaction Methods 0.000 description 4
- 230000001105 regulatory effect Effects 0.000 description 4
- 238000004544 sputter deposition Methods 0.000 description 4
- 230000015556 catabolic process Effects 0.000 description 3
- 239000012141 concentrate Substances 0.000 description 3
- 238000006731 degradation reaction Methods 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 238000010525 oxidative degradation reaction Methods 0.000 description 3
- 239000005022 packaging material Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000018044 dehydration Effects 0.000 description 2
- 238000006297 dehydration reaction Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000000025 natural resin Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/18—Stationary reactors having moving elements inside
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J4/00—Feed or outlet devices; Feed or outlet control devices
- B01J4/001—Feed or outlet devices as such, e.g. feeding tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J4/00—Feed or outlet devices; Feed or outlet control devices
- B01J4/02—Feed or outlet devices; Feed or outlet control devices for feeding measured, i.e. prescribed quantities of reagents
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The invention discloses a split charging device for resin production and an implementation method thereof, and belongs to the field of resin production. According to the split charging device for resin production and the implementation method thereof, the layered separation disc is positioned in the middle of the inside of the dilution reaction kettle, the layered separation disc is in sealing connection with the dilution reaction kettle through the sealing cushion layer, the split charging sloping plate is arranged at the lower end of the inside of the dilution reaction kettle, and the split charging sloping plate and the dilution reaction kettle are arranged into an integrated structure. The invention solves the problems that in the prior art, the blanking is inconvenient to adjust according to the split charging requirement in the resin production process, and the product effect cannot be maintained in the blanking process, the resin raw material is led into the diluting reaction kettle, the diluting reaction kettle is used for diluting and mixing the resin raw material, the raw material can be synthesized above the inside of the diluting reaction kettle through the layering separation disc, and the blanking state of the synthetic resin can be adjusted in a self-adaptive manner through the layering separation disc, so that the resin raw material is suitable for different works.
Description
Technical Field
The invention relates to the technical field of resin production, in particular to a split charging device for resin production and an implementation method thereof.
Background
Resins are organic substances which have an indefinite, but usually relatively high, molecular weight and which are solid, medium-solid or pseudo-solid at ordinary temperatures, and may be liquid in some cases, and are polymers or prepolymers used as plastic substrates in a broad sense. The resin has a softening or melting temperature range, tends to flow under the action of external force, breaks often in the form of shells, is generally insoluble in water, and is soluble in organic solvents. The relative molecular weight is not defined but is usually high, and the organic substances can be solid, medium solid or pseudo solid at normal temperature or liquid. Has a softening or melting temperature range, tends to flow under external force, and breaks often in the form of shells. Broadly refers to polymers or prepolymers for use as plastic substrates. Is generally insoluble in water and soluble in organic solvents. The natural resins and the synthetic resins can be classified according to the sources; there are also thermoplastic resins and thermosetting resins based on their different processing behavior.
In the process of resin production and split charging, the following defects often exist:
1. in the resin production process, the adjustment of blanking according to the split charging requirement is inconvenient.
2. After the resin is produced, the product effect cannot be maintained in the blanking process, and the resin is inconvenient to store.
In order to address these drawbacks, it is necessary to design a dispensing device for resin production and a method for implementing the same.
Disclosure of Invention
The invention aims to provide a split charging device for resin production and an implementation method thereof, which can solve the problems that in the prior art, in the resin production process, the blanking is inconvenient to adjust according to split charging requirements, in the blanking process, the product effect cannot be kept, and the storage is inconvenient.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a partial shipment device is used in resin production, includes dilution reation kettle, feeder hopper, partial shipment receipts workbin and layering separate the dish, the feeder hopper is located the upper end of dilution reation kettle, the partial shipment feed cylinder is all installed to the lower extreme both sides of dilution reation kettle, partial shipment receipts workbin is provided with two, two the partial shipment is received the workbin and is located the lower extreme of two partial shipment feed cylinders respectively, the layering separate the dish and is located the inside centre of dilution reation kettle, just the layering separates the dish and passes through sealed bed course and dilution reation kettle sealing connection, just the layering separates the dish and passes through draw-in groove and dilution reation kettle fixed connection, the partial shipment swash plate is installed to the inside lower extreme of dilution reation kettle, partial shipment swash plate and dilution reation kettle set up to an organic whole structure.
Preferably, the up end of feeder hopper is provided with the feed inlet, the internally mounted of feed inlet has the unloading valve of weighing, the sealed cowling is installed to dilution reation kettle's upper end, sealed cowling passes through ring flange and dilution reation kettle sealing connection, the unloading valve of weighing passes through ring flange sealing connection with sealed cowling and feeder hopper respectively.
Preferably, the motor is installed to the lower extreme of diluting reation kettle, the reduction gear is installed to the upper end of motor, the reduction gear passes through gear drive with the motor and is connected, the connection pivot is installed to the upper end of motor, the upper end externally mounted of connection pivot has the stirring rake, the motor passes through the shaft coupling transmission with the connection pivot and is connected, the connection pivot passes partial shipment swash plate and passes through the axle sleeve rotation and be connected, the bearing frame is installed in the middle of the inside of layering separation dish, the connection pivot passes the bearing frame and separates the movable connection of dish with the layering.
Preferably, servo motor is installed to the below of diluting reation kettle rear end, the below of diluting reation kettle front end is provided with the outlet pipe, the outlet pipe extends to the inside and partial shipment swash plate sealing connection of diluting reation kettle, the inside of partial shipment swash plate is provided with receives the water cavity, just the up end of partial shipment swash plate is provided with the moisture sieve mesh, the outlet pipe communicates with receiving the water cavity, the internally mounted who receives the water cavity has the screw propelling movement oar, servo motor passes through the shaft coupling transmission with the screw propelling movement oar and is connected, the propelling movement position of screw propelling movement oar corresponds with the position of outlet pipe.
Preferably, the adjusting ring is installed to the top of diluting reation kettle surface, adjusting ring embedding diluting reation kettle inner wall and diluting reation kettle sealing connection, just the outside of adjusting ring is encircleed and is had the adjusting valve body, the adjusting valve body is provided with a plurality of, a plurality of the adjusting valve body all extends to diluting reation kettle inside and adjusting ring fixed connection, just the adjusting valve body includes feed valve and pneumatic valve, just the adjusting valve body is used for leading-in medicament and adjusts the inside atmospheric pressure of diluting reation kettle.
Preferably, the internally mounted of partial shipment receipts workbin has partial shipment activity case, the protection cover plate is installed to the upper end of partial shipment receipts workbin, just the strong brine deposit the case in inside one side of partial shipment receipts workbin, the booster pump is installed to the upper end of protection cover plate, the booster pump is provided with three, three the catheter is installed to the one end of booster pump, the catheter respectively with strong brine deposit case and booster pump intercommunication, the atomizer is installed to the lower extreme of protection cover plate, the atomizer is provided with three, three the atomizer all communicates with the other end of booster pump.
Preferably, the movable box of partial shipment is through spout and partial shipment receipts workbin sliding connection, the gyro wheel is all installed to the outside both sides of partial shipment receipts workbin, gear motor is installed to outside one side of partial shipment receipts workbin, gear motor passes through fixed screw connection with the partial shipment receipts workbin, the internally mounted of partial shipment receipts workbin has the transmission shaft, and the transmission shaft is connected with gear motor's one end transmission, the internally mounted of movable box of partial shipment has the movable oar, spring coupling spare is installed to the one end of movable oar, spring coupling spare and movable oar fixed connection, just spring coupling spare passes through the bearing and is connected with partial shipment movable box rotation, the movable box of partial shipment passes through spring coupling spare and transmission shaft block.
Preferably, the middle of the layering separation plate is provided with a support frame, the support frame and the layering separation plate are arranged into an integrated structure, both sides of the lower end surface of the layering separation plate are provided with movable sealing plates, the movable sealing plates are movably connected with the layering separation plate through hinges, an electric cylinder is arranged below the movable sealing plates, and both ends of the electric cylinder are movably connected with the movable sealing plates and the dilution reaction kettle through connecting lugs respectively.
Preferably, the installing support is installed to the lower extreme of diluting reation kettle, and the installing support installs three, and the inboard of three installing support all installs the heater, and the upper end of heater extends to diluting reation kettle inside and diluting reation kettle fixed connection, the inside of partial shipment feed cylinder is provided with the spill spout.
The implementation method of the split charging device for resin production comprises the following steps:
Step one: resin raw materials are led in through a feed hopper, the raw material blanking component is adjusted through a weighing blanking valve according to the proportion, and the raw materials enter the dilution reaction kettle and are collected through a layering separation disc;
Step two: the motor is turned on to drive the connecting rotating shaft and the stirring paddle to rotate, the stirring paddle stirs and mixes the resin raw materials above the layering separation disc, and the heater is used for heating the diluting reaction kettle to mix the raw materials in the diluting reaction kettle;
Step three: the processed resin raw material moves in the diluting reaction kettle, emulsion and solution can be introduced into the diluting reaction kettle through the adjusting valve body to polymerize in the moving process, the mixing operation is carried out through the stirring paddle in the polymerizing process, and the generated air pressure is adjusted through the air pressure valve in the mixing process;
Step four: after resin is synthesized, the length of the electric cylinder can be adjusted by contracting the electric cylinder, the movable sealing plate is driven to move, and the angle of the movable sealing plate is adjusted, so that the resin at the upper end of the layered separation disc can be subjected to blanking work;
step five: in the sub-packaging process, the sub-packaging inclined plate is used for discharging, in the discharging process, moisture which is not fused in the synthetic resin is filtered through a moisture sieve hole at the upper end of the sub-packaging inclined plate, enters the water receiving cavity for storage, is discharged through a water outlet pipe, and is conveniently and intensively guided through the sub-packaging discharging barrel, so that the resin raw material is guided into the sub-packaging movable box;
Step six: spraying is carried out through the atomizer of the inside lower extreme of protective cover plate, and inside spraying the partial shipment activity case with strong brine, store protection work to the inside synthetic resin of partial shipment activity case, drive the transmission shaft through gear motor and rotate, the transmission shaft passes through spring coupling spare and drives movable oar and rotate, and the movable oar can be in the inside resin activity that drives after the processing of partial shipment activity case, makes resin keep the quality in strong brine, stores.
Compared with the prior art, the invention has the following beneficial effects:
1. This partial shipment device for resin production and implementation method thereof, can be with the resin after synthesizing through partial shipment feed cylinder leading-in partial shipment receiving workbin partial shipment, the accessible partial shipment receiving workbin is convenient to carry out storage work, and conveniently carry out the transportation work, and is functional many, and convenient for use, it is inside with the resin raw materials leading-in dilution reation kettle, dilute mixed resin raw materials through the dilution reation kettle, can carry out synthetic work with the raw materials in the inside top of dilution reation kettle through the layering baffle, and can self-adaptation adjust synthetic resin's unloading state through the layering baffle, adjust according to the demand of partial shipment, thereby adapt to different work, and partial shipment efficient, be convenient for long-term work, the partial shipment swash plate can be used to unloading auxiliary work, can be in the unloading in-process, guide work through layering baffle leading-in partial shipment swash plate top, can conveniently slide synthetic resin raw materials through the partial shipment swash plate, prevent to block up, cooperation two partial shipment feed cylinders, the working mode is succinct, high quality.
2. This partial shipment device and implementation method for resin production, the partial shipment in-process, the accessible partial shipment swash plate is unloading, the moisture that the synthetic resin inside failed to fuse in the unloading in-process is filtered through the moisture sieve mesh of partial shipment swash plate upper end, get into the inside storage of receipts water cavity, can discharge through the outlet pipe, and simple structure, and convenient to use, and the inside remaining waste material accessible screw propelling movement oar of receipts water cavity promotes, the inside of diluting reation kettle, automatic clearance work, convenient long-term use, conveniently concentrate the guide through the spill spout, with the resin raw materials leading into partial shipment activity incasement portion, reduce the sputtering, the effect is collected in the improvement, during the use, the accessible heater heats diluting reation kettle, make the inside raw materials of diluting reation kettle carry out mixed work.
3. This partial shipment device for resin production and implementation method thereof, in the storage process, can draw in the strong brine storage case inside through the booster pump in the protection cover plate, spray the atomizer of the inside lower extreme of protection cover plate, spray the strong brine to the partial shipment activity incasement portion, store the protection work to the synthetic resin of partial shipment activity incasement portion, can effectively protect the synthetic resin of partial shipment activity incasement portion through the protection cover plate, avoid direct contact iron container, oxidant and grease class material, in case the resin is polluted or oxidative degradation, and cause the resin degradation, and soak the dilution through strong brine, in the dewatering process, in case the resin is broken with avoiding rapid expansion, the accessible gear motor drives the transmission shaft and rotates, the transmission shaft drives the movable oar through the spring coupling spare and rotates, the movable oar can drive the resin after the processing in the inside partial shipment activity case and move, make the resin keep the quality in the strong brine, prevent the synthetic resin dehydration, improve the storage effect, and partial shipment activity case can accomodate through the spout, make things convenient for the dismouting, the spring coupling spare can be convenient for dismantle, also be convenient for carry out the transmission work.
Drawings
FIG. 1 is an overall front view of the present invention;
FIG. 2 is a front view of the whole of the invention at another angle;
FIG. 3 is a front view of the present invention;
FIG. 4 is a top view of the present invention;
FIG. 5 is an internal structural view of the dilution reactor of the present invention;
FIG. 6 is an overall front view of the layered spacer disc of the present invention;
Fig. 7 is an internal structural view of the sub-packaging and collecting box of the present invention.
In the figure: 1. diluting the reaction kettle; 101. a water outlet pipe; 102. a sealing cover; 103. a servo motor; 104. a motor; 2. A feed hopper; 201. a feed inlet; 202. weighing a blanking valve; 3. a blanking cylinder is arranged separately; 4. an adjusting ring; 401. adjusting the valve body; 5. subpackaging and receiving boxes; 501. a strong saline solution storage tank; 502. a catheter; 503. a roller; 504. a speed reducing motor; 6. a protective cover plate; 601. a booster pump; 602. a sprayer; 7. split charging the movable box; 701. a movable paddle; 702. a spring connector; 8. a layered separator; 801. a movable sealing plate; 802. an electric cylinder; 803. a support frame; 804. a bearing seat; 9. the connecting rotating shaft; 901. stirring paddles; 10. subpackaging the sloping plate; 1001. and a water receiving cavity.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to FIGS. 1 to 4, a packing apparatus for resin production, comprising a dilution reaction vessel 1, a feed hopper 2, a packing receiving box 5 and a layering separation disc 8, wherein the feed hopper 2 is positioned at the upper end of the dilution reaction vessel 1, the packing discharging cylinders 3 are mounted at both sides of the lower end of the dilution reaction vessel 1, the packing receiving box 5 is provided with two, the two packing receiving boxes 5 are respectively positioned at the lower ends of the two packing discharging cylinders 3, the synthesized resin can be guided into the packing receiving boxes 5 through the packing discharging boxes 3 for packing, the packing receiving boxes 5 can be used for conveniently carrying out storage work, and conveniently carrying out moving transportation work, the layering separation disc 8 is positioned in the middle of the interior of the dilution reaction vessel 1, during use, the resin raw materials can be guided into the interior of the dilution reaction vessel 1, the mixed resin raw materials can be diluted through the dilution reaction vessel 1, the layering separation disc 8 can carry out synthesis work above the interior of the dilution reaction vessel 1, and the layering separation disc 8 can be used for adaptively adjusting the lower material state of the synthetic resin according to the packing requirement, thus adapting to different kinds of raw materials, the packing can be carried out sealing and sealing the packing separation disc 10 can be used for conveniently carrying out sealing the mass by connecting the packing separation disc 1 with the packing separation disc 10, the packing separation disc 10 through the sealing separation disc 1, the packing separation disc 10 can be used for conveniently carrying out sealing the sealing separation disc 10 and the packing separation disc 10, and the packing separation disc 10 can be used for conveniently carrying out sealing separation work, and sealing separation of the packing separation material can be used for sealing separation material and sealing separation material can be used for sealing and sealing separation material and sealing separation. The sub-packaging inclined plate 10 and the dilution reaction kettle 1 are arranged into an integral structure.
Further, the up end of feeder hopper 2 is provided with feed inlet 201, and the internally mounted of feed inlet 201 has unloading valve 202 of weighing, and sealed cowling 102 is installed to the upper end of diluting reation kettle 1, and sealed cowling 102 passes through ring flange and dilutes reation kettle 1 sealing connection, and unloading valve 202 of weighing passes through ring flange sealing connection with sealed cowling 102 and feeder hopper 2 respectively, and in the use, accessible feeder hopper 2 imports the resin raw materials, according to the proportion, adjusts raw materials unloading weight through unloading valve 202 of weighing, adaptation work.
Further, adjusting ring 4 is installed to the top of diluting reation kettle 1 surface, adjusting ring 4 embedding diluting reation kettle 1 inner wall and diluting reation kettle 1 sealing connection, and the outside of adjusting ring 4 encircles there is adjusting valve body 401, adjusting valve body 401 is provided with a plurality of, a plurality of adjusting valve body 401 all extends to diluting reation kettle 1 inside and adjusting ring 4 fixed connection, and adjusting valve body 401 includes feed valve and pneumatic valve, and adjusting valve body 401 is used for leading-in medicament and adjusting the inside atmospheric pressure of diluting reation kettle 1, the resin raw materials of processing is at the inside activity of diluting reation kettle 1, the activity in-process, accessible adjusting valve body 401 is leading-in emulsion, solution carries out the polymerization, the polymerization in-process carries out mixing work through stirring rake 901, the atmospheric pressure that produces is adjusted through the pneumatic valve, the adaptability is good, the security of equipment is high, be favorable to improving working quality.
Further, the installing support is installed to the lower extreme of diluting reation kettle 1, and the installing support installs three, and the inboard of three installing support all installs the heater, and the upper end of heater extends to the inside and diluting reation kettle 1 fixed connection of diluting reation kettle 1, the inside of partial shipment feed cylinder 3 is provided with the spill spout, conveniently concentrate the guide through the spill spout, in leading into partial shipment movable box 7 inside with the resin raw materials, reduce the sputtering, the improvement is collected the effect, during the use, the accessible heater heats diluting reation kettle 1, make the inside raw materials of diluting reation kettle 1 carry out mixed work.
Referring to fig. 5 and 6, a motor 104 is installed at the lower end of the dilution reactor 1, a decelerator is installed at the upper end of the motor 104, the decelerator is connected with the motor 104 through gear transmission, a connecting rotating shaft 9 is installed at the upper end of the motor 104, a stirring paddle 901 is installed at the outer end of the upper end of the connecting rotating shaft 9, the motor 104 is connected with the connecting rotating shaft 9 through coupling transmission, the connecting rotating shaft 9 passes through a split charging inclined plate 10 and is rotationally connected with the split charging inclined plate 10 through a shaft sleeve, a bearing seat 804 is installed in the middle of the inside of a split charging separation disc 8, the connecting rotating shaft 9 passes through the bearing seat 804 and is movably connected with the split charging separation disc 8, the connecting rotating shaft 9 and the stirring paddle 901 are driven to rotate through the motor 104, and the stirring paddle 901 stirs and mixes resin raw materials above the split charging separation disc 8, and resin production work is performed.
Further, servo motor 103 is installed to the below of diluting reation kettle 1 rear end, the below of diluting reation kettle 1 front end is provided with outlet pipe 101, outlet pipe 101 extends to the inside and partial shipment swash plate 10 sealing connection of diluting reation kettle 1, the inside of partial shipment swash plate 10 is provided with receives water cavity 1001, and the up end of partial shipment swash plate 10 is provided with the moisture sieve mesh, outlet pipe 101 and receipts water cavity 1001 intercommunication, receive the internally mounted of water cavity 1001 and have screw propelling movement oar, servo motor 103 passes through the shaft coupling transmission with screw propelling movement oar and is connected, the propelling movement position of screw propelling movement oar corresponds with the position of outlet pipe 101, the partial shipment in-process, the accessible partial shipment swash plate 10 carries out the unloading, the moisture that the synthetic resin inside failed to fuse filters through the moisture sieve mesh of partial shipment swash plate 10 upper end, get into and receive the inside storage of water cavity 1001, can discharge through outlet pipe 101, and simple structure, and the inside remaining waste material of receipts water cavity 1001 accessible screw propelling movement oar promotes, discharge diluting reation kettle 1 is inside, automatic clearance work, it is convenient for long-term use.
Further, the support 803 is installed in the middle of the layering separation plate 8, the support 803 and the layering separation plate 8 are arranged into an integral structure, the movable sealing plate 801 is installed on two sides of the lower end face of the layering separation plate 8, the movable sealing plate 801 is movably connected with the layering separation plate 8 through a hinge, an electric cylinder 802 is installed below the movable sealing plate 801, two ends of the electric cylinder 802 are movably connected with the movable sealing plate 801 and the dilution reaction kettle 1 respectively through connecting lugs, after resin is synthesized, the electric cylinder 802 can be contracted, the length of the electric cylinder 802 is adjusted, the movable sealing plate 801 is driven to move, the angle of the movable sealing plate 801 is adjusted, the resin at the upper end of the layering separation plate 8 can be subjected to blanking work, the length of the electric cylinder 802 can be controlled, accordingly, the angle of the movable sealing plate 801 can be changed, the blanking component of the movable sealing plate 801 is adjusted, the adaptability is high, the operation is convenient, and the split charging work in different modes can be conveniently carried out.
Referring to fig. 7, a sub-packaging movable box 7 is installed inside a sub-packaging material receiving box 5, a protection cover plate 6 is installed at the upper end of the sub-packaging material receiving box 5, a concentrated saline solution storage box 501 is installed at one side of the inside of the sub-packaging material receiving box 5, a booster pump 601 is installed at the upper end of the protection cover plate 6, three booster pumps 601 are provided, one ends of the three booster pumps 601 are provided with liquid guide pipes 502, the liquid guide pipes 502 are respectively communicated with the concentrated saline solution storage box 501 and the booster pump 601, a sprayer 602 is installed at the lower end of the protection cover plate 6, the three sprayers 602 are respectively communicated with the other end of the booster pump 601, the concentrated saline solution inside the concentrated saline solution storage box 501 can be pumped into the protection cover plate 6 through the booster pump 601, the concentrated saline solution is sprayed into the inside the sub-packaging movable box 7 through the sprayer 602 at the lower end inside the protection cover plate 6, the synthetic resin inside the sub-packaging movable box 7 can be effectively protected from direct contact with the iron container, the oxidant and the grease substances, the resin is prevented from being polluted or degraded by oxidation, and the resin is prevented from being diluted by the diluted in the process of the diluted saline solution.
Further, the movable split charging box 7 is connected with the movable split charging box 5 in a sliding mode through the sliding grooves, the rollers 503 are arranged on two outer sides of the movable split charging box 5, the gear motor 504 is arranged on one side of the outer side of the movable split charging box 5, the gear motor 504 is connected with the movable split charging box 5 through fixed screws, a transmission shaft is arranged in the movable split charging box 5 and is in transmission connection with one end of the gear motor 504, the movable split charging box 701 is arranged in the movable split charging box 7, the spring connecting piece 702 is fixedly connected with the movable split charging box 701, the spring connecting piece 702 is connected with the movable split charging box 7 in a rotating mode through the bearing, the movable split charging box 7 is clamped with the transmission shaft through the spring connecting piece 702, in the storage and collection process, the transmission shaft is driven to rotate through the spring connecting piece 702, the movable split charging box 701 can move in the movable split charging box 7, the resin is kept in strong brine, the storage effect is improved, the movable split charging box 7 can be stored in the sliding grooves, the movable split charging box is connected with the spring, and the movable split charging box is convenient to disassemble and easy to disassemble.
Referring to fig. 1 to 7, a method for implementing a split charging device for resin production includes the following steps:
step one: resin raw materials are led in through a feed hopper 2, the raw material blanking component is adjusted through a weighing blanking valve 202 according to the proportion, and the raw materials enter the diluting reaction kettle 1 and are collected through a layering separation disc 8;
Step two: the motor 104 is turned on to drive the connecting rotating shaft 9 and the stirring paddle 901 to rotate, the stirring paddle 901 stirs and mixes the resin raw materials above the layering separation disc 8, and the diluting reaction kettle 1 is heated by the heater, so that the raw materials inside the diluting reaction kettle 1 are mixed;
Step three: the processed resin raw material moves in the diluting reaction kettle 1, emulsion and solution can be introduced through the adjusting valve body 401 to polymerize during the movement, the mixing operation is performed through the stirring paddle 901 during the polymerization, and the generated air pressure is adjusted through the air pressure valve during the mixing process;
Step four: after resin is synthesized, the length of the electric cylinder 802 can be adjusted by contracting the electric cylinder 802, the movable sealing plate 801 is driven to move, and the angle of the movable sealing plate 801 is adjusted, so that the resin at the upper end of the layering separation disc 8 can be subjected to blanking work;
Step five: in the sub-packaging process, in the discharging process, moisture which cannot be fused in the synthetic resin is filtered through moisture sieve holes at the upper end of the sub-packaging inclined plate 10, enters the water receiving cavity 1001 for internal storage, is discharged through the water outlet pipe 101, is conveniently and intensively guided by the sub-packaging discharging cylinder 3, and is guided into the sub-packaging movable box 7, the sub-packaging inclined plate 10 can be used for auxiliary discharging work, and can be guided above the sub-packaging inclined plate 10 through the layered separation plate 8 in the discharging process, so that the synthetic resin raw material can be conveniently slid through the sub-packaging inclined plate 10, the blockage is prevented, the two sub-packaging discharging cylinders 3 are matched for guiding work, the working mode is simple, the quality is high, the material is conveniently and intensively guided through the concave chute, the resin raw material is guided into the sub-packaging movable box 7, the sputtering is reduced, and the collecting effect is improved;
step six: can carry out effective protection through the synthetic resin that protects cover plate 6 inside split charging movable box 7, avoid direct contact iron container, oxidant and grease class material, and prevent that the resin from being polluted or oxidative degradation, and cause the resin degradation, and soak the dilution through strong brine, prevent in the dehydration process, in order to avoid the resin to expand sharply and break, spray through the atomizer 602 of the inside lower extreme of protection cover plate 6, spray strong brine inside split charging movable box 7, store the protection work to the synthetic resin inside split charging movable box 7, drive the transmission shaft through gear motor 504 and rotate, the transmission shaft drives movable oar 701 through spring coupling 702 and rotates, movable oar 701 can be in split charging movable box 7 inside drive the resin after processing to move, make the resin keep the quality in strong brine, store.
To sum up, the split charging device for resin production and the implementation method thereof are characterized in that resin raw materials are introduced, the raw material discharging amount is regulated through a weighing and discharging valve 202 according to the proportion, the raw materials enter the diluting reaction kettle 1, the raw materials are collected through a layering separation disc 8, a motor 104 is opened to drive a connecting rotating shaft 9 and a stirring paddle 901 to rotate, the stirring paddle 901 stirs and mixes the resin raw materials positioned above the layering separation disc 8, the raw materials in the diluting reaction kettle 1 are heated by a heater to mix the raw materials in the diluting reaction kettle 1, the processed resin raw materials move in the diluting reaction kettle 1, emulsion and solution can be introduced through a regulating valve body 401 to polymerize during the movement, the mixing operation is carried out through the stirring paddle 901 during the polymerization, the generated air pressure is regulated through the air pressure valve during the mixing process, the length of an electric cylinder 802 can be regulated through contracting the electric cylinder 802 after resin synthesis, the movable sealing plate 801 is driven to move, the angle of the movable sealing plate 801 is adjusted, resin at the upper end of the layering separation disc 8 can be subjected to blanking work, the blanking state of synthetic resin can be adaptively adjusted through the layering separation disc 8, adjustment is carried out according to the split charging requirement, so that different works are adapted, split charging efficiency is high, long-term work is facilitated, moisture which is not fused inside the synthetic resin in the split charging process is filtered through moisture sieve holes at the upper end of the split charging inclined plate 10 in the split charging process, the moisture is stored in the water collecting cavity 1001 and is discharged through the water outlet pipe 101, centralized material guiding is facilitated through the split charging barrel 3, resin raw materials are led into the split charging movable box 7, the split charging inclined plate 10 can be used for auxiliary blanking work, the synthetic resin raw materials can be conveniently slid through the split charging inclined plate 10 in the split charging process through the layering separation disc 8 in the upper part of the split charging process, prevent to block up, cooperate two partial shipment feed cylinders 3 to carry out the guide work, the working method is succinct, the quality is high, conveniently concentrate the guide through the spill spout, in leading into partial shipment movable box 7 inside with the resin raw materials, reduce the sputtering, the effect is collected in the improvement, can effectively protect the synthetic resin of partial shipment movable box 7 inside through protective cover plate 6, avoid direct contact iron container, oxidant and grease class material, in case the resin is polluted or oxidative degradation, and cause the resin degradation, and soak the dilution through strong brine, prevent to dewater the in-process, in order to avoid the resin to expand suddenly and break, spray through the atomizer 602 of protective cover plate 6 inside lower extreme, spray strong brine to partial shipment movable box 7 inside, store the protection work to the synthetic resin of partial shipment movable box 7 inside, drive the transmission shaft through gear motor 504 and rotate, the transmission shaft drives movable paddle 701 through spring coupling 702 and rotates, movable paddle 701 can be in the inside resin of partial shipment movable box 7 drive after the processing keeps the quality in strong brine, store.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. The utility model provides a partial shipment device is used in resin production, includes dilution reation kettle (1), feeder hopper (2), partial shipment receipts workbin (5) and layering separation dish (8), its characterized in that: the feeding hopper (2) is positioned at the upper end of the dilution reaction kettle (1), split charging and discharging barrels (3) are respectively arranged at two sides of the lower end of the dilution reaction kettle (1), two split charging and discharging boxes (5) are arranged at the lower ends of the two split charging and discharging barrels (3) respectively, the layered separation disc (8) is positioned in the middle of the inside of the dilution reaction kettle (1), the layered separation disc (8) is in sealing connection with the dilution reaction kettle (1) through a sealing cushion layer, the layered separation disc (8) is fixedly connected with the dilution reaction kettle (1) through a clamping groove, split charging inclined plates (10) are arranged at the lower end of the inside of the dilution reaction kettle (1), and the split charging inclined plates (10) and the dilution reaction kettle (1) are arranged into an integral structure;
The device is characterized in that a motor (104) is arranged at the lower end of the dilution reaction kettle (1), a speed reducer is arranged at the upper end of the motor (104), the speed reducer is connected with the motor (104) through gear transmission, a connecting rotating shaft (9) is arranged at the upper end of the motor (104), a stirring paddle (901) is arranged at the outer part of the upper end of the connecting rotating shaft (9), the motor (104) is connected with the connecting rotating shaft (9) through a coupling transmission, the connecting rotating shaft (9) penetrates through a split charging inclined plate (10) and is rotationally connected with the split charging inclined plate (10) through a shaft sleeve, a bearing seat (804) is arranged in the middle of the interior of the split charging inclined plate (8), and the connecting rotating shaft (9) penetrates through the bearing seat (804) and is movably connected with the split charging inclined plate (8);
A servo motor (103) is arranged below the rear end of the dilution reaction kettle (1), a water outlet pipe (101) is arranged below the front end of the dilution reaction kettle (1), the water outlet pipe (101) extends to the inside of the dilution reaction kettle (1) and is connected with a split charging inclined plate (10) in a sealing mode, a water collecting cavity (1001) is arranged in the split charging inclined plate (10), a water sieve pore is formed in the upper end face of the split charging inclined plate (10), the water outlet pipe (101) is communicated with the water collecting cavity (1001), a spiral pushing paddle is arranged in the water collecting cavity (1001), the servo motor (103) is connected with the spiral pushing paddle in a transmission mode through a coupler, and the pushing position of the spiral pushing paddle corresponds to the position of the water outlet pipe (101).
An adjusting ring (4) is arranged above the outer surface of the dilution reaction kettle (1), the adjusting ring (4) is embedded into the inner wall of the dilution reaction kettle (1) to be in sealing connection with the dilution reaction kettle (1), an adjusting valve body (401) is arranged outside the adjusting ring (4) in a surrounding mode, a plurality of adjusting valve bodies (401) are arranged, the plurality of adjusting valve bodies (401) extend to the inside of the dilution reaction kettle (1) to be fixedly connected with the adjusting ring (4), the adjusting valve bodies (401) comprise a feeding valve and an air pressure valve, and the adjusting valve bodies (401) are used for guiding medicines and adjusting the air pressure inside the dilution reaction kettle (1);
The utility model discloses a liquid storage device, including a storage box (5), a protection cover plate (602), a booster pump (601), a liquid guide pipe (502) is installed at one end of the booster pump (601), the liquid guide pipe (502) is respectively communicated with the storage box (501) and the booster pump (601), a protection cover plate (6) is installed at the upper end of the storage box (5), a concentrated saline storage box (501) is installed at one side of the storage box (5), the booster pump (601) is installed at the upper end of the protection cover plate (6), the three sprayer (602) is communicated with the other end of the booster pump (601);
the utility model discloses a movable box of split charging, including movable box (7), movable box (701), spring connector (702), movable box (701) and spring connector (702), gear motor (504) are all installed to the outside both sides of split charging material box (5), gear motor (504) are installed to outside one side of split charging material box (5), gear motor (504) are connected through fixed screw with split charging material box (5), internally mounted of movable box (5) has the transmission shaft, and the transmission shaft is connected with the one end transmission of gear motor (504), internally mounted of movable box of split charging (7) has movable oar (701), spring connector (702) are installed to the one end of movable oar (701), spring connector (702) and movable oar (701) fixed connection, just spring connector (702) are through bearing and movable box of split charging (7) swivelling joint, movable box of split charging (7) is through spring connector (702) and transmission shaft block.
2. The split charging device for resin production according to claim 1, wherein: the utility model discloses a dilution reaction kettle, including feed hopper (2), sealed cowling (102) are installed to the up end of feed hopper (2), internally mounted of feed inlet (201) has unloading valve (202) of weighing, sealed cowling (102) are passed through ring flange and are diluted reaction kettle (1) sealing connection, unloading valve (202) of weighing respectively pass through ring flange sealing connection with sealed cowling (102) and feed hopper (2).
3. A dispensing device for resin production according to claim 2, wherein: support frame (803) are installed in the centre of layering separation disc (8), support frame (803) and layering separation disc (8) set up to an organic whole structure, movable sealing plate (801) are all installed to the both sides of layering separation disc (8) lower terminal surface, movable sealing plate (801) are through hinge and layering separation disc (8) swing joint, just electronic jar (802) are installed to the below of movable sealing plate (801), the both ends of electronic jar (802) all pass through engaging lug respectively with movable sealing plate (801) and dilute reation kettle (1) swing joint.
4. A dispensing device for resin production according to claim 3, wherein: the lower extreme of diluting reation kettle (1) is installed the installing support, and the installing support installs three, and the inboard of three installing support all installs the heater, and the upper end of heater extends to diluting reation kettle (1) inside and diluting reation kettle (1) fixed connection, the inside of partial shipment feed cylinder (3) is provided with the spill spout.
5. A method of implementing the dispensing apparatus for resin production according to claim 4, comprising the steps of:
Step one: resin raw materials are led in through a feed hopper (2), the raw material blanking component is adjusted through a weighing blanking valve (202) according to the proportion, and the raw materials enter the diluting reaction kettle (1) and are collected through a layering separation disc (8);
Step two: the motor (104) is turned on to drive the connecting rotating shaft (9) and the stirring paddle (901) to rotate, the stirring paddle (901) stirs and mixes the resin raw materials above the layering separation disc (8), and the heater is used for heating the diluting reaction kettle (1) to mix the raw materials in the diluting reaction kettle (1);
Step three: the processed resin raw material moves in the diluting reaction kettle (1), emulsion and solution are led in through the adjusting valve body (401) to polymerize in the moving process, mixing is carried out through the stirring paddle (901) in the polymerizing process, and the generated air pressure is adjusted through the air pressure valve in the mixing process;
step four: after resin is synthesized, the length of the electric cylinder (802) is adjusted by contracting the electric cylinder (802), the movable sealing plate (801) is driven to move, and the angle of the movable sealing plate (801) is adjusted, so that the resin at the upper end of the layering separation disc (8) is subjected to blanking;
Step five: in the sub-packaging process, the sub-packaging inclined plate (10) is used for discharging, in the discharging process, moisture which is not fused in the synthetic resin is filtered through a moisture sieve hole at the upper end of the sub-packaging inclined plate (10), enters the water receiving cavity (1001) for internal storage, is discharged through the water outlet pipe (101), is conveniently and intensively guided through the sub-packaging discharging barrel (3), and is used for guiding the resin raw material into the sub-packaging movable box (7);
Step six: spraying is carried out through atomizer (602) of the inside lower extreme of protective cover board (6), and inside spraying the split charging movable box (7) with strong brine, store protection work to the synthetic resin of split charging movable box (7) inside, drive the transmission shaft through gear motor (504) and rotate, the transmission shaft passes through spring coupling spare (702) and drives movable oar (701) and rotate, and movable oar (701) is in the inside resin that drives after the processing of split charging movable box (7) moves about, makes resin keep the quality in strong brine, stores.
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| CN210544657U (en) * | 2019-08-20 | 2020-05-19 | 漳州明德工贸有限公司 | Mixing equipment for producing battery anode material |
| CN111939864A (en) * | 2020-10-16 | 2020-11-17 | 山东颐工化学有限公司 | Preparation device and process of MBS resin |
| CN112322075B (en) * | 2020-11-25 | 2022-01-04 | 正太新材料科技有限责任公司 | Titanium dioxide production facility that weatherability is good |
| CN214353440U (en) * | 2020-12-08 | 2021-10-08 | 湖北云祥超硬材料有限公司 | Resin diamond grinding wheel micro powder mixing device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN211098723U (en) * | 2019-09-30 | 2020-07-28 | 漳州明德工贸有限公司 | High-speed mixer for battery materials |
| CN211463164U (en) * | 2019-12-24 | 2020-09-11 | 嘉祥新海成化工科技有限公司 | Temperature-regulating type synthesis device for sodium methyl mercaptide |
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