CN114655696B - Turning device capable of automatically turning fan blades of air conditioner outdoor unit - Google Patents

Turning device capable of automatically turning fan blades of air conditioner outdoor unit Download PDF

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Publication number
CN114655696B
CN114655696B CN202210376940.5A CN202210376940A CN114655696B CN 114655696 B CN114655696 B CN 114655696B CN 202210376940 A CN202210376940 A CN 202210376940A CN 114655696 B CN114655696 B CN 114655696B
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CN
China
Prior art keywords
fan blade
mechanical arm
mounting plate
assembly
arm
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Active
Application number
CN202210376940.5A
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Chinese (zh)
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CN114655696A (en
Inventor
孟万云
陈柏松
王叶
刘桂
孙超
曾明
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Gree Electric Appliances Inc of Zhuhai
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Gree Electric Appliances Inc of Zhuhai
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Priority to CN202210376940.5A priority Critical patent/CN114655696B/en
Publication of CN114655696A publication Critical patent/CN114655696A/en
Application granted granted Critical
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G37/00Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
    • B65G37/02Flow-sheets for conveyor combinations in warehouses, magazines or workshops
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/24Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
    • B65G47/248Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

The invention discloses a turnover device capable of automatically turning over fan blades of an air conditioner external unit, which comprises: the positioning container is used for storing the fan blades; the bearing table is used for bearing the fan blade; a manipulator, comprising: the mechanical arm, the mechanical arm driving mechanism for driving the mechanical arm to move and the sucker assembly arranged on the mechanical arm; the mechanical arm can drive the sucking disc component on the mechanical arm to suck the fan blade through the mechanical arm driving mechanism, and the sucking disc component is driven to turn over the fan blade and then place the fan blade on the bearing table. The turnover device can realize a series of fan blade turnover operation procedures such as automatic grabbing and automatic turnover, saves time and labor, does not need manual bare-handed grabbing, solves the problem of scratching manual hands, and improves the production efficiency by more than 50%.

Description

Turning device capable of automatically turning fan blades of air conditioner outdoor unit
Technical Field
The invention relates to the technical field of air conditioners, in particular to a turnover device capable of automatically turning over fan blades of an external machine of an air conditioner.
Background
At present, the assembly process of the axial flow fan blade of the air conditioner outer machine is basically carried out manually, one procedure is to manually turn the axial flow fan blade over 180 degrees, and the mode has a plurality of defects, such as sharp axial flow fan blade and easy scratching of the hands of a worker. The axial flow fan blade space curved surface structure, and some machine type fan blades are larger, and the machine type fan blades are difficult to overturn by hands, so that the labor intensity of long-time production is extremely high, and the production efficiency is seriously influenced.
Disclosure of Invention
In view of the above, the invention discloses a turnover device capable of automatically turning over the fan blade of an air conditioner external unit, which is used for at least solving the problems that the efficiency is low and the hands of workers are easy to scratch when the fan blade of the air conditioner external unit is turned over at present.
The invention adopts the technical proposal to realize the aim that:
the invention discloses a turnover device capable of automatically turning over fan blades of an air conditioner external unit, which comprises:
the positioning container is used for storing the fan blades;
The bearing table is used for bearing the fan blade;
A manipulator, comprising: the mechanical arm, the mechanical arm driving mechanism for driving the mechanical arm to move and the sucker assembly arranged on the mechanical arm;
the mechanical arm can drive the sucking disc component on the mechanical arm to suck the fan blade through the mechanical arm driving mechanism, and the sucking disc component is driven to turn over the fan blade and then place the fan blade on the bearing table.
Further alternatively, the method may comprise, in a further alternative,
The suction cup assembly includes:
The sucking disc is used for sucking the fan blade;
the sucker fixing assembly is used for detachably arranging the sucker on the mounting part of the manipulator.
Further alternatively, the method may comprise, in a further alternative,
The installation department of manipulator is including fixing the mount at the arm end, wherein the mount includes:
The first mounting plate is fixedly connected with the tail arm of the mechanical arm, the plate surface of the first mounting plate is perpendicular to the tail arm of the mechanical arm, and a first mounting hole and/or a first mounting groove are formed in the first mounting plate;
the second mounting plate is arranged in parallel with the first mounting plate;
the connecting columns are connected between the first mounting plate and the second mounting plate so that the second mounting plate is parallel to the first mounting plate.
Further alternatively, the method may comprise, in a further alternative,
The suction cup fixing assembly includes:
the sucker connecting arm is connected with one end of the sucker connecting arm; the other end of the sucker connecting arm is slidably arranged on the second mounting plate, so that the distance between the sucker and the center of the second mounting plate is adjusted in the direction parallel to the second mounting plate.
Further alternatively, the method may comprise, in a further alternative,
The sucking disc subassembly includes two the sucking disc, two the sucking disc all with last festival arm is parallel to each other.
Further alternatively, the method may comprise, in a further alternative,
The suction cup fixing assembly further comprises: the connecting arm adjusting assembly is used for adjusting the position of the adjusting ruler on the second mounting plate;
the first end of the connecting arm adjusting assembly is assembled with a first mounting hole or a first mounting groove on the first mounting plate;
The second end of the connecting arm adjusting assembly is connected with the sucker connecting arm.
Further alternatively, the method may comprise, in a further alternative,
The positioning container comprises:
Positioning a bottom plate;
The n limiting columns are perpendicular to the positioning bottom plate, wherein the number of n is equal to the number of the blades of the fan blade, and n is a positive integer.
Further alternatively, the method may comprise, in a further alternative,
The receiving table includes:
A base table;
The positioning bottom die is arranged on the bottom table and is used for positioning and bearing the fan blade;
A lifting cylinder arranged on the base table;
the tray is arranged on the lifting cylinder and used for moving up and down along with the lifting cylinder so as to pick up the fan blade on the manipulator and place the fan blade on the positioning bottom die.
Further alternatively, the method may comprise, in a further alternative,
The tray adopts a plate-shaped structure,
The tray is provided with an avoidance gap which is arranged to the center of the tray along the side of the tray,
Wherein: when the fan blade is placed on the bearing table, the avoidance notch can avoid the sucker assembly and the positioning bottom die.
Further alternatively, the method may comprise, in a further alternative,
The receiving table further includes:
A roller assembly disposed below the base table;
And the telescopic supporting leg assembly is arranged below the base table and is used for supporting the base table after the base table is moved to a preset position through the roller assemblies.
The beneficial effects are that: the invention provides a turnover device capable of automatically turning over fan blades of an air conditioner outdoor unit, which can realize a series of fan blade turnover operation procedures of automatic grabbing, automatic turnover and the like, is time-saving and labor-saving, does not need manual grabbing, solves the problem of scratching manual hands, and improves the production efficiency by more than 50%.
Drawings
The above and other objects, features and advantages of the present disclosure will become more apparent by describing in detail exemplary embodiments thereof with reference to the attached drawings. The drawings described below are merely examples of the present disclosure and other drawings may be made from these drawings by one of ordinary skill in the art without inventive effort.
FIG. 1 shows a schematic diagram of a flipping device according to an embodiment;
Fig. 2 shows an enlarged view of the portion a in fig. 1.
In the figure: 1. positioning the container; 11. positioning a bottom plate; 12. a limit column; 2. a fan blade; 3. a manipulator; 31. a suction cup assembly; 311. a suction cup; 312. the sucker connecting arm; 313. a connecting arm adjustment assembly; 32. a mechanical arm; 321. a first mounting plate; 322. a second mounting plate; 323. a connecting column; 324. an end arm; 4. a receiving table; 41. a lifting cylinder; 42. positioning a bottom die; 43. a telescoping support leg assembly; 44. a base table; 45. a roller assembly; 46. and a tray.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The terminology used in the embodiments of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used in this application and the appended claims, the singular forms "a," "an," and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise, the "plurality" generally includes at least two, but does not exclude the case of at least one.
It should be understood that the term "and/or" as used herein is merely one relationship describing the association of the associated objects, meaning that there may be three relationships, e.g., a and/or B, may represent: a exists alone, A and B exist together, and B exists alone. In addition, the character "/" herein generally indicates that the front and rear associated objects are an "or" relationship.
It should also be noted that the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a product or system that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such product or system. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a commodity or system comprising such elements.
At present, the assembly process of the axial flow fan blade of the air conditioner outer machine is basically carried out manually, one procedure is to manually turn the axial flow fan blade over 180 degrees, and the mode has a plurality of defects, such as sharp axial flow fan blade and easy scratching of the hands of workers; in addition, axial flow fan blade space curved surface structure, and some model fan blades are great, and the bare-handed upset is relatively because of being difficult, and production intensity of labour is very big for a long time, seriously influences production efficiency. The invention provides a turnover device capable of automatically turning over fan blades of an air conditioner outdoor unit, which can realize a series of fan blade turnover operation procedures of automatic grabbing, automatic turnover and the like, is time-saving and labor-saving, does not need manual grabbing, solves the problem of scratching manual hands, and improves the turnover efficiency.
To further illustrate the technical solution of the present invention, the following specific embodiments are provided in conjunction with fig. 1-2.
As shown in fig. 1-2, in this embodiment, a turning device capable of automatically turning over a fan blade of an air conditioner external unit is provided, where the turning device includes:
The positioning container 1 is used for storing the fan blades 2;
The bearing table 4 is used for bearing the fan blades 2;
A robot arm 3, comprising: the mechanical arm 32, a mechanical arm driving mechanism for driving the mechanical arm to move and a sucker assembly 31 arranged on the mechanical arm;
the manipulator 3 can drive the sucker assembly 31 on the manipulator 32 to suck the fan blade 2 through the manipulator driving mechanism, and drive the sucker assembly to turn over the fan blade 2 and then place the fan blade 2 on the bearing table 4.
The turning device in the embodiment is matched with the manipulator 3 in a mode of locating the container 1 in a pre-locating mode, so that automatic turning is realized; accurate placement is achieved through the tray 46 and the positioning bottom die 42; the assembly of the corresponding fan blade 2 of the multi-type condenser can be commonly used.
As shown in fig. 1-2, in some alternatives, the chuck assembly includes: the sucking disc 311 is used for sucking the fan blade 2; the sucker fixing assembly is used for detachably arranging the sucker on the mounting part of the manipulator. The overturning device realizes automatic grabbing by adopting the mechanical arm 32, the sucker assembly 31 and the positioning container 1; the mechanical arm 3 is matched with the tray 46 to realize accurate overturning and placement; the hand is not required to be grabbed by bare hands, and the possibility of scratching the hands is avoided; greatly reduces the labor intensity of manual assembly and improves the production efficiency.
As shown in fig. 1-2, in some alternatives, the mounting portion of the robot 3 includes a mount secured to the end of the robot arm, wherein the mount includes: the first mounting plate 321, the first mounting plate 321 is fixedly connected with the tail arm 324 of the mechanical arm 32, the plate surface of the first mounting plate 321 is perpendicular to the tail arm 324 of the mechanical arm, and the first mounting plate 321 is provided with a first mounting hole and/or a first mounting groove; a second mounting plate 322, the second mounting plate 322 being disposed in parallel with the first mounting plate 321; a plurality of connection posts 323 are interposed between the first mounting plate 321 and the second mounting plate 322 such that the second mounting plate 322 is parallel to the first mounting plate 321.
In this embodiment, the two mounting plates are combined into the fixing frame by using the connecting column, so as to realize the detachable installation and adjustment of the suction disc assembly 31, thereby facilitating the suction of the fan blade 2 and the replacement of the suction disc assembly 31 for sucking different fan blades. It should be noted that, the mounting portion may be designed as a fixing frame or a fixing table in other forms, for example, a single mounting plate, three mounting plates, and the like may be used to realize other forms of detachable connection with the suction cup assembly.
As shown in fig. 1-2, in some alternatives, the chuck securing assembly includes: a suction cup connecting arm 312, one end of the suction cup connecting arm 312 is connected with the suction cup 311; the other end of the suction cup attachment arm 312 is slidably disposed on the second mounting plate 322 to adjust the distance of the suction cup from the center of the second mounting plate 322 in a direction parallel to the second mounting plate 322. The sucker connecting arm 312 is arranged to enable the sucker 311 to deviate from the fixing frame, so that when the sucker connecting arm is matched with the positioning container 1, a fan blade to be sucked can be directly sucked on one side of the fan blade, and interference between the fixing frame and the positioning container 1 is avoided.
As shown in fig. 1-2, the suction cup assembly 31 preferably includes two suction cups 311, both suction cups 311 being parallel to each other with the distal arm 324.
Further, since the sizes of the fan blades may be different, the positioning container may be different, and accordingly, the suction cup connecting arm in this embodiment may have an adjustable function on the mounting board in order to facilitate the suction of the fan blades with different sizes. Preferably, the suction cup fixing assembly further comprises: a connecting arm adjustment assembly 313 for adjusting the position of the adjustment ruler on the second mounting plate 322; a first end of the connecting arm adjustment assembly 313 is assembled with a first mounting hole or first mounting slot on the first mounting plate 321; a second end of the connecting arm adjustment assembly 313 is connected to the suction cup connecting arm 312. Based on the cooperation of two mounting panels, with sucking disc linking arm slidable setting on second mounting panel 322, fix sucking disc linking arm on first mounting panel, adjust sucking disc linking arm 312 on the second mounting panel 322, utilize lever principle, also increased sucking disc linking arm 312's stability, avoid because the fan blade is overweight causes first linking plate 321 to take place not hard up with sucking disc linking arm 312.
The connecting arm adjusting assembly 313 may be connected to only the second mounting plate 322, and in this case, corresponding mounting holes or mounting grooves are also provided in the corresponding second mounting plate 322. And will not be described in detail herein.
As shown in fig. 1-2, in some alternatives, positioning the container 1 includes: a positioning base plate 11; the n limiting columns 12 are all vertically positioned on the bottom plate 11, wherein the number of n is equal to the number of the blades of the fan blade 2, and n is a positive integer. Preferably, n is 3.
The bearing platform includes: a base table 44; a positioning bottom die 42 arranged on a bottom table 44 for positioning and receiving the fan blade 2; a lifting cylinder 41 provided on the bed 44; the tray 46 is arranged on the lifting cylinder 41, and the tray 46 is used for moving up and down along with the lifting cylinder 41 so as to pick up the fan blade 2 on the manipulator 3 and place the fan blade 2 on the positioning bottom die 42. It should be noted that, the lifting cylinder 41 in the mechanism may be a module or a linear motor; the materials of the mechanical structure parts can be changed into soft iron, silicon steel, nickel-iron alloy, die steel and the like.
In the present embodiment, the tray 46 adopts a plate-like structure. The tray 46 is provided with a avoidance gap which is arranged to the center of the tray 46 along the side of the tray. When the fan blade 2 is placed on the bearing table 4, the avoidance notch can avoid the sucking disc assembly 31 and the positioning bottom die 42.
Preferably, the carrying floor 4 further comprises: a roller assembly disposed below the bed 44; a telescopic support leg assembly 43 provided below the base table for supporting the base table 44 after the base table has been moved to a predetermined position by a roller assembly 45. After the roller assemblies 45 and the telescopic supporting leg assemblies 43 are additionally arranged, the supporting table 4 can be conveniently moved when the supporting table needs to be moved to a preset position.
The following description is made in connection with the actual operation of the turning device. The turnover device comprises: the positioning container 1, the fan blade 2, the sucker assembly 31, the mechanical arm 32, the bearing table 4 (comprising a lifting cylinder 41 and a positioning bottom die 42) and the tray 46. Wherein the fan blade 2 is a product, and the suction cup assembly 31 includes a suction cup 311 and a suction cup fixing arm 312. The lifting cylinder 41 includes a cylinder and a cylinder fixing plate. The receiving table 4 further includes a telescoping support leg assembly 43, a base table 44, a roller assembly 45, and a pallet 46.
The working process of the turnover device is a ring in the whole fan blade assembling process, firstly, the fan blade 2 is placed on the positioning container 1 for integrally feeding, the positioning container 1 is placed at a designated position, the sucker assembly 31 is fastened on the mechanical wall 32 through a fixing frame, the lifting cylinder is fixed on the bottom table 44 through a cylinder fixing plate, the positioning bottom die 42 is fixed on the bottom table 44 through a bolt, and the tray 46 is integrally assembled on the lifting cylinder 41 through a bolt.
In the working process of the mechanism, when the fan blade 2 is placed on the positioning container 1, the mechanical arm 32 drives the sucker assembly 31 to grab the fan blade 2, meanwhile, the mechanical arm 32 turns over 180 degrees, meanwhile, the lifting cylinder 41 drives the tray 46 to rise to a specified position, then the mechanical arm 32 places the fan blade 2 at the specified position of the tray 46, the lifting cylinder 41 drives the tray 46 to descend to the specified position, and the tray 46 drives the fan blade 2 to be placed on the positioning bottom die 42, so that the automatic turning of the fan blade is completed.
Exemplary embodiments of the present disclosure are specifically illustrated and described above. It is to be understood that this disclosure is not limited to the particular arrangements, instrumentalities and methods of implementation described herein; on the contrary, the disclosure is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.

Claims (7)

1. The utility model provides a turning device that can overturn automatically air conditioner outdoor machine axis fan blade which characterized in that, turning device includes:
The positioning container is used for storing the axial flow fan blades of the air conditioner outdoor unit;
the bearing table is used for bearing the shaft flow fan blade of the air conditioner outdoor unit;
a manipulator, comprising: the mechanical arm comprises a mechanical arm, a mechanical arm driving mechanism for driving the mechanical arm to move and a sucker assembly arranged on the mechanical arm;
The mechanical arm can drive a sucker assembly on the mechanical arm to absorb the air conditioner external shaft flow fan blade through the mechanical arm driving mechanism, and drive the sucker assembly to turn over the air conditioner external shaft flow fan blade and then place the air conditioner external shaft flow fan blade on the bearing table;
The suction cup assembly includes:
the sucking disc is used for sucking the axial flow fan blade of the air conditioner outdoor unit;
the sucker fixing assembly is used for detachably arranging the sucker on the mechanical arm of the mechanical arm;
The receiving table includes:
A base table;
the positioning bottom die is arranged on the base table and is used for positioning and bearing the shaft flow fan blade of the air conditioner outdoor machine;
A lifting cylinder arranged on the base table;
The tray is arranged on the lifting cylinder and is used for moving up and down along with the lifting cylinder so as to receive the air-conditioner external shaft flow fan blade on the manipulator and place the air-conditioner external shaft flow fan blade on the positioning bottom die, thereby completing automatic overturning of the air-conditioner external shaft flow fan blade.
2. The turning device of claim 1, wherein the robotic arm is provided with a mounting portion comprising a mount secured to a distal end of the robotic arm, wherein the mount comprises:
The first mounting plate is fixedly connected with the tail arm of the mechanical arm, the plate surface of the first mounting plate is perpendicular to the tail arm of the mechanical arm, and a first mounting hole and/or a first mounting groove are formed in the first mounting plate;
the second mounting plate is arranged in parallel with the first mounting plate;
The connecting columns are connected between the first mounting plate and the second mounting plate so as to enable the second mounting plate to be parallel to the first mounting plate;
The suction cup fixing assembly includes:
the sucker connecting arm is connected with one end of the sucker connecting arm; the other end of the sucker connecting arm is slidably arranged on the second mounting plate, so that the distance between the sucker and the center of the second mounting plate is adjusted in the direction parallel to the second mounting plate.
3. The flip device of claim 2 wherein said suction cup assembly includes two of said suction cups, both of which are parallel to each other with said distal arm.
4. The flipping unit of claim 3, wherein the suction cup holding assembly further comprises: the connecting arm adjusting assembly is used for adjusting the position of the sucker connecting arm on the second mounting plate;
the first end of the connecting arm adjusting assembly is assembled with a first mounting hole or a first mounting groove on the first mounting plate;
The second end of the connecting arm adjusting assembly is connected with the sucker connecting arm.
5. The turning device of claim 1, wherein the positioning receptacle comprises:
Positioning a bottom plate;
the n limiting columns are perpendicular to the positioning bottom plate, wherein the number of n is equal to the number of the blades of the axial flow fan of the air conditioner outdoor unit, and n is a positive integer.
6. The turnover device of claim 1, wherein the tray adopts a plate-like structure,
The tray is provided with an avoidance gap which is arranged to the center of the tray along the side of the tray,
When the shaft flow fan blade of the air conditioner outdoor unit is placed on the bearing table, the avoidance notch can avoid the sucker assembly and the positioning bottom die.
7. The flipping unit of claim 1, wherein the receiving station further comprises:
A roller assembly disposed below the base table;
And the telescopic supporting leg assembly is arranged below the base table and is used for supporting the base table after the base table is moved to a preset position through the roller assemblies.
CN202210376940.5A 2022-04-11 2022-04-11 Turning device capable of automatically turning fan blades of air conditioner outdoor unit Active CN114655696B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210376940.5A CN114655696B (en) 2022-04-11 2022-04-11 Turning device capable of automatically turning fan blades of air conditioner outdoor unit

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210376940.5A CN114655696B (en) 2022-04-11 2022-04-11 Turning device capable of automatically turning fan blades of air conditioner outdoor unit

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CN114655696A CN114655696A (en) 2022-06-24
CN114655696B true CN114655696B (en) 2024-05-10

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