CN114655674B - Automatic discharging device - Google Patents
Automatic discharging device Download PDFInfo
- Publication number
- CN114655674B CN114655674B CN202210257128.0A CN202210257128A CN114655674B CN 114655674 B CN114655674 B CN 114655674B CN 202210257128 A CN202210257128 A CN 202210257128A CN 114655674 B CN114655674 B CN 114655674B
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- conveyor
- skirt
- blanking plate
- frame
- gear motor
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- 238000007599 discharging Methods 0.000 title claims abstract description 27
- 230000004907 flux Effects 0.000 claims abstract description 37
- 238000001816 cooling Methods 0.000 claims abstract description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims abstract description 15
- 238000003723 Smelting Methods 0.000 claims abstract description 8
- 238000005266 casting Methods 0.000 claims description 24
- 229910000831 Steel Inorganic materials 0.000 claims description 22
- 239000010959 steel Substances 0.000 claims description 22
- 230000005540 biological transmission Effects 0.000 claims description 12
- 230000009471 action Effects 0.000 claims description 10
- 230000005484 gravity Effects 0.000 claims description 8
- 230000000903 blocking effect Effects 0.000 claims description 7
- 239000013590 bulk material Substances 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 6
- 230000001174 ascending effect Effects 0.000 claims description 5
- 239000000696 magnetic material Substances 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 210000001503 joint Anatomy 0.000 claims description 2
- 239000000428 dust Substances 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 5
- 230000006378 damage Effects 0.000 abstract description 3
- 208000027418 Wounds and injury Diseases 0.000 abstract description 2
- 208000014674 injury Diseases 0.000 abstract description 2
- 230000008569 process Effects 0.000 description 4
- QJVKUMXDEUEQLH-UHFFFAOYSA-N [B].[Fe].[Nd] Chemical compound [B].[Fe].[Nd] QJVKUMXDEUEQLH-UHFFFAOYSA-N 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910001172 neodymium magnet Inorganic materials 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
- B65G15/58—Belts or like endless load-carriers with means for holding or retaining the loads in fixed position, e.g. magnetic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/24—Gearing between driving motor and belt- or chain-engaging elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/34—Devices for discharging articles or materials from conveyor
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Specific Conveyance Elements (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
The invention discloses an automatic discharging device, which comprises a flux linkage conveyor, a horizontal conveyor, an uplink conveyor and a lifting and traversing mechanism, wherein the flux linkage conveyor is fixedly connected with the horizontal conveyor, the flux linkage conveyor is used for adsorbing cast pieces from a water cooling rotary table of a smelting furnace and then conveying the adsorbed cast pieces to the horizontal conveyor, the horizontal conveyor is used for conveying the cast pieces conveyed to the horizontal conveyor to the uplink conveyor along the horizontal direction, the uplink conveyor is used for conveying the cast pieces conveyed to the upper conveyor along the horizontal direction and then conveying the cast pieces into a charging barrel along the inclined upward direction, and the lifting and traversing mechanism is used for driving the flux linkage conveyor and the horizontal conveyor to move along the up-down direction and the front-back direction, so that all cast pieces in the water cooling rotary table can be adsorbed in place by the flux linkage conveyor; the advantage is that intensity of labour is less, and efficiency is higher, can not cause the dust to rise at the ejection of compact in-process, can not cause the injury to the human body, and the cast piece that just is difficult to appear falls to ground and need extra collection condition, is difficult to lead to cast piece loss.
Description
Technical Field
The invention relates to a discharging device, in particular to an automatic discharging device.
Background
In the manufacturing industry of neodymium iron boron products, a vacuum rapid hardening smelting furnace is required to collect cast pieces into a charging barrel for standby after the cast pieces are prepared and cooled. The traditional cast piece collecting mode is to directly load cast pieces at the water cooling rotary table of the vacuum rapid hardening smelting furnace into a charging barrel by manpower, but the mode has higher labor intensity and lower efficiency. The chinese patent with publication number CN203869513U discloses a discharging device of vacuum rapid hardening smelting furnace, the discharging device comprises a hopper, the hopper is inverted and hollow pyramid, the hopper comprises a top, a bottom and an inclined plane connecting the top and the bottom, the bottom is provided with a discharging hole, the inclined plane is gradually inclined and converged from the top to the discharging hole, the discharging hole is externally connected with a conduit, the edge of the continuous three sides on the top is outwards extended to form a baffle, the baffle is perpendicular to the plane of the top, a bracket is fixedly connected on the hopper, and a roller is mounted on the bracket. When the automatic casting slice feeding device is used, the automatic casting slice feeding device is arranged on the charging barrel, casting slices at the water-cooling rotary table are manually shoveled into the hopper through the shovel, and flow into the charging barrel through the hopper. Although the discharging device improves the collecting efficiency of the cast sheet, the labor intensity is still higher due to the adoption of the artificial shovel material, and a large amount of dust is generated in the burning and casting process of the cast sheet, and the artificial shovel material can cause the dust to rise, so that the human body is damaged after long-time work; in addition, the cast sheet is easy to fall to the ground in the process of shoveling and transferring and is easy to be ejected out of the hopper due to impact when shoveling and feeding the hopper, so that the cast sheet falls to the ground, the cast sheet is required to be collected in additional time, and the cast sheet is easy to miss in the process of collection due to the influence of the ground environment, so that the cast sheet is lost.
Therefore, the automatic discharging device is low in labor intensity and high in efficiency, dust is not raised in the discharging process, injury to a human body is avoided, the situation that the dust falls on the ground and additional collection is needed is avoided, and loss of cast sheets is avoided.
Disclosure of Invention
The invention aims to solve the technical problems of providing the automatic discharging device which has the advantages of lower labor intensity, higher efficiency, no dust rising in the discharging process, no harm to human bodies, no additional collection of cast pieces when the cast pieces fall to the ground and no cast piece loss.
The technical scheme adopted for solving the technical problems is as follows: the utility model provides an automatic discharging device, includes flux linkage conveyer, horizontal conveyer, upward conveyer and promotes and sideslip mechanism, flux linkage conveyer with horizontal conveyer fixed connection, flux linkage conveyer be arranged in from the water-cooling carousel of smelting furnace adsorb the cast piece then with the cast piece of adsorbing send horizontal conveyer department, horizontal conveyer be arranged in with the cast piece of sending its department along the horizontal direction convey upward conveyer department, upward conveyer be arranged in with the cast piece of sending its department first along the horizontal direction conveying and then follow slope upward direction and convey and fall into the charging bucket, promote and sideslip mechanism be used for driving flux linkage conveyer with horizontal conveyer along upper and lower direction and fore-and-aft direction remove, make flux linkage conveyer can adsorb all cast pieces in the water-cooling carousel in place.
The magnetic chain conveyor comprises a shell, a chain, a first reducing motor, a first blanking plate, two connecting frames, two baffle plates, a plurality of chain wheels and a plurality of magnetic steels, wherein the shell, the first blanking plate and the two baffle plates are made of non-magnetic materials, the two connecting frames are positioned outside the shell and respectively fixed on the left side wall and the right side wall of the shell, the two connecting frames are used for connecting the horizontal conveyor, the chain, the first reducing motor, the plurality of chain wheels and the plurality of magnetic steels are positioned inside the shell, the plurality of chain wheels are distributed at intervals, two chain wheels are fixed on an output shaft of the first reducing motor, other chain wheels are respectively arranged on the shell, the chain surrounds the plurality of chain wheels, when the chain wheels arranged on the first reducing motor are driven to rotate, the chain rotates to drive other chain wheels to synchronously rotate, a plurality of magnetic steels are all arranged on the chain and uniformly distributed at intervals, the chain is transmitted upwards from back to front in an inclined way, the front end face of the shell consists of a first arc face, a first plane and a second arc face which are sequentially connected, the first arc face and the second arc face are respectively upwards protruded, the first arc face is positioned below the first plane, the second arc face is positioned above the first plane, the extending direction of the first plane is parallel to the transmission direction of the chain, the bottom end face of the shell is a horizontal plane, the bottom end face of the shell is connected with the first arc face, the first blanking plate is positioned on the front side of the shell, the first blanking plate is fixed on the shell, the first blanking plate is obliquely arranged downwards from back to front, the first blanking plate is in butt joint with the front side of the second arc-shaped surface, the two material blocking plates are fixed on the shell and are respectively positioned at the left side and the right side of the first plane, and a transmission channel is formed between the two material blocking plates and the first plane; when the flux linkage conveyor enters the water cooling rotary table, under the action of the magnetic steel, the casting piece in the water cooling rotary table can be adsorbed onto the bottom end face of the shell, when the first gear motor works, the chain starts to rotate, the magnetic steel on the chain synchronously rotates, the casting piece adsorbed onto the bottom end face of the shell synchronously starts to move under the drive of the magnetic steel, at the moment, the casting piece on the bottom end face of the shell firstly moves backwards onto the first arc-shaped face and then moves forwards along the circumferential direction of the first arc-shaped face, when the casting piece moves to the first plane, the casting piece exceeding the region of the transmission channel is blocked by two baffle plates and falls into the water cooling rotary table, the casting piece entering the transmission channel moves to the second arc-shaped face along the first plane under the action of the magnetic steel, when the casting piece moves to the second arc-shaped face, the gravity is insufficient to drive the casting piece to move from the first arc-shaped face to the horizontal conveyor, and the gravity force of the casting piece on the horizontal conveyor is not enough to move along the horizontal conveyor due to the space distance of the casting piece.
The shell, the first blanking plate and the two baffle plates are all nonmagnetic stainless steel products.
The horizontal conveyor comprises two connecting plates, a second gear motor, a first skirt baffle conveyer belt, a plurality of belt rollers, a first frame and a second blanking plate, wherein the two connecting plates and the two connecting frames are in one-to-one fixed connection, the second gear motor is installed on the first frame, one belt roller is fixed on an output shaft of the second gear motor, the other belt rollers are installed on the first frame, the first skirt baffle conveyer belt surrounds the plurality of belt rollers, when the second gear motor rotates to drive the belt rollers on the second skirt baffle conveyer belt to rotate, the first skirt baffle conveyer belt and the other belt rollers synchronously rotate, the first skirt baffle conveyer belt is conveyed forward from the rear direction, the second blanking plate is located on the front side of the first frame, and is located on the foremost end of the first skirt baffle conveyer belt, the first blanking plate is located on the first skirt baffle conveyer belt, the first blanking plate can slide down from the first skirt baffle plate to the first skirt plate, and then the first skirt plate can slide down from the first skirt plate to the second baffle conveyer belt, and the second blanking plate can move down from the first skirt plate to the first baffle conveyer belt to the second blanking plate.
The up-line conveyor comprises a second skirt baffle conveying belt, a plurality of conveying rollers, a third reducing motor, a second frame and a third blanking plate, wherein the third reducing motor is arranged on the second frame, one conveying roller is fixed on an output shaft of the third reducing motor, the other conveying rollers are arranged on the second frame at intervals, the second skirt baffle conveying belt surrounds the conveying rollers, the second skirt baffle conveying belt is provided with two conveying sections, the first conveying section conveys forwards from back to front in a horizontal direction, the second conveying section conveys obliquely upwards from back to front, the first conveying section is positioned at the rear side of the second conveying section, the third blanking plate is positioned at the front side of the second frame and is fixed on the second frame, the third blanking plate inclines downwards from back to front, the third blanking plate faces the charging barrel, and the blanking plate on the second conveying section can fall onto the third blanking plate from the front end to the back; when the third gear motor rotates to drive the conveying rollers on the third gear motor to rotate, the second skirt baffle conveying belt and other conveying rollers synchronously rotate, the second skirt baffle conveying belt firstly conveys forwards from behind along the horizontal direction and then conveys backwards from front to back along the inclined upward direction, if a cast sheet falls into the ascending conveyor from the second blanking plate, the cast sheet firstly falls onto the first conveying section, the first conveying section conveys the cast sheet to the second conveying section along the horizontal direction, when the cast sheet is conveyed in the second conveying section, the cast sheet cannot fall down due to the blocking effect of the skirt edge and the baffle of the second skirt baffle conveying belt, and after the cast sheet is conveyed to the forefront end of the second conveying section, the cast sheet falls onto the third blanking plate under the action of gravity and then slides into the charging barrel through the third blanking plate.
The lifting and traversing mechanism comprises a fourth gear motor, a fifth gear motor, a frame, a traversing rack, a lifting rack and a bulk material receiving hopper; the fourth gear motor is arranged on the frame, the lifting frame is arranged on an output shaft of the fourth gear motor, the fourth gear motor is used for driving the lifting frame to move along the up-down direction, the fifth gear motor is arranged on the lifting frame, the transverse moving frame is fixed on an output shaft of the fifth gear motor, the fifth gear motor is used for driving the transverse moving frame to move back and forth, the transverse moving frame is fixedly connected with the shell or the first frame, the bulk material receiving hopper is arranged on the frame, and the bulk material receiving hopper is positioned below the second skirt baffle conveying belt and the second blanking plate and used for collecting cast pieces falling from the second skirt baffle conveying belt and the second blanking plate.
The charging barrel is placed on the mobile trolley.
Compared with the prior art, the automatic discharging device is constructed by the flux linkage conveyor, the horizontal conveyor, the uplink conveyor and the lifting and traversing mechanism, the flux linkage conveyor is fixedly connected with the horizontal conveyor, the flux linkage conveyor is used for adsorbing cast pieces from the water-cooling rotary table of the smelting furnace and then conveying the adsorbed cast pieces to the horizontal conveyor, the horizontal conveyor is used for conveying the cast pieces conveyed to the horizontal conveyor to the uplink conveyor along the horizontal direction, the uplink conveyor is used for conveying the cast pieces conveyed to the upper position first along the horizontal direction and then along the inclined upward direction to fall into the charging bucket, and the lifting and traversing mechanism is used for driving the flux linkage conveyor and the horizontal conveyor to move along the up-down direction and the front-back direction, so that the flux linkage conveyor can adsorb all the cast pieces in the water-cooling rotary table in place.
Drawings
FIG. 1 is a perspective view of an automatic discharging device of the present invention;
FIG. 2 is a partially exploded view of the flux linkage conveyor of the automatic discharge device of the present invention;
FIG. 3 is a side view of the flux linkage conveyor of the automatic discharging device of the present invention;
FIG. 4 is a block diagram of a horizontal conveyor of the flux linkage conveyor of the automatic discharging device of the present invention;
FIG. 5 is a top view of the ascending conveyor of the flux linkage conveyor of the automatic discharging device of the present invention;
FIG. 6 is a side view of the ascending conveyor of the flux linkage conveyor of the automatic discharge device of the present invention;
FIG. 7 is a front view of the lift and traverse mechanism of the flux linkage conveyor of the automatic discharge device of the present invention;
fig. 8 is a side view of the lifting and traversing mechanism of the flux linkage conveyor of the automatic discharging device of the present invention.
Detailed Description
The invention is described in further detail below with reference to the embodiments of the drawings.
Examples: as shown in the figure, an automatic discharging device comprises a flux linkage conveyor 1, a horizontal conveyor 2, an uplink conveyor 3 and a lifting and traversing mechanism 4, wherein the flux linkage conveyor 1 is fixedly connected with the horizontal conveyor 2, the flux linkage conveyor 1 is used for adsorbing cast pieces from a water cooling rotary table 5 of a smelting furnace and then conveying the adsorbed cast pieces to the horizontal conveyor 2, the horizontal conveyor 2 is used for conveying the cast pieces conveyed to the horizontal conveyor along the horizontal direction to the uplink conveyor 3, the uplink conveyor 3 is used for conveying the cast pieces conveyed to the upper side of the horizontal conveyor along the horizontal direction and then conveying the cast pieces into a charging barrel 35 along the inclined upward direction, and the lifting and traversing mechanism 4 is used for driving the flux linkage conveyor 1 and the horizontal conveyor 2 to move along the up-down direction and the front-back direction, so that the flux linkage conveyor 1 can adsorb all the cast pieces in the water cooling rotary table 5 in place.
In this embodiment, the flux linkage conveyor 1 includes a housing 6, a chain 7, a first gear motor 8, a first blanking plate 9, two connecting frames 10, two baffle plates 11, a plurality of sprockets 12 and a plurality of magnetic steels 13, the housing 6, the first blanking plate 9 and the two baffle plates 11 are all made of non-magnetic materials, the two connecting frames 10 are located outside the housing 6 and are respectively fixed on the left side wall and the right side wall of the housing 6, the two connecting frames 10 are used for connecting the horizontal conveyor 2, the chain 7, the first gear motor 8, the plurality of sprockets 12 and the plurality of magnetic steels 13 are all located inside the housing 6, the plurality of sprockets 12 are distributed at intervals, and among the plurality of sprockets 12, two sprockets 12 are fixed on the output shaft of the first gear motor 8, the other sprockets 12 are respectively mounted on the housing 6, the chain 7 is looped around the plurality of sprockets 12, when the first gear motor 8 drives the sprockets 12 mounted thereon to rotate, the chain 7 rotates to drive other chain wheels 12 to synchronously rotate, a plurality of magnetic steels 13 are all arranged on the chain 7 and uniformly distributed at intervals, the chain 7 is obliquely upwards transmitted from back to front, the front end face of the shell 6 consists of a first arc face 14, a first plane 15 and a second arc face 16 which are sequentially connected, the first arc face 14 and the second arc face 16 are respectively upwards protruded, the first arc face 14 is positioned below the first plane 15, the second arc face 16 is positioned above the first plane 15, the extending direction of the first plane 15 is parallel to the transmission direction of the chain 7, the bottom end face 17 of the shell 6 is a horizontal plane, the bottom end face 17 of the shell 6 is connected with the first arc face 14, the first blanking plate 9 is positioned at the front side of the shell 6, the first blanking plate 9 is fixed on the shell 6, the first blanking plate 9 is obliquely downwards arranged from back to front, the first blanking plate 9 is butted with the front side of the second arc face 16, the two striker plates 11 are fixed on the shell 6 and are respectively positioned at the left side and the right side of the first plane 15, and a transmission channel is formed between the two striker plates 11 and the first plane 15; when the flux linkage conveyor 1 enters the water cooling turntable 5, under the action of the magnetic steel 13, the cast pieces in the water cooling turntable 5 can be adsorbed to the bottom end surface 17 of the shell 6, when the first gear motor 8 works, the chain 7 starts to rotate, the magnetic steel 13 on the chain 7 synchronously rotates, the cast pieces adsorbed to the bottom end surface of the shell 6 synchronously start to move under the drive of the magnetic steel 13, at the moment, the cast pieces on the bottom end surface of the shell 6 firstly move backwards to the first arc surface 14 and then move forwards along the circumferential direction of the first arc surface 14, when the cast pieces move to the first plane 15, the cast pieces exceeding the transmission channel area are blocked by the two baffle plates 11 and fall into the water cooling turntable 5, the cast pieces entering the transmission channel move to the second arc surface 16 along the first plane 15 under the action of the magnetic steel 13, and when the cast pieces move to the front end of the second arc surface 16, the acting force of the magnetic steel 13 on the cast pieces is insufficient to drive the cast pieces to move continuously due to the space distance, and the cast pieces slide down to the first blanking plate 9 freely to the horizontal conveyor 2 under the action of gravity, and the flux linkage conveyor 2 is realized.
In this embodiment, the housing 6, the first blanking plate 9 and the two baffle plates 11 are all made of non-magnetic stainless steel.
In this embodiment, the horizontal conveyor 2 includes two connecting plates 18, the second gear motor 19, the first skirt baffle conveyer 20, a plurality of belt rollers, first frame 21 and second blanking plate 22, two connecting plates 18 and two connecting plates 10 one-to-one fixed connection, the second gear motor 19 is installed on first frame 21, among a plurality of belt rollers, one belt roller is fixed on the output shaft of second gear motor 19, other belt rollers are installed on first frame 21, first skirt baffle conveyer 20 encircles on a plurality of belt rollers, when the second gear motor 19 rotates and drives the belt roller on it to rotate, first skirt baffle conveyer 20 and other belt rollers synchronous rotation, first skirt baffle conveyer 20 is conveyed forward from the back along the horizontal direction, second blanking plate 22 is located the front side of first frame 21, and be located the below of first skirt baffle conveyer 20 forefront end, first blanking plate 9 is located first skirt baffle conveyer 20 top, the cast sheet can slide from first blanking plate 9 to first skirt conveyer 20, when first skirt baffle conveyer 20 slides down to first skirt conveyer 20, first skirt conveyer 20 is down to the first skirt conveyer 22 when the first skirt conveyer 3 is down, and then the cast sheet is down to the first skirt conveyer 20, and the effect is down-down on the first skirt conveyer 20, when the first skirt conveyer 20 is down to the first skirt conveyer 20 is down.
In this embodiment, the up-link conveyor 3 includes a second skirt baffle conveyor belt 23, a plurality of conveying rollers, a third reducing motor 24, a second frame 25 and a third blanking plate 26, the third reducing motor 24 is mounted on the second frame 25, one of the plurality of conveying rollers is fixed on an output shaft of the third reducing motor 24, the other conveying rollers are mounted on the second frame 25 at intervals, the second skirt baffle conveyor belt 23 is looped on the plurality of conveying rollers, the second skirt baffle conveyor belt 23 has two conveying sections, the first conveying section 27 conveys forward from the rear in the horizontal direction, the second conveying section 28 conveys obliquely upward from the rear to the front, the first conveying section 27 is located at the rear side of the second conveying section 28, the third blanking plate 26 is located at the front side of the second frame 25 and is fixed on the second frame 25, the third blanking plate 26 is inclined forward from the rear, the third blanking plate 26 is opposite to the charging basket 35, and the cast sheet on the second conveying section 28 can fall onto the third blanking plate 26 after conveying to the foremost blanking plate; when the third gear motor 24 rotates to drive the transfer rollers thereon to rotate, the second skirt baffle conveyor belt 23 and the other transfer rollers synchronously rotate, the second skirt baffle conveyor belt 23 firstly transfers forward from behind in the horizontal direction and then transfers forward from behind in the upward direction, at this time, if the cast sheet falls into the ascending conveyor 3 from the second blanking plate 22, the cast sheet falls onto the first transfer section 27 first, the first transfer section 27 transfers the cast sheet to the second transfer section 28 in the horizontal direction, and when the cast sheet is transferred in the second transfer section 28, the cast sheet cannot fall due to the blocking effect of the skirt and the baffle of the second skirt baffle conveyor belt 23, and when the cast sheet is transferred to the foremost end of the second transfer section 28, the cast sheet falls onto the third blanking plate 26 under the action of gravity and then slides into the charging bucket 35 via the third blanking plate 26.
In this embodiment, the lifting and traversing mechanism 4 includes a fourth gear motor 29, a fifth gear motor 30, a frame 31, a traversing rack 32, a lifting rack 33, and a bulk material receiving hopper 34; the fourth gear motor 29 is installed on the frame 31, the hoisting frame 33 is installed on the output shaft of the fourth gear motor 29, the fourth gear motor 29 is used for driving the hoisting frame 33 to move along the up-down direction, the fifth gear motor 30 is installed on the hoisting frame 33, the traversing frame 32 is fixed on the output shaft of the fifth gear motor 30, the fifth gear motor 30 is used for driving the traversing frame 32 to move back and forth, the traversing frame 32 is fixedly connected with the shell 6 or the first frame 21, the bulk cargo receiving hopper 34 is installed on the frame 31, and the bulk cargo receiving hopper 34 is located below the second skirt baffle conveyer belt 23 and the second blanking plate 22 and is used for collecting cast pieces falling from the second skirt baffle conveyer belt 23 and the second blanking plate 22.
In this embodiment, the charging bucket 35 is placed on the traveling carriage 36.
Claims (6)
1. The automatic discharging device is characterized by comprising a flux linkage conveyor, a horizontal conveyor, an uplink conveyor and a lifting and traversing mechanism, wherein the flux linkage conveyor is fixedly connected with the horizontal conveyor, the flux linkage conveyor is used for adsorbing cast pieces from a water cooling rotary table of a smelting furnace and then conveying the adsorbed cast pieces to the horizontal conveyor, the horizontal conveyor is used for conveying the cast pieces conveyed to the upper conveyor along the horizontal direction, the uplink conveyor is used for conveying the cast pieces conveyed to the upper conveyor along the horizontal direction and then conveying the cast pieces conveyed to the upper conveyor along the inclined upward direction into a charging barrel, and the lifting and traversing mechanism is used for driving the flux linkage conveyor and the horizontal conveyor to move along the up-down direction and the front-back direction, so that all the cast pieces in the water cooling rotary table can be adsorbed in place by the flux linkage conveyor;
the magnetic chain conveyor comprises a shell, a chain, a first reducing motor, a first blanking plate, two connecting frames, two baffle plates, a plurality of chain wheels and a plurality of magnetic steels, wherein the shell, the first blanking plate and the two baffle plates are made of non-magnetic materials, the two connecting frames are positioned outside the shell and respectively fixed on the left side wall and the right side wall of the shell, the two connecting frames are used for connecting the horizontal conveyor, the chain, the first reducing motor, the plurality of chain wheels and the plurality of magnetic steels are positioned inside the shell, the plurality of chain wheels are distributed at intervals, two chain wheels are fixed on an output shaft of the first reducing motor, other chain wheels are respectively arranged on the shell, the chain surrounds the plurality of chain wheels, when the chain wheels arranged on the first reducing motor are driven to rotate, the chain rotates to drive other chain wheels to synchronously rotate, a plurality of magnetic steels are all arranged on the chain and uniformly distributed at intervals, the chain is transmitted upwards from back to front in an inclined way, the front end face of the shell consists of a first arc face, a first plane and a second arc face which are sequentially connected, the first arc face and the second arc face are respectively upwards protruded, the first arc face is positioned below the first plane, the second arc face is positioned above the first plane, the extending direction of the first plane is parallel to the transmission direction of the chain, the bottom end face of the shell is a horizontal plane, the bottom end face of the shell is connected with the first arc face, the first blanking plate is positioned on the front side of the shell, the first blanking plate is fixed on the shell, the first blanking plate is obliquely arranged downwards from back to front, the first blanking plate is in butt joint with the front side of the second arc-shaped surface, the two material blocking plates are fixed on the shell and are respectively positioned at the left side and the right side of the first plane, and a transmission channel is formed between the two material blocking plates and the first plane;
when the flux linkage conveyor enters the water cooling rotary table, under the action of the magnetic steel, the casting piece in the water cooling rotary table can be adsorbed onto the bottom end face of the shell, when the first gear motor works, the chain starts to rotate, the magnetic steel on the chain synchronously rotates, the casting piece adsorbed onto the bottom end face of the shell synchronously starts to move under the drive of the magnetic steel, at the moment, the casting piece on the bottom end face of the shell firstly moves backwards onto the first arc-shaped face and then moves forwards along the circumferential direction of the first arc-shaped face, when the casting piece moves to the first plane, the casting piece exceeding the region of the transmission channel is blocked by two baffle plates and falls into the water cooling rotary table, the casting piece entering the transmission channel moves to the second arc-shaped face along the first plane under the action of the magnetic steel, when the casting piece moves to the second arc-shaped face, the gravity is insufficient to drive the casting piece to move from the first arc-shaped face to the horizontal conveyor, and the gravity force of the casting piece on the horizontal conveyor is not enough to move along the horizontal conveyor due to the space distance of the casting piece.
2. The automatic discharging device according to claim 1, wherein the housing, the first blanking plate and the two blanking plates are all made of non-magnetic stainless steel.
3. An automatic discharge device as claimed in claim 1, wherein said horizontal conveyor comprises two connecting plates, a second gear motor, a first skirt baffle conveyor, a plurality of belt rollers, a first frame and a second blanking plate, said two connecting plates and said two connecting frames being fixedly connected in one-to-one correspondence, said second gear motor being mounted on said first frame, one of said plurality of belt rollers, one of said belt rollers being mounted on said output shaft of said second gear motor, the other belt rollers being mounted on said first frame, said first skirt baffle conveyor being looped over said plurality of belt rollers, said first skirt baffle conveyor and said other belt rollers being synchronously rotated as said second gear motor rotates said first skirt baffle conveyor and said other belt rollers, said first skirt baffle conveyor being transported in a forward direction from the rear, said second blanking plate being positioned on the front side of said first frame and being positioned in the forward of said first skirt conveyor, said first blanking plate being positioned on said first skirt conveyor, said first skirt conveyor being capable of continuing to said first skirt conveyor to said first skirt plate and said first skirt conveyor, said first skirt plate being capable of continuing to said first skirt plate to said first skirt conveyor as said first skirt plate is moved down by said first skirt plate and said first skirt plate is being carried forward by said first skirt conveyor.
4. An automatic discharge device as claimed in claim 3 wherein the up-feed conveyor includes a second skirt guard conveyor belt, a plurality of transfer drums, a third gear motor, a second frame and a third blanking plate, the third gear motor being mounted on the second frame, one of the plurality of transfer drums being fixed to an output shaft of the third gear motor, the other transfer drums being mounted on the second frame at intervals, the second skirt guard conveyor belt being looped over the plurality of transfer drums, the second skirt guard conveyor belt having two transfer sections, a first transfer section being transferred horizontally from back to front, a second transfer section being transferred obliquely from back to front, the first transfer section being located at a rear side of the second transfer section, the third blanking plate being located at a front side of the second frame and being fixed to the second frame, the third blanking plate being inclined downwardly from back to front, the third blanking plate being located opposite the second transfer section to the third blanking plate being capable of being mounted to the front of the third transfer section; when the third gear motor rotates to drive the conveying rollers on the third gear motor to rotate, the second skirt baffle conveying belt and other conveying rollers synchronously rotate, the second skirt baffle conveying belt firstly conveys forwards from behind along the horizontal direction and then conveys forwards from behind along the inclined upward direction, at the moment, if a cast sheet falls into the ascending conveyor from the second blanking plate, the cast sheet firstly falls onto the first conveying section, the first conveying section conveys the cast sheet to the second conveying section along the horizontal direction, when the cast sheet is conveyed in the second conveying section, the cast sheet cannot fall down due to the blocking effect of the skirt edge and the baffle of the second skirt baffle conveying belt, and after the cast sheet is conveyed to the forefront end of the second conveying section, the cast sheet falls onto the third blanking plate under the action of gravity and then slides into the charging barrel through the third blanking plate.
5. The automatic discharging device according to claim 4, wherein the lifting and traversing mechanism comprises a fourth gear motor, a fifth gear motor, a frame, a traversing rack, a lifting rack and a bulk material receiving hopper; the fourth gear motor is arranged on the frame, the lifting frame is arranged on an output shaft of the fourth gear motor, the fourth gear motor is used for driving the lifting frame to move along the up-down direction, the fifth gear motor is arranged on the lifting frame, the transverse moving frame is fixed on an output shaft of the fifth gear motor, the fifth gear motor is used for driving the transverse moving frame to move back and forth, the transverse moving frame is fixedly connected with the shell or the first frame, the bulk material receiving hopper is arranged on the frame, and the bulk material receiving hopper is positioned below the second skirt baffle conveying belt and the second blanking plate and used for collecting cast pieces falling from the second skirt baffle conveying belt and the second blanking plate.
6. An automatic discharging device according to claim 1, wherein said charging barrel is placed on a traveling carriage.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210257128.0A CN114655674B (en) | 2022-03-16 | 2022-03-16 | Automatic discharging device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210257128.0A CN114655674B (en) | 2022-03-16 | 2022-03-16 | Automatic discharging device |
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| CN114655674A CN114655674A (en) | 2022-06-24 |
| CN114655674B true CN114655674B (en) | 2024-03-26 |
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| CN202210257128.0A Active CN114655674B (en) | 2022-03-16 | 2022-03-16 | Automatic discharging device |
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| CN114655674A (en) | 2022-06-24 |
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