CN114653518A - Deformable atomizing device - Google Patents
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- CN114653518A CN114653518A CN202210362098.XA CN202210362098A CN114653518A CN 114653518 A CN114653518 A CN 114653518A CN 202210362098 A CN202210362098 A CN 202210362098A CN 114653518 A CN114653518 A CN 114653518A
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- 229910001285 shape-memory alloy Inorganic materials 0.000 claims abstract description 49
- 238000001802 infusion Methods 0.000 claims description 21
- 239000002184 metal Substances 0.000 claims description 21
- 239000000919 ceramic Substances 0.000 claims description 16
- 238000004026 adhesive bonding Methods 0.000 claims description 3
- 239000000758 substrate Substances 0.000 claims 3
- 238000012387 aerosolization Methods 0.000 claims 1
- 238000000889 atomisation Methods 0.000 abstract description 18
- 238000000034 method Methods 0.000 abstract description 6
- 238000005265 energy consumption Methods 0.000 abstract description 5
- 229910045601 alloy Inorganic materials 0.000 abstract description 3
- 239000000956 alloy Substances 0.000 abstract description 3
- 230000003446 memory effect Effects 0.000 abstract description 3
- 230000000694 effects Effects 0.000 description 10
- 239000007788 liquid Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 239000000243 solution Substances 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 239000003595 mist Substances 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 239000003153 chemical reaction reagent Substances 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000003978 infusion fluid Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B17/00—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups
- B05B17/04—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods
- B05B17/06—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods using ultrasonic or other kinds of vibrations
- B05B17/0607—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods using ultrasonic or other kinds of vibrations generated by electrical means, e.g. piezoelectric transducers
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Abstract
本发明提供了一种可形变的雾化装置,包括通管、连接体、形状记忆合金和雾化片,所述连接体设置于所述通管和所述形状记忆合金之间,所述连接体顶部与所述通管连接,所述连接体的底部与所述形状记忆合金连接,所述雾化片与所述形状记忆合金固定连接。本发明通过采用形状记忆合金,利用形状记忆合金的双程记忆效应原理,即某些合金加热时恢复高温相形状,冷却时又能恢复低温相形状。通过利用高频振动过程会产生大量热能的原理,使形状记忆合金温度升高从而产生变形,将耗能重新利用;形状记忆合金形状的变化可以有效的提高雾化效率。
The present invention provides a deformable atomizing device, comprising a through tube, a connecting body, a shape memory alloy and an atomizing sheet, the connecting body is arranged between the through tube and the shape memory alloy, and the connecting body is arranged between the through tube and the shape memory alloy. The top of the body is connected with the through pipe, the bottom of the connecting body is connected with the shape memory alloy, and the atomizing sheet is fixedly connected with the shape memory alloy. The invention adopts the shape memory alloy and utilizes the double-pass memory effect principle of the shape memory alloy, that is, some alloys restore the shape of the high temperature phase when heated, and can restore the shape of the low temperature phase when cooled. By using the principle that a large amount of heat energy is generated during the high-frequency vibration process, the temperature of the shape memory alloy is increased to produce deformation, and the energy consumption is reused; the change of the shape of the shape memory alloy can effectively improve the atomization efficiency.
Description
技术领域technical field
本发明涉及雾化器技术领域,尤其是涉及一种可形变的雾化装置。The invention relates to the technical field of atomizers, in particular to a deformable atomization device.
背景技术Background technique
超声雾化器利用电子高频震荡,通过陶瓷雾化片的高频谐振,将液态水分子结构打散而产生自然飘逸的水雾,不需加热或添加任何化学试剂。超声雾化器的优点是不需加热或添加任何化学试剂就可以把液态水分子结构打散而产生自然飘逸的水雾,从而实现雾化的目的。The ultrasonic atomizer uses electronic high-frequency oscillation, through the high-frequency resonance of the ceramic atomizing sheet, to disperse the molecular structure of liquid water and generate a natural and elegant water mist without heating or adding any chemical reagents. The advantage of the ultrasonic atomizer is that it can disperse the molecular structure of liquid water without adding any chemical reagents to generate a natural and elegant water mist, so as to achieve the purpose of atomization.
但是在某些条件下,超声雾化器的雾化效果并不是很理想,例如某些雾化器由于液体粘度较大,长时间雾化容易堵塞喷口,进而导致不能继续雾化;还有一些超声雾化器雾化时产生的水雾颗粒较大,由于重力原因导致雾化颗粒快速沉积,不能达到雾化所需效果,此外超声雾化器能量不够集中,在雾化时有很大的能量损失;再者,由于雾化器在高频振动时,会产生大量热量,这些热量在以往的雾化器中都只能作为能量消耗,不能将其利用作为有益能量;另外,一些雾化器为了实现高粘度雾化,导致结构尺寸较大,使得雾化产品的制作成本变高,以及整体结构尺寸变大。这些缺点恰巧是与我们在使用超声雾化器时不希望看到的,并且绝大多数产品都是集成化制作,而且制作时由于没有考虑实际运用时受外界环境等因素造成雾化装置振幅减弱,装置雾化效果不好等问题。However, under certain conditions, the atomization effect of the ultrasonic atomizer is not very ideal. For example, due to the high viscosity of the liquid, the long-term atomization of some atomizers is easy to block the nozzle, which leads to the inability to continue atomization; and some The water mist particles generated by the ultrasonic atomizer are large, and the atomized particles are rapidly deposited due to gravity, which cannot achieve the desired effect of atomization. energy loss; in addition, since the atomizer will generate a lot of heat when it vibrates at a high frequency, these heat can only be used as energy consumption in the previous atomizer, and cannot be used as beneficial energy; in addition, some atomization In order to achieve high-viscosity atomization, the structure size of the atomizer is larger, so that the production cost of the atomized product becomes higher, and the overall structure size becomes larger. These shortcomings happen to be what we don't want to see when using ultrasonic atomizers, and most products are integrated, and the amplitude of the atomizing device is weakened due to factors such as the external environment during actual use without considering the actual application. , the device atomization effect is not good and so on.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种可形变的雾化装置,以解决超声雾化器能耗高,不能将高频振动过程中产生大量的热能加以利用的问题。The purpose of the present invention is to provide a deformable atomizing device to solve the problem that the ultrasonic atomizer has high energy consumption and cannot utilize a large amount of heat energy generated in the high-frequency vibration process.
根据本发明的一个目的,本发明提供一种可形变的雾化装置,包括通管、连接体、形状记忆合金和雾化片,所述连接体设置于所述通管和所述形状记忆合金之间,所述连接体顶部与所述通管连接,所述连接体的底部与所述形状记忆合金连接,所述雾化片与所述形状记忆合金固定连接。According to an object of the present invention, the present invention provides a deformable atomizing device, comprising a through tube, a connecting body, a shape memory alloy and an atomizing sheet, and the connecting body is arranged on the through tube and the shape memory alloy In between, the top of the connecting body is connected with the through pipe, the bottom of the connecting body is connected with the shape memory alloy, and the atomizing sheet is fixedly connected with the shape memory alloy.
进一步地,所述连接体分别与所述通管和所述形状记忆合金垂直固定连接。Further, the connecting bodies are respectively vertically and fixedly connected to the through pipe and the shape memory alloy.
进一步地,所述通管与所述连接体转动连接,并且所述通管可通过紧固螺栓与所述连接体固定。Further, the through pipe is rotatably connected with the connecting body, and the through pipe can be fixed to the connecting body by fastening bolts.
进一步地,所述连接体与所述形状记忆合金焊接或者螺纹连接。Further, the connecting body is welded or screwed to the shape memory alloy.
进一步地,所述形状记忆合金结构为锥型螺线型高刚度弹簧结构,所述形状记忆合金的顶端为金属薄片,所述金属薄片与所述连接体固定连接,所述形状记忆合金的底端与所述雾化片固定连接。Further, the shape memory alloy structure is a conical helical high stiffness spring structure, the top of the shape memory alloy is a metal sheet, the metal sheet is fixedly connected with the connecting body, and the bottom of the shape memory alloy is a metal sheet. The end is fixedly connected with the atomizing sheet.
进一步地,所述形状记忆合金的底端与所述雾化片焊接或者胶接连接。Further, the bottom end of the shape memory alloy is welded or glued to the atomizing sheet.
进一步地,所述雾化片包括压电陶瓷和金属基底,所述压电陶瓷位于所述金属基底内部,所述压电陶瓷和所述金属基底采用胶接方式固定连接。Further, the atomizing sheet includes a piezoelectric ceramic and a metal base, the piezoelectric ceramic is located inside the metal base, and the piezoelectric ceramic and the metal base are fixedly connected by means of adhesive bonding.
进一步地,还包括输液泵和输液管,所述输液泵与所述输液管连接,所述输液管与所述通管连接。Further, it also includes an infusion pump and an infusion pipe, the infusion pump is connected with the infusion pipe, and the infusion pipe is connected with the through pipe.
进一步地,所述输液管与所述通管采用过盈连接方式连接。Further, the infusion tube and the through tube are connected by an interference connection.
进一步地,还包括外壳,所述雾化片上开有螺栓孔,所述雾化片和所述外壳采用螺栓连接。Further, it also includes a casing, the atomizing sheet is provided with bolt holes, and the atomizing sheet and the casing are connected by bolts.
本发明的技术方案通过采用形状记忆合金,利用形状记忆合金的双程记忆效应原理,即某些合金加热时恢复高温相形状,冷却时又能恢复低温相形状。通过利用高频振动过程会产生大量热能的原理,使形状记忆合金温度升高从而产生变形,将耗能重新利用;形状记忆合金形状的变化可以有效的提高雾化效率。The technical scheme of the present invention adopts the shape memory alloy and utilizes the principle of double-pass memory effect of the shape memory alloy, that is, some alloys restore the shape of the high temperature phase when heated, and can restore the shape of the low temperature phase when cooled. By using the principle that a large amount of heat energy is generated in the high-frequency vibration process, the temperature of the shape memory alloy is increased to generate deformation, and the energy consumption is reused; the change of the shape of the shape memory alloy can effectively improve the atomization efficiency.
附图说明Description of drawings
图1是本发明实施例可形变的雾化装置形变后的结构示意图;Fig. 1 is the structural schematic diagram after the deformation of the deformable atomizing device of the embodiment of the present invention;
图2是本发明实施例可形变的雾化装置形变前的结构示意图;2 is a schematic structural diagram of the deformable atomizing device according to an embodiment of the present invention before deformation;
图3是本发明实施例连接体与通管的局部结构示意图;Fig. 3 is the partial structural schematic diagram of the connecting body and the through pipe according to the embodiment of the present invention;
图4是本发明实施例连接体与通管连接处的局部结构示意图;Fig. 4 is the partial structural schematic diagram of the connection between the connecting body and the through pipe according to the embodiment of the present invention;
图5是本发明实施例雾化片的结构图;Fig. 5 is the structure diagram of the atomizing sheet of the embodiment of the present invention;
图中,1、输液泵;2、输液管;3、通管;301、紧固螺栓;4、连接体;5、形状记忆合金;6、雾化片;601、金属基底;602、压电陶瓷;603、螺栓孔;7、正弦交变电压。In the figure, 1, infusion pump; 2, infusion tube; 3, through tube; 301, fastening bolt; 4, connecting body; 5, shape memory alloy; 6, atomizing sheet; 601, metal base; 602, piezoelectric Ceramic; 603, bolt hole; 7, sinusoidal alternating voltage.
具体实施方式Detailed ways
下面将结合实施例对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
在本发明的描述中,需要理解的是,术语"中心"、"纵向"、"横向"、"长度"、"宽度"、"厚度"、"上"、"下"、"前"、"后"、"左"、"右"、"竖直"、"水平"、"顶"、"底"、"内"、"外"、"顺时针"、"逆时针"等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "top", "bottom", "front", " Or The positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, Therefore, it should not be construed as a limitation of the present invention.
此外,术语"第一"、"第二"仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有"第一"、"第二"的特征可以明示或者隐含地包括一个或者更多个所述特征。在本发明的描述中,"多个"的含义是两个或两个以上,除非另有明确具体的限定。此外,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be understood as indicating or implying relative importance or implying the number of indicated technical features. Thus, features defined as "first", "second" may expressly or implicitly include one or more of said features. In the description of the present invention, "plurality" means two or more, unless otherwise expressly and specifically defined. In addition, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be It is directly connected, or it can be indirectly connected through an intermediate medium, and it can be the internal connection of two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
实施例1Example 1
如图1和图2所示,一种可形变的雾化装置,包括输液泵1、输液管2、通管3、连接体4、形状记忆合金5和雾化片6;输液泵1与输液管2连接,输液管2与通管3连接,通管3形状为通孔的圆柱形结构,输液管2与通管3可以采用过盈连接方式连接。As shown in Figures 1 and 2, a deformable atomizing device includes an
连接体4形状为矩形长块结构,连接体4设置于通管3与形状记忆合金5之间,连接体4顶部与通管3连接,连接体4分别与通管3和形状记忆合金5垂直固定连接,连接体4的底部与形状记忆合金5连接,连接体4与形状记忆合金5焊接或者螺纹连接。连接体4、通管3和形状记忆合金5组合呈工字型结构。通管3与连接体4的顶部转动连接,通管3可绕与连接体4连接处旋转。The shape of the
形状记忆合金5为锥型螺线型高刚度弹簧结构,形状记忆合金5的顶端为金属薄片,金属薄片与连接体4固定连接,形状记忆合金5的底端与雾化片6焊接或者胶接连接。The
雾化片6上开有螺栓孔,雾化片6上开有螺栓孔603,雾化片6和外壳采用螺栓连接。外壳(图中未示出)用于固定整个雾化装置。雾化片6包括压电陶瓷602和金属基底601,压电陶瓷602位于金属基底内部,压电陶瓷602和金属基底601采用胶接方式固定连接。The atomizing
如图1所示,雾化装置处于工作状态时,正弦信号通过正弦交变电压7传递给雾化片6,雾化片6根据压电陶瓷602的逆压电效应,通过接收交变电压,使其产生机械振动,并且通过连接体4将振动传递给通管3,通管3接收振动源,通过高频振动,将由输液泵1经由输液管2输送到通管3的液体进行雾化;雾化片6在产生机械振动的同时也会产生大量热能,紧贴雾化片6的形状记忆合金5由于周围环境温度的升高以及自身振动所产生热能,进而改变形状,由于形状记忆合金5的形状发生变化,使得连接体4位置变高,由振动相关知识可知,尺寸变长,其振动效果也会大大提高。As shown in FIG. 1 , when the atomizing device is in the working state, the sinusoidal signal is transmitted to the atomizing
如图2所示,雾化装置处于待机状态时,当正弦交变电压7停止输入信号后,雾化装置停止振动,其内部所有零件结构停止进行机械振动,各结构的温度快速降低,当形状记忆合金5的温度降到低温相形状温度后,其形状恢复到低温相形状,即紧贴所述雾化片6,从而使得所述雾化装置在待机时整体结构尺寸变小,便于存放与携带。As shown in Figure 2, when the atomizing device is in the standby state, when the sinusoidal
如图3和图4所示,连接体4与通管3连接处通过螺栓活动连接,可通过紧固螺栓301控制通管3与连接体4的角度,可以满足不同角度与不同方向雾化的要求,同时两者可以活动,还能在雾化装置待机时,调节通管3与连接体4的角度,使整体结构变小,更加方便携带与存放。As shown in Figures 3 and 4, the connection between the connecting
如图5所示,雾化片6包含所述金属基底601和压电陶瓷602,压电陶瓷602位于金属基底601内部,并且压电陶瓷602通过粘接的方式与金属基底601进行固定,雾化片6的工作原理是压电陶瓷602通过逆压电效应产生机械振动,强迫金属基底601同时产生机械振动。As shown in FIG. 5 , the atomizing
本发明一种可形变的雾化装置,解决了超声雾化器能耗高,不能将高频振动过程中产生大量的热能加以利用,以及不能够对高粘度液体进行雾化或者雾化效果很低的情况,同时还解决了某些雾化器为了达到雾化高粘度液体的目的所导致的结构尺寸较大,不便于产品集成化的问题。The deformable atomizing device of the present invention solves the problem of the high energy consumption of the ultrasonic atomizer, the inability to utilize a large amount of heat energy generated in the high-frequency vibration process, and the inability to atomize high-viscosity liquids or the atomization effect is very poor. At the same time, it also solves the problem that the structure size of some atomizers is large in order to achieve the purpose of atomizing high-viscosity liquids, which is inconvenient for product integration.
本发明通过采用形状记忆合金,利用形状记忆合金的双程记忆效应原理,即某些合金加热时恢复高温相形状,冷却时又能恢复低温相形状。通过利用高频振动过程会产生大量热能的原理,使形状记忆合金温度升高从而产生变形,其有益之处在于,一是环保节约,将耗能重新利用;二是形状记忆合金形状的变化可以有效的提高雾化效率;三是未使用时,形状记忆合金处于收缩状态,减小了整个装置的结构尺寸,便于节约成本和集成化。并且,本发明实施例的可形变的雾化装置还采用了可活动结构,装置运行时,通管可以绕与中间连接体相连接部分旋转,从而实现多角度的雾化,装置停止运行时,可将通管折叠成与连接体相平行,从而进一步的缩小装置的尺寸大小,便于携带和存放。本发明实施例的可形变的雾化装置还采用放大雾化的效果,利用连接体将雾化片的振动传递给通管,相当于将雾化效果放大了两倍,从而使雾化效果更好。The invention adopts the shape memory alloy and utilizes the double-pass memory effect principle of the shape memory alloy, that is, some alloys restore the shape of the high temperature phase when heated, and can restore the shape of the low temperature phase when cooled. By using the principle that a large amount of heat energy is generated in the high-frequency vibration process, the temperature of the shape memory alloy is increased to produce deformation. Effectively improve the atomization efficiency; thirdly, when not in use, the shape memory alloy is in a shrinking state, reducing the structural size of the entire device, facilitating cost savings and integration. In addition, the deformable atomizing device of the embodiment of the present invention also adopts a movable structure. When the device is running, the through pipe can rotate around the part connected with the intermediate connecting body, so as to realize multi-angle atomization. When the device stops running, The through-pipe can be folded to be parallel to the connecting body, thereby further reducing the size of the device and facilitating portability and storage. The deformable atomizing device of the embodiment of the present invention also adopts the effect of amplifying the atomization, and uses the connecting body to transmit the vibration of the atomizing sheet to the through pipe, which is equivalent to amplifying the atomization effect by two times, thereby making the atomization effect more effective. it is good.
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features thereof can be equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the embodiments of the present invention. scope.
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