CN114644158A - Method and equipment for detaching shells of cigarettes - Google Patents
Method and equipment for detaching shells of cigarettes Download PDFInfo
- Publication number
- CN114644158A CN114644158A CN202011493781.4A CN202011493781A CN114644158A CN 114644158 A CN114644158 A CN 114644158A CN 202011493781 A CN202011493781 A CN 202011493781A CN 114644158 A CN114644158 A CN 114644158A
- Authority
- CN
- China
- Prior art keywords
- heating device
- cigarette
- cigarette carton
- unfolding
- station
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 136
- 238000000034 method Methods 0.000 title claims abstract description 19
- 238000010438 heat treatment Methods 0.000 claims abstract description 88
- 239000003292 glue Substances 0.000 claims abstract description 24
- 238000004806 packaging method and process Methods 0.000 claims abstract description 10
- 238000001514 detection method Methods 0.000 claims description 20
- 239000000853 adhesive Substances 0.000 claims description 15
- 230000001070 adhesive effect Effects 0.000 claims description 15
- 230000005540 biological transmission Effects 0.000 claims description 4
- 235000000396 iron Nutrition 0.000 claims description 3
- 238000005476 soldering Methods 0.000 claims description 3
- 238000012856 packing Methods 0.000 abstract description 4
- 230000000007 visual effect Effects 0.000 abstract description 4
- 241000208125 Nicotiana Species 0.000 abstract description 3
- 235000002637 Nicotiana tabacum Nutrition 0.000 abstract description 3
- 229920000297 Rayon Polymers 0.000 abstract description 3
- 238000010073 coating (rubber) Methods 0.000 abstract description 3
- 229920000298 Cellophane Polymers 0.000 abstract description 2
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 238000003892 spreading Methods 0.000 description 5
- 238000004026 adhesive bonding Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000004831 Hot glue Substances 0.000 description 2
- 238000003708 edge detection Methods 0.000 description 2
- 241000251468 Actinopterygii Species 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 239000004816 latex Substances 0.000 description 1
- 229920000126 latex Polymers 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B69/00—Unpacking of articles or materials, not otherwise provided for
- B65B69/0066—Heating materials to facilitate their unpacking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wrapping Of Specific Fragile Articles (AREA)
Abstract
The invention relates to a method and equipment for removing a shell of a cigarette carton. The invention relates to a method for dismantling the shell of a cigarette, which comprises the following steps: 1) heating the top edge bonding surface and the bottom edge bonding surface of the cigarette carton by using a top edge heating device and a bottom edge heating device to soften the bonding glue; 2) unfolding the top edge bonding surface and the bottom edge bonding surface by using a top edge unfolding mechanism and a bottom edge unfolding mechanism; 3) heating the side bonding surface of the cigarette carton by using a side heating device to soften the side bonding glue; 4) unfolding the side bonding surface by using a side unfolding mechanism; 5) and (5) unfolding the packaging shell by using a large-surface unfolding mechanism to finish shell dismounting. The beneficial effects are as follows: the cigarette carton after peeling off outer cellophane utilizes heating device to heat the viscose and soften, can the harmless tobacco bale of disassembling, can distinguish whether the part that needs the rubber coating has glue through visual system to the rubber coating part of product after through this kind of harmless disassembling, can detect the inside packing quality of tobacco bale simultaneously.
Description
Technical Field
The invention relates to the field of cigarette quality control, in particular to a cigarette carton shell removing method and a cigarette carton shell removing device.
Background
In order to improve the competitiveness of the commodity, the quality of the commodity is guaranteed. Taking a cigarette as an example, the quality of cigarettes and cigarette packets in the cigarettes which are directly sold to consumers is taken as a key for controlling the quality of soft cigarette packets by cigarette production enterprises; in order to ensure the quality of cigarettes, before leaving the factory, normally produced cigarettes are generally taken out from a cigarette production line or defective cigarettes are selected and then sent to a laboratory for a series of rechecks. However, since the cigarettes are normally packaged completely in one cigarette after normal production, the cigarettes need to be disassembled again. Present strip cigarette reinspection often relies on artifical manual operation, when the strip cigarette that needs to disassemble is too much, the mode efficiency of artifical bale breaking is comparatively low, and the effect is unsatisfactory, have on the cigarette case glue some and paper limit stupefied sharper, therefore easy fish tail personnel when operating carelessly, therefore generally, this kind of manual work mode efficiency of disassembling is comparatively low, and the rate of picking out of substandard product is influenced by human factor greatly, and the effect is unsatisfactory, has influenced going on of relevant detection achievement.
At present, the sticking of the packing material of the cigarette produced by almost all cigarette factories adopts the white latex adhesive which belongs to hot glue or cold glue, aiming at the characteristic, the invention provides a shell removing method and shell removing equipment which are convenient to operate and can be used for nondestructively removing the cigarette, and the invention is the pioneering machine of the invention.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a method and equipment for disassembling a shell of a cigarette carton, which are convenient to operate and can be used for disassembling the cigarette carton without damage.
The invention provides a method for removing a shell of a cigarette carton, which adopts the technical scheme that:
a method for unpacking a cigarette carton, comprising the following steps:
1) heating the top edge bonding surface and the bottom edge bonding surface of the cigarette carton by using a top edge heating device and a bottom edge heating device to soften the bonding glue;
2) unfolding the top edge bonding surface and the bottom edge bonding surface by using a top edge unfolding mechanism and a bottom edge unfolding mechanism;
3) heating the side bonding surface of the cigarette carton by using a side heating device to soften the side bonding glue;
4) unfolding the side bonding surface by using a side unfolding mechanism;
5) and (5) unfolding the packaging shell by using a large-area unfolding mechanism to finish the shell disassembly.
Preferably, in step 3), the top detection camera and the bottom detection camera are used for shooting two side faces of the cigarette carton, and whether the two side faces have the adhesive faces is judged.
Preferably, in step 5), the cigarette packet detection camera is used for detecting whether a cigarette packet is missing in the cigarette and whether a glue surface exists on the unfolded long side surface.
Preferably, the temperature of the top edge heating device, the bottom edge heating device and the side edge heating device is controlled to be 80-280 ℃ and stays for more than 3 seconds.
Preferably, the temperature of the top edge heating device, the bottom edge heating device and the side edge heating device is controlled at 280 ℃ of 120 ℃ and the residence time is more than 3 seconds.
The shell removing equipment for the cigarette carton comprises a transmission rail, wherein the transmission rail is provided with a first station, a second station, a third station, a fourth station and a fifth station, two side edges of the first station are provided with a top edge heating device and a bottom edge heating device, the top edge heating device is used for heating the top edge of the cigarette carton, and the bottom edge heating device is used for heating the bottom edge of the cigarette carton; the second station is provided with a bottom edge unfolding mechanism and a top edge unfolding mechanism, the top edge unfolding mechanism is used for unfolding the top edge bonding surface of the cigarette carton, and the bottom edge unfolding mechanism is used for unfolding the bottom edge bonding surface of the cigarette carton; the third station is provided with a side heating device, and the side heating device is used for heating the side of the cigarette carton; the fourth station is provided with a side edge unfolding mechanism which is used for unfolding the side edge of the cigarette; and a large-surface unfolding mechanism is arranged at the fifth station and is used for unfolding the packaging box of the cigarette carton.
Preferably, the top edge heating device, the bottom edge heating device and the side edge heating device are electric soldering irons.
Preferably, the top edge unfolding mechanism and the bottom edge unfolding mechanism are rotating pieces, and after the rotating pieces are inserted into the bottom edges, the power mechanism drives the rotating pieces to rotate to unfold the bottom edges;
the side edge unfolding mechanism is an inserting piece, and after the inserting piece is inserted into the bonding seam, the power mechanism drives the inserting piece to press downwards and rotate to unfold the side edge;
the large surface unfolding mechanism is a sucker which drives the large surface to rotate and then separates the large surface from the cigarette packet.
Preferably, the transfer rail has a 90 degree turn at the third station.
Preferably, a top detection camera and a bottom detection camera are respectively arranged on two side edges of the third station and used for shooting two side surfaces of the cigarette carton and judging whether the two side surfaces have adhesive surfaces or not;
and a cigarette packet detection camera is arranged at the fifth station and used for detecting whether a cigarette is lack of a packet or not and whether a glue surface exists on the unfolded long side surface or not.
The implementation of the invention comprises the following technical effects:
according to the cigarette carton shell removing equipment and the cigarette carton shell removing method, the heating device is used for heating and softening the viscose, so that the cigarette carton can be detached without damage, whether glue exists in the glue coating part of the product or not can be judged through the visual system after the cigarette carton is detached without damage, and meanwhile, the internal packaging quality of the cigarette packet can be detected.
Drawings
Fig. 1 is a schematic view of a disassembling process of a cigarette carton shell disassembling device according to an embodiment of the invention.
In the figure: 1. a first station; 10. a top edge heating device; 11. a bottom edge heating device; 2. a second station; 20. a top edge deployment mechanism; 21. a bottom edge unfolding mechanism; 3. a third station; 30. a side heating device; 31. a top edge detection camera; a 32 bottom edge detection camera; 4. a fourth station; 40. a side deployment mechanism; 5. a fifth station; 50. a large-area unfolding mechanism; 51. a cigarette packet detection camera; 6. a transfer track; 7. a cigarette is cut; 70. cigarette packets; 71. and (7) packaging the shell.
Detailed Description
The present invention will be described in detail below with reference to embodiments and drawings, it being noted that the described embodiments are only intended to facilitate the understanding of the present invention, and do not limit it in any way.
At present, hot glue or cold glue is adopted for pasting of packaging materials of almost all cigarettes produced by cigarette factories, the glue solution can soften when the temperature rises to 80-120 ℃ after solidification, and for better lossless disassembly of the cigarettes, the characteristic is utilized to heat a gluing part of the outer package of the cigarettes in the disassembly process so that the internal temperature of the gluing part reaches 80-120 ℃, so that the gluing part of the cigarettes can be softened well, the lossless disassembly of the cigarettes is very convenient, whether the gluing part of a product has glue can be judged through a visual system after the lossless disassembly, and meanwhile, the internal packaging quality of the cigarettes can be detected. The specific embodiment is as follows:
referring to fig. 1, the present embodiment provides a method for unpacking a cigarette carton, including the following steps:
1) heating the top edge bonding surface and the bottom edge bonding surface of the cigarette carton by using a top edge heating device 10 and a bottom edge heating device 11 to soften the bonding glue;
2) spreading the top and bottom edge bonding surfaces using a top edge spreading mechanism 20 and a bottom edge spreading mechanism 21;
3) heating the side bonding surface of the cigarette carton by using a side heating device 30 to soften the side bonding glue;
4) spreading the side bonding surface by using a side spreading mechanism 40;
5) the packaging case 71 is unfolded using the large-area unfolding mechanism 50, and the case removal is completed.
Preferably, in step 3), the top detection camera 31 and the bottom detection camera 32 are used to photograph two sides of the cigarette carton, and whether the two sides have the glue surfaces is determined. In step 5), the cigarette packet detection camera 51 is used for detecting whether a cigarette is lack of a packet in the cigarette and whether a glue surface exists on the unfolded long side surface.
Specifically, the temperatures of the top edge heating device 10, the bottom edge heating device 11 and the side edge heating device 30 are controlled to be 80-280 ℃, and the cigarette carton 7 stays for more than 3 seconds. Preferably, the temperatures of the top edge heating means 10, the bottom edge heating means 11 and the side edge heating means 30 are controlled at 120-. Preferably, the temperatures of the top edge heating means 10, the bottom edge heating means 11 and the side edge heating means 30 are controlled at 180-. Further preferably, the temperature is controlled at 250 ℃ and maintained for 8 seconds.
Referring to fig. 1, the shell removing method is used for removing a packaging shell 71 of a cigarette carton, the cigarette carton has three adhesive surfaces, the first adhesive surface is a top end surface, the second adhesive surface is a bottom end surface, and the third adhesive surface is a side adhesive surface of a side edge of the cigarette carton 7, the cigarette carton 7 can be easily removed as long as the three adhesive surfaces are heated to soften the adhesive surfaces, as shown in fig. 1, the cigarette carton 7 is the cigarette carton 7 with outer cellophane peeled off, and after the cigarette carton 7 is pushed into a first station 1 by a conveying track 6, a top edge heating device 10 and a bottom edge heating device 11 respectively heat a top area and a bottom area of the cigarette carton 7, so that the adhesive surfaces of the top area and the bottom area are heated to soften; then the cigarette carton 7 is pushed into a second station 2, a top edge unfolding mechanism 20 unfolds the opposite folded edges at the top of the cigarette carton 7 at the station, and a bottom edge unfolding mechanism 21 unfolds the opposite folded edges at the bottom of the cigarette carton 7; then the cigarette 7 is pushed into a third station 3, and the side edge heating device 30 heats the side edge of the cigarette 7 at the station, so that the adhesive surface of the side edge of the cigarette 7 is heated and softened; the cigarette carton 7 is pushed into a fourth station 4, and the side edge unfolding mechanism 40 unfolds the side edge of the cigarette carton 7; the cigarette 7 is then pushed into the fifth station 5 where the large-area unfolding mechanism 50 unfolds the large area of the cigarette 7, and the inner cigarette 70, which is completely wrapped with aluminum paper, is separated from the wrapper 71.
Referring to fig. 1, the cigarette carton unpacking device provided by this embodiment includes a conveying rail 6, the conveying rail 6 is provided with a first station 1, a second station 2, a third station 3, a fourth station 4 and a fifth station 5, two side edges of the first station 1 are provided with a top edge heating device 10 and a bottom edge heating device 11, the top edge heating device 10 is used for heating the top edge of a cigarette carton, and the bottom edge heating device 11 is used for heating the bottom edge of the cigarette carton; the second station 2 is provided with a bottom edge unfolding mechanism 21 and a top edge unfolding mechanism 20, the top edge unfolding mechanism 20 is used for unfolding the top edge bonding surface of the cigarette carton, and the bottom edge unfolding mechanism 21 is used for unfolding the bottom edge bonding surface of the cigarette carton; the third station 3 is provided with a side heating device 30, and the side heating device 30 is used for heating the side of the cigarette; the fourth station 4 is provided with a side edge unfolding mechanism 40, and the side edge unfolding mechanism 40 is used for unfolding the side edge of the cigarette; the fifth station 5 is provided with a large-area unfolding mechanism 50, and the large-area unfolding mechanism 50 is used for unfolding the packing box of the cigarette carton. Specifically, the top side heating device 10, the bottom side heating device 11 and the side heating device 30 can be selected from electric soldering irons. The top edge unfolding mechanism 20 and the bottom edge unfolding mechanism 21 are rotating pieces, and after the rotating pieces are inserted into the bottom edges, the power mechanism drives the rotating pieces to rotate to unfold the bottom edges; the power mechanism is a motor. The side edge unfolding mechanism 40 is an inserting piece, and after the inserting piece is inserted into the bonding seam, the power mechanism drives the inserting piece to press downwards and rotate to unfold the side edge; the power mechanism is a motor. The large surface unfolding mechanism 50 is a sucker which drives the large surface to rotate and then separates the large surface from the cigarette packet.
Preferably, the cigarettes are transported with their bottom and top faces facing outwards across the conveying track, the conveying track 6 having a 90 degree turn at the third station 3, so that the cigarette sides are conveniently in contact with the heating means. A top detection camera 31 and a bottom detection camera 32 are respectively arranged on two sides of the third station 3 and used for shooting two sides of the cigarette carton and judging whether the two sides have adhesive surfaces. A cigarette packet detection camera 51 is arranged at the fifth station 5 and used for detecting whether a cigarette is lack of a packet or not and whether a glue surface exists on the unfolded long side surface or not. Utilize heating device to heat the viscose and soften, can harmless disassembling the strip cigarette, can distinguish through this kind of harmless after disassembling whether have glue to the rubber coating part of product through visual system, can detect the inside packing quality of tobacco bale simultaneously.
Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention, and not for limiting the protection scope of the present invention, although the present invention is described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions can be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention.
Claims (10)
1. A shell removing method for a cigarette carton is characterized by comprising the following steps:
1) heating the top edge bonding surface and the bottom edge bonding surface of the cigarette carton by using a top edge heating device and a bottom edge heating device to soften the bonding glue;
2) unfolding the top edge bonding surface and the bottom edge bonding surface by using a top edge unfolding mechanism and a bottom edge unfolding mechanism;
3) heating the side bonding surface of the cigarette carton by using a side heating device to soften the side bonding glue;
4) unfolding the side bonding surface by using a side unfolding mechanism;
5) and (5) unfolding the packaging shell by using a large-area unfolding mechanism to finish the shell disassembly.
2. A method of unpacking a cigarette carton as claimed in claim 1, wherein: in the step 3), the top detection camera and the bottom detection camera are used for shooting two side faces of the cigarette carton, and whether the two side faces have adhesive faces or not is judged.
3. A method of unpacking a cigarette carton as claimed in claim 1, wherein: and 5) detecting whether the cigarette is lack of the package in the cigarette carton and whether the unfolded long side surface has a glue surface by using a cigarette carton detection camera.
4. A method of unpacking a cigarette carton as claimed in claim 1, wherein: the temperatures of the top edge heating device, the bottom edge heating device and the side edge heating device are controlled to be 80-280 ℃, and the stay time is more than 3 seconds.
5. A method of unpacking a cigarette rod according to claim 4, wherein: the temperatures of the top edge heating device, the bottom edge heating device and the side edge heating device are controlled to be 120-280 ℃ and stay for more than 3 seconds.
6. The utility model provides a shell equipment of tearing open of strip cigarette, includes the transmission track, be provided with first station, second station, third station, fourth station and fifth station on the transmission track, its characterized in that: two side edges of the first station are provided with a top edge heating device and a bottom edge heating device, the top edge heating device is used for heating the top edge of the cigarette carton, and the bottom edge heating device is used for heating the bottom edge of the cigarette carton; the second station is provided with a top edge unfolding mechanism and a bottom edge unfolding mechanism, the top edge unfolding mechanism is used for unfolding a top edge bonding surface of the cigarette carton, and the bottom edge unfolding mechanism is used for unfolding a bottom edge bonding surface of the cigarette carton; the third station is provided with a side heating device, and the side heating device is used for heating the side of the cigarette carton; the fourth station is provided with a side edge unfolding mechanism which is used for unfolding the side edge of the cigarette; and a large-surface unfolding mechanism is arranged at the fifth station and is used for unfolding the packaging box of the cigarette carton.
7. A cigarette carton unpacking device according to claim 6, wherein: the top side heating device, the bottom side heating device and the side heating device are electric soldering irons.
8. A cigarette carton unpacking device as set forth in claim 6, wherein: the top edge unfolding mechanism and the bottom edge unfolding mechanism are rotating pieces, and after the rotating pieces are inserted into the bottom edges, the power mechanism drives the rotating pieces to rotate to unfold the bottom edges;
the side edge unfolding mechanism is an inserting piece, and after the inserting piece is inserted into the bonding seam, the power mechanism drives the inserting piece to press downwards and rotate to unfold the side edge;
the large surface unfolding mechanism is a sucker which drives the large surface to rotate and then separates the large surface from the cigarette packet.
9. A cigarette carton unpacking device according to claim 6, wherein: the transfer rail has a 90 degree turn at the third station.
10. A cigarette carton unpacking device according to claim 6, wherein: a top detection camera and a bottom detection camera are respectively arranged on two side edges of the third station and are used for shooting two side surfaces of the cigarette carton and judging whether the two side surfaces have adhesive surfaces or not;
and a cigarette packet detection camera is arranged at the fifth station and used for detecting whether a cigarette is lack of a packet or not and whether a glue surface exists on the unfolded long side surface or not.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011493781.4A CN114644158A (en) | 2020-12-17 | 2020-12-17 | Method and equipment for detaching shells of cigarettes |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011493781.4A CN114644158A (en) | 2020-12-17 | 2020-12-17 | Method and equipment for detaching shells of cigarettes |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114644158A true CN114644158A (en) | 2022-06-21 |
Family
ID=81991214
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011493781.4A Pending CN114644158A (en) | 2020-12-17 | 2020-12-17 | Method and equipment for detaching shells of cigarettes |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114644158A (en) |
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Application publication date: 20220621 |
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