CN211494699U - Magnetic packaging box opening device - Google Patents
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- CN211494699U CN211494699U CN201922310170.0U CN201922310170U CN211494699U CN 211494699 U CN211494699 U CN 211494699U CN 201922310170 U CN201922310170 U CN 201922310170U CN 211494699 U CN211494699 U CN 211494699U
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Abstract
本实用新型公开了一种磁性包装盒开盒装置,包括传送磁性包装盒的输送带模组以及沿输送带模组的输送方向设置的开盖工位、开盖校正工位和盒体展开工位,开盖工位将输送带模组上的磁性包装盒侧面的小盖向外牵拉打开,开盖校正工位将小盖校正为彻底向外打开的姿态向后传送,盒体展开工位将磁性包装盒的上盒相对下盒翻转至展开状态。本实用新型的开盒装置实现了磁性包装盒的小盖打开、上盒和下盒展开的自动化动作,不需要人工对包装盒开盒过程进行操作,自动化程度高,提高了包装过程中的开盒效率,进一步提升了整个采用磁性包装盒的包装生产速度。
The utility model discloses a magnetic packaging box opening device, comprising a conveyor belt module for conveying the magnetic packaging box, and a cover opening station, a cover opening correction station and a box body unfolding station arranged along the conveying direction of the conveyor belt module. position, the cover opening station pulls the small cover on the side of the magnetic packaging box on the conveyor belt module outwards to open, the cover opening correction station corrects the small cover to be completely opened outwards and transmits it backwards, the box body unfolds Turn the upper box of the magnetic packaging box against the lower box to the unfolded state. The box opening device of the utility model realizes the automatic actions of opening the small cover of the magnetic packaging box and unfolding the upper box and the lower box, and does not need to manually operate the box opening process of the packaging box, the degree of automation is high, and the opening process in the packaging process is improved. The efficiency of the box further improves the packaging production speed of the entire magnetic packaging box.
Description
技术领域technical field
本实用新型属于自动包装设备,具体涉及一种磁性包装盒开盒装置。The utility model belongs to automatic packaging equipment, in particular to a magnetic packaging box opening device.
背景技术Background technique
随着市面上使用礼盒包装的产品越来越多,带磁铁扣合的磁性包装盒被大量使用。而在产品生产包装过程中,目前主要通过手工打开磁性包装盒的盒盖后进行产品分装操作,动作重复繁琐、人工成本高、效率低下。现有的包装机械大多是对折叠的纸质包装盒进行撑开开盒,而磁性包装盒大多是采用的已经成型的硬壳包装,如图1所示,将磁性包装盒盒体100打开不仅要将通过磁吸扣合锁紧包装盒的小盖101打开,还需要将相互扣合的下盒101和上盒102展开,并且新的硬壳包装纸盒的折痕处硬,在自动包装生产中,第一次打开包装盒的盒体后容易发生不规则的回位变形,影响到后续产品的自动包装工艺流程。As more and more products are packaged in gift boxes on the market, magnetic packaging boxes with magnets are widely used. In the process of product production and packaging, the current main method is to manually open the lid of the magnetic packaging box and then carry out the product sub-packaging operation, which is repetitive and cumbersome, with high labor costs and low efficiency. Most of the existing packaging machines open and open the folded paper packaging box, and most of the magnetic packaging boxes are formed of hard shell packaging. As shown in Figure 1, opening the magnetic
实用新型内容Utility model content
本实用新型解决的技术问题是:为解决使用磁性包装盒包装生产过程中人工开盒操作效率低下以及现有开盒装置不适用的问题,提供一种新型的磁性包装盒开盒装置,可实现磁性包装盒的自动化、机械化打开功能并定向输出。The technical problem solved by the utility model is: in order to solve the problems of low efficiency of manual box-opening operation and inapplicability of the existing box-opening device in the packaging production process using magnetic packaging boxes, a new type of magnetic packaging box-opening device is provided, which can realize Automatic, mechanized opening function and directional output of magnetic packaging boxes.
本实用新型采用如下技术方案实现:The utility model adopts the following technical scheme to realize:
一种磁性包装盒开盒装置,包括传送磁性包装盒的输送带模组1以及沿输送带模组1的输送方向设置的开盖工位2、开盖校正工位3和盒体展开工位4;A magnetic packaging box opening device, comprising a conveyor belt module 1 for conveying the magnetic packaging box, a
所述开盖工位2设有将输送带模组上的磁性包装盒侧面的小盖向外牵拉打开的吸嘴26,以及在牵拉打开小盖后插入包装盒侧面和小盖之间的挡条28;The
所述开盖校正工位3设有与挡条28依次对接的导盖块31和支撑块32,所述导盖块31与挡条28的对接端设置将小盖向外连续打开的坡面,所述支撑块32延伸设置于导盖块31尾端,保持小盖向外打开的姿态向后传送;The cover opening calibration station 3 is provided with a
所述盒体展开工位4设有将磁性包装盒的上盒展开翻转的开盒拨杆43,所述开盒拨杆43通过旋转驱动元件摆动设置,其摆动端部设有嵌入磁性包装盒上盒和下盒之间的开盒拨板44。The box
进一步的,还包括与盒体展开工位4输出端对接的整形工位5,所述整形工位5设有对小盖和包装盒之间折边进行整形的滚轮51,以及对展开后磁性包装盒的上盒和下盒之间折边进行整形的盒体校正压块54;所述滚轮51固定位于磁性包装盒展开后的小盖上方,对小盖向下进行滚压整形,所述盒体校正压块54升降设置于展开后的下盒和上盒底部,所述盒体校正压块54的上方固定悬空设置盒体校正固定块52,盒体校正压块54对下盒和上盒之间的连接处向上顶压整形。Further, it also includes a
进一步的,所述整形工位5的输出端还设有输出整形板55,所述输出整形板55一端固定铰接,另一端具有两个端部,在展开的磁性包装盒输送过程中利用输出整形板的自重分别搭压在小盖以及上盒和下盒之间的连接处。Further, the output end of the
进一步的,所述开盖工位2上的吸嘴26固定在连杆机构25上,所述连杆机构25由开盖气缸24驱动,通过连杆机构25带动吸嘴26往复运动,所述吸嘴26内部通过管路连接负压设备。Further, the
进一步的,所述连杆机构25其中一杠杆的端部还与升降挡板27连接,所述挡条28固定在升降挡板27上随升降挡板27一同升降,通过连杆机构25带动吸嘴26与挡条28一同联动。Further, the end of one of the levers of the
进一步的,所述开盖工位2上还设有对磁性包装盒的盒体压紧固定的压盒板21,所述压盒板21通过气囊22悬装于开盖工位2的输送带模组1上方,所述气囊22内部通过管路连接充气设备。Further, the
进一步的,所述开盖校正工位3上还设有压板34,所述压板34的端部搭设在导盖块31的顶部,对向外打开的小盖和包装盒之间的折痕进行下压校正。Further, the cover opening calibration station 3 is also provided with a
进一步的,所述压板34与一联动杆33接触,所述联动杆33固定连接在连杆机构25其中一杆件的升降端上,通过连杆机构带动压板34、吸嘴26和挡条28一同联动。Further, the
进一步的,所述导盖块31的顶部嵌设有检测小盖向外打开到位的第一传感器35,所述开盖校正工位3上还设有与剔除气缸37连接的剔除推杆36,所述剔除推杆36导向穿设于导盖块31上的贯通孔内,所述第一传感器35与剔除气缸37的控制模块反馈连接。Further, the top of the
进一步的,所述盒体展开工位4的输送带模组侧边固定设有用于压住磁性包装盒的下盒的扣边板41,所述扣边板41一侧固定设有与磁性包装盒的磁性侧边相互吸引的磁性导板42,所述磁性包装盒输送至盒体展开工位,被磁性导板42吸附并将磁性包装盒的下盒侧边导入扣边板41。Further, the side edge of the conveyor belt module of the box
进一步的,所述盒体展开工位4的输送带模组设有吸附盒体展开后小盖的永磁体46,并在永磁体46同侧设置检测小盖位置的第二传感器47。Further, the conveyor belt module of the
在本实用新型的磁性包装盒开盒装置中,所述输送带模组1包括平行布置并且同步传送的主输送带11和副输送带12,所述主输送带11将开盖工位2、开盖校正工位3、盒体展开工位4以及整形工位5串联,所述副输送带12至少覆盖盒体展开工位4和整形工位5,所述主输送带11和副输送带12上均设有定位盒体的挡板。In the magnetic packaging box opening device of the present invention, the conveyor belt module 1 includes a
本实用新型的开盒装置实现了磁性包装盒的小盖打开、上盒和下盒展开的自动化动作,并且结合对包装盒第一次打开时的折痕硬度对开盒后的折痕进行校正整形,并且能够对小盖打开不到位的包装盒进行剔除,保证打开后的盒体能够通过后续的自动包装流水线进行自动化包装。整个结构不需要人工对包装盒开盒过程进行操作,自动化程度高,提高了包装过程中的开盒效率,进一步提升了整个采用磁性包装盒的包装生产速度。The box opening device of the utility model realizes the automatic actions of opening the small cover of the magnetic packaging box, unfolding the upper box and the lower box, and corrects the crease after the box is opened in combination with the hardness of the crease when the packaging box is opened for the first time. Shape, and can reject the packaging box with the small cover not in place, to ensure that the opened box body can be automatically packaged through the subsequent automatic packaging line. The whole structure does not need to manually operate the packaging box opening process, and the degree of automation is high, which improves the box opening efficiency in the packaging process, and further improves the packaging production speed of the entire magnetic packaging box.
以下结合附图和具体实施方式对本实用新型作进一步说明。The present utility model will be further described below with reference to the accompanying drawings and specific embodiments.
附图说明Description of drawings
图1a、1b、1c分别为本实用新型适用的磁性包装盒开盒过程的三个状态示意图。1a, 1b and 1c are schematic diagrams of three states of the magnetic packaging box opening process to which the present invention is applied, respectively.
图2为实施例中的磁性包装盒开盒装置整体示意图。FIG. 2 is an overall schematic diagram of the magnetic packaging box opening device in the embodiment.
图3为实施例中的磁性包装盒在开盒装置的各个工位上对应的状态示意图。FIG. 3 is a schematic diagram of the corresponding states of the magnetic packaging box in the embodiment at each station of the box opening device.
图4为实施例中的输送带模组结构示意图。FIG. 4 is a schematic structural diagram of the conveyor belt module in the embodiment.
图5为实施例中的开盖工位结构示意图。FIG. 5 is a schematic view of the structure of the opening station in the embodiment.
图6a、6b为实施例中的开盖校正工位结构示意图。6a and 6b are schematic diagrams of the structure of the opening calibration station in the embodiment.
图7为实施例中的盒体展开工位结构示意图。FIG. 7 is a schematic diagram of the structure of the box unfolding station in the embodiment.
图8为实施例中的整形工位结构示意图。FIG. 8 is a schematic diagram of the structure of the shaping station in the embodiment.
图中标号:100-盒体,101-小盖,102-下盒,103-上盒,104-第一折边,105-第二折边;Labels in the figure: 100-box body, 101-small cover, 102-lower box, 103-upper box, 104-first folded edge, 105-second folded edge;
1-输送带模组,11-主输送带,12-副输送带,13-输送电机;1-Conveyor belt module, 11-Main conveyor belt, 12-Auxiliary conveyor belt, 13-Conveyor motor;
2-开盖工位,21-压盒板,22-气囊,23-调节螺栓,24-开盖气缸,25-连杆机构,26-吸嘴,27-升降挡板,28-挡条;2- Uncover station, 21- Press box plate, 22- Air bag, 23- Adjusting bolt, 24- Uncover cylinder, 25- Link mechanism, 26- Suction nozzle, 27- Lifting baffle, 28- Blocking bar;
3-开盖校正工位,31-导盖块,32-支撑板,33-联动杆,34-压板,35-第一传感器,36-剔除推杆,37-剔除气缸;3- Open cover correction station, 31- Guide cover block, 32- Support plate, 33- Link rod, 34- Press plate, 35- First sensor, 36- Reject push rod, 37- Reject cylinder;
4-盒体展开工位,41-扣边板,42-磁性导板,43-开盒拨杆,44-开盒拨板,45-开盒气缸,46-永磁体,47-第二传感器;4- Box unfolding station, 41- Buckle edge plate, 42- Magnetic guide plate, 43- Box opening lever, 44- Box opening plate, 45- Box opening cylinder, 46- Permanent magnet, 47- Second sensor;
5-整形工位,51-滚轮,52-盒体校正固定块,53-盒体校正气缸,54-盒体校正压块,55-输出整形板。5- Shaping station, 51- Roller, 52- Box body correction fixing block, 53- Box body correction cylinder, 54- Box body correction pressure block, 55- Output shaping plate.
具体实施方式Detailed ways
实施例Example
参见图2和图3,图示中的磁性包装盒开盒装置为本实用新型的一种具体实施方案,用于采用图1中所示的磁性包装盒盒体100的自动开盒动作,该磁性包装盒的盒体100包括小盖101、下盒102和上盒103,其中上盒103的一侧边通过第二折边105连接与下盒102连接的连接板并扣合在下盒102上,另一侧通过第一折边104连接小盖101,并通过小盖101和下盒102的侧面之间通过相互吸引的磁性物质系合将上盒103和下盒102锁紧。结合参见图1a、图1b和图1c中所示,本实施例的开盒装置对磁性包装盒的盒体进行自动开盒动作包括将盒体100的小盖101向外打开并且将盒体100的上盒103相对下盒102翻转打开至平铺状态。Referring to Figure 2 and Figure 3, the magnetic packaging box opening device in the illustration is a specific embodiment of the present invention, which is used for the automatic box opening action of the magnetic
如图2所示,本实施例的开盒装置包括对磁性包装盒进行连续传送的输送带模组1,在该输送带模组1的传送方向上依次布置有开盖工位2、开盖校正工位3、盒体展开工位4以及整形工位5,其中开盖工位2对输送带模组1上传送的锁紧状态的磁性包装盒上的小盖与盒体进行开盖分离,如图1a中所示,开盖校正工位3将与盒体分离的小盖向盒体外侧彻底打开,如图1b中所示,盒体展开工位4在小盖打开状态下将盒体的上盒相对下盒摆动翻转展开,如图1c中所示,至此完成磁性包装盒的开盒动作,另外考虑到磁性包装盒均是采用的硬壳包装盒,其折边在盒体第一次打开过程中较硬,盒体不能够翻转展开至完全平铺状态,本实施例在本开盒装置的最后还增设整形工位5对展开状态的盒体进行整形。As shown in FIG. 2 , the box-opening device of this embodiment includes a conveyor belt module 1 for continuously conveying the magnetic packaging box, and a cover-
以下对各个工位的具体结构进行详细说明。The specific structure of each station will be described in detail below.
如图4所示,输送带模组1包括主输送带11和副输送带12,主输送带11一端对接磁性包装盒空盒输入传送设备,将未打开的磁性包装盒盒体送入开盒装置,另一端为开盒输出传送,将开盒后的磁性包装盒输出开盒装置进入下一包装工序,通过本实施例中的主输送带11依次穿过开盖工位2、开盖校正工位3、盒体展开工位4以及整形工位5,将开盒装置的所有工位串联,副输送带12平行于主输送带11设置,用于承接翻转展开后的盒体上盒,由于盒体在盒体展开工位4之后才被翻转展开,处于节省成本的考虑,可以将副输送带12只覆盖盒体展开工位4和整形工位5,减小副输送带需要布设的长度。副输送带12与主输送带11同时传送展开后的磁性包装盒盒体,通过输送电机13同步驱动运行,磁性包装盒需要依次通过各个工位进行开盒动作,因此输送带模组1采用节拍传送模式,在每个工位需要停留一个节拍,输送电机13采用伺服电机控制。为了保证磁性包装盒盒体在输送带上沿传送方向不发生滑移,在主输送带11和副输送带12上均设有定位盒体的挡板。As shown in FIG. 4 , the conveyor belt module 1 includes a
如图5所示,开盖工位2上设有压盒板21、气囊22、调节螺栓23、开盖气缸24、连杆机构25、吸嘴26、升降挡板27和挡条28,其中吸嘴26设置在进入开盖工位2的磁性包装盒的小盖一侧,通过开盖气缸24和连杆机构25组成的往复驱动机构贴附在小盖外侧,利用负压吸力将磁性包装盒侧面的小盖向外牵拉打开与下盒侧面分开,挡条28与升降挡板27一体连接,在吸嘴26将小盖与盒体分开之后上升插入盒体的侧面和小盖之间,将小盖与盒体之间隔开形成缝隙,并且防止小盖再次与盒体之间磁吸锁紧,压盒板21通过气囊22连接安装在进入开盖工位2的磁性包装盒上方,在开盖过程中将整个磁性包装盒的盒体压紧固定。As shown in FIG. 5 , the
具体的,吸嘴26固定在连杆机构25其中一根杠杆的端部上,连杆机构25包括若干杠杆,开盖气缸24通过连杆机构的杠杆作用带动吸嘴26做往复运动,杠杆铰支固定在开盖工位的固定机架顶部,位于整个开盖工位的上方,相邻杠杆的端部依次铰接形成联动杠杆,吸嘴26通过最外侧杠杆端部摆悬设置在开盖工位一侧,可以将开盖气缸24直接固定安装在机架顶部驱动连杆机构,本实施例考虑到利用开盖气缸实现开盖和后续校正的联动,开盖气缸24固定安装在开盖工位的固定机架底部,在底部同样铰支设置有杠杆,开盖工位底部的杠杆和顶部的杠杆通过拉杆实现动力传递,开盖气缸24作用在底部的杠杆上,通过连杆机构25的杠杆和拉杆传递动力驱动吸嘴26实现往复摆动,连杆机构25由开盖气缸24驱动,通过连杆机构25带动吸嘴26往复运动,当开盖气缸24伸出,带动吸嘴26向开盖工位中的磁性包装盒小盖摆动吸附,开盖气缸24收缩,带动吸嘴26向外摆动,将小盖向外一同拉开。为了提高吸嘴26对小盖的吸附可控性,吸嘴26内部通过管路连接负压设备,利用负压主动吸附小盖,在将小盖拉开后,通过负压设备控制吸嘴26通入部分正压,实现吸嘴与小盖的分离。Specifically, the
在磁性包装盒的小盖被吸嘴26吸附拉开后,挡条28要上升插入小盖和盒体之间,挡条28可以通过单独的升降控制单元实现升降控制,本实施例通过控制吸嘴26的连杆机构25和开盖气缸24控制挡条28联动。在连杆机构25位于开盖工位底部的杠杆的端部与升降挡板27连接,升降挡板27通过导柱等导向结构升降装配在吸嘴下方的固定机架上,挡条28则固定在升降挡板27上。当吸嘴26在开盖气缸24和连杆机构25控制下摆动至与小盖吸附的过程中,挡条28随升降挡板27下降,下降的高度要保证不影响小盖被吸嘴向外拉开;当吸嘴26吸附小盖向外拉开小盖的过程中,挡条28随升降挡板27上升至插入小盖和盒体侧壁之间,通过一套驱动机构实现吸嘴26与挡条28联动,而不需要另外单独设置两套驱动单元。After the small cover of the magnetic packaging box is sucked and pulled by the
为了避免开盖过程中对磁性包装盒盒体牵拉产生横向移位,开盖工位2上还设有对磁性包装盒的盒体压紧固定的压盒板21,压盒板21通过气囊22悬装于开盖工位2正上方的固定机架上,气囊22内部通过管路连接充气设备,如空压机。在磁性包装盒进入开盖工位时,气囊22内部抽出空气,变扁的气囊22将压盒板21与磁性包装盒顶部之间形成一定间隙,保证磁性包装盒顺利进入开盖工位;磁性包装盒进入开盖工位停止后,气囊22内部充气鼓胀,将压盒板21向下挤压,将磁性包装盒压紧固定在输送带模组上,有效防止开盖过程中对磁性包装盒造成牵拉移位。气囊22通过调节螺栓23可调节固定在开盖工位上方的机架上,通过调节螺栓23可以微调气囊22和压盒板21的位置,进而控制压盒板21的位移,保护磁性包装盒的顶部正好被压紧而不会被压瘪。In order to avoid the lateral displacement of the magnetic packaging box during the opening process, the
如图6a和图6b所示,开盖校正工位3上设有导盖块31、支撑板32、联动杆33、压板34、第一传感器35、剔除推杆36和剔除气缸37,其中导盖块31设置在与开盖工位的吸嘴同侧,并且与上升后的挡条28对接,支撑板32对接延伸在导盖块31的尾端,在导盖块31与挡条28的对接端设置将小盖向外连续打开的坡面,该坡面结构具体体现为导盖块31的前端厚度最薄,向后渐变增宽,便于插入移动到开盖校正工位的磁性包装盒小盖和盒体之间,替换开盖工位2中的挡条将小盖和盒体隔开,同时导盖块31的前端高度最低,向后渐变增高,在磁性包装盒传送到开盖校正工位的过程中,小盖被逐渐抬高向外打开直至水平状态。支撑块32延伸设置于导盖块31尾端,其高度与导盖块31的顶部平砌,磁性包装盒传送到开盖校正工位3停止后,小盖搭放在导盖块31以及支撑块32的顶部,保持小盖向外打开的姿态对小盖的第一折边进行整形校正,并且以该姿态向后传送。As shown in Figures 6a and 6b, the cover opening correction station 3 is provided with a
压板34安装在开盖校正工位3的正上方,当磁性包装盒移动到开盖校正工位停止后,压板34的端部搭设在导盖块31的顶部,对向外打开的小盖和包装盒之间的第一折边进行下压校正。在压板34校正的时候,需要对压板提供一个作用力,提高校正的效果,本实施例在压板34的底部与一联动杆33接触,压板34通过自身的弹性材质或者弹性连接件弹性安装在开盖校正工位上方的固定机架上,或者直接通过铰链结构铰装在机架上,联动杆33固定连接在连杆机构25其中拉杆的升降端上,在磁性包装盒移动到开盖校正工位停止后,开盖工位同样传动有新的磁性安装盒,在开盖工位的开盖气缸24和连杆机构25带动吸嘴26与挡条28联动的过程中,还会带动联动杆33进行一次升降,联动杆33上升使压板34向上发生摆动或者向上摆动发生弹性形变,在联动杆33下降的时候,压板34通过弹性作用力或者压板本身的自重向下摆动,对小盖和磁性包装盒盒体之间连接的第一折边位置进行一次叩压,将小盖校正至与磁性包装盒的顶部平行。通过连杆机构带动压板34、吸嘴26和挡条28一同联动,实现开盖工位和开盖校正工位的联动,进一步降低了装置的成本,并且控制更方便。The
开盖校正工位3还需要对小盖是否打开进行检测,并且将开盖失败的磁性包装盒剔除。本实施例在导盖块31的顶部嵌设有检测小盖向外打开到位的第一传感器35,开盖校正工位3上还设有与剔除气缸37连接的剔除推杆36,剔除推杆36导向穿设于导盖块31上的贯通孔内,常态下退出于导盖块31外侧,第一传感器35与剔除气缸37的控制模块反馈连接。第一传感器35采用光电传感器,当小盖通过导盖块31打开到位后,会搭放在导盖块31的顶部将第一传感器35覆盖,被第一传感器35检测到,若小盖没有打开,则第一传感器35检测不到小盖覆盖在导盖块上,此时第一传感器35发送信号反馈控制剔除气缸37将该磁性包装盒从开盖校正工位3另一侧推出输送带模组,避免开盖失败的磁性包装盒继续进入后续工位。The opening calibration station 3 also needs to detect whether the small cover is opened, and reject the magnetic packaging box that fails to open the cover. In this embodiment, a
如图7所示,盒体展开工位4上设有扣边板41、磁性导板42、开盒拨杆43、开盒拨板44、开盒气缸45和永磁体46,利用扣边板41和磁性导板42将传送到盒体展开工位的盒体下盒固定,通过开盒气缸45控制的开盒拨杆43和开盒拨板44将上盒与下盒翻转分离。As shown in FIG. 7 , the
具体的,磁性导板42与开盖校正工位3的导盖块和支撑板设置在输送带模组的同侧,并与输送带模组的主输送带11平行,其内侧带有磁性,当磁性包装盒通过主输送带11传送至盒体展开工位4的过程中,磁性导板42与打开小盖后的盒体磁性侧面相互吸引,使得磁性导板42沿着磁性导板42向前传送,在磁性导板42的末端设置扣边板41,扣边板41与输送带平面之间保留有一定高度的通道,磁性导板42的导向传送作用下,磁性包装盒在盒体展开工位传送停止后,扣边板41插嵌到上盒和下盒之间的缝隙,扣边板41压住磁性包装盒的下盒,防止上盒在翻转过程中发生翻转移位,并且下盒的高度保证能够开盒后的盒体下盒在接下来的输送中沿输送方向正常通过扣边板和。此时,开盒拨板44在开盒拨杆43的初始位置也正好插嵌在上盒和下盒之间的通道,开盒拨杆43摆动装配在盒体展开工位4正上方,通过开盒气缸45控制开盒拨杆43摆动,开盒气缸45采用旋转气缸,开盒拨板44固定在开盒拨杆43的摆动端,磁性包装盒传送至盒体展开工位停止后,开盒气缸45控制开盒拨杆43和开盒拨板44将磁性包装盒的上盒翻转展开至另一侧的副输送带12上,然后开盒气缸45控制开盒拨杆43回摆至初始状态,避免对展开后的盒体向后输送形成障碍。Specifically, the
永磁体46固定在副输送带12靠外一侧,包装盒的下盖随上盒一同被翻转到副输送带12上,永磁体46对打开后的小盖上的磁性物质产生磁吸力,小盖被永磁铁吸附呈完全打开状态,保证小盖、上盒均处于完全打开的状态输送到下一个工位中。在副输送带12靠外一侧还设有第二传感器47,第二传感器47用于检测翻转后的小盖位置,以判断上盒是否被翻转打开。第二传感器47采用光电传感器,当上盒相对下盒翻转打开后,小盖被永磁体46吸附,会将第二传感器覆盖,第二传感器47检测到小盖的位置;若第二传感器47检测不到小盖的信号,则判断上盒打开失败,此时第二传感器47反馈信号到输送带模组停机,并通过系统的报警模块发出报警信号,提醒操作人员进行处理。The
如图8所示,整形工位5设有滚轮51、盒体校正固定块52、盒体校正气缸53、盒体校正压块54和输出整形板55,利用滚轮51对小盖和上盒之间第一折边进行整形,利用盒体校正气缸53驱动的盒体校正压块54对展开后磁性包装盒的上盒和下盒之间的第二折边进行整形。As shown in FIG. 8, the shaping
具体的,滚轮51固定安装于磁性包装盒展开后的小盖上方,磁性包装盒在整型工位传送的过程中,滚轮51对小盖进行向下滚压,将小盖和盒体之间的第一折边进一步压折,避免因为第一折边的压痕过硬导致小盖在输送到后续包装工序中发生上翘。盒体校正压块54则升降设置于展开后的下盒和上盒底部,位于整型工位的主输送带和副输送带之间,盒体校正压块54与固定安装在整型工位底部的,盒体校正气缸53连接,由盒体校正气缸53的伸缩带动盒体校正压块54升降,盒体校正压块54上升将展开的上盒和下盒连接处向上顶,使得上盒和下盒之间的两条第二折边发生超过180°的弯折,避免第二折边的折痕过硬导致上盒和下盒在展开之后不能展平,在盒体校正压块54的上方固定有盒体校正固定块52,该盒体校正固定块52固定在整形工位上方的机架上,与主输送带之间输送面之间保留上盒和下盒之间连接处通过的通道,盒体校正压块54对下盒和上盒之间的连接处向上与盒体校正固定块顶压,实现对上盒和下盒之间的第二折边的整形。Specifically, the
在整形工位整形校正后呈图1c中展开状态的盒体从整形工位的主输送带和副输送带输出,整形工位5的输出端还设有输出整形板55,输出整形板55一端固定铰接在整形工位上方的固定机架上,另一端设置成Y型,具有两个端部,在展开的磁性包装盒从整形工位输出的过程中,输出整形板55的该两个端部分别利用输出整形板55的自重分别搭压在小盖以及上盒和下盒之间的连接处,对输出的。After the shaping and correction in the shaping station, the box body in the unfolded state shown in Fig. 1c is output from the main conveyor belt and the auxiliary conveyor belt of the shaping station. The output end of the shaping
本实施例中采用的各个气缸驱动件均可以通过其他公知驱动设备替代,如电机或油缸,本实施例在此不一一列举。Each cylinder driving member used in this embodiment can be replaced by other well-known driving devices, such as a motor or an oil cylinder, which are not listed one by one in this embodiment.
本实施例中的磁性包装和通过输送带模组在各个工位进行节拍传送的控制,可以通过各个工位对应设置的位置传感器来进行控制,这属于流水线中节拍传送的常规控制技术,本实施例在此不对其具体控制原理进行赘述。The magnetic packaging in this embodiment and the control of the beat transmission at each station through the conveyor belt module can be controlled by the position sensor corresponding to each station, which belongs to the conventional control technology of the beat transmission in the assembly line. For example, the specific control principle is not repeated here.
以上的实施例仅仅是对本实用新型的优选实施方式进行描述,并非对本实用新型的范围进行限定,在不脱离本实用新型设计精神的前提下,本领域普通技术人员对本实用新型的技术方案作出的各种变形和改进,均应落入本实用新型权利要求书确定的保护范围内。The above examples are only to describe the preferred embodiments of the present invention, but do not limit the scope of the present invention. On the premise of not departing from the design spirit of the present invention, those of ordinary skill in the art have made the technical solutions of the present invention. Various deformations and improvements should fall within the protection scope determined by the claims of the present utility model.
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Effective date of registration: 20200915 Address after: Wanjiali road 410014 in Hunan province Changsha Yuhua District, three No. 188 Co-patentee after: CHANGSHA JIASHA INDUSTRIAL Co.,Ltd. Patentee after: CHINA TOBACCO HUNAN INDUSTRIAL Co.,Ltd. Address before: Wanjiali road 410014 in Hunan province Changsha Yuhua District, three No. 188 Patentee before: CHINA TOBACCO HUNAN INDUSTRIAL Co.,Ltd. |