CN114636088B - Copper wire lubrication method and system for timing and quantitative control - Google Patents

Copper wire lubrication method and system for timing and quantitative control Download PDF

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Publication number
CN114636088B
CN114636088B CN202210301115.9A CN202210301115A CN114636088B CN 114636088 B CN114636088 B CN 114636088B CN 202210301115 A CN202210301115 A CN 202210301115A CN 114636088 B CN114636088 B CN 114636088B
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module
timing
oil pump
quantitative
oil
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CN114636088A (en
Inventor
彭春斌
谈家满
王晓兵
吴晓山
周世飞
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Guangdong Jingda Rea Special Enameled Wire Co ltd
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Guangdong Jingda Rea Special Enameled Wire Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N7/00Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated
    • F16N7/38Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated with a separate pump; Central lubrication systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N19/00Lubricant containers for use in lubricators or lubrication systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N27/00Proportioning devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N29/00Special means in lubricating arrangements or systems providing for the indication or detection of undesired conditions; Use of devices responsive to conditions in lubricating arrangements or systems
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Details Of Gearings (AREA)

Abstract

The invention provides a copper wire lubrication method and a system for timing and quantitative control, which send a starting signal to an oil pump at regular time through a timing and quantitative control module; after receiving the starting signal, the oil pump starts and pumps lubricating oil from the oil tank to output to the lubricating module; the timing and quantitative control module sends a stop signal to the oil pump at regular time after the oil pump is started; after receiving the stop signal, the oil pump stops outputting lubricating oil; the wool felt in the lubrication module can be kept in a soaked state all the time, meanwhile, after the oil pump works for a period of time, the timing and quantitative control module sends a stop signal to the oil pump, the oil pump stops working, the output lubricating oil quantity is guaranteed, the time interval and the output flow of the oil pump are controlled in a timing and quantitative mode, and the problem that excessive lubricating liquid is output to the wool felt to cause lubricating oil to drop to cause waste can be avoided.

Description

Copper wire lubrication method and system for timing and quantitative control
Technical Field
The invention relates to the technical field of copper wire lubrication, in particular to a copper wire lubrication method and system with timing and quantitative control.
Background
At present, a copper wire is required to be drawn in production, friction is generated between the copper wire and a drawing eye film in the process of drawing, and the copper wire is lubricated and oiled, so that the lubrication function can be achieved, the friction between the copper wire and a drawing die is reduced, the service life of the drawing die is prolonged, and the functions of cooling and cleaning the copper powder can be achieved; in the prior art, the purpose of lubricating and oiling copper wires is achieved by penetrating the copper wires through the oiled wool felt, but in the current device, lubricating oil cannot timely permeate the wool felt, so that the lubricating oil quantity in the wool felt is small, the lubricating effect on the copper wires is poor, or a large amount of lubricating oil is input into the wool felt, and the lubricating oil is dropped from the wool felt, so that the problems of waste and surrounding environment pollution are caused.
Disclosure of Invention
Aiming at the defects, the invention aims to provide a copper wire lubrication method and a copper wire lubrication system for timing and quantitative control, which solve the problem that lubricated wool felt cannot be timely supplemented with lubricating oil or lubricating oil drops to cause waste.
To achieve the purpose, the invention adopts the following technical scheme:
a copper wire lubrication method with timing and quantitative control comprises the following steps:
the timing and quantitative control module sends a starting signal to the oil pump at regular time;
after receiving the starting signal, the oil pump starts and pumps lubricating oil from the oil tank to output to the lubricating module;
the timing and quantitative control module sends a stop signal to the oil pump at regular time after the oil pump is started;
and after receiving the stop signal, the oil pump stops outputting the lubricating oil.
Preferably, the specific control method of the timing and quantitative control module comprises the following steps:
the touch display module receives a touch signal of a user and sends the signal to the time setting module, and the time setting module sets timing time after receiving the signal, wherein the preset timing time is 10-20 min;
when the preset timing time is up, the time setting module sends a control signal to the oil pump, and the oil pump receives the control signal and starts;
the touch display module receives a touch signal of a user and sends the signal to the quantitative setting module, and the quantitative setting module sets quantitative time after receiving the signal, wherein the preset quantitative time is 5 s-10 s;
after the oil pump is started, the preset quantitative time is set, the quantitative setting module sends a stop signal to the oil pump, and the oil pump receives the stop signal and stops.
Preferably, the touch display module displays selection buttons of a plurality of oil pumps, and the specific control method of the timing and quantitative control module further comprises the following steps:
the touch display module receives a touch signal of a user and sends the signal to the lubrication supplementing module;
the lubrication supplementing module judges an oil cylinder which needs to be supplemented with lubricating oil according to the signal, and sends a supplementing signal to the corresponding oil cylinder;
the oil cylinder receives the supplementary signal and stops after being started for 1s, and the operation of supplementing lubricating oil is completed.
Preferably, the method further comprises a feedback control method:
the output detection module calculates preset flow of the lubricating oil according to the quantitative time;
the output detection module continuously detects the actual output quantity of the lubricating oil output by the oil pump;
judging the detected actual output quantity and the preset traffic, if the actual output quantity is larger than the preset traffic, sending a decrement signal to a quantitative setting module, and reducing the quantitative time by 0.1s by the quantitative setting module, and circularly detecting and judging until the actual output quantity is equal to the preset traffic;
if the actual output quantity is smaller than the preset traffic quantity, an increment signal is sent to the quantitative setting module, the quantitative setting module increases the quantitative time by 0.1s, and the detection and judgment are circulated until the actual output quantity is equal to the preset traffic quantity.
Preferably, the method for controlling the flow rate of the lubrication module further comprises: and regulating the size of the flow control valve to control the flow rate of the lubricating oil flowing from the oil pump to the lubricating module.
The invention also provides a copper wire lubrication system with timing and quantitative control, which is applied to the copper wire lubrication method with the timing and quantitative control and comprises an oil tank, a timing and quantitative control module, a plurality of oil pumps and a plurality of lubrication modules;
the oil tank is internally provided with lubricating oil for lubricating copper wires;
the input ends of the oil pumps are communicated with the oil tank, and the output ends of the oil pumps are respectively communicated with the lubricating module;
the timing and quantitative control module is respectively in communication connection with the oil pump, and the timing and quantitative control module sends signals to the oil pump and is used for controlling the output time interval and the output flow of the oil pump.
Preferably, the timing and quantitative control module comprises a touch display module, a time setting module and a flow setting module, wherein the time setting module and the flow setting module are both in communication connection with the touch display module, and the time setting module and the flow setting module are respectively in communication connection with the oil pump.
Preferably, the timing and quantitative control module further comprises a lubrication supplementing module, the lubrication supplementing module is in communication connection with the touch display module, and the lubrication supplementing module is respectively in communication connection with the oil pump.
Preferably, the device further comprises an output detection module, wherein the output detection module is arranged at the output end of the oil pump and used for detecting the actual output quantity of the oil pump, and the output detection module is connected with the timing and quantitative control module.
Preferably, the lubricating device further comprises a flow control valve, wherein the flow control valve is arranged between the oil pump and the lubricating module and is used for controlling the flow rate of lubricating oil.
One of the above technical solutions has the following advantages or beneficial effects:
the timing and quantitative control module sends a starting signal to the oil pump at intervals, the oil pump pumps a certain amount of lubricating oil and sends the lubricating oil to the wool felt of the lubricating module, so that the wool felt in the lubricating module is kept in a soaked state all the time, meanwhile, after the oil pump works for a period of time, the timing and quantitative control module sends a stop signal to the oil pump, the oil pump stops working, the output lubricating oil amount is ensured, the output time interval and the output flow of the oil pump are controlled at fixed time and fixed quantity, and the problem of waste caused by the fact that excessive lubricating liquid is output to the wool felt and the lubricating oil drops is avoided.
Drawings
FIG. 1 is a schematic overall flow diagram of one embodiment of a timing and quantitative controlled copper wire lubrication method according to the present invention;
FIG. 2 is a schematic diagram of the method steps of timing and quantitative control of one embodiment of the copper wire lubrication method of the timing and quantitative control proposed by the present invention;
FIG. 3 is a schematic diagram showing the steps of a method for adjusting the feedback of the output of the lubricating fluid in one embodiment of the method for copper wire lubrication with timing and quantitative control according to the present invention;
fig. 4 is a schematic diagram showing the connection of system modules of one embodiment of a timing and quantitative control copper wire lubrication system according to the present invention.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the invention.
In the description of the present invention, it should be understood that the terms "longitudinal," "transverse," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the invention and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be configured and operated in a particular orientation, and thus should not be construed as limiting the invention. Furthermore, features defining "first", "second" may include one or more such features, either explicitly or implicitly, for distinguishing between the descriptive features, and not sequentially, and not lightly.
In the description of the present invention, unless otherwise indicated, the meaning of "a plurality" is two or more.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
A method for copper wire lubrication with timing and quantitative control according to an embodiment of the present invention is described below with reference to fig. 1 to 3, and includes the following steps:
the timing and quantitative control module sends a starting signal to the oil pump at regular time;
after receiving the starting signal, the oil pump starts and pumps lubricating oil from the oil tank to output to the lubricating module;
the timing and quantitative control module sends a stop signal to the oil pump at regular time after the oil pump is started;
and after receiving the stop signal, the oil pump stops outputting the lubricating oil.
Specifically, in the step, every a period of time is separated from the timing and quantitative control module, a starting signal is sent to the oil pump at regular time, and the oil pump can pump a certain amount of lubricating oil to be conveyed to the wool felt of the lubricating module, so that the wool felt in the lubricating module is kept in a soaked state all the time, meanwhile, after the oil pump works for a period of time, the timing and quantitative control module sends a stop signal to the oil pump, the oil pump stops working, the output lubricating oil amount is ensured, the output time interval and the output flow rate of the oil pump are controlled at regular time and quantity, and the problem that excessive lubricating liquid is output to the wool felt to cause lubricating oil dripping to cause waste can be avoided.
Preferably, the specific control method of the timing and quantitative control module comprises the following steps:
the touch display module receives a touch signal of a user and sends the signal to the time setting module, and the time setting module sets timing time after receiving the signal, wherein the preset timing time is 10-20 min;
when the preset timing time is up, the time setting module sends a control signal to the oil pump, and the oil pump receives the control signal and starts;
the touch display module receives a touch signal of a user and sends the signal to the quantitative setting module, and the quantitative setting module sets quantitative time after receiving the signal, wherein the preset quantitative time is 5 s-10 s;
after the oil pump is started, the preset quantitative time is set, the quantitative setting module sends a stop signal to the oil pump, and the oil pump receives the stop signal and stops.
Specifically, in this embodiment, the user may set the time interval for adding the lubricating oil and the time for adding the lubricating oil each time in a self-defined manner, so as to control the amount of adding the lubricating oil each time, specifically, by controlling the touch display module, the touch display module may be a touch-controllable screen, the user controls the setting timing time and the quantitative time through touch control, the preset timing time should be set within a range of 10 min-20 min, and the timing time is adjusted according to the temperature and humidity of the environment, the moving speed of the copper wire, and the like, so that the problems of excessive lubricating oil of the lubricating module caused by too short timing time or poor copper wire lubrication caused by the lack of lubricating oil of the wool felt of the lubricating module with too long timing time are avoided; the quantitative time is set in the range of 5 s-10 s, and is adjusted according to the factors such as the temperature and humidity of the environment, the moving speed of the copper wire, the actual lubricating oil loss amount of the wool felt and the like, so that the problem that the lubricating oil of the lubricating module is excessive due to the fact that the quantitative time is too long, or the problem that the copper wire is poor due to the fact that the lubricating oil is lack of the wool felt of the lubricating module due to the fact that the quantitative time is too short is avoided.
In this preferred embodiment, the touch display module displays selection buttons of a plurality of oil pumps, and the specific control method steps of the timing and quantitative control module further include:
the touch display module receives a touch signal of a user and sends the signal to the lubrication supplementing module;
the lubrication supplementing module judges an oil cylinder which needs to be supplemented with lubricating oil according to the signal, and sends a supplementing signal to the corresponding oil cylinder;
the oil cylinder receives the supplementary signal and stops after being started for 1s, and the operation of supplementing lubricating oil is completed.
Specifically, on the touch display module of this embodiment, there are independent control buttons corresponding to each oil pump, when the wool felt of a certain lubrication module lacks the lubrication liquid, the oil cylinder serial number button that needs to supplement the lubrication liquid can be selected in the touch display module, then the lubrication supplementing module will receive the signal, send the start signal to the corresponding oil pump, the corresponding oil pump starts for 1s, carry a small amount of lubrication oil to the lubrication module that lacks the lubrication oil, thereby realize the extra supplementation of lubrication oil, the oil pump starts for 1s in every supplementation, can export a small amount of lubrication oil, can carry out the supplementation of lubrication oil a small amount of many times, avoid the time overlength to lead to exporting excessive lubrication oil, cause extravagant or environmental pollution scheduling problem.
Further, the method further comprises a feedback control method:
the output detection module calculates preset flow of the lubricating oil according to the quantitative time;
the output detection module continuously detects the actual output quantity of the lubricating oil output by the oil pump;
judging the detected actual output quantity and the preset traffic, if the actual output quantity is larger than the preset traffic, sending a decrement signal to a quantitative setting module, and reducing the quantitative time by 0.1s by the quantitative setting module, and circularly detecting and judging until the actual output quantity is equal to the preset traffic;
if the actual output quantity is smaller than the preset traffic quantity, an increment signal is sent to the quantitative setting module, the quantitative setting module increases the quantitative time by 0.1s, and the detection and judgment are circulated until the actual output quantity is equal to the preset traffic quantity.
Specifically, in this embodiment, the output detection module is a feedback adjustment module, and may detect the actual output quantity output from the oil pump, and when the actual output quantity is inconsistent with the preset flow quantity, the output detection module may feed back the actual output quantity to the quantitative setting module to perform fine adjustment, if the user sets 8s, the quantitative setting module may obtain the amount of the lubricating oil to be output in 8s through calculation, but when the actual output quantity is less than the amount of the lubricating oil to be output through calculation, the quantitative setting module may receive an increment signal, set the quantitative time of the next output lubricating oil to be 8.1s, and then detect the next output by the output detection module, and if the actual output quantity is consistent with the preset amount of the lubricating oil to be output, the subsequent output is output according to the time of 8.1s, so as to ensure that the oil pump outputs accurate lubricating oil.
Further, the method also comprises a flow rate control method of the lubrication module: and regulating the size of the flow control valve to control the flow rate of the lubricating oil flowing from the oil pump to the lubricating module.
Specifically, in this embodiment, after the total amount of lubricating oil output through oil pump control, the flow rate of lubricating oil is controlled in the process of flowing from the oil pump to the lubrication module, and the flow rate of the lubricating fluid are controlled through adjusting the flow control valve, so that the lubricating oil can be slowly output to the lubrication module, and the problems that the flow rate and the flow rate of the lubricating oil are too large, the wool felt is wasted due to dripping caused by absorption and penetration, and the surrounding environment pollution are caused are avoided.
A timing and dosing controlled copper wire lubrication system in accordance with an embodiment of the present invention is described in conjunction with fig. 4; the device comprises an oil tank, a timing and quantitative control module, a plurality of oil pumps and a plurality of lubrication modules; the oil tank is internally provided with lubricating oil for lubricating copper wires; the input ends of the oil pumps are communicated with the oil tank, and the output ends of the oil pumps are respectively communicated with the lubricating module; the timing and quantitative control module is respectively in communication connection with the oil pump, and the timing and quantitative control module sends signals to the oil pump and is used for controlling the output time interval and the output flow of the oil pump.
Specifically, the copper wire lubrication system in this embodiment is provided with a plurality of lubrication modules, the lubrication modules include wool felts, the wool felts can absorb lubricating oil and are in a state of being soaked by the lubricating oil, when a copper wire passes through the wool felts, the lubricating oil is attached to the surface of the copper wire, so that the copper wire lubrication function is achieved, in order to avoid the defect of the lubricating oil on the wool felts after long-time use, the oil pump is controlled by the timing and quantitative control module, the lubricating oil is quantitatively conveyed to the lubrication modules at fixed time, so that the wool felts in the lubrication modules are kept in a state of being soaked all the time, and meanwhile, the time interval and the output flow rate of the oil pump are quantitatively controlled at fixed time, and the problem of waste caused by the fact that excessive lubricating liquid is output to the wool felts to cause the lubricating oil to drop can be avoided.
Specifically, the timing and quantitative control module comprises a touch display module, a time setting module and a flow setting module, wherein the time setting module and the flow setting module are both in communication connection with the touch display module, and the time setting module and the flow setting module are respectively in communication connection with the oil pump.
Specifically, in this embodiment, the touch display module displays a touch button, and a user can control to send a communication signal to the time setting module or set the model time and flow of the flow setting module by directly touching the display module, the time setting module will send a signal to the oil pump every a preset interval time, the oil pump will start to output lubricating oil to the lubricating module, the flow setting module will control the output lubricating oil, when the output lubricating oil reaches a preset value, the flow setting module will send a signal to the oil pump, the oil pump will stop outputting lubricating oil, and the waste of lubricating oil drop caused by excessive output lubricating oil on felt is avoided.
Further, the timing and quantitative control module further comprises a lubrication supplementing module, the lubrication supplementing module is in communication connection with the touch display module, and the lubrication supplementing module is respectively in communication connection with the oil pump.
Specifically, in this embodiment, the lubrication supplementing module is configured to supplement the wool felt lacking in lubrication oil, specifically, the touch display module is provided with a plurality of buttons corresponding to the oil pumps, and the plurality of oil pumps correspond to the plurality of lubrication modules.
Further, the copper wire lubrication system with timing and quantitative control further comprises an output detection module, wherein the output detection module is arranged at the output end of the oil pump and used for detecting the actual output quantity of the oil pump, and the output detection module is connected with the timing and quantitative control module.
Specifically, in this embodiment, the output detection module may detect the actual output quantity of the lubricating oil output by the oil pump, and send the detected information feedback to the timing and quantitative control module, where the timing and quantitative control module compares the actual output quantity with the preset output flow, so as to adjust the flow of the lubricating oil actually output, and avoid the problem that the lubricating effect of the wool felt is poor due to the fact that the actual output quantity and the preset flow differ too much.
The copper wire lubrication system with the timing and quantitative control further comprises a flow control valve, wherein the flow control valve is arranged between the oil pump and the lubrication module and is used for controlling the flow rate of lubricating oil. Specifically, in this embodiment, the flow control valve is disposed between the oil pump and the lubrication module, and when the lubricating oil passes through the flow control valve, the flow rate and the flow velocity of the lubricating oil passing through the flow control valve can be controlled, so that the lubricating oil can be controlled to slowly permeate into the lubrication module, and the problems that the flow velocity and the flow velocity of the lubricating oil are too large, so that the wool felt is not absorbed and permeated to cause the waste and the pollution to the surrounding environment are avoided.
Other configurations, etc. and operation of a timing and dosing controlled copper wire lubrication method and system according to embodiments of the present invention are known to those of ordinary skill in the art and will not be described in detail herein.
In the description herein, reference to the term "embodiment," "example," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
While embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that: many changes, modifications, substitutions and variations may be made to the embodiments without departing from the spirit and principles of the invention, the scope of which is defined by the claims and their equivalents.

Claims (7)

1. The copper wire lubrication method for timing and quantitative control is characterized by comprising the following steps of:
the timing and quantitative control module sends a starting signal to the oil pump at regular time;
after receiving the starting signal, the oil pump starts and pumps lubricating oil from the oil tank to output to the lubricating module;
the timing and quantitative control module sends a stop signal to the oil pump at regular time after the oil pump is started;
after receiving the stop signal, the oil pump stops outputting lubricating oil;
the specific control method of the timing quantitative control module comprises the following steps:
the touch display module receives a touch signal of a user and sends the signal to the time setting module, and the time setting module sets timing time after receiving the signal, wherein the preset timing time is 10-20 min;
when the preset timing time is up, the time setting module sends a control signal to the oil pump, and the oil pump receives the control signal and starts;
the touch display module receives a touch signal of a user and sends the signal to the quantitative setting module, and the quantitative setting module sets quantitative time after receiving the signal, wherein the preset quantitative time is 5 s-10 s;
after the oil pump is started, a preset quantitative time is set, a quantitative setting module sends a stop signal to the oil pump, and the oil pump receives the stop signal and stops;
the touch display module displays selection buttons of a plurality of oil pumps, and the specific control method of the timing and quantitative control module further comprises the following steps:
the touch display module receives a touch signal of a user and sends the signal to the lubrication supplementing module;
the lubrication supplementing module judges an oil cylinder which needs to be supplemented with lubricating oil according to the signal, and sends a supplementing signal to the corresponding oil cylinder;
the oil cylinder receives the supplementary signal and stops after being started for 1s, and the operation of supplementing lubricating oil is completed;
the method also comprises a feedback control method:
the output detection module calculates preset flow of the lubricating oil according to the quantitative time;
the output detection module continuously detects the actual output quantity of the lubricating oil output by the oil pump;
judging the detected actual output quantity and the preset traffic, if the actual output quantity is larger than the preset traffic, sending a decrement signal to a quantitative setting module, and reducing the quantitative time by 0.1s by the quantitative setting module, and circularly detecting and judging until the actual output quantity is equal to the preset traffic;
if the actual output quantity is smaller than the preset traffic quantity, an increment signal is sent to the quantitative setting module, the quantitative setting module increases the quantitative time by 0.1s, and the detection and judgment are circulated until the actual output quantity is equal to the preset traffic quantity.
2. The method for copper wire lubrication controlled by timing and quantity according to claim 1, wherein: the flow rate control method of the lubrication module is also included: and regulating the size of the flow control valve to control the flow rate of the lubricating oil flowing from the oil pump to the lubricating module.
3. A timing and quantitative control copper wire lubrication system, which is characterized in that: a copper wire lubrication method using the timing and quantitative control according to any one of claims 1-2, comprising an oil tank, a timing and quantitative control module, a plurality of oil pumps and a plurality of lubrication modules;
the oil tank is internally provided with lubricating oil for lubricating copper wires;
the input ends of the oil pumps are communicated with the oil tank, and the output ends of the oil pumps are respectively communicated with the lubricating module;
the timing and quantitative control module is respectively in communication connection with the oil pump, and the timing and quantitative control module sends signals to the oil pump and is used for controlling the output time interval and the output flow of the oil pump.
4. A timing and quantitatively controlled copper wire lubrication system according to claim 3, wherein: the timing quantitative control module comprises a touch display module, a time setting module and a flow setting module, wherein the time setting module and the flow setting module are both in communication connection with the touch display module, and the time setting module and the flow setting module are respectively in communication connection with the oil pump.
5. A timing and quantitatively controlled copper wire lubrication system according to claim 4, wherein: the timing and quantitative control module further comprises a lubrication supplementing module, the lubrication supplementing module is in communication connection with the touch display module, and the lubrication supplementing module is respectively in communication connection with the oil pump.
6. A timing and quantitatively controlled copper wire lubrication system according to claim 4, wherein: the oil pump is characterized by further comprising an output detection module, wherein the output detection module is arranged at the output end of the oil pump and used for detecting the actual output quantity of the oil pump, and the output detection module is connected with the timing and quantitative control module.
7. A timing and quantitatively controlled copper wire lubrication system according to claim 3, wherein: the lubricating device also comprises a flow control valve, wherein the flow control valve is arranged between the oil pump and the lubricating module and is used for controlling the flow rate of lubricating oil.
CN202210301115.9A 2022-03-25 2022-03-25 Copper wire lubrication method and system for timing and quantitative control Active CN114636088B (en)

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CN114636088B true CN114636088B (en) 2023-08-08

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JPH11343829A (en) * 1998-05-29 1999-12-14 Yanmar Diesel Engine Co Ltd Lubricating oil supply device for heat pump engine
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WO2012126473A2 (en) * 2011-03-18 2012-09-27 Hans Jensen Lubricators A/S Dosing of cylinder lubricating oil into large cylinders
CN207246758U (en) * 2017-08-30 2018-04-17 温岭市嘉轩机械有限公司 Grease lubrication device for friction press
CN108487965A (en) * 2018-03-28 2018-09-04 中国科学院紫金山天文台 A kind of unattended diesel generating set remote quantitative replacement lubricating oil system
CN208374388U (en) * 2018-05-24 2019-01-15 东莞市拓朴机电设备有限公司 It is a kind of can timed lubrication environment-friendly type oil gas cooling and lubricating device

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5961419A (en) * 1996-11-07 1999-10-05 Aisin Aw Co., Ltd. Lubricant control apparatus for automatic transmission
JPH11343829A (en) * 1998-05-29 1999-12-14 Yanmar Diesel Engine Co Ltd Lubricating oil supply device for heat pump engine
CN101828064A (en) * 2007-10-17 2010-09-08 阿特拉斯·科普柯凿岩设备有限公司 Device and method for controlling supply of lubricant at a work vehicle
WO2012126473A2 (en) * 2011-03-18 2012-09-27 Hans Jensen Lubricators A/S Dosing of cylinder lubricating oil into large cylinders
CN207246758U (en) * 2017-08-30 2018-04-17 温岭市嘉轩机械有限公司 Grease lubrication device for friction press
CN108487965A (en) * 2018-03-28 2018-09-04 中国科学院紫金山天文台 A kind of unattended diesel generating set remote quantitative replacement lubricating oil system
CN208374388U (en) * 2018-05-24 2019-01-15 东莞市拓朴机电设备有限公司 It is a kind of can timed lubrication environment-friendly type oil gas cooling and lubricating device

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