CN114633342A - An automatic plastering device for tunnel shield segment concrete - Google Patents
An automatic plastering device for tunnel shield segment concrete Download PDFInfo
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- CN114633342A CN114633342A CN202210280242.5A CN202210280242A CN114633342A CN 114633342 A CN114633342 A CN 114633342A CN 202210280242 A CN202210280242 A CN 202210280242A CN 114633342 A CN114633342 A CN 114633342A
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- 239000004567 concrete Substances 0.000 title claims abstract description 37
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 78
- 239000010959 steel Substances 0.000 claims abstract description 78
- 230000033001 locomotion Effects 0.000 claims abstract description 48
- 230000003287 optical effect Effects 0.000 claims description 61
- 238000007789 sealing Methods 0.000 claims description 21
- 230000005540 biological transmission Effects 0.000 claims description 17
- 230000000149 penetrating effect Effects 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 claims description 4
- 230000000694 effects Effects 0.000 claims description 3
- 230000007306 turnover Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000007246 mechanism Effects 0.000 description 10
- 230000006872 improvement Effects 0.000 description 9
- 238000009434 installation Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 6
- 239000004568 cement Substances 0.000 description 2
- 238000004880 explosion Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000011505 plaster Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000011178 precast concrete Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/29—Producing shaped prefabricated articles from the material by profiling or strickling the material in open moulds or on moulding surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/20—Hydro energy
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- Manufacturing & Machinery (AREA)
- Lining And Supports For Tunnels (AREA)
Abstract
本发明提供了一种隧道盾构管片混凝土自动抹面装置,涉及盾构管片混凝土生产技术领域,解决了人工抹面质量差、效率低、劳动强度大的技术问题。该隧道盾构管片混凝土自动抹面装置包括第一支撑架组件,第一支撑架组件上活动设置有第二支撑架组件,第二支撑架组件上活动设置有吊臂总成,吊臂总成上设置有第三支撑架组件,第三支撑架组件上安装有自动抹面装置和仿形运动装置。本发明用于盾构管片外表面抹光,槽钢通过往复运动将管片外表面抹光,实现了自动抹面找平作业,大大提高工作效率,降低劳动强度,且具有作业质量高的特点。
The invention provides an automatic plastering device for tunnel shield segment concrete, which relates to the technical field of shield tunnel segment concrete production and solves the technical problems of poor quality, low efficiency and high labor intensity of manual plastering. The tunnel shield segment concrete automatic surface plastering device includes a first support frame assembly, a second support frame assembly is movably arranged on the first support frame assembly, a boom assembly is movably arranged on the second support frame assembly, and the boom assembly A third support frame assembly is arranged on the third support frame assembly, and an automatic surface plastering device and a profiling motion device are installed on the third support frame assembly. The invention is used for troweling the outer surface of the shield segment, and the channel steel trowels the outer surface of the segment through the reciprocating motion, which realizes the automatic plastering and leveling operation, greatly improves the work efficiency, reduces the labor intensity, and has the characteristics of high operation quality.
Description
技术领域technical field
本发明涉及盾构管片混凝土生产技术领域,尤其是涉及一种隧道盾构管片混凝土自动抹面装置。The invention relates to the technical field of shield tunnel segment concrete production, in particular to an automatic surface plastering device for tunnel shield segment concrete.
背景技术Background technique
盾构管片是盾构隧道主要构件,承担着土层的压力和防水性能,管片质量直接关系到隧道的整体质量和安全性能。预制混凝土盾构管片制作中的一个关键步骤就是对管片外表面抹面工作,抹面工作的优劣,不仅直接影响到管片的外观质量,还会对管片的抗渗性能和耐久性能产生影响。目前,该道工序主要依靠人力来完成,工人依靠手动的反复推拉工具,沿着模具的弧面移动对管片表面进行抹平,重复多次,直至管片的外表面平滑。这样的工作方式不仅不能保证管片质量,而且效率低,劳动强度大。The shield segment is the main component of the shield tunnel, which bears the pressure and waterproof performance of the soil layer. The quality of the segment is directly related to the overall quality and safety performance of the tunnel. A key step in the production of precast concrete shield segment is to plaster the outer surface of the segment. The quality of plastering not only directly affects the appearance quality of the segment, but also affects the impermeability and durability of the segment. influences. At present, this process is mainly completed by manpower. Workers rely on manual repeated push and pull tools to smooth the surface of the segment by moving along the arc surface of the mold, repeating several times until the outer surface of the segment is smooth. This way of working not only cannot guarantee the quality of the segment, but also has low efficiency and high labor intensity.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种隧道盾构管片混凝土自动抹面装置,以解决现有技术中存在的人工抹面质量差、效率低、劳动强度大的技术问题。The purpose of the present invention is to provide an automatic plastering device for tunnel shield segment concrete, so as to solve the technical problems of poor quality, low efficiency and high labor intensity of manual plastering in the prior art.
为实现上述目的,本发明提供了以下技术方案:For achieving the above object, the invention provides the following technical solutions:
本发明提供的一种隧道盾构管片混凝土自动抹面装置,包括第一支撑架组件,所述第一支撑架组件上活动设置有第二支撑架组件,所述第二支撑架组件上活动设置有吊臂总成,所述吊臂总成上设置有第三支撑架组件,所述第三支撑架组件上安装有自动抹面装置和仿形运动装置。An automatic plastering device for tunnel shield segment concrete provided by the present invention includes a first support frame assembly, a second support frame assembly is movably arranged on the first support frame assembly, and a second support frame assembly is movably arranged on the second support frame assembly There is a boom assembly, a third support frame assembly is arranged on the boom assembly, and an automatic surface plastering device and a profiling motion device are installed on the third support frame assembly.
作为本发明的进一步改进,所述第一支撑架组件包括平行设置的两个基础,两个所述基础之间架设有两个门型边框,两个所述边框之间连接有两个并排设置的横梁;所述第二支撑架组件活动设置在两个所述横梁上。As a further improvement of the present invention, the first support frame assembly includes two foundations arranged in parallel, two door-shaped frames are framed between the two foundations, and two side-by-side frames are connected between the two frames. the beam; the second support frame assembly is movably arranged on the two beams.
作为本发明的进一步改进,所述第二支撑架组件包括吊臂支撑架,所述吊臂支撑架活动套设在所述第一支撑架组件的两个横梁外侧,所述吊臂支撑架上还设置有第一驱动电机,所述第一驱动电机通过第一传动组件与两个所述横梁传动连接,能带动所述吊臂支撑架沿所述横梁轴向往复移动。As a further improvement of the present invention, the second support frame assembly includes a boom support frame, the boom support frame is movably sleeved on the outer sides of the two beams of the first support frame assembly, and the boom support frame is mounted on the boom support frame. A first drive motor is also provided, and the first drive motor is drive-connected with the two beams through a first transmission assembly, and can drive the boom support frame to reciprocate axially along the beams.
作为本发明的进一步改进,所述吊臂总成包括同轴套接的大臂和小臂,所述小臂能相对于所述大臂伸缩;所述大臂活动穿设在所述第二支撑架组件上,所述吊臂总成还包括放置在所述第二支撑架组件上的第二驱动电机,所述第二驱动电机通过第二传动组件与所述大臂传动连接,能带动所述大臂相对于所述第二支撑架组件进行升降式的往复移动。As a further improvement of the present invention, the boom assembly includes a large arm and a small arm that are coaxially sleeved, and the small arm can be telescopic relative to the large arm; the large arm is movably passed through the second arm On the support frame assembly, the boom assembly further includes a second drive motor placed on the second support frame assembly, the second drive motor is connected with the boom through the second transmission assembly, and can drive The boom performs an up-and-down reciprocating movement relative to the second support frame assembly.
作为本发明的进一步改进,所述第三支撑架组件包括框架式安装架,所述仿形运动装置铰接在所述安装架两侧,且与位于所述安装架内部的所述自动抹面装置连接。As a further improvement of the present invention, the third support frame assembly includes a frame-type installation frame, the profiling motion device is hinged on both sides of the installation frame, and is connected with the automatic plastering device located inside the installation frame .
作为本发明的进一步改进,所述仿形运动装置包括半圆形支腿,所述支腿一侧设置有封板,所述支腿的两个自由端上安装有滚轮组,所述滚轮组中的多个滚轮呈弯弧形设置,其轴线连接线为弧形;所述封板上部与所述安装架铰接,还包括设置在所述封板下侧的限位导向柱,设置在所述安装架对应位置的限位导向槽,所述限位导向槽为弯弧形,所述限位导向柱滑动穿设在所述限位导向槽内。As a further improvement of the present invention, the profiling motion device includes a semicircular support leg, a sealing plate is provided on one side of the support leg, and a roller set is installed on the two free ends of the support leg, and the roller set A plurality of rollers are arranged in a curved arc shape, and the axis connecting line is arc shape; the upper part of the sealing plate is hinged with the mounting frame, and also includes a limit guide column arranged on the lower side of the sealing plate, which is arranged at the The limit guide groove at the corresponding position of the mounting frame, the limit guide groove is in the shape of a curved arc, and the limit guide column is slidably penetrated in the limit guide groove.
作为本发明的进一步改进,所述自动抹面装置包括抹面支撑板,所述抹面支撑板水平设置,两端分别与所述仿形运动装置连接;还包括安装在所述抹面支撑板上的第三驱动电机,还包括悬设在所述抹面支撑板下方能相对于所述抹面支撑板进行轴向往复运动的光轴连接杆,所述光轴连接杆下方通过槽钢浮动连接杆总成悬设有抹面槽钢;所述第三驱动电机通过第三传动组件与所述光轴连接杆传动连接;还包括活动穿设在所述安装架和所述抹面支撑板上,且压设在所述抹面槽钢上的压轮支撑杆总成;所述封板底部对应于所述抹面槽钢位置设置有供所述抹面槽钢进出的让位槽,所述封板外侧对应于所述让位槽两侧位置分别设置有导向轮。As a further improvement of the present invention, the automatic plastering device includes a plastering support plate, the plastering support plate is arranged horizontally, and the two ends are respectively connected with the profiling motion device; and a third plastering support plate installed on the plastering support plate is also included. The drive motor also includes an optical axis connecting rod suspended below the troweling surface support plate and capable of axial reciprocating motion relative to the troweling surface supporting plate, and below the optical axis connecting rod is suspended through a channel steel floating connecting rod assembly There is a troweling channel steel; the third drive motor is connected to the optical axis connecting rod through a third transmission component; it also includes a movable through the mounting frame and the troweling support plate, and is pressed on the The pressure roller support rod assembly on the troweling channel steel; the bottom of the sealing plate is provided with a give-away groove for the troweling channel steel to enter and exit, and the outer side of the sealing plate corresponds to the position of the troweling channel steel. Guide wheels are respectively arranged on both sides of the groove.
作为本发明的进一步改进,所述槽钢浮动连接杆总成包括光轴连接块和连接光轴,所述光轴连接块上部套设在所述光轴连接杆上,所述光轴连接块底部设置有伸缩盲孔,所述连接光轴一端可伸缩的穿设在所述伸缩盲孔内,另一端与所述抹面槽钢连接。As a further improvement of the present invention, the channel steel floating connecting rod assembly includes an optical axis connecting block and a connecting optical axis, the upper part of the optical axis connecting block is sleeved on the optical axis connecting rod, and the optical axis connecting block The bottom is provided with a telescopic blind hole, one end of the connecting optical shaft is telescopically penetrated in the telescopic blind hole, and the other end is connected with the plastering channel steel.
作为本发明的进一步改进,所述压轮支撑杆总成包括配重调整架、配重块、重物支撑杆导向块、重物支撑杆、压轮支撑杆导向轴承、压轮支撑杆和轴承橡胶轮,所述配重调整架固定在所述安装架顶部,所述配重块活动式的卡在所述配重调整架内,能进行竖直方向的升降移动;所述重物支撑杆导向块活动式的卡在所述配重调整架内,能进行水平方向的横向移动;所述重物支撑杆顶部穿过所述重物支撑杆导向块后抵接在所述配重块底部,下部穿过所述配重调整架后与所述压轮支撑杆铰接;所述压轮支撑杆导向轴承套接在所述压轮支撑杆外侧,且顶部连接在所述抹面支撑板底部,所述轴承橡胶轮安装在所述压轮支撑杆底部,且所述轴承橡胶轮滚动接触在所述抹面槽钢上。As a further improvement of the present invention, the pinch roller support rod assembly includes a counterweight adjustment frame, a counterweight block, a weight support rod guide block, a heavy object support rod, a pinch wheel support rod guide bearing, a pinch wheel support rod and a bearing Rubber wheels, the counterweight adjustment frame is fixed on the top of the installation frame, the counterweight block is movably clamped in the counterweight adjustment frame, and can be lifted and moved in the vertical direction; the weight support rod The guide block is movably clamped in the counterweight adjustment frame, and can move horizontally in the horizontal direction; the top of the weight support rod passes through the guide block of the weight support rod and abuts on the bottom of the counterweight block , the lower part is hinged with the pressure roller support rod after passing through the counterweight adjustment frame; the pressure roller support rod guide bearing is sleeved on the outside of the pressure roller support rod, and the top is connected to the bottom of the trowel support plate, The bearing rubber wheel is mounted on the bottom of the pressure roller support rod, and the bearing rubber wheel is in rolling contact on the troweling channel steel.
作为本发明的进一步改进,所述配重调整架包括U形底板,所述底板上开设有腰型孔,对应于所述腰型孔窄边两侧位置分别设置有限位板,所述限位板为L形结构,所述限位板和所述底板之间形成限位空间,所述限位空间高度等于或略大于所述重物支撑杆导向块厚度。As a further improvement of the present invention, the counterweight adjustment frame includes a U-shaped bottom plate, the bottom plate is provided with a waist-shaped hole, and limit plates corresponding to the positions on both sides of the narrow side of the waist-shaped hole are respectively provided. The plate is an L-shaped structure, and a limit space is formed between the limit plate and the bottom plate, and the height of the limit space is equal to or slightly larger than the thickness of the guide block of the weight support rod.
本发明与现有技术相比具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
本发明提供的隧道盾构管片混凝土自动抹面装置,替代人工进行模具表面的混凝土抹面找平,抹面槽钢通过电机驱动,从而实现槽钢横向的左右往复运动,安装架通过上端连接的驱动装置运动,以进行水平和升降运动,仿形运动装置在安装架带动下,沿着模具的外弧面运动,从而实现对整个盾构管片外表面的抹光,从而实现了自动抹面找平作业,大大提高工作效率,降低劳动强度,且具有作业质量高的特点。The automatic plastering device for tunnel shield segment concrete provided by the invention replaces manual plastering of concrete on the surface of the mold, the plastering channel steel is driven by a motor, so as to realize the horizontal reciprocating movement of the channel steel, and the installation frame is moved by the driving device connected at the upper end. , in order to carry out horizontal and lifting movements, the profiling movement device is driven by the mounting frame, and moves along the outer arc surface of the mold, so as to realize the plastering of the outer surface of the entire shield segment, thus realizing the automatic plastering and leveling operation. Improve work efficiency, reduce labor intensity, and have the characteristics of high work quality.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative efforts.
图1是本发明隧道盾构管片混凝土自动抹面装置的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the tunnel shield segment concrete automatic plastering device of the present invention;
图2是本发明隧道盾构管片混凝土自动抹面装置的局部结构示意图;Fig. 2 is the partial structure schematic diagram of the tunnel shield segment concrete automatic plastering device of the present invention;
图3是本发明隧道盾构管片混凝土自动抹面装置中吊臂总成的结构示意图;Fig. 3 is the structural representation of the boom assembly in the tunnel shield segment concrete automatic plastering device of the present invention;
图4是本发明隧道盾构管片混凝土自动抹面装置的局部爆炸结构示意图;Fig. 4 is the partial explosion structure schematic diagram of the tunnel shield segment concrete automatic plastering device of the present invention;
图5是本发明隧道盾构管片混凝土自动抹面装置中自动抹面装置的结构示意图;Fig. 5 is the structural representation of the automatic plastering device in the tunnel shield segment concrete automatic plastering device of the present invention;
图6是本发明隧道盾构管片混凝土自动抹面装置中仿形运动装置的结构示意图;Fig. 6 is the structural representation of the profiling motion device in the tunnel shield segment concrete automatic plastering device of the present invention;
图7是本发明隧道盾构管片混凝土自动抹面装置中仿形运动装置从另一侧看过的结构示意图;7 is a schematic structural diagram of the profiling motion device in the tunnel shield segment concrete automatic plastering device of the present invention viewed from the other side;
图8是本发明隧道盾构管片混凝土自动抹面装置中压轮支撑杆总成的结构示意图;Fig. 8 is the structural representation of the pressure roller support rod assembly in the tunnel shield segment concrete automatic plastering device of the present invention;
图9是本发明隧道盾构管片混凝土自动抹面装置中配重调整架的结构示意图;Fig. 9 is the structural representation of the counterweight adjustment frame in the tunnel shield segment concrete automatic plastering device of the present invention;
图10是本发明隧道盾构管片混凝土自动抹面装置中配重调整架的爆炸图;10 is an exploded view of the counterweight adjustment frame in the tunnel shield segment concrete automatic plastering device of the present invention;
图11是本发明隧道盾构管片混凝土自动抹面装置中自动抹面装置的局部结构示意图;Fig. 11 is the partial structure schematic diagram of the automatic plastering device in the tunnel shield segment concrete automatic plastering device of the present invention;
图12是本发明隧道盾构管片混凝土自动抹面装置中抹面槽钢的结构示意图;Fig. 12 is the structural representation of plastering channel steel in the tunnel shield segment concrete automatic plastering device of the present invention;
图13是本发明隧道盾构管片混凝土自动抹面装置中槽钢浮动连接杆总成的爆炸结构示意图。13 is a schematic diagram of the explosion structure of the channel steel floating connecting rod assembly in the tunnel shield segment concrete automatic plastering device of the present invention.
图中1、第一支撑架组件;11、基础;12、边框;13、横梁;2、第二支撑架组件;21、吊臂支撑架;22、第一驱动电机;3、吊臂总成;31、大臂;32、小臂;33、第二驱动电机;4、第三支撑架组件;5、自动抹面装置;51、抹面支撑板;53、第三驱动电机;54、光轴连接杆;55、槽钢浮动连接杆总成;551、光轴连接块;552、连接光轴;553、槽钢光轴连接套筒;56、抹面槽钢;57、曲轴连杆机构;58、压轮支撑杆总成;581、配重调整架;5811、底板;5812、限位板;582、配重块;583、重物支撑杆导向块;584、重物支撑杆;585、压轮支撑杆导向轴承;586、压轮支撑杆;587、轴承橡胶轮;59、光轴导向轴承座;6、仿形运动装置;61、支腿;62、封板;63、滚轮组;64、限位导向柱;65、限位导向槽;66、让位槽;67、导向轮;100、盾构管片。In the figure 1, the first support frame assembly; 11, the foundation; 12, the frame; 13, the beam; 2, the second support frame assembly; 21, the boom support frame; 22, the first drive motor; 3, the boom assembly ; 31, big arm; 32, small arm; 33, the second drive motor; 4, the third support frame assembly; 5, the automatic plastering device; 51, the plastering support plate; 53, the third drive motor; 54, the optical axis connection Rod; 55, channel steel floating connecting rod assembly; 551, optical shaft connecting block; 552, connecting optical shaft; 553, channel steel optical shaft connecting sleeve; 56, plastering channel steel; 57, crankshaft connecting rod mechanism; 58, Press wheel support rod assembly; 581, counterweight adjustment frame; 5811, bottom plate; 5812, limit plate; 582, counterweight block; 583, heavy object support rod guide block; 584, heavy object support rod; 585, pressure wheel Support rod guide bearing; 586, pressure roller support rod; 587, bearing rubber wheel; 59, optical axis guide bearing seat; 6, copy motion device; 61, outrigger; 62, sealing plate; 63, roller set; 64, Limit guide column; 65, limit guide groove; 66, give way groove; 67, guide wheel; 100, shield segment.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚,下面将对本发明的技术方案进行详细的描述。显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所得到的所有其它实施方式,都属于本发明所保护的范围。In order to make the objectives, technical solutions and advantages of the present invention clearer, the technical solutions of the present invention will be described in detail below. Obviously, the described embodiments are only some, but not all, embodiments of the present invention. Based on the embodiments of the present invention, all other implementations obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
如图1所示,本发明提供了一种隧道盾构管片混凝土自动抹面装置,包括第一支撑架组件1,第一支撑架组件1上活动设置有第二支撑架组件2,第二支撑架组件2上活动设置有吊臂总成3,吊臂总成3上设置有第三支撑架组件4,第三支撑架组件4上安装有自动抹面装置5和仿形运动装置6。As shown in FIG. 1 , the present invention provides an automatic plastering device for tunnel shield segment concrete, which includes a first support frame assembly 1, and a second support frame assembly 2 is movably arranged on the first support frame assembly 1. The second support frame assembly A boom assembly 3 is movably arranged on the frame assembly 2 , a third
具体的,第一支撑架组件1用于支撑在盾构管片小车上方,从而对位于其下方的小车上的盾构管片100进行表面抹平。第二支撑架组件2能沿第一支撑架组件1水平移动,从而沿盾构管片100的长度方向移动,由于盾构管片100的长度方向为弧形表面,所以需要自动抹面装置5和仿形运动装置6能够进行弧形移动,始终贴合在盾构管片100表面以保证抹平效果。吊臂总成3安装在第二支撑架组件2上,当第二支撑架组件2水平移动时会带动吊臂总成3跟随一起水平移动,第三支撑架组件4安装在吊臂总成3末端,从而也跟随一起移动,也就带动自动抹面装置5和仿形运动装置6沿着盾构管片100长度方向的弧形面移动。Specifically, the first support frame assembly 1 is used to be supported above the shield segment trolley, so as to smooth the surface of the
作为本发明的一种可选实施方式,第一支撑架组件1包括平行设置的两个水泥基础11,基础11为长条形结构,布置在小车两侧,也就是布置在盾构管片100两侧,两个基础11之间架设有两个门型边框12,两个边框12间隔设置,且都横跨在两个基础11之间,两个边框12之间连接有两个并排设置的横梁13;第二支撑架组件2活动设置在两个横梁13上,从而第二支撑架组件2能相对于横梁13沿横梁长度方向往复移动。As an optional embodiment of the present invention, the first support frame assembly 1 includes two cement foundations 11 arranged in parallel. The foundations 11 are elongated structures and are arranged on both sides of the trolley, that is, arranged on the
作为本发明的一种可选实施方式,第二支撑架组件2包括吊臂支撑架21,吊臂支撑架21为中空的长方形套筒结构,吊臂支撑架21活动套设在第一支撑架组件1的两个横梁13外侧,吊臂支撑架21上还设置有第一驱动电机22,第一驱动电机21通过第一传动组件与两个横梁13传动连接,能带动吊臂支撑架21沿横梁13轴向往复移动。此处需要说明的是,第一传动组件可以为齿轮齿条结构,在第一驱动电机22输出轴上安装齿轮,在横梁13内侧安装齿条,齿轮与齿条啮合,当第一驱动电机22运行时,则固定支撑架21能沿横梁13移动;调兵总成3安装在对应于两根横梁13之间位置的吊臂支撑架21中部。当然,第一传动组件也可以采用丝杠螺母结构。As an optional embodiment of the present invention, the second support frame assembly 2 includes a
如图3所示,作为本发明的一种可选实施方式,吊臂总成3包括同轴套接的大臂31和小臂32,小臂32能相对于大臂31伸缩,大臂31和小臂32均可采用圆管制成,也可以采用中空方管制成,为了保证连接强度和稳定性,本发明的一种实施例中采用的是方管制成的大臂31和小臂32;大臂31活动穿设在第二支撑架组件2上,吊臂总成3还包括放置在第二支撑架组件2上的第二驱动电机33,第二驱动电机33通过第二传动组件与大臂31传动连接,能带动大臂31相对于第二支撑架组件2进行升降式的往复移动。在此需要说明的是,第二传动组件可以采用齿轮齿条或丝杠螺母结构。As shown in FIG. 3 , as an optional embodiment of the present invention, the boom assembly 3 includes a
如图2、图4和图5所示,进一步的,第三支撑架组件4包括框架式安装架,仿形运动装置6铰接在安装架41两侧,且与位于安装架内部的自动抹面装置5连接。As shown in Figure 2, Figure 4 and Figure 5, further, the third
采用以上结构,在使用时,第三支撑架组件4保持不动,而自动抹面装置5和仿形运动装置6会随盾构管片100表面的弧形而上下移动。With the above structure, when in use, the third
如图6、图7所示,作为本发明的一种可选实施方式,仿形运动装置6包括半圆形支腿61,支腿61一侧设置有封板62,支腿61的两个自由端上安装有滚轮组63,封板62将支腿61内部空腔一端封口,通过该封板62与安装架连接,为了保证仿形运动装置6能够沿盾构管片100表面移动,滚轮组63中的多个滚轮呈弯弧形设置,且该弧形应与盾构管片100的表面弧度相适配,也就是说,多个滚轮的轴线连接线为弧形;封板62上部与安装架铰接,具体的,在封板62上部设置有贯穿口,在贯穿口四周和支腿61之间设置有加强筋,在安装架上对应位置也是只有安装孔,安装孔和贯穿口上可以设置轴承,然后转轴穿过轴承后实现封板62与安装架的铰接,进一步的,在转轴上还设置有扭簧,以保证仿形运动装置6尽量保持垂直处于原位;为了保证仿形运动装置6的偏转角度,不会转动过大,还包括设置在封板62下侧的限位导向柱64,设置在安装架对应位置的限位导向槽65,限位导向槽65为弯弧形,限位导向柱64滑动穿设在限位导向槽64内。具体的,限位导向柱64采用钢管制成,自动抹面装置5工作时,限位导向柱64在弧形限位导向槽64内运动,支腿61底部的滚轮组63按照弧形布置,为了能在管片模具外弧面上平顺的运动。As shown in FIGS. 6 and 7 , as an optional embodiment of the present invention, the
作为本发明的一种可选实施方式,自动抹面装置5包括抹面支撑板51,抹面支撑板51水平设置,两端分别通过连接件与仿形运动装置6连接,具体的连接件位角钢连接座;还包括安装在抹面支撑板51上的第三驱动电机53,还包括悬设在抹面支撑板51下方能相对于抹面支撑板51进行轴向往复运动的光轴连接杆54,具体的,光轴连接杆54通过光轴导向轴承座59沿光轴连接杆54长度方向水平布置,对光轴连接杆54运动方向起到导向作用,光轴连接杆54下方通过槽钢浮动连接杆总成55悬设有抹面槽钢56,槽钢浮动连接杆总成55将光轴连接杆54和抹面槽钢56固定在一起,槽钢浮动连接杆总成55可以上下浮动,从而调节抹面槽钢56的高度;第三驱动电机53通过第三传动组件与光轴连接杆54传动连接,具体的,此处的第三传动组件为曲轴连杆机构57,第三驱动电机53的输出轴通过键连接方式与曲柄连杆机构57相连,第三驱动电机53将动力传递给下方的曲柄连杆机构57;曲柄连杆机构57的连杆一侧连接曲柄另一侧连接光轴连接杆54,曲柄连杆机构57将第三驱动电机53的旋转运动转化成光轴连接杆54的直线运动;还包括活动穿设在安装架和抹面支撑板51上,且压设在抹面槽钢56上的压轮支撑杆总成58;封板62底部对应于抹面槽钢56位置设置有供抹面槽钢56进出的让位槽66,封板62外侧对应于让位槽66两侧位置分别设置有导向轮67,具体的,导向轮67可以采用轴承支撑,导向轮67的作用是对抹面槽钢56的导向传导。As an optional embodiment of the present invention, the
如图13所示,进一步的,槽钢浮动连接杆总成55包括光轴连接块551和连接光轴552,光轴连接块551上部套设在光轴连接杆54上,光轴连接块551底部设置有伸缩盲孔,连接光轴552一端可伸缩的穿设在伸缩盲孔内,另一端与抹面槽钢56连接。进一步的,槽钢浮动连接杆总成55还包括套设在连接光轴552底部的槽钢光轴连接套筒553,槽钢光轴连接套筒553采用空心钢管制成,其管壁上设有直槽口,通过直槽口安装螺栓与连接光轴552相连,防止连接光轴552从槽钢光轴连接套筒553中脱落,槽钢光轴连接套筒553下端与抹面槽钢56焊接在一起。As shown in FIG. 13, further, the channel steel floating connecting
如图8、图5所示,进一步的,压轮支撑杆总成58包括配重调整架581、配重块582、重物支撑杆导向块583、重物支撑杆584、压轮支撑杆导向轴承585、压轮支撑杆586和轴承橡胶轮587,压轮支撑杆总成58与抹面槽钢56相接触,其下的轴承橡胶轮587可在抹面槽钢56的槽内滚动;配重调整架581固定在安装架顶部,配重块582活动式的卡在配重调整架581内,能进行竖直方向的升降移动,此处需要说明的是,配重块582的升降行程不超过配重调整架581中限位板5812的高度;重物支撑杆导向块583活动式的卡在配重调整架581内,能进行水平方向的横向移动,但不能进行上下移动;重物支撑杆584顶部穿过重物支撑杆导向块583后抵接在配重块582底部,下部穿过配重调整架581后与压轮支撑杆586铰接,此处需要说明的是,在重物支撑杆584底部开设有贯穿的凹槽,压轮支撑杆586顶部穿设在凹槽内,然后两端分别通过转轴与重物支撑杆584铰接;压轮支撑杆导向轴承585套接在压轮支撑杆586外侧,且顶部通过螺栓连接在抹面支撑板51底部,轴承橡胶轮587安装在压轮支撑杆586底部,且轴承橡胶轮587滚动接触在抹面槽钢56上,轴承橡胶轮587既可以将配重块582重量传递到抹面槽钢56上,也可在抹面槽钢56摆动时与其接触平顺减小摩擦。As shown in FIGS. 8 and 5 , further, the pressure roller
如图9和图10所示,进一步的,配重调整架581包括U形底板5811,底板5811上开设有腰型孔,对应于腰型孔窄边两侧位置分别设置有限位板5812,限位板5812为L形结构,限位板5812和底板5811之间形成限位空间,限位空间高度等于或略大于重物支撑杆导向块583厚度。在此需要说明的是,限位板5812长度和宽度均小于底板5811的长度和宽度,通过两个限位板5812在底板5811上部形成一个工字型凹槽,方便配重块582更好的固定在凹槽内,配重块582为工字型结构,正好卡入到该工字型凹槽内,而且配重块582还可以在两个限位板5812之间的空隙中导向运动。As shown in FIG. 9 and FIG. 10 , further, the
本发明提供的隧道盾构管片混凝土自动抹面装置,替代人工进行模具表面的混凝土抹面找平,抹面槽钢通过电机驱动,从而实现槽钢横向的左右往复运动,安装架通过上端连接的驱动装置运动,以进行水平和升降运动,仿形运动装置在安装架带动下,沿着模具的外弧面运动,从而实现对整个盾构管片外表面的抹光,从而实现了自动抹面找平作业,大大提高工作效率,降低劳动强度,且具有作业质量高的特点。The automatic plastering device for tunnel shield segment concrete provided by the invention replaces manual plastering of concrete on the surface of the mold, the plastering channel steel is driven by a motor, so as to realize the horizontal reciprocating movement of the channel steel, and the installation frame is moved by the driving device connected at the upper end. , in order to carry out horizontal and lifting movements, the profiling movement device is driven by the mounting frame, and moves along the outer arc surface of the mold, so as to realize the plastering of the outer surface of the entire shield segment, thus realizing the automatic plastering and leveling operation. Improve work efficiency, reduce labor intensity, and have the characteristics of high work quality.
实施例1:Example 1:
如图1-图13所示,在本实施例中,隧道盾构管片混凝土自动抹面装置包括第一支撑架组件1,第一支撑架组件1的四个竖支撑梁(两个边框12)固定在水泥基础11上,第一支撑架组件1的两根横梁13上安装有吊臂支撑架21;吊臂支撑架21上安装有第一驱动电机22和空心方钢吊臂总成3;空心方钢吊臂总成3的吊臂下端连接方管安装架;方管安装架用于固定和支撑自动抹面装置5;方管安装架两端铰接连接有仿形运动装置6,仿形运动装置6用于在盾构管片100弧形面上运动;第三驱动电机53下方通过键连接的方式与曲柄连杆机构57相连,第三驱动电机53将动力传递给下方的曲柄连杆机构57;曲柄连杆机构57的连杆一侧连接曲柄另一侧连接光轴连接杆54,曲柄连杆机构57将第三驱动电机53的旋转运动转化成光轴连接杆54的直线运动;槽钢浮动连接杆总成55将光轴连接杆54和抹面槽钢56固定在一起,槽钢浮动连接杆总成55可以上下浮动,从而调节抹面槽钢56的高度;光轴导向轴承座59沿光轴连接杆54方向水平布置,对光轴连接杆54运动方向起到导向作用;压轮支撑杆总成58与抹面槽钢56相接触,其下的轴承橡胶轮587可在抹面槽钢56的槽内滚动,其上重物支撑杆导向块583用于支撑配重块582;抹面支撑板51通过螺栓与第三驱动电机53固定连接,抹面支撑板51两端通过角钢连接座与仿形板运动装置6固定连接;配重调整架581凹槽呈工字形,方便配重块582更好的固定在凹槽内,其上有两个长方体的凸起钢板也就是限位板5812呈倒“L”型,可以使配重块582在两个凸起钢板之间的空隙中导向运动。As shown in FIGS. 1-13 , in this embodiment, the automatic plastering device for tunnel shield segment concrete includes a first support frame assembly 1 , and four vertical support beams (two frames 12 ) of the first support frame assembly 1 Fixed on the cement foundation 11, a boom support frame 21 is installed on the two beams 13 of the first support frame assembly 1; a first drive motor 22 and a hollow square steel boom assembly 3 are installed on the boom support frame 21; The lower end of the boom of the hollow square steel boom assembly 3 is connected to a square tube installation frame; the square tube installation frame is used to fix and support the automatic plastering device 5; the two ends of the square tube installation frame are hingedly connected with a profiling motion device 6, and the profiling movement The device 6 is used to move on the arc surface of the shield segment 100; the lower part of the third drive motor 53 is connected with the crank connecting rod mechanism 57 by means of a key connection, and the third driving motor 53 transmits power to the lower crank connecting rod mechanism 57; one side of the connecting rod of the crank connecting rod mechanism 57 is connected to the crank and the other side is connected to the optical axis connecting rod 54, and the crank connecting rod mechanism 57 converts the rotary motion of the third drive motor 53 into the linear motion of the optical axis connecting rod 54; the groove The steel floating connecting rod assembly 55 fixes the optical axis connecting rod 54 and the troweling channel steel 56 together, and the channel steel floating connecting rod assembly 55 can float up and down, thereby adjusting the height of the troweling channel steel 56; the optical axis guides the bearing seat 59 along the The direction of the optical axis connecting rod 54 is horizontally arranged, which plays a guiding role in the movement direction of the optical axis connecting rod 54; Rolling in the groove, on which the weight support rod guide block 583 is used to support the counterweight block 582; the troweling support plate 51 is fixedly connected to the third drive motor 53 through bolts, and the two ends of the troweling support plate 51 are connected to the profiling through the angle steel connection seat. The
空心方钢吊臂总成3可在第一驱动电机22的带动下,通过第一支撑架组件1中间两根横梁13中间铺设的轨道具体为齿条,进行盾构管片100长度方向上的运动;空心方钢吊臂总成3可带动下端连接的工作装置进行抹面。The hollow square steel boom assembly 3 can be driven by the
仿形运动装置6中支腿61为半圆弧形结构,其底部安装的滚轮组63为弧形,支腿61侧面的封板62上焊接有一钢管,钢管放置在第三支撑架组件4一侧的弧形限位导向槽65内,自动抹面装置5工作时,钢管在弧形限位导向槽65内运动,支腿61底部的滚轮组63按照弧形布置,为了能在盾构管片100模具外弧面上平顺的运动;第三支撑架组件4两端焊接有两个光轴,通过支腿61上的封板62设置的安装孔与其相连接,光轴端部设有螺纹孔,用来安装定位螺栓。The
压轮支撑杆总成58的最下端设置有轴承橡胶轮587;轴承橡胶轮587既可以将配重块582重量传递到抹面槽钢56上,也可在抹面槽钢56摆动时与其接触平顺减小摩擦;压轮支撑杆导向轴承585用螺栓连接在抹面支撑板51上;重物支撑杆584上端与压轮支撑杆586铰接;重物支撑杆导向块583中间的圆形孔作为重物支撑杆584上下浮动的导向孔,重物支撑杆导向块583被配重调整架581上两个倒“L”型的钢板约束其上下运动的行程,使其可以在两个倒“L”型构成的空间内左右移动。The lowermost end of the pressure roller
槽钢浮动连接杆总成55中的光轴连接块551水平方向的孔内装有直线轴承,竖直方向的孔内涂有润滑脂,使得连接光轴552可以在其竖直孔内平顺的上下运动;槽钢光轴连接套筒553由空心钢管制成,其管壁设有直槽口,通过直槽口安装螺栓与连接光轴552相连,防止连接光轴552从槽钢光轴连接套筒553中脱落,槽钢光轴连接套筒553下端与抹面槽钢56焊接在一起。The optical
空心方钢吊臂总成3其上的大臂31内安装有小臂32,小臂32可在大臂31内上下伸缩,第二驱动电机33也就是升降电机工作时可将大臂31升降;仿形运动装置6在模具上行走时,连接第三支撑架组件4的的小臂32会随模具表面的弧度在大臂31内自由伸缩。The hollow square steel boom assembly 3 is provided with a
这里首先需要说明的是,“向内”是朝向容置空间中央的方向,“向外”是远离容置空间中央的方向。It should be noted here that "inward" refers to the direction toward the center of the accommodating space, and "outward" refers to the direction away from the center of the accommodating space.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图1所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", " Rear, Left, Right, Vertical, Horizontal, Top, Bottom, Inner, Outer, Clockwise, Counterclockwise, Axial, The orientations or positional relationships indicated by "radial direction", "circumferential direction", etc. are based on the orientations or positional relationships shown in FIG. Elements must have a particular orientation, be constructed and operate in a particular orientation and are therefore not to be construed as limitations of the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature delimited with "first", "second" may expressly or implicitly include at least one of that feature. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise expressly and specifically defined.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between the two elements, unless otherwise specified limit. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly specified and limited, a first feature "on" or "under" a second feature may be in direct contact between the first and second features, or the first and second features indirectly through an intermediary touch. Also, the first feature being "above", "over" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, description with reference to the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples", etc., mean specific features described in connection with the embodiment or example , structure, material or feature is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, those skilled in the art may combine and combine the different embodiments or examples described in this specification, as well as the features of the different embodiments or examples, without conflicting each other.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以所述权利要求的保护范围为准。The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited to this. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed by the present invention. should be included within the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
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