CN114632375A - Device for reducing water content of ceramic slurry and operation method - Google Patents
Device for reducing water content of ceramic slurry and operation method Download PDFInfo
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- CN114632375A CN114632375A CN202210410465.9A CN202210410465A CN114632375A CN 114632375 A CN114632375 A CN 114632375A CN 202210410465 A CN202210410465 A CN 202210410465A CN 114632375 A CN114632375 A CN 114632375A
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- slurry
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D37/00—Processes of filtration
- B01D37/04—Controlling the filtration
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Abstract
The invention discloses a device for reducing water content of ceramic slurry and an operation method thereof, the structure of the device comprises a ball mill, a slurry tank and a vacuum filter, raw materials are added into the ball mill for grinding, the ground raw materials are input into the slurry tank through a conveying pipe, a motor drives a rotating shaft to enable stirring blades to stir the raw materials, then the raw materials are input into the vacuum filter through a material conveying port and a suction pipe to be filtered, the water yield is kept under the action of a quantitative water meter, finally the filtered raw materials are input into the slurry tank through a material discharging pipe and are crushed by a propeller, and the problem that the water content in the slurry can only be kept in a certain interval in the existing process so as to give consideration to the ball milling efficiency and the yield of a spray tower is solved, but the ball milling efficiency and the yield of the spray tower are limited by the mode, the production efficiency is influenced, and the production cost is improved.
Description
Technical Field
The invention relates to the technical field of ceramic slurry production, in particular to a device for reducing the water content of ceramic slurry and an operation method.
Background
The ceramic raw material preparation process is characterized in that plastic, ridge and fluxed raw materials, water, ball stones and additives are all added into a ball mill for grinding, slurry with certain fineness and water content is prepared after grinding is completed, then the slurry is prepared into powder through spray granulation, and ceramic tile products with different specifications are obtained through pressing the powder.
Disclosure of Invention
Technical problem to be solved
In order to overcome the defects of the prior art, a device for reducing the water content of ceramic slurry and an operation method are provided so as to solve the problems that the water content in the slurry can only be kept in a certain moderate interval in the prior art so as to consider the ball milling efficiency and the yield of a spray tower, but the ball milling efficiency and the yield of the spray tower are limited by the method, the production efficiency is influenced, and the production cost is improved.
(II) technical scheme
The invention is realized by the following technical scheme: the invention provides a device for reducing the water content of ceramic slurry and an operation method thereof, wherein the device comprises a ball mill for grinding and a slurry tank connected through a conveying pipe, wherein the outer end of the slurry tank is provided with a controller;
the mud pit is inside to be equipped with the axis of rotation, mud pit top is equipped with the motor, and the motor output runs through the mud pit and is connected with the axis of rotation, the axis of rotation lower extreme is equipped with plural screw, mud pit top one side is equipped with vacuum filter, vacuum filter one end runs through the mud pit through the discharging pipe, mud pit bottom is equipped with the material conveying mouth, and vacuum filter's the other end passes through the suction pipe and is connected with the material conveying mouth, vacuum filter output end is equipped with the transfer line, and the inside quantitative water gauge that is equipped with of full transfer line.
Furthermore, a moisture detection sensor is arranged on the inner wall of the mud pit.
Furthermore, a cross beam is arranged at the top end of the mud pit.
Furthermore, the mud pit is of an octagonal shape with an opening at the upper end.
Furthermore, the bottom end of the rotating shaft is provided with a stirring blade with a veneering surface, and the upper end of the stirring blade is provided with a plurality of through grooves.
Further, the method comprises the following operation steps;
s1, adding plastic, ridge and fluxed raw materials, water, ball stones and additives into a ball mill for grinding, increasing the water content to about 35% in order to improve the grinding efficiency, and putting the slurry into a slurry tank through a conveying pipe after the slurry fineness reaches a specified value:
s2, the moisture of the mud in the mud pool is measured in advance through the moisture sensor, then the water amount required to be filtered after the water amount reaches the target value of the mud moisture is measured, the water amount is set in the quantitative water meter, and after the water amount reaches the target value, the vacuum filter is controlled through the output signal of the quantitative water meter:
s3, after the mud is input into the vacuum filter through the suction pipe to reduce the moisture, the filtered mud is input into the mud pool through the discharge pipe and is dispersed under the action of the motor driven propeller:
s4, the dispersed slurry can be pumped out at the top opening of the slurry pool through an external pump, and the filtered water can be recycled.
(III) advantageous effects
Compared with the prior art, the invention has the following beneficial effects:
1. according to the invention, after raw materials are ground by the ball mill, the raw materials are conveyed into the mud tank through the conveying pipe and conveyed into the vacuum filter under the action of the suction pipe to filter water, the required water is measured by the quantitative water meter, and the filtered mud is conveyed into the mud tank through the discharge pipe and is re-dispersed under the action of the propeller, so that the problems that the water in the mud can only be kept in a certain moderate interval in the existing process so as to consider the ball milling efficiency and the yield of the spray tower are solved, but the ball milling efficiency and the yield of the spray tower are limited by the mode, the production efficiency is influenced, and the production cost is increased are solved.
Drawings
Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:
FIG. 1 is a schematic view of the internal structure of the present invention;
FIG. 2 is a schematic view of the interior of the mud pit of the present invention viewed from above;
in the figure: the device comprises a ball mill-1, a mud pit-2, a delivery pipe-3, a motor-4, a rotating shaft-5, stirring blades-6, a propeller-7, a beam-8, a material delivery port-9, a moisture sensor-10, a suction pipe-11, a vacuum filter-12, a liquid delivery pipe-13, a quantitative water meter-14, a discharge pipe-15 and a controller-16.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1 and 2, the present invention provides a device for reducing water content of ceramic slurry and an operation method thereof, including a ball mill 1 for grinding, and a slurry tank 2 connected through a delivery pipe 3, wherein a controller 16 is arranged at an outer end of the slurry tank 2;
a rotating shaft 5 is arranged in the mud pit 2, a motor 4 is arranged at the top end of the mud pit 2, the output end of the motor 4 penetrates through the mud pit 2 and is connected with the rotating shaft 5, a plurality of propellers 7 are arranged at the lower end of the rotating shaft 5, a vacuum filter 12 is arranged at one side of the top end of the mud pit 2, one end of the vacuum filter 12 penetrates through the mud pit 2 through a discharge pipe 15, a material conveying port 9 is arranged at the bottom end of the mud pit 2, the other end of the vacuum filter 12 is connected with the material conveying port 9 through a suction pipe 11, a liquid conveying pipe 13 is arranged at the output end of the vacuum filter 12, a quantitative water meter 14 is arranged in the whole liquid conveying pipe 13, after the raw materials are ground by the ball mill 1, the raw materials are conveyed into the mud pit 2 through the conveying pipe 3, and are conveyed into the vacuum filter 12 under the action of the suction pipe 11 to filter the water, the required water is measured by the quantitative water meter 14, and after the filtered mud is conveyed into the mud pit 2 through the discharge pipe 15 and is redispersed by the propellers 7, the problem of in the current technology can only keep the moisture in the mud in certain moderate interval to compromise ball-milling efficiency and the output of spraying tower, nevertheless this mode makes ball-milling efficiency and the output of spraying tower restricted, makes it influence production efficiency, has improved manufacturing cost is solved.
Wherein, 2 inner walls in mud pit make and are equipped with moisture detection inductor 9, detect the moisture that inductor 9 is convenient for to 2 inside mud in mud pit through moisture and detect for the inside moisture that contains of mud is more accurate.
Wherein, the top of the mud pit 2 is provided with a beam 8 for installing the motor 4 and the vacuum filter 12, thereby avoiding the problem of insufficient installation position.
Wherein, mud pit 2 is upper end open-ended octagon type, and the dispersion efficiency of the mud pit 2 of octagon type is higher than cylindrical class mud pit 2 for work efficiency.
Wherein, 5 bottoms of axis of rotation are equipped with the stirring leaf 6 of wainscot, and 6 upper ends of stirring leaf are equipped with a plurality of logical grooves, and the more effectual mud after filtering is broken up, has not avoided mud subsides to bow and lead to follow-up difficult exhaust problem on the inner wall in mud pit 2.
Wherein, the method comprises the following operation steps;
s1, with plasticity, ridge nature and fluxed nature raw materials and water, ball stone and additive add ball mill 1 together and grind, in order to improve grinding efficiency, can improve moisture to about 35%, put into mud pond 2 inside through conveyer pipe 3 after the mud fineness reaches the specified value for raw and other materials reach abundant grinding, stir it in convenient follow-up mud pond 2, and avoid the not permanent problem of life in the vacuum filter 12 filtering process:
s2, the moisture in the slurry tank 2 is measured in advance through the moisture sensor 10, then the amount of water to be filtered after reaching the target value of the moisture in the slurry is measured, the water is set in the quantitative water meter 14, after reaching the amount, the vacuum filter 12 is controlled through the output signal of the quantitative water meter 14, the moisture contained in the slurry is more conveniently measured through the moisture sensor 10, and the measurement of the subsequent quantitative water meter 14 is facilitated:
s3, later through inhaling behind the pipe 11 with mud input vacuum filter 12 in reduce moisture, the mud after the filtration passes through inside discharging pipe 15 input mud pond 2 to drive under the effect of screw 7 at motor 4 and disperse it, disperse the mud cake of filtering out in vacuum filter 12 through screw 7, avoid follow-up still to disperse again, do benefit to subsequent spraying work:
s4, the dispersed mud can be pumped out from the opening at the top end of the mud pool 2 through an external pump, and the filtered water can be recycled, so that the dispersed mud can be conveniently discharged, and the problem of difficult pumping is avoided.
The working principle is as follows: the user firstly connects the ball mill 1, the moisture sensor 10, the vacuum filter 12, the quantitative water meter 14 and the controller 16 with the external power supply, then the needed raw material is introduced into the ball mill 1 for grinding, then the ground raw material is input into the mud tank 2, because the motor 4 in the mud tank 2 drives the rotating shaft 5 to be in the normally open state, the stirring blade 6 and the propeller 7 stir the raw material to form mud and the like, at the same time, the moisture in the mud tank 2 is estimated and determined, and the quantitative water meter 14 is set, then the mud is input into the vacuum filter 12 for filtering under the action of the suction pipe 11, and the filtered moisture is discharged through the liquid conveying pipe 13, and when the moisture discharged from the liquid conveying pipe 13 is under the setting of the quantitative water meter 14 and reaches the setting, the quantitative water meter 14 transmits a signal to control the vacuum filter 12 to stop working, the filtered mud is discharged into the mud pit 2 under the action of the discharge pipe 15, dispersed by the propeller 7 and then pumped out by an external pump, thereby completing the work.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and the preferred embodiments of the present invention are described in the above embodiments and the description, and are not intended to limit the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. The device for reducing the water content of the ceramic slurry is characterized by comprising a ball mill (1) for grinding and a slurry tank (2) connected through a conveying pipe (3), wherein a controller (16) is arranged at the outer end of the slurry tank (2);
mud pit (2) inside axis of rotation (5) of being equipped with, mud pit (2) top is equipped with motor (4), and motor (4) output runs through mud pit (2) and is connected with axis of rotation (5), axis of rotation (5) lower extreme is equipped with plural screw (7), mud pit (2) top one side is equipped with vacuum filter (12), vacuum filter (12) one end is passed through mud pit (2) through discharging pipe (15), mud pit (2) bottom is equipped with material conveying mouth (9), and the other end of vacuum filter (12) is connected with material conveying mouth (9) through suction pipe (11), vacuum filter (12) output is equipped with transfer line (13), and full transfer line (13) inside is equipped with quantitative water gauge (14).
2. The apparatus of claim 1, wherein the ceramic slurry comprises: and a moisture detection sensor (9) is arranged on the inner wall of the mud pit (2).
3. The apparatus of claim 1, wherein the ceramic slurry comprises: the top end of the mud pit (2) is provided with a beam (8).
4. The apparatus of claim 1, wherein the ceramic slurry comprises: the mud pit (2) is in an octagonal shape with an opening at the upper end.
5. The apparatus of claim 1, wherein the apparatus further comprises: the bottom end of the rotating shaft (5) is provided with a stirring blade (6) with a facing surface, and the upper end of the stirring blade (6) is provided with a plurality of through grooves.
6. The apparatus and method of operation for reducing the moisture content of a ceramic slurry of any one of claims 1 to 5, wherein: comprises the following steps of;
s1, adding plastic, ridge and fluxed raw materials, water, ball stones and additives into the ball mill (1) for grinding, increasing the water content to about 35% in order to improve the grinding efficiency, and putting the slurry into the slurry tank (2) through the conveying pipe (3) when the slurry fineness reaches a specified value:
s2, the moisture of the mud in the mud pool (2) is measured in advance through the moisture sensor (10), then the water amount required to be filtered after the target value of the mud moisture is measured and calculated, the water amount is set in the quantitative water meter (14), and after the water amount is reached, the vacuum filter (12) is controlled through the output signal of the quantitative water meter (14):
s3, inputting the slurry into a vacuum filter (12) through a suction pipe (11) to reduce moisture, inputting the filtered slurry into a slurry pool (2) through a discharge pipe (15), and dispersing the filtered slurry under the action of a propeller (7) driven by a motor (4):
s4, the dispersed mud can be pumped out at the opening at the top end of the mud pit (2) through an external pump, and the filtered water can be recycled.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210410465.9A CN114632375A (en) | 2022-04-19 | 2022-04-19 | Device for reducing water content of ceramic slurry and operation method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210410465.9A CN114632375A (en) | 2022-04-19 | 2022-04-19 | Device for reducing water content of ceramic slurry and operation method |
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| CN114632375A true CN114632375A (en) | 2022-06-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210410465.9A Pending CN114632375A (en) | 2022-04-19 | 2022-04-19 | Device for reducing water content of ceramic slurry and operation method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117018751A (en) * | 2023-08-21 | 2023-11-10 | 延安大学 | Quick cleaning mud filter for petroleum and natural gas drilling pump |
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| CN103553292A (en) * | 2013-11-19 | 2014-02-05 | 中国科学院武汉岩土力学研究所 | Sludge magnetization dehydration treatment device |
| CN205461222U (en) * | 2016-04-08 | 2016-08-17 | 任珺 | Clay slurry vacuum filtration dewatering device |
| CN205999259U (en) * | 2016-08-15 | 2017-03-08 | 杭州银鸿环保科技有限公司 | A kind of slurry dewatering automaton |
| CN106810040A (en) * | 2015-11-27 | 2017-06-09 | 杜丽娜 | A kind of construction slurry dehydration device |
| CN207847560U (en) * | 2018-02-06 | 2018-09-11 | 南京五环新型材料科技有限公司 | A kind of bridge construction mud conditioning device |
| CN109160711A (en) * | 2018-09-20 | 2019-01-08 | 胡妙芳 | Sludge treatment equipment |
| CN211536722U (en) * | 2019-12-04 | 2020-09-22 | 成都基创科技有限公司 | Suction filtration tank for recycling metal surface treatment waste |
| CN217015654U (en) * | 2022-03-30 | 2022-07-22 | 肇庆市欧陶新型材料有限公司 | Device for reducing water content of ceramic slurry |
-
2022
- 2022-04-19 CN CN202210410465.9A patent/CN114632375A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103553292A (en) * | 2013-11-19 | 2014-02-05 | 中国科学院武汉岩土力学研究所 | Sludge magnetization dehydration treatment device |
| CN106810040A (en) * | 2015-11-27 | 2017-06-09 | 杜丽娜 | A kind of construction slurry dehydration device |
| CN205461222U (en) * | 2016-04-08 | 2016-08-17 | 任珺 | Clay slurry vacuum filtration dewatering device |
| CN205999259U (en) * | 2016-08-15 | 2017-03-08 | 杭州银鸿环保科技有限公司 | A kind of slurry dewatering automaton |
| CN207847560U (en) * | 2018-02-06 | 2018-09-11 | 南京五环新型材料科技有限公司 | A kind of bridge construction mud conditioning device |
| CN109160711A (en) * | 2018-09-20 | 2019-01-08 | 胡妙芳 | Sludge treatment equipment |
| CN211536722U (en) * | 2019-12-04 | 2020-09-22 | 成都基创科技有限公司 | Suction filtration tank for recycling metal surface treatment waste |
| CN217015654U (en) * | 2022-03-30 | 2022-07-22 | 肇庆市欧陶新型材料有限公司 | Device for reducing water content of ceramic slurry |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117018751A (en) * | 2023-08-21 | 2023-11-10 | 延安大学 | Quick cleaning mud filter for petroleum and natural gas drilling pump |
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