CN211886350U - A high-efficient blendor for producing quartz ceramic - Google Patents
A high-efficient blendor for producing quartz ceramic Download PDFInfo
- Publication number
- CN211886350U CN211886350U CN201922138199.5U CN201922138199U CN211886350U CN 211886350 U CN211886350 U CN 211886350U CN 201922138199 U CN201922138199 U CN 201922138199U CN 211886350 U CN211886350 U CN 211886350U
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- China
- Prior art keywords
- quartz
- feed inlet
- condensed water
- mixing
- position sensor
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 title claims abstract description 100
- 239000010453 quartz Substances 0.000 title claims abstract description 98
- 239000000919 ceramic Substances 0.000 title claims abstract description 29
- 238000002156 mixing Methods 0.000 claims abstract description 50
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 45
- 239000000654 additive Substances 0.000 claims abstract description 23
- 230000000996 additive effect Effects 0.000 claims abstract description 20
- 239000011229 interlayer Substances 0.000 claims abstract description 13
- 238000004519 manufacturing process Methods 0.000 claims abstract description 10
- 238000005524 ceramic coating Methods 0.000 claims description 4
- 239000011152 fibreglass Substances 0.000 claims description 3
- 239000002994 raw material Substances 0.000 abstract description 5
- 235000012239 silicon dioxide Nutrition 0.000 description 74
- 239000000463 material Substances 0.000 description 7
- 239000012634 fragment Substances 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- XCQWHUUYDVTFDE-UHFFFAOYSA-N [Si].[B].[Ca] Chemical compound [Si].[B].[Ca] XCQWHUUYDVTFDE-UHFFFAOYSA-N 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910021486 amorphous silicon dioxide Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- QYHKLBKLFBZGAI-UHFFFAOYSA-N boron magnesium Chemical compound [B].[Mg] QYHKLBKLFBZGAI-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 229910052593 corundum Inorganic materials 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010423 industrial mineral Substances 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- XGZVUEUWXADBQD-UHFFFAOYSA-L lithium carbonate Chemical compound [Li+].[Li+].[O-]C([O-])=O XGZVUEUWXADBQD-UHFFFAOYSA-L 0.000 description 1
- 229910052808 lithium carbonate Inorganic materials 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229910001845 yogo sapphire Inorganic materials 0.000 description 1
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Abstract
The utility model belongs to the field of blendors, and particularly discloses a high-efficiency blender mixer for producing quartz ceramics, which comprises a blending groove (1), a condensed water interlayer (2), a quartz feed inlet (3), an additive feed inlet (4), a motor (5), a discharge outlet (6), a bracket (7), a condensed water inlet (21), a condensed water outlet (22), a quartz feed inlet position sensor (31), an air pump (32), an air flow nozzle (33), a rotating shaft (51) and an impeller (52); the utility model discloses a blendor is rational in infrastructure succinct, and the feed inlet is difficult to the jam, and the raw materials mixes fully, and production efficiency is high.
Description
Technical Field
The utility model belongs to the blendor field specifically discloses a high-efficient blendor for producing quartz ceramic.
Background
The quartz ceramic is a sintered body of amorphous silicon dioxide manufactured by a production process by using a special processing means, and has excellent thermal shock resistance. In addition, the shrinkage of the quartz ceramic blank is less than 6%, and the quartz ceramic blank is easy to be made into a product with accurate size and is a heat-resistant ceramic material with good development and utilization prospects.
The quartz ceramic product mainly uses fused quartz fragments as raw materials, and comprises the following chemical compositions: SiO 2298.25％；Al2O30.15％；FeO30.13 percent; free carbon 0.21%; the burn was reduced by 0.17%. The selected additive raw materials are industrial minerals or chemical reagents, such as: boron magnesium stone, silicon boron calcium stone, diamond ore, lithium carbonate, industrial alumina, etc
Quartz ceramics is before the production preparation, generally need fused quartz fragment and additive to carry out the compounding earlier, the blendor just needs to be used to the in-process at the compounding, however current blendor input speed is slow, often can plug up the feed inlet, lead to can not fully effectively mix the raw materials, lead to production efficiency low, ceramic finished product quality is not high, secondly, the agitator of current blendor is made with low-cost iron or alloy material, impurity such as iron rust that the use process produced the agitator mixes quartz ceramics into easily, influence the quality of follow-up production quartz ceramics product.
SUMMERY OF THE UTILITY MODEL
Not enough more than, the utility model discloses a high-efficient blendor for producing quartz ceramic, the utility model discloses a blendor is rational in infrastructure succinct, and the feed inlet is difficult to block up, and the raw materials mixes fully, and production efficiency is high.
The technical scheme of the utility model as follows:
a high-efficiency mixer for producing quartz ceramics comprises a mixing tank, a condensed water interlayer, a quartz feed inlet, an additive feed inlet, a motor, a discharge outlet, a bracket, a condensed water inlet, a condensed water outlet, a quartz feed inlet position sensor, an air pump, an air flow nozzle, a rotating shaft and an impeller; the mixing tank is arranged above the bracket, and a condensed water interlayer covers the surface of the mixing tank; the quartz feed inlet and the additive feed inlet are positioned above the mixing groove, and the caliber of the quartz feed inlet is larger than that of the additive feed inlet; the motor is positioned on one side of the mixing groove, and a rotating shaft of the motor extends into the mixing groove; the part of the rotating shaft in the mixing groove is provided with an impeller; the quartz feed inlet is a funnel-shaped feed inlet; a feed inlet position sensor is arranged at the middle upper part of the quartz feed inlet, and a plurality of airflow nozzles are arranged at the middle lower part of the quartz feed inlet; the air flow nozzle is connected with the air pump positioned outside the quartz feed port through a pipeline; the feed inlet position sensor is electrically connected with the air pump; the condensed water inlet is positioned below the condensed water outlet. When the utility model works, the condensed water is injected into the condensed water interlayer through the condensed water inlet and then flows out from the condensed water outlet, and the condensed water circulation is established; starting a motor to drive a rotating shaft to rotate so as to drive an impeller in a mixing groove to rotate, throwing molten quartz fragments from a quartz feeding hole, throwing various additives from an additive feeding hole, sensing blockage occurrence by a quartz feeding hole position sensor through infrared rays when the quartz feeding hole is blocked by the molten quartz fragments, sending a signal, controlling an air pump to work, and spraying upward air flow from an air flow nozzle to relieve the feeding blockage condition; and after the mixing is finished, discharging the mixed material from the discharge hole.
Further, above-mentioned a high-efficient blendor for producing quartzy pottery, rotatory blade disc is still installed to the well below of quartzy feed inlet, rotatory blade disc is connected with the rotating electrical machines, can be rotatory under the drive of rotating electrical machines, quartzy feed inlet position sensor with rotating electrical machines electric connection. The quartz feed inlet position sensor detects the occurrence of blockage, sends a signal to control the rotating motor to work, drives the rotating cutter head to rotate, promotes the falling of materials, and relieves the blockage.
Further, the vibrator is further installed on the outer side of the quartz feeding hole of the efficient mixer for producing the quartz ceramics; and the quartz feeding hole position sensor is electrically connected with the vibrator. The quartz feed inlet position sensor detects that the blockage occurs, sends a signal to control the vibrator to vibrate, drives the quartz feed inlet to vibrate, and the material is easier to pass through the feed hopper, so that the feeding blockage is relieved.
Further, the high-efficiency mixer for producing the quartz ceramics is characterized in that the temperature sensor is arranged inside the mixing groove.
Furthermore, the casing of the mixing tank is provided with exhaust holes.
Furthermore, the side of the mixing groove is provided with a transparent observation window.
Furthermore, the efficient mixer for producing the quartz ceramics is characterized in that the observation window is made of glass fiber reinforced plastic.
Further, the high-efficiency mixer for producing the quartz ceramics is characterized in that the inner wall of the mixing groove is coated with a ceramic coating. The ceramic coating is firm and durable, and can prevent metal materials from entering the mixture and increase the impurity content of subsequent work.
According to the above technical scheme, the utility model discloses following beneficial effect has:
1) the high-efficiency mixer for producing the quartz ceramics disclosed by the utility model has reasonable design, and the metering is more accurate by respectively arranging the quartz feed inlet and the additive feed inlet;
2) the utility model can intelligently judge the occurrence of blockage by arranging the position sensor at the quartz feed inlet, and timely control the air pump, the vibrator and the rotary cutter head to promote the falling of materials and relieve the blockage; the occurrence of feed blockage is greatly reduced, the continuity of production is improved, and the production efficiency is improved.
Drawings
FIG. 1 is a schematic view of a mixer in example 1;
FIG. 2 is an enlarged schematic view of a quartz feed port of the mixer in example 1;
FIG. 3 is a schematic view of a mixer in example 2;
FIG. 4 is an enlarged schematic view of a quartz feed port of the mixer in example 2;
wherein: 1 mixing groove, 2 condensed water interlayer, 3 quartz feed inlet, 4 additive feed inlet, 5 motor, 6 discharge outlet, 7 bracket, 21 condensed water inlet, 22 condensed water outlet, 31 quartz feed inlet position sensor, 32 air pump, 33 air flow nozzle, 34 rotary cutter head, 35 vibrator, 51 rotary shaft, 52 impeller, 101 temperature sensor, 102 exhaust hole and 103 observation window.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary and intended to be used for explaining the present invention, and should not be construed as limiting the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "a plurality" means two or more unless explicitly defined otherwise.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In the present disclosure, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
Example 1
The high-efficiency mixer for producing the quartz ceramics shown in fig. 1 and 2 comprises a mixing trough 1, a condensed water interlayer 2, a quartz feed inlet 3, an additive feed inlet 4, a motor 5, a discharge outlet 6, a bracket 7, a condensed water inlet 21, a condensed water outlet 22, a quartz feed inlet position sensor 31, an air pump 32, an air flow nozzle 33, a rotating shaft 51 and an impeller 52; the mixing tank 1 is arranged above the bracket 7, and the surface of the mixing tank is covered with a condensed water interlayer 2; the quartz feed inlet 3 and the additive feed inlet 4 are positioned above the mixing trough 1, and the caliber of the quartz feed inlet 3 is larger than that of the additive feed inlet 4; the motor 5 is positioned at one side of the mixing trough 1, and a rotating shaft 51 of the motor 5 extends into the mixing trough 1; the part of the rotating shaft 51 in the mixing trough 1 is provided with an impeller 52; the quartz feed port 3 is a funnel-shaped feed port; a feed inlet position sensor 31 is arranged at the middle upper part of the quartz feed inlet 3, and a plurality of airflow nozzles 33 are arranged at the middle lower part of the quartz feed inlet 3; the air flow nozzle 33 is connected with the air pump 32 positioned outside the quartz feed port 3 through a pipeline; the quartz feed inlet position sensor 31 and the air pump 32 are electrically connected with the condensed water inlet 21 and are positioned below the condensed water outlet 22.
When in work: injecting condensed water into the condensed water interlayer 2 through a condensed water inlet 21, and then flowing out from a condensed water outlet 22 to establish condensed water circulation; starting a motor 5 to drive a rotating shaft 51 to rotate, further driving an impeller 52 in a mixing groove 1 to rotate, throwing molten quartz fragments from a quartz feeding hole 3, throwing various additives from an additive feeding hole 4, sensing blockage occurrence by a quartz feeding hole position sensor 31 through infrared rays when the quartz feeding hole 3 is blocked by the molten quartz fragments, sending a signal, controlling an air pump 32 to work, and spraying upward air flow from an air flow nozzle 33 to relieve the feeding blockage condition; and after the mixing is finished, discharging the mixed material from the discharge port 6.
Example 2
The high-efficiency mixer for producing the quartz ceramics shown in fig. 3 and 4 comprises a mixing trough 1, a condensed water interlayer 2, a quartz feed inlet 3, an additive feed inlet 4, a motor 5, a discharge outlet 6, a bracket 7, a condensed water inlet 21, a condensed water outlet 22, a quartz feed inlet position sensor 31, an air pump 32, an air flow nozzle 33, a rotating shaft 51 and an impeller 52; the mixing tank 1 is arranged above the bracket 7, and the surface of the mixing tank is covered with a condensed water interlayer 2; the quartz feed inlet 3 and the additive feed inlet 4 are positioned above the mixing trough 1, and the caliber of the quartz feed inlet 3 is larger than that of the additive feed inlet 4; the motor 5 is positioned at one side of the mixing trough 1, and a rotating shaft 51 of the motor 5 extends into the mixing trough 1; the part of the rotating shaft 51 in the mixing trough 1 is provided with an impeller 52; the quartz feed port 3 is a funnel-shaped feed port; a feed inlet position sensor 31 is arranged at the middle upper part of the quartz feed inlet 3, and a plurality of airflow nozzles 33 are arranged at the middle lower part of the quartz feed inlet 3; the air flow nozzle 33 is connected with the air pump 32 positioned outside the quartz feed port 3 through a pipeline; the quartz feed inlet position sensor 31 and the air pump 32 are electrically connected with the condensed water inlet 21 and are positioned below the condensed water outlet 22; further, a rotary cutter disc 34 is further installed below the middle of the quartz feed port 3, and the rotary cutter disc 34 is connected with a rotary motor and can be driven by the rotary motor to rotate; further, a vibrator 35 is further installed on the outer side of the quartz feed port 3; particularly, a temperature sensor 101 is arranged in the mixing trough 1; furthermore, the outer shell of the mixing tank 1 is provided with an exhaust hole 102; particularly, a transparent observation window 103 is arranged on the side of the mixing trough 1, and the observation window 103 is made of glass fiber reinforced plastic; preferably, the inner wall of the mixing trough 1 is coated with a ceramic coating.
When in work: injecting condensed water into the condensed water interlayer 2 through a condensed water inlet 21, and then flowing out from a condensed water outlet 22 to establish condensed water circulation; starting a motor 5 to drive a rotating shaft 51 to rotate, further driving an impeller 52 in a mixing groove 1 to rotate, throwing molten quartz fragments from a quartz feeding hole 3, throwing various additives from an additive feeding hole 4, sensing blockage occurrence by a quartz feeding hole position sensor 31 through infrared rays when the quartz feeding hole 3 is blocked by the molten quartz fragments, sending a signal, controlling an air pump 32 to work, and spraying upward air flow from an air flow nozzle 33 to relieve the feeding blockage condition; meanwhile, the feed inlet position sensor 31 sends a signal to the vibrator 35, and the vibrator 35 works to shake the quartz feed inlet 3 to promote the falling of the material; the quartz feeding hole position sensor 31 sends a signal to a rotating motor (not shown in the figure) to drive the rotating cutter head 34 to rotate, so that the falling of the materials is further promoted, and the blockage is prevented; meanwhile, after the mixing is finished, the mixture is discharged from a discharge port 6; in the whole process, the staff can observe the working condition inside the mixing tank 1 through the transparent observation window 103, and can know the temperature inside the mixing tank 1 in real time through the temperature sensor 101.
The above is only a preferred embodiment of the present invention, and the protection scope of the present invention can not be limited thereby, and the simple equivalent changes and modifications made according to the claims and the utility model also belong to the protection scope of the present invention.
Claims (8)
1. A high-efficiency mixer for producing quartz ceramics is characterized by comprising a mixing groove (1), a condensed water interlayer (2), a quartz feed inlet (3), an additive feed inlet (4), a motor (5), a discharge hole (6), a bracket (7), a condensed water inlet (21), a condensed water outlet (22), a quartz feed inlet position sensor (31), an air pump (32), an air flow nozzle (33), a rotating shaft (51) and an impeller (52); the mixing tank (1) is arranged above the bracket (7), and a condensed water interlayer (2) covers the surface of the mixing tank; the quartz feed inlet (3) and the additive feed inlet (4) are positioned above the mixing groove (1), and the caliber of the quartz feed inlet (3) is larger than that of the additive feed inlet (4); the motor (5) is positioned at one side of the mixing groove (1), and a rotating shaft (51) of the motor (5) extends into the mixing groove (1); the part of the rotating shaft (51) in the mixing trough (1) is provided with an impeller (52); the quartz feed port (3) is a funnel-shaped feed port; a feed inlet position sensor (31) is installed at the middle upper part of the quartz feed inlet (3), and a plurality of airflow nozzles (33) are installed at the middle lower part of the quartz feed inlet (3); the air flow nozzle (33) is connected with the air pump (32) positioned outside the quartz feed port (3) through a pipeline; the feed inlet position sensor (31) is electrically connected with the air pump (32); the condensed water inlet (21) is located below the condensed water outlet (22).
2. The high-efficiency mixer for producing the quartz ceramics according to claim 1, wherein a rotary cutter head (34) is further installed below the middle of the quartz feeding hole (3), and the rotary cutter head (34) is connected with a rotary motor and can be driven by the rotary motor to rotate; and the quartz feeding hole position sensor (31) is electrically connected with the rotating motor.
3. A high-efficiency mixer for producing quartz ceramic according to claim 1, characterized in that a vibrator (35) is further installed outside the quartz feeding port (3); and the quartz feeding hole position sensor (31) is electrically connected with the vibrator (35).
4. A high-efficiency mixer for producing quartz ceramic according to claim 1, characterized in that the mixing bowl (1) is internally provided with a temperature sensor (101).
5. A high-efficiency mixer for manufacturing quartz ceramic according to claim 1, characterized in that the casing of the mixing bowl (1) is provided with vent holes (102).
6. The high-efficiency mixer for producing quartz ceramic according to claim 1, characterized in that the side of the mixing trough (1) is provided with a transparent observation window (103).
7. The high-efficiency mixer for producing quartz ceramic according to claim 6, characterized in that the observation window (103) is made of glass fiber reinforced plastic.
8. A high-efficiency mixer for the production of quartz ceramic according to claim 1, characterized in that the inner walls of the mixing bowl (1) are coated with a ceramic coating.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922138199.5U CN211886350U (en) | 2019-12-03 | 2019-12-03 | A high-efficient blendor for producing quartz ceramic |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922138199.5U CN211886350U (en) | 2019-12-03 | 2019-12-03 | A high-efficient blendor for producing quartz ceramic |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211886350U true CN211886350U (en) | 2020-11-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922138199.5U Expired - Fee Related CN211886350U (en) | 2019-12-03 | 2019-12-03 | A high-efficient blendor for producing quartz ceramic |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211886350U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112844101A (en) * | 2020-12-29 | 2021-05-28 | 徐州康纳高新材料科技有限公司 | Mixer for preparing quartz ceramic matrix composite and working method thereof |
| CN113001754A (en) * | 2021-02-10 | 2021-06-22 | 新沂北美高科耐火材料有限公司 | Anti-seismic clay mixer and working method thereof |
-
2019
- 2019-12-03 CN CN201922138199.5U patent/CN211886350U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112844101A (en) * | 2020-12-29 | 2021-05-28 | 徐州康纳高新材料科技有限公司 | Mixer for preparing quartz ceramic matrix composite and working method thereof |
| CN113001754A (en) * | 2021-02-10 | 2021-06-22 | 新沂北美高科耐火材料有限公司 | Anti-seismic clay mixer and working method thereof |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20201110 |
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| CF01 | Termination of patent right due to non-payment of annual fee |