CN114623217A - An annular tooth roller screw drive mechanism - Google Patents
An annular tooth roller screw drive mechanism Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H25/00—Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms
- F16H25/18—Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms for conveying or interconverting oscillating or reciprocating motions
- F16H25/20—Screw mechanisms
- F16H25/22—Screw mechanisms with balls, rollers, or similar members between the co-operating parts; Elements essential to the use of such members
- F16H25/2247—Screw mechanisms with balls, rollers, or similar members between the co-operating parts; Elements essential to the use of such members with rollers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H25/00—Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms
- F16H25/18—Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms for conveying or interconverting oscillating or reciprocating motions
- F16H25/20—Screw mechanisms
- F16H25/22—Screw mechanisms with balls, rollers, or similar members between the co-operating parts; Elements essential to the use of such members
- F16H25/2247—Screw mechanisms with balls, rollers, or similar members between the co-operating parts; Elements essential to the use of such members with rollers
- F16H25/2252—Planetary rollers between nut and screw
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H25/00—Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms
- F16H25/18—Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms for conveying or interconverting oscillating or reciprocating motions
- F16H25/20—Screw mechanisms
- F16H25/22—Screw mechanisms with balls, rollers, or similar members between the co-operating parts; Elements essential to the use of such members
- F16H25/2247—Screw mechanisms with balls, rollers, or similar members between the co-operating parts; Elements essential to the use of such members with rollers
- F16H2025/2271—Screw mechanisms with balls, rollers, or similar members between the co-operating parts; Elements essential to the use of such members with rollers with means for guiding circulating rollers
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Abstract
本发明提供了一种环形牙滚柱丝杠传动机构,包括丝杠、滚柱、螺母、保持架、内齿圈和定位销,丝杠为多头外螺纹,滚柱两端为光轴,中段具有多个环形凸牙且两端加工有直齿;滚柱分布在丝杠周围,滚柱凸牙与丝杠螺纹相啮合;螺母内部有环形凹牙,与滚柱环形凸牙相互啮合;内齿圈安装在螺母内壁的凹槽内且安装相位角固定,内齿圈的直齿与滚柱的直齿啮合;保持架安装在螺母内壁的凹槽内,滚柱两端的光轴与保持架U型槽相配合。本发明能够在相同丝杠中径状态下,获得比标准式行星滚柱丝杠更小的径向尺寸;并能利用多组滚柱,改善长滚柱多螺纹牙承载不均特性。
The invention provides an annular tooth roller screw transmission mechanism, which includes a screw, a roller, a nut, a cage, an inner gear ring and a positioning pin. It has a plurality of annular protruding teeth and both ends are processed with straight teeth; the rollers are distributed around the screw, and the roller protruding teeth are engaged with the thread of the screw; the nut has annular concave teeth, which mesh with the roller annular protruding teeth; The ring gear is installed in the groove on the inner wall of the nut and the installation phase angle is fixed. The straight teeth of the inner ring gear mesh with the straight teeth of the roller; the cage is installed in the groove of the inner wall of the nut, and the optical axes at both ends of the roller are connected to the cage. Matching with U-shaped grooves. The invention can obtain smaller radial dimension than the standard planetary roller screw in the state of the same pitch diameter of the screw; and can use multiple sets of rollers to improve the uneven bearing characteristics of long rollers and multiple threads.
Description
技术领域technical field
本发明属于机械传动技术领域,具体涉及一种滚柱丝杠传动机构,特别适应于有限安装空间下的重载工况传动。The invention belongs to the technical field of mechanical transmission, and in particular relates to a roller screw transmission mechanism, which is particularly suitable for transmission under heavy load conditions under limited installation space.
背景技术Background technique
行星滚柱丝杠是一种通过多个滚柱与丝杠及螺母之间曲面啮合传递动力和运动的精密传动机构和滚动功能部件。行星滚柱丝杠作为机电伺服系统的执行机构,能够大幅提升其功率密度,可取代大推力液压、气动伺服系统,彻底解决“跑、冒、滴、漏”问题,这对于显著提高机械装备的运行效率和降低维护费用、促进全电化智能装备的迅猛发展和推动低碳环保型经济发展具有深远意义。目前,行星滚柱丝杠已应用于飞行器舵面、坦克高低向驱动、船舶稳定器、六自由度平台、焊接机器人和精密数控机床刀具进给等全电/多电化装备领域,并在航空、航天、车辆、石化和机器人等众多军民行业机械装备全电化发展中具有广阔的应用前景。The planetary roller screw is a precision transmission mechanism and rolling functional component that transmits power and motion through the curved surface meshing between multiple rollers, the screw and the nut. As the actuator of the electromechanical servo system, the planetary roller screw can greatly improve its power density, can replace the high-thrust hydraulic and pneumatic servo systems, and completely solve the problems of "running, running, dripping, and leaking", which is important for significantly improving the performance of mechanical equipment. It has far-reaching significance for operating efficiency and reducing maintenance costs, promoting the rapid development of all-electric intelligent equipment and promoting the development of a low-carbon and environmentally friendly economy. At present, planetary roller screws have been used in all-electric/multi-electric equipment fields such as aircraft rudder surfaces, tank height drives, ship stabilizers, six-degree-of-freedom platforms, welding robots, and precision CNC machine tool feeds. Aerospace, vehicle, petrochemical and robotics industries have broad application prospects in the fully electrified development of machinery and equipment in many military and civilian industries.
在使用行星滚柱丝杠替代大推力液压传动时,存在径向尺寸过大,从而无法安装入相关机械设备的问题。这是由于在标准式行星滚柱丝杠中,丝杠直径、滚柱直径和螺母直径必须满足:dn=Ndr且dr=ds/(N-2),其中ds、dr和dn分别为丝杠、滚柱和螺母的中径,N为丝杠以及螺母螺纹的头数。(伺服电动缸和行星滚柱丝杠综合产品手册[M].北京:道臣科技发展(北京)有限公司,2010,www.doson-inc.com;Satellite roller screws[M].Geneva:Rollvis,2019,www.Rollvis.com)。当丝杠中径增加时,滚柱中径会按照dr=ds/(N-2)的比例关系增大,进而行星滚柱丝杠的径向尺寸也会大幅增加。标准式行星滚柱丝杠能够通过增加丝杠螺纹头数N的方式来减小滚柱直径,进而缩小机构的径向尺寸。然而,螺母螺纹头数会随着丝杠螺纹头数N的增加而增加,这会大幅增加螺母内螺纹磨削的难度和成本。同时,当螺距固定时,增加螺母螺纹头数,会加大对应螺纹的导程和螺旋升角,这将增加螺纹磨削砂轮轴倾斜角,进而限制螺母的最小径向尺寸和长度。此外,由于结构的限制和承载需求,标准式行星滚柱丝杠的丝杠螺纹头数也无法大幅增加。When the planetary roller screw is used to replace the high-thrust hydraulic transmission, there is a problem that the radial dimension is too large, so that it cannot be installed in the relevant mechanical equipment. This is because in a standard planetary roller screw, the screw diameter, roller diameter and nut diameter must satisfy: d n =Nd r and d r =d s /(N-2), where d s , d r and dn are the pitch diameters of the screw, roller and nut, respectively, and N is the number of threads of the screw and nut. (Comprehensive Product Manual of Servo Electric Cylinders and Planetary Roller Screws[M]. Beijing: Doson Technology Development (Beijing) Co., Ltd., 2010, www.doson-inc.com; Satellite roller screws[M].Geneva: Rollvis, 2019, www.Rollvis.com). When the pitch diameter of the screw increases, the pitch diameter of the roller will increase according to the proportional relationship of d r =d s /(N-2), and the radial dimension of the planetary roller screw will also increase significantly. The standard planetary roller screw can reduce the roller diameter by increasing the number of screw threads N, thereby reducing the radial dimension of the mechanism. However, the number of nut threads will increase with the increase of the number of screw threads N, which will greatly increase the difficulty and cost of grinding the internal thread of the nut. At the same time, when the thread pitch is fixed, increasing the number of nut threads will increase the lead and helix angle of the corresponding thread, which will increase the inclination angle of the thread grinding wheel shaft, thereby limiting the minimum radial size and length of the nut. In addition, due to structural limitations and load-bearing requirements, the number of screw threads of standard planetary roller screws cannot be greatly increased.
在循环式行星滚柱丝杠中,虽然丝杠中径与滚柱中径无比例关系,但是滚柱沿着螺母螺纹运动,每隔一段时间必须经过特定结构或装置使其回归初始位置。此外,由于螺旋升角的差异,使得滚柱和螺母在接触点处始终处于相对滑动状态。这使得循环式行星滚柱丝杠在运行过程中,滚柱的运动不连续且效率较低。In the recirculating planetary roller screw, although the pitch diameter of the screw is not proportional to the pitch diameter of the roller, the roller moves along the nut thread, and must pass through a specific structure or device to return to its original position at regular intervals. In addition, due to the difference in helix angle, the roller and the nut are always in a relative sliding state at the contact point. This makes the movement of the rollers discontinuous and inefficient during the operation of the recirculating planetary roller screw.
此外,单个滚柱上过多的螺纹牙会加剧载荷分布不均现象(张文杰.行星滚柱丝杠副螺纹牙载荷分布计算模型与方法[D].西安:西北工业大学博士论文,2017)。其次,滚柱直径越大,滚柱在丝杠侧和螺母侧螺纹的载荷分布不均也越严重(Blinov D S,Morozov MI.Uneven load distribution between mating windings of roller and screw withnut of planetary roller drive[J].Science and Education of the Bauman MSTU,2014,9:1-14)。这也限制了重载行星滚柱丝杠承载能力的提升。最后,现有的行星滚柱丝杠产品在滚柱装配过程中需要同时考虑与螺母螺纹和内齿圈直齿的相位匹配,增加了装配的复杂度。In addition, too many threads on a single roller will aggravate the phenomenon of uneven load distribution (Zhang Wenjie. Calculation model and method of thread load distribution of planetary roller screw pair [D]. Xi'an: Northwestern Polytechnical University Doctoral Thesis, 2017). Secondly, the larger the diameter of the roller, the more serious the uneven load distribution of the roller on the screw side and the nut side thread (Blinov D S, Morozov MI. Uneven load distribution between mating windings of roller and screw withnut of planetary roller drive [J ]. Science and Education of the Bauman MSTU, 2014, 9:1-14). This also limits the increase in the carrying capacity of the heavy-duty planetary roller screw. Finally, the existing planetary roller screw products need to simultaneously consider the phase matching with the nut thread and the spur teeth of the ring gear during the roller assembly process, which increases the complexity of the assembly.
专利“一种行星滚柱丝杠CN201210078456.0”给出了一种丝杠为螺纹结构,滚柱和螺母为环形牙结构的行星滚柱丝杠,用来减少整个装置的轴向体积并方便装卸。该专利指出在该行星滚柱丝杠中滚柱的数量为一个或多个,一般为2个以上,最多以各滚柱互相不干涉为限。但是,由于丝杠螺旋升角和螺母环形牙结构的共同约束,若滚柱数量和丝杠头数不相匹配时,会导致滚柱与丝杠的相互干涉。例如:当丝杠螺纹头数为5时且滚柱均布在丝杠周围,若滚柱数量大于2且不等于5时,滚柱会与丝杠发生干涉,进而无法完成该机构的装配。专利“一种行星滚柱丝杠CN 201210078456.0”并未对该问题进行说明。此外,该专利结构无法实现多组滚柱的并联装配。The patent "a planetary roller screw CN201210078456.0" provides a planetary roller screw with a screw thread structure and a ring-shaped tooth structure for the rollers and nuts, which is used to reduce the axial volume of the entire device and facilitate the loading and unloading. The patent points out that the number of rollers in the planetary roller screw is one or more, generally two or more, and the limit is that the rollers do not interfere with each other at most. However, due to the common constraints of the lead angle of the screw and the ring structure of the nut, if the number of rollers and the number of screw heads do not match, the rollers and the screw will interfere with each other. For example: when the number of screw threads is 5 and the rollers are evenly distributed around the screw, if the number of rollers is greater than 2 but not equal to 5, the rollers will interfere with the screw and the assembly of the mechanism cannot be completed. The patent "A Planetary Roller Screw CN 201210078456.0" does not explain this problem. In addition, the patented structure cannot realize parallel assembly of multiple sets of rollers.
专利“齿轮传动方式的行星滚柱丝杠CN202010986386.3”、“环齿螺母行星滚柱丝杠CN 202010984767.8”和“行星滚柱丝杠传动机构CN 201210504715.1”均采用螺母两端与滚柱啮合的方式传递螺母负载,一方面接触段较短,从而限制了行星滚柱丝杠的最大承载能力。其次,滚柱与丝杠和螺母啮合点未处于同一段结构的设计,会让滚柱在重载工况下承受很大的弯矩。滚柱通常为细长结构件,很难承受弯矩载荷;若通过增加滚柱直径而增强其抗弯能力,又会大幅增加螺母的外径。专利“一种行星滚柱丝杠CN202010485426.6”采用滚柱两端加中段环形牙与螺母啮合的结构改善了滚柱的受力状态,但是若要在单滚柱上达到与标准式行星滚柱丝杠(伺服电动缸和行星滚柱丝杠综合产品手册[M].北京:道臣科技发展(北京)有限公司)相同的接触点数量,该发明中的滚柱长度是标准式行星滚柱丝杠中滚柱长度的2倍。此外,专利“一种行星滚柱丝杠CN202010485426.6”中的滚柱依然会承受受弯矩载荷,不利于小直径滚柱结构设计。专利“一种螺母型无齿轮恒导程行星滚柱丝杠ZL202010800383.6”属于对反向式行星滚柱丝杠结构的改良设计,丝杠和滚柱直径必须满足一定的比例关系。The patents "gear-driven planetary roller screw CN202010986386.3", "ring-toothed nut planetary roller screw CN 202010984767.8" and "planetary roller screw transmission mechanism CN 201210504715.1" all adopt the two ends of the nut meshing with the rollers. On the one hand, the contact section is short, which limits the maximum bearing capacity of the planetary roller screw. Secondly, the design of the roller, the screw and the nut meshing point are not in the same section of the structure, which will make the roller bear a large bending moment under heavy load conditions. Rollers are usually slender structural members that are difficult to withstand moment loads; increasing the roller diameter to increase its resistance to bending will greatly increase the outer diameter of the nut. The patent "a planetary roller screw CN202010485426.6" adopts the structure that the two ends of the roller are meshed with the middle ring teeth and the nut to improve the stress state of the roller, but if it is required to achieve the standard planetary roller on a single roller Column screw (servo electric cylinder and planetary roller screw comprehensive product manual [M]. Beijing: Daochen Technology Development (Beijing) Co., Ltd.) the same number of contact points, the roller length in this invention is the standard
发明内容SUMMARY OF THE INVENTION
为了克服现有技术的不足,本发明提供一种环形牙滚柱丝杠传动机构,能够在相同丝杠中径状态下,获得比标准式行星滚柱丝杠更小的径向尺寸;利用多组滚柱,改善长滚柱多螺纹牙承载不均特性。In order to overcome the deficiencies of the prior art, the present invention provides an annular tooth roller screw transmission mechanism, which can obtain a smaller radial dimension than the standard planetary roller screw under the same screw diameter state; Set of rollers to improve the uneven load bearing characteristics of long rollers with multiple threads.
本发明解决其技术问题所采用的技术方案是:一种环形牙滚柱丝杠传动机构,包括丝杠、滚柱、螺母、保持架、内齿圈和定位销。The technical scheme adopted by the present invention to solve the technical problem is: an annular tooth roller screw transmission mechanism, which includes a screw, a roller, a nut, a cage, an inner gear ring and a positioning pin.
所述丝杠为多头外螺纹,螺纹的头数为N,螺距为P;所述滚柱两端为光轴,中段具有多个环形凸牙,且在环形凸牙的两端沿周向加工有直齿,环形凸牙间距等于丝杠螺距P;滚柱分布在丝杠周围,滚柱凸牙与丝杠螺纹相啮合,滚柱个数R必须满足R=N/Z,其中Z为正整数,Z=1、2、3…;所述螺母内部有环形凹牙,且沿轴向设置有若干周向凹槽;螺母环形凹牙与滚柱环形凸牙相互啮合;所述保持架为设有截断开口的环形结构,内壁沿周向均布若干U型槽;所述内齿圈设有截断开口的环形结构,内壁沿周向均布若干直齿,外壁设有径向的定位销孔;所述滚柱的直齿个数zr和所述螺母的直齿个数zn满足dr/dn=zr/zn的比例关系,dr和dn分别为滚柱和螺母的中径;所述内齿圈安装在螺母内壁的凹槽内,使用定位销固定内齿圈的安装相位角,内齿圈的直齿与所述滚柱的直齿啮合;所述保持架安装在螺母内壁的凹槽内,滚柱两端的光轴与保持架U型槽相配合。The lead screw is a multi-start external thread, the number of threads is N, and the pitch is P; the two ends of the roller are optical axes, and the middle section has a plurality of annular protruding teeth, and both ends of the annular protruding teeth are processed in the circumferential direction. There are straight teeth, and the spacing between the annular protruding teeth is equal to the screw pitch P; the rollers are distributed around the screw, and the roller protruding teeth are engaged with the screw thread. The number of rollers R must satisfy R=N/Z, where Z is positive Integer, Z=1, 2, 3...; there are annular concave teeth inside the nut, and several circumferential grooves are arranged along the axial direction; the annular concave teeth of the nut and the roller annular convex teeth are engaged with each other; the cage is provided with The annular structure of the truncated opening has a plurality of U-shaped grooves evenly distributed on the inner wall along the circumferential direction; the inner gear ring is provided with a ring structure of truncated openings, the inner wall has a number of straight teeth evenly distributed along the circumferential direction, and the outer wall is provided with radial positioning pin holes; the rollers The number of spur teeth z r and the number of spur teeth z n of the nut satisfy the proportional relationship of d r /d n =z r /z n , where d r and d n are the pitch diameters of the roller and the nut respectively; The inner gear ring is installed in the groove of the inner wall of the nut, the installation phase angle of the inner gear ring is fixed by a positioning pin, and the straight teeth of the inner gear ring mesh with the straight teeth of the roller; the cage is installed on the inner wall of the nut. In the groove, the optical axis at both ends of the roller is matched with the U-shaped groove of the cage.
进一步,将绕丝杠一周具有相同轴向位置的多个滚柱定义为1组,沿丝杠轴向安装X组,X=1、2、3…。Further, a plurality of rollers having the same axial position around the screw is defined as one group, and X groups are installed along the axial direction of the screw, X=1, 2, 3 . . .
进一步,具有2组以上的滚柱时,根据螺母和丝杠所受外部负载的状态,设计各组滚柱与丝杠和螺母之间具有不同的啮合间隙,使得各组滚柱承受相同的负载。Further, when there are more than 2 sets of rollers, according to the state of the external load on the nut and the lead screw, each set of rollers is designed to have different meshing clearances between the lead screw and nut, so that each set of rollers can bear the same load. .
进一步,一组滚柱中各个滚柱的安装间隔角度等于Z×360°/N。Further, the installation interval angle of each roller in a group of rollers is equal to Z×360°/N.
进一步,所述的保持架内壁在相邻两个U型槽之间设置有工艺槽。Further, the inner wall of the cage is provided with a process groove between two adjacent U-shaped grooves.
本发明的有益效果是:The beneficial effects of the present invention are:
本发明提出的环形牙滚柱丝杠,丝杠为多头外螺纹,螺纹的头数为N,滚柱和螺母分别具有环形凸牙和凹牙结构;滚柱分布在丝杠周围,滚柱凸牙与丝杠螺纹相啮合,滚柱个数R必须满足R=N/Z,其中Z为正整数,Z=1、2、3…;一组滚柱中各个滚柱的安装间隔角度可等于Z×360°/N,其中N为丝杠头数,Z为正整数,Z=1、2、3…。这种结构和参数关系能够保证同一组的多个滚柱处于相同的轴向位置,进而能够满足滚柱同时与螺母和丝杠相啮合的需求。这种结构的有益效果是,丝杠中径ds和滚柱中径dr之间没有dr=ds/(N-2)的比例关系约束,同时螺母中径dn和滚柱中径dr之间没有dn=Ndr的比例关系约束,其中N为丝杠螺纹的头数。使得滚柱中径可远小于丝杠中径,在丝杠直径为定值时,极大的缩小了整个传动机构的径向尺寸。本发明中螺母为环形凹牙结构,在磨削过程中无需考虑磨削砂轮轴倾斜角的问题。螺母的加工难度也不会随着丝杠螺纹头数的增加而增加。丝杠螺纹头数的选择也无需考虑对滚柱直径的影响,能够获得导程更大的丝杠,进而提升传动机构的传动速度和传动效率。The annular tooth roller screw proposed by the invention has a multi-start external thread, the number of threads is N, the roller and the nut respectively have annular convex tooth and concave tooth structure; the rollers are distributed around the lead screw, and the roller convex The teeth are engaged with the screw thread, and the number of rollers R must satisfy R=N/Z, where Z is a positive integer, Z=1, 2, 3...; the installation interval angle of each roller in a group of rollers can be equal to Z×360°/N, where N is the number of screw heads, Z is a positive integer, Z=1, 2, 3…. This structure and parameter relationship can ensure that multiple rollers of the same group are in the same axial position, thereby meeting the requirement that the rollers engage with the nut and the lead screw at the same time. The beneficial effect of this structure is that there is no proportional relationship constraint between the pitch diameter d s of the screw and the pitch diameter d r of the roller, and there is no proportional relationship constraint of d r =d s /(N-2), while the pitch diameter d n of the nut and the pitch of the roller There is no proportional relationship constraint of d n =Nd r between the diameters d r , where N is the number of screw threads. The diameter of the roller can be much smaller than the diameter of the lead screw. When the diameter of the lead screw is a fixed value, the radial dimension of the entire transmission mechanism is greatly reduced. In the present invention, the nut has an annular concave tooth structure, and the problem of the inclination angle of the grinding wheel shaft does not need to be considered in the grinding process. The processing difficulty of the nut will not increase with the increase of the number of screw threads. The selection of the number of screw threads does not need to consider the influence on the diameter of the rollers, and a lead screw with a larger lead can be obtained, thereby improving the transmission speed and transmission efficiency of the transmission mechanism.
此外,由于滚柱和螺母均采用环形牙设计,滚柱与螺母无相对轴向运动,所以无需经过特定结构或装置使滚柱回归初始位置。滚柱和螺母的环形牙相互平行,能够保证两零件的理论啮合点处于中径圆的切点处,使得本发明中滚柱可在螺母内部做纯滚动运动,减小了滚柱和螺母之间的滑动。In addition, since both the roller and the nut are designed with annular teeth, there is no relative axial movement between the roller and the nut, so there is no need to go through a specific structure or device to return the roller to the original position. The ring teeth of the roller and the nut are parallel to each other, which can ensure that the theoretical meshing point of the two parts is at the tangent point of the middle diameter circle, so that the roller can perform pure rolling motion inside the nut in the present invention, and the friction between the roller and the nut is reduced. sliding between.
本发明可实现多组滚柱的装配,能够将原有重载行星滚柱丝杠中的长滚柱,分解为多个短滚柱共同承载。可减少单个滚柱上的螺纹牙数量,同时可通过设计让各组滚柱与丝杠和螺母具有不同的装配间隙,使得各组滚柱承受相同的负载,进而提升承载能力。本发明的滚柱中径可远小于丝杠中径,能够解决滚柱直径过大而导致的滚柱在丝杠侧和螺母侧螺纹的载荷分布严重不均的情况(Blinov D S,Morozov M I.Uneven load distributionbetween mating windings of roller and screw with nut of planetary rollerdrive[J].Science and Education of the Bauman MSTU,2014,9:1-14)。The invention can realize the assembly of multiple groups of rollers, and can decompose the long rollers in the original heavy-duty planetary roller screw into a plurality of short rollers for common bearing. The number of threads on a single roller can be reduced, and at the same time, each group of rollers can be designed to have different assembly clearances with the screw and nut, so that each group of rollers can bear the same load, thereby improving the bearing capacity. The middle diameter of the roller of the present invention can be much smaller than the middle diameter of the screw, which can solve the situation that the load distribution of the roller on the screw side and the nut side caused by the excessively large roller diameter is seriously uneven (Blinov D S, Morozov M I . Uneven load distribution between mating windings of roller and screw with nut of planetary rollerdrive [J]. Science and Education of the Bauman MSTU, 2014, 9:1-14).
本发明中滚柱绕其轴线的旋转不会影响滚柱和螺母的相对轴向位置,使得装配过程中不需要考虑滚柱与螺母以及滚柱和内齿圈的相位匹配问题。滚柱在丝杠侧和螺母侧具有相同长度的接触段,有利于提升单位轴向长度下机构的承载能力,同时避免了滚柱受到过大弯矩载荷。In the present invention, the rotation of the roller around its axis does not affect the relative axial position of the roller and the nut, so that the phase matching between the roller and the nut and the roller and the ring gear does not need to be considered in the assembly process. The rollers have the same length of contact section on the screw side and the nut side, which is beneficial to improve the bearing capacity of the mechanism per unit axial length, and at the same time avoid the rollers from being subjected to excessive bending moment loads.
本发明能够大幅提高重载行星滚柱丝杠的推重比,减小传动机构径向尺寸。对推动机电伺服系统取代大推力液压、气动伺服系统,彻底解决“跑、冒、滴、漏”问题,提高机械装备的运行效率和降低维护费用、促进全电化智能装备的迅猛发展和推动低碳环保型经济发展具有深远意义。The invention can greatly improve the thrust-to-weight ratio of the heavy-load planetary roller screw and reduce the radial dimension of the transmission mechanism. To promote electromechanical servo system to replace high thrust hydraulic and pneumatic servo system, completely solve the problem of "running, running, dripping and leaking", improve the operation efficiency of mechanical equipment and reduce maintenance costs, promote the rapid development of all-electric intelligent equipment and promote low carbon Environmentally friendly economic development has far-reaching significance.
附图说明Description of drawings
图1是一种环形牙滚柱丝杠传动机构结构立体示意图;Fig. 1 is a schematic perspective view of the structure of a ring-shaped roller screw drive mechanism;
图2是丝杠结构立体示意图;Fig. 2 is a three-dimensional schematic diagram of a lead screw structure;
图3是滚柱结构立体示意图;Fig. 3 is the three-dimensional schematic diagram of roller structure;
图4是螺母结构立体示意图;Figure 4 is a three-dimensional schematic diagram of a nut structure;
图5是螺母结构平面示意图;Figure 5 is a schematic plan view of the nut structure;
图6是保持架结构立体示意图;Figure 6 is a three-dimensional schematic diagram of the cage structure;
图7是内齿圈结构立体示意图;Figure 7 is a three-dimensional schematic diagram of the structure of the inner ring gear;
图8是定位销结构立体示意图;Figure 8 is a three-dimensional schematic diagram of a positioning pin structure;
图9是滚柱直齿和内齿圈啮合剖面示意图;Figure 9 is a schematic cross-sectional view of the meshing of the roller spur teeth and the inner ring gear;
图10是滚柱环形凸牙与螺母环形凹牙以及丝杠螺纹啮合剖面示意图;Figure 10 is a schematic cross-sectional view of the engagement between the roller annular convex teeth and the nut annular concave teeth and the screw thread;
图11是具有1组滚柱的环形牙滚柱丝杠传动机构结构立体示意图;Figure 11 is a schematic perspective view of the structure of the annular tooth roller screw drive mechanism with 1 set of rollers;
图12是具有3组滚柱的环形牙滚柱丝杠传动机构结构立体示意图。FIG. 12 is a schematic perspective view of the structure of an annular tooth roller screw drive mechanism with three sets of rollers.
具体实施方式Detailed ways
下面结合附图和实施例对本发明进一步说明,本发明包括但不仅限于下述实施例。The present invention will be further described below with reference to the accompanying drawings and embodiments, and the present invention includes but is not limited to the following embodiments.
本发明提供一种环形牙滚柱丝杠传动机构,包括丝杠、滚柱、螺母、保持架、内齿圈和定位销。所述丝杠为多头外螺纹,螺纹的头数为N,螺距为P;所述滚柱具有多个环形凸牙,环形凸牙间距等于丝杠螺距P,且在环形凸牙的两端加工有直齿;滚柱分布在丝杠周围,滚柱凸牙与丝杠螺纹相啮合,滚柱个数R必须满足R=N/Z,其中Z为正整数,Z=1、2、3…;丝杠中径ds和滚柱中径dr之间没有dr=ds/(N-2)的比例关系约束;所述螺母内部有环形凹牙,螺母内部有与保持架和内齿圈相配合的凹槽;螺母环形凹牙与滚柱环形凸牙相互啮合;由于滚柱和螺母均采用环形牙设计,所以螺母中径dn和滚柱中径dr之间没有dn=Ndr的比例关系约束;所述保持架具有U型槽和截断开口;所述内齿圈为薄壁结构件,具有直齿、定位销孔和截断开口。滚柱直齿个数zr和螺母直齿个数zn需满足dr/dn=zr/zn的比例关系;内齿圈通过弹性变形缩小外径,装入螺母内部所对应的凹槽后释放弹性变形使其恢复原始尺寸。随后,使用定位销固定内齿圈的安装相位角;保持架同样通过弹性变形缩小其外径,装入螺母内部对应的凹槽后释放弹性变形使其恢复原始尺寸。The invention provides an annular tooth roller screw transmission mechanism, which comprises a screw, a roller, a nut, a cage, an inner gear ring and a positioning pin. The lead screw is a multi-start external thread, the number of threads is N, and the pitch is P; the roller has a plurality of annular protruding teeth, the spacing of the annular protruding teeth is equal to the screw pitch P, and the two ends of the annular protruding teeth are processed There are straight teeth; the rollers are distributed around the screw, the roller protrusions mesh with the screw thread, the number of rollers R must satisfy R=N/Z, where Z is a positive integer, Z=1, 2, 3… ; There is no proportional relationship constraint between the pitch diameter d s of the screw and the pitch diameter d r of the roller, and there is no proportional relationship constraint of d r =d s /(N-2); the inside of the nut has annular concave teeth, and the inside of the nut is connected with the cage and the inner The groove in which the ring gear matches; the annular concave teeth of the nut and the annular convex teeth of the rollers mesh with each other; since the rollers and the nut are designed with annular teeth, there is no d n between the middle diameter d n of the nut and the middle diameter d r of the roller =Nd r proportional relationship constraints; the cage has a U-shaped groove and a truncated opening; the inner gear ring is a thin-walled structural member with straight teeth, a positioning pin hole and a truncated opening. The number of spur teeth z r of the roller and the number of spur teeth z n of the nut must satisfy the proportional relationship of d r /d n =z r /z n ; the inner gear ring reduces the outer diameter through elastic deformation, and the corresponding After the groove is released, the elastic deformation returns to its original size. Then, use the positioning pin to fix the installation phase angle of the ring gear; the cage also reduces its outer diameter through elastic deformation, and then releases the elastic deformation to restore the original size after being installed in the corresponding groove inside the nut.
进一步,将绕丝杠一周具有相同轴向位置的多个滚柱定义为1组,在环形牙滚柱丝杠中可安装X组,其中X可等于1、2、3…。将原有重载行星滚柱丝杠中的长滚柱,分解为多个短滚柱共同承载。Further, a plurality of rollers having the same axial position around the screw is defined as 1 group, and X groups can be installed in the annular tooth roller screw, where X can be equal to 1, 2, 3 . . . The long roller in the original heavy-duty planetary roller screw is decomposed into multiple short rollers to jointly carry.
进一步,具有2组以上的滚柱时,即X≥2时,可根据螺母和丝杠所受外部负载的状态,设计各组滚柱与丝杠和螺母之间具有不同的啮合间隙,以使得各组滚柱承受相同的负载。Further, when there are more than 2 sets of rollers, that is, when X≥2, according to the state of the external load on the nut and the lead screw, each set of rollers, the lead screw and the nut can be designed to have different meshing gaps, so that the Each set of rollers is subjected to the same load.
进一步,保持架可加工改善其弹性变形的工艺槽以方便缩小外径装入螺母内部。Further, the cage can be processed into a technological groove to improve its elastic deformation so as to reduce the outer diameter and fit into the nut.
进一步,一组滚柱中各个滚柱的安装间隔角度可等于Z×360°/N,其中N为丝杠头数,Z为正整数,Z=1、2、3…。Further, the installation interval angle of each roller in a group of rollers may be equal to Z×360°/N, where N is the number of screw heads, Z is a positive integer, and Z=1, 2, 3 . . .
进一步,滚柱中径可远小于丝杠中径;在丝杠直径为定值时,极大的缩小了整个传动机构的径向尺寸。螺母为环形凹牙结构,在磨削过程中无需考虑磨削砂轮轴倾斜角的问题。Further, the pitch diameter of the roller can be much smaller than the pitch diameter of the lead screw; when the diameter of the lead screw is a fixed value, the radial dimension of the entire transmission mechanism is greatly reduced. The nut has a ring-shaped concave tooth structure, and there is no need to consider the inclination angle of the grinding wheel shaft during the grinding process.
如图1所示,本发明的实施例提供一种环形牙滚柱丝杠传动机构,包括丝杠1、滚柱2、螺母3、保持架4、内齿圈5和定位销6等零件。As shown in FIG. 1 , an embodiment of the present invention provides an annular tooth roller screw transmission mechanism, which includes parts such as a
如图2所示,本发明的实施例中,丝杠1为多头螺纹,本实施例中丝杠1螺纹头数为Ns=20,螺距为P=2mm,丝杠1螺纹中径为75mm。As shown in FIG. 2 , in the embodiment of the present invention, the
如图3所示,本发明的实施例中,滚柱2中段为多个环形凸牙2-3,环形凸牙2-3之间的间距等于丝杠螺距P=2mm;滚柱2两端是光轴2-1;该光轴2-1与保持架4中的U型槽4-1相配合;滚柱2中环形凸牙2-3的两端加工有滚柱直齿2-2;滚柱直齿2-2与内齿圈直齿5-1相啮合。本实施例中,滚柱直齿2-2的齿数为zr=10,滚柱环形凸牙2-3的节圆直径为dr=10mm,一组滚柱中的个数为Nr=Ns=20。As shown in FIG. 3 , in the embodiment of the present invention, the middle section of the
如图4和5所示,本发明的实施例中,螺母3具有两组环形凹牙3-3,环形凹牙3-3之间的间距等于丝杠螺距P=2mm;螺母3的内部有内齿圈安装凹槽3-2,以及保持架安装凹槽3-1;在内齿圈安装凹槽3-2内加工有定位销通孔3-4;在保持架安装凹槽3-1内加工有拆卸通孔3-5。本实施例中螺母3的环形凹牙3-3节圆直径为dn=95mm。本实施例中螺母3的外径为115mm。Rollvis产品中,当丝杠直径为75mm时,螺母的最小外径为150mm(Satelliteroller screws[M].Geneva:Rollvis,2019,www.Rollvis.com)。As shown in Figures 4 and 5, in the embodiment of the present invention, the
如图6所示,本发明的实施例中,保持架4具有多个均匀分布的U型槽4-1;在各个U型槽4-1的间隔内设置有工艺槽4-2;在保持架4中有截断开口4-3。As shown in FIG. 6 , in the embodiment of the present invention, the
如图7所示,本发明的实施例中,内齿圈5为薄壁结构,本实施例中内齿圈直齿5-1的个数为zn=zr/(dr/dn)=95;在内齿圈5上有定位销孔5-2,并设置有截断开口5-3。As shown in FIG. 7 , in the embodiment of the present invention, the
如图8所示,本发明的实施例中,定位销6呈阶梯结构,其中大端6-1与内齿圈定位销孔5-2配合,小端6-2与螺母定位销通孔3-4相配合。As shown in FIG. 8 , in the embodiment of the present invention, the
本实施例中首先将4个内齿圈5通过弹性变形缩小外径,装入螺母3内部所对应的内齿圈安装凹槽3-2,然后释放弹性变形使其恢复原始尺寸。再次,使用定位销6与内齿圈定位销孔5-2相配合固定内齿圈的安装相位角。将4个保持架4通过弹性变形缩小外径,装入螺母3内部所对应的保持架安装凹槽3-1,然后释放弹性变形使其恢复原始尺寸。随后,安装入滚柱2,使得滚柱2的环形凸牙2-3与螺母3的环形凹牙3-3相啮合,滚柱直齿2-2与内齿圈直齿5-1相啮合,滚柱2的光轴2-1与保持架4中的开槽4-3相配合。In this embodiment, the outer diameters of the four inner gear rings 5 are reduced by elastic deformation, and then inserted into the corresponding inner gear ring gear mounting grooves 3-2 inside the
本实施例中共安装了2组,40个滚柱2。最后,使得丝杠1轴线与螺母3轴线重合,丝杠1螺纹前端与滚柱2的环形凸牙2-3接触。然后旋转丝杠,并施加一定的轴向压力,使得各个滚柱2的环形凸牙2-3与丝杠螺纹相啮合。完成环形牙滚柱丝杠装配。完成装配后的滚柱直齿2-2和内齿圈直齿5-1啮合剖面示意图如图9所示。滚柱环形凸牙2-3与螺母环形凹牙3-3以及丝杠1螺纹啮合剖面示意图如图10所示。A total of 2 groups of 40
本实施例中,丝杠1的中径为75mm,螺母3的外径为115mm。Rollvis产品中对应75mm丝杠中径的螺母外径为150mm,In this embodiment, the pitch diameter of the
可装配完成具有1组和3组滚柱的环形牙滚柱丝杠传动机构分别如图11和图12所示。The annular tooth roller screw transmission mechanism with 1 group and 3 groups of rollers can be assembled as shown in Figure 11 and Figure 12 respectively.
以上公开的仅为本发明的一个具体实施例,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围,但是,本发明实施例并非局限于此,任何本领域的技术人员能思之的变化都应落入本发明的保护范围内。The above disclosure is only a specific embodiment of the present invention, and those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Variations that can be conceived by those skilled in the art should fall within the protection scope of the present invention.
Claims (5)
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CN115111294A (en) * | 2022-08-25 | 2022-09-27 | 杭州新剑机电传动股份有限公司 | Electromechanical actuator for automobile suitable for brake-by-wire system |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN115111294A (en) * | 2022-08-25 | 2022-09-27 | 杭州新剑机电传动股份有限公司 | Electromechanical actuator for automobile suitable for brake-by-wire system |
CN115111294B (en) * | 2022-08-25 | 2022-12-16 | 杭州新剑机电传动股份有限公司 | Electromechanical actuator for automobile suitable for brake-by-wire system |
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