CN114622846A - Automatic drilling fluid filtering and cooling system and process thereof - Google Patents

Automatic drilling fluid filtering and cooling system and process thereof Download PDF

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Publication number
CN114622846A
CN114622846A CN202110904182.5A CN202110904182A CN114622846A CN 114622846 A CN114622846 A CN 114622846A CN 202110904182 A CN202110904182 A CN 202110904182A CN 114622846 A CN114622846 A CN 114622846A
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China
Prior art keywords
cooling
temperature
drilling fluid
mud
heat exchange
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Pending
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CN202110904182.5A
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Chinese (zh)
Inventor
汪洋
刘伟
连太炜
陈东
许期聪
冯思恒
余鹏
高林
刘静远
张斌
古闵全
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China National Petroleum Corp
CNPC Chuanqing Drilling Engineering Co Ltd
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China National Petroleum Corp
CNPC Chuanqing Drilling Engineering Co Ltd
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Priority to CN202110904182.5A priority Critical patent/CN114622846A/en
Publication of CN114622846A publication Critical patent/CN114622846A/en
Pending legal-status Critical Current

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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B21/00Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor
    • E21B21/06Arrangements for treating drilling fluids outside the borehole
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B21/00Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor
    • E21B21/06Arrangements for treating drilling fluids outside the borehole
    • E21B21/063Arrangements for treating drilling fluids outside the borehole by separating components
    • E21B21/065Separating solids from drilling fluids
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B21/00Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor
    • E21B21/08Controlling or monitoring pressure or flow of drilling fluid, e.g. automatic filling of boreholes, automatic control of bottom pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D21/00Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F27/00Control arrangements or safety devices specially adapted for heat-exchange or heat-transfer apparatus

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Geology (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Environmental & Geological Engineering (AREA)
  • Fluid Mechanics (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • General Engineering & Computer Science (AREA)
  • Thermal Sciences (AREA)
  • Earth Drilling (AREA)

Abstract

The invention provides an automatic drilling fluid filtering and cooling system and a process thereof, wherein the filtering and cooling system comprises a cooling liquid pool, a cooling tower, a hot slurry pool, a cold slurry pool, a central controller and at least one row of heat exchange cooling devices, wherein the drilling fluid at a first temperature in the hot slurry pool and the cooling liquid at a third temperature in the cooling liquid pool can enter the heat exchange cooling devices for heat exchange, the drilling fluid at a second temperature in the cold slurry pool and the cooling liquid at a fourth temperature in the cooling tower are obtained after heat exchange, and the central controller is connected with all the heat exchange cooling devices and can control the start and stop of each row of the heat exchange cooling devices so that the drilling fluid at the first temperature and the cooling liquid at the third temperature can exchange heat through at least one row of the heat exchange cooling devices. The whole filtering and cooling system has high reliability, is convenient to move and transport, and can monitor and display the states of all fluids in real time.

Description

Automatic drilling fluid filtering and cooling system and process thereof
Technical Field
The invention relates to the technical field of oil and gas exploration and drilling, in particular to an automatic drilling fluid filtering and cooling system and a process thereof.
Background
At present, the development trend of drilling technology in China is from shallow to deep. In the aspect of shale gas exploitation, the shale gas exploitation technology capability of 3500m shallow shale gas exploitation is provided at home at present, the shale gas resource ratio of 3500-4000 m is larger, but the matched exploitation technology is not mature. Wherein the circulating temperature in the well is generally more than 130 ℃ due to the geothermal gradient, including the conventional natural gas brook-high terraced block. For example, the circulation temperatures in northern Limonitum section of Sichuan and in the middle of Xinjiang tower are both greater than 130 ℃ and up to 170 ℃. In particular to a high-temperature horizontal well, due to the fact that the high-temperature well section is long, drilling fluid is gradually heated to be close to the temperature of a stratum, the performance of the drilling fluid is influenced, and the cooling effect of the drilling fluid on a measurement while drilling instrument and a drill bit is reduced.
At present, domestic measurement while drilling systems can generally bear the high temperature of 120 ℃ of the circulating temperature. Under the downhole condition that the circulating temperature is higher than 130 ℃, the failure rate of the instrument is higher. Under the condition, how to realize the cooling of the high-temperature deep well drilling fluid is very important.
For example, patent documents with publication number CN 110284845 a, entitled drilling fluid forced cooling device and low-temperature circulation drilling method, which are published in 9, 27, 2019, describe a drilling fluid forced cooling device, which includes a secondary refrigerant cooling system and a heat exchange system, wherein the secondary refrigerant cooling system and the heat exchange system are connected in series in the device, and also describe a low-temperature circulation drilling method of the drilling fluid forced cooling device, which adopts the drilling fluid forced cooling device to control the entry temperature of the drilling fluid between 40 ℃ and 50 ℃, including the drilling fluid cooling circulation and the secondary refrigerant cooling circulation. Although the cooling device can solve the technical bottleneck that the circulation temperature of the drilling fluid caused by the ultra-high temperature in the well exceeds the temperature-resistant limit of the downhole tool, the circulation temperature of the drilling fluid can be effectively reduced by reducing the well-entering temperature of the drilling fluid, and the service life of the downhole tool is prolonged. However, the device is only provided with one set of heat exchange cooling equipment and matched pipelines, and once the heat exchange cooling equipment breaks down and needs to be overhauled, the drilling operation can only be stopped. In addition, the device has the problems of complex structure, large occupied area, inconvenience in moving and transportation, numerous valves needing to be controlled, incapability of monitoring the temperature, pressure and the like of each pipeline and medium in real time and the like.
Disclosure of Invention
The present invention aims to address at least one of the above-mentioned deficiencies of the prior art. For example, it is an object of the present invention to provide an automated drilling fluid filtration cooling system and process thereof that is reliable, easy to transport, and capable of real-time monitoring and displaying of the various fluid conditions.
In order to achieve the above object, the present invention provides an automated drilling fluid filtering and cooling system, which includes a coolant tank, a cooling tower, a hot slurry tank, a cold slurry tank, a central controller, and at least one row of heat exchange cooling devices, wherein the hot slurry tank is configured to store a drilling fluid at a first temperature, the cold slurry tank is configured to store a drilling fluid at a second temperature, the second temperature is lower than the first temperature, and the hot slurry tank is connected to the cold slurry tank through the at least one row of heat exchange cooling devices to cool the drilling fluid in the hot slurry tank; the cooling liquid pool is configured to be capable of storing cooling liquid at a third temperature, the cooling tower is configured to be capable of storing cooling liquid at a fourth temperature and converting the cooling liquid at the fourth temperature into the cooling liquid at the third temperature again, the third temperature is lower than the fourth temperature, and the cooling liquid pool is connected with the cooling tower through at least one row of heat exchange cooling devices to form a cooling liquid circulation loop; the heat exchange cooling device can exchange heat of the drilling fluid at the first temperature and the cooling liquid at the third temperature, and the drilling fluid at the second temperature and the cooling liquid at the fourth temperature are obtained after exchange; the central controller is connected with all the heat exchange cooling devices and can control the start and stop of each row of heat exchange cooling devices, so that the drilling fluid at the first temperature and the cooling liquid at the third temperature can exchange heat through at least one row of heat exchange cooling devices.
In an exemplary embodiment of the automated drilling fluid filtration cooling system of the present invention, the filtration cooling system comprises a first main mud pipe, a second main mud pipe, a first main cooling liquid pipe and a second main cooling liquid pipe, the at least one column of heat exchange cooling devices are arranged in parallel, and each column of heat exchange cooling devices comprises a mud conveying unit, a heat exchanger and a cooling liquid conveying unit, wherein,
one end of the heat exchanger is respectively connected with the first slurry main pipe and the first cooling liquid main pipe, and the other end of the heat exchanger is respectively connected with the second slurry main pipe and the second cooling liquid main pipe;
the first mud main pipe is provided with a mud conveying unit, the mud conveying unit comprises a first valve, a sand pump and a first flow regulating valve, the first valve can be communicated with the hot mud tank and the first mud main pipe to supply drilling fluid with a first temperature to the heat exchanger, the sand pump is arranged behind the first valve and can provide conveying pressure for the drilling fluid, and the first flow regulating valve is connected with the central controller and can regulate the flow of the drilling fluid in the first mud main pipe under the control of the central controller;
the second mud main pipe is connected with the cold mud tank to convey the drilling fluid at a second temperature;
the first cooling liquid main pipe is provided with a cooling liquid conveying unit, the cooling liquid conveying unit comprises a second valve, a cooling liquid pump and a second flow regulating valve, the second valve can be communicated with the cooling liquid pool and the first cooling liquid pipe to supply cooling liquid with a third temperature to the heat exchanger, the cooling liquid pump is arranged behind the second valve and can provide conveying pressure for the cooling liquid, and the second flow regulating valve is connected with the central controller and can regulate the flow of the cooling liquid in the first cooling liquid main pipe under the control of the central controller;
the second cooling liquid main pipe is connected with the cooling tower to convey cooling liquid at a fourth temperature.
In an exemplary embodiment of the automated drilling fluid filtration cooling system of the present invention, the mud delivery unit may include a filter disposed before the sand pump and capable of filtering solid impurities from the drilling fluid.
In an exemplary embodiment of the automated drilling fluid filtration cooling system of the present invention, the mud delivery unit may further comprise a mud damper disposed between the sand pump and the heat exchanger and configured to dampen the drilling fluid prior to entering the heat exchanger.
In an exemplary embodiment of the automated drilling fluid filtering and cooling system of the present invention, the first main mud pipe may be provided with a first pressure sensor, a first temperature sensor and a first flow sensor, the first main cooling fluid pipe may be provided with a second pressure sensor, a second temperature sensor and a second flow sensor, the second main mud pipe may be provided with a third temperature sensor, and the second main cooling fluid pipe may be provided with a fourth temperature sensor;
the central controller is respectively connected with the first pressure sensor, the first temperature sensor, the first flow sensor, the second pressure sensor, the second temperature sensor, the second flow sensor, the third temperature sensor and the fourth temperature sensor, and can control the first flow regulating valve to regulate the flow of the drilling fluid when the temperature difference between the first temperature sensor and the third temperature sensor is less than 15 ℃ and/or the readings of the first pressure sensor are abnormal, and can also control the second flow regulating valve to regulate the flow of the cooling fluid when the temperature difference between the second temperature sensor and the fourth temperature sensor is less than 5 ℃ and/or the readings of the second pressure sensor are abnormal.
In an exemplary embodiment of the automated drilling fluid filtration cooling system of the present invention, the flow rate of the drilling fluid may be controlled to be 100m3/h~160m3The first temperature of the drilling fluid can be 40-80 ℃, the second temperature can be 20-40 ℃, and the flow of the cooling liquid can be controlled to be 150m3/h~300m3The third temperature of the cooling liquid can be 10-35 ℃, and the fourth temperature can be 20-35 ℃.
In an exemplary embodiment of the automatic drilling fluid filtering and cooling system, the heat exchange and cooling device may further include a cleaning pipe, the cleaning pipe may communicate the first cooling fluid main pipe with the first mud main pipe and the second mud main pipe, and the cleaning pipe may be provided with a normally closed valve.
In an exemplary embodiment of the automated drilling fluid filtration cooling system of the present disclosure, the filtration cooling system may include a main skid frame on which all heat exchanging cooling devices are disposed.
The invention also provides an automatic drilling fluid filtering and cooling process, which is realized by adopting the drilling fluid filtering and cooling system and comprises the following steps:
starting a row of heat exchange cooling devices, controlling the drilling fluid with the first temperature in a hot slurry pool and the cooling fluid with the third temperature in a cooling fluid pool to simultaneously enter the heat exchange cooling devices through a central controller, then, controlling the drilling fluid with the second temperature to enter a cold slurry pool, and controlling the cooling fluid with the fourth temperature to circularly enter the cooling fluid pool for reducing the temperature of the drilling fluid after the cooling fluid with the fourth temperature enters a cooling tower for cooling treatment;
when the heat exchange cooling device breaks down, other heat exchange cooling devices are started, and the drilling fluid with the first temperature in the hot slurry pool and the cooling fluid with the third temperature in the cooling fluid pool are controlled by the central controller to enter the other heat exchange cooling devices for cooling treatment.
In one exemplary embodiment of the automated drilling fluid filtration cooling process of the present invention, the process may comprise: in the temperature reduction process, the central controller is used for monitoring the pressure and the temperature of the drilling fluid and the cooling fluid before and after cooling, and when the temperature difference of the cooling fluid before and after cooling is less than 5 ℃ and/or when the temperature difference of the drilling fluid before and after cooling is less than 15 ℃, the flow rate of the drilling fluid and/or the cooling fluid is adjusted.
Compared with the prior art, the beneficial effects of the invention comprise at least one of the following:
(1) the drilling fluid cooling device is provided with the standby heat exchange cooling devices, when one set of heat exchange cooling devices breaks down and needs to be overhauled, the standby heat exchange cooling devices can be switched to carry out drilling fluid cooling treatment, and drilling operation does not need to be stopped;
(2) the whole filtering and cooling system is of a skid-mounted structure, can be integrally moved and transported, reduces disassembling and assembling debugging programs, and improves the working efficiency;
(3) the central controller provided by the invention can macroscopically read all data in real time, display the states of each invention and each electromechanical device, and can set the alarm values of the pressure and temperature parameters of each pipeline, so that the alarm value is automatically alarmed when the pressure and temperature parameters exceed the alarm values, and the working safety is ensured.
Drawings
The above and other objects and/or features of the present invention will become more apparent from the following description taken in conjunction with the accompanying drawings, in which:
FIG. 1 illustrates a process flow schematic of an exemplary embodiment of an automated drilling fluid filtration cooling system of the present invention.
Description of reference numerals:
1-hot slurry tank, 2-cold slurry tank, 3-cooling water tank, 4-cooling tower, 5-sand pump I, sand pump II, sand pump I, water pump II, 9-plate heat exchanger I, plate heat exchanger II, 11-blue filter, 12-rubber expansion joint, 13-first flow regulating valve, 14-second flow regulating valve, 15-first valve, 16-second valve, 17-third valve, 18-fourth valve, 19-fifth valve, 20-sixth valve, 21-seventh valve, 22-eighth valve, 23-ninth valve, 24-tenth valve, 25-eleventh valve, 26-twelfth valve, 27-thirteenth valve, 28-fourteen valves, 29-fifteen valves, 30-sixteen valves, 31-seventeen valves, 32-eighteen valves and 33-nineteen valves.
Detailed Description
In the following, the automated drilling fluid filtration cooling system and the process thereof according to the invention will be described in detail in connection with exemplary embodiments and the accompanying drawings.
It should be noted that "first", "second", "third", "fourth", etc. are merely for convenience of description and for convenience of distinction, and are not to be construed as indicating or implying relative importance. "upper," "lower," "inner," and "outer" are used merely for convenience in describing and establishing relative orientations or positional relationships, and do not indicate or imply that the referenced components must have that particular orientation or position. For those of ordinary skill in the art, the term "pressure" in part herein corresponds to pressure.
The invention provides an automatic drilling fluid filtering and cooling system. In an exemplary embodiment of the invention, an automated drilling fluid filtration cooling system may include a coolant tank, a cooling tower, a hot mud tank, a cold mud tank, a central controller, and at least one train of heat exchange cooling devices.
Wherein the hot mud pit is configured to store drilling fluid at a first temperature, the cold mud pit is configured to store drilling fluid at a second temperature, and the second temperature is lower than the first temperature. The hot mud pool is connected with the cold mud pool through at least one row of heat exchange cooling devices so as to cool the drilling fluid in the hot mud pool. For example, the flow rate of the drilling fluid can be controlled to be 100m3/h~160m3The first temperature of the drilling fluid can be 40-80 ℃ and the second temperature can be 20-40 ℃.
The cooling liquid pool is configured to store cooling liquid at a third temperature, and the cooling tower is configured to store cooling liquid at a third temperatureAnd the cooling liquid at the fourth temperature can be converted into the cooling liquid at the third temperature again, and the third temperature is lower than the fourth temperature. The cooling liquid pool is connected with the cooling tower through at least one row of heat exchange cooling devices to form a cooling liquid circulation loop. The cooling liquid may be cooling water or other refrigerant. For example, the cooling liquid is cooling water, and the flow rate of the cooling water can be controlled to be 150m3/h~300m3The third temperature of the cooling water can be 10-35 ℃ and the fourth temperature can be 20-35 ℃.
The heat exchange cooling device can exchange heat of the drilling fluid at the first temperature and the cooling liquid at the third temperature, and the drilling fluid at the second temperature and the cooling liquid at the fourth temperature are obtained after exchange.
The central controller is connected with all the heat exchange cooling devices and can control the start and stop of each row of heat exchange cooling devices, so that the drilling fluid at the first temperature and the cooling liquid at the third temperature can exchange heat through at least one row of heat exchange cooling devices.
In this embodiment, the automated drilling fluid filtering and cooling system further includes a first main mud pipe, a second main mud pipe, a first main cooling liquid pipe, and a second main cooling liquid pipe; at least one row of heat exchange cooling devices can be arranged in parallel, and each row of heat exchange cooling devices can comprise a slurry conveying unit, a heat exchanger and a cooling liquid conveying unit.
Specifically, one end of the heat exchanger is connected to the first main slurry pipe and the first main coolant pipe, respectively, and the other end is connected to the second main slurry pipe and the second main coolant pipe, respectively.
Be provided with the mud delivery unit on the first mud is responsible for, the mud delivery unit includes first valve, sand pump and first flow control valve. A first valve can communicate the hot mud pit with the first mud main to supply drilling fluid at a first temperature to the heat exchanger. A sand pump is disposed after the first valve and is capable of providing a delivery pressure to the drilling fluid. The first flow regulating valve is connected with the central controller and can regulate the flow of the drilling fluid in the first mud main pipe under the control of the central controller.
The second mud main pipe is connected with the cold mud pit to convey drilling fluid at a second temperature.
Be provided with coolant liquid conveying unit on the first coolant liquid is responsible for, coolant liquid conveying unit includes second valve, coolant liquid pump and second flow control valve. The second valve is configured to communicate the coolant pool with the first coolant line to supply the coolant at a third temperature to the heat exchanger. The coolant pump is disposed after the second valve and is capable of providing a delivery pressure to the coolant. The second flow regulating valve is connected with the central controller and can regulate the flow of the cooling liquid in the first cooling liquid main pipe under the control of the central controller.
The second cooling liquid main pipe is connected with the cooling tower to convey cooling liquid at a fourth temperature.
Further, the mud delivery unit may include a filter disposed before the sand pump and capable of filtering solid impurities from the drilling fluid. The filter is configured to be capable of filtering solid impurity particles of 4mm or more.
The mud delivery unit may also include a mud buffer, which may be disposed between the sand pump and the heat exchanger and may be capable of buffering the drilling fluid prior to entering the heat exchanger. For example, the mud damper may be a rubber expansion joint, which provides a damping function.
In this embodiment, the first mud main pipe may be provided with a first pressure sensor, a first temperature sensor and a first flow sensor for reading the pressure, temperature and flow of the fluid medium in the first mud main pipe, respectively. The first cooling liquid main pipe can be provided with a second pressure sensor, a second temperature sensor and a second flow sensor which are respectively used for reading the pressure, the temperature and the flow of the fluid medium in the first cooling liquid pipe. The second mud main pipe can be provided with a third temperature sensor for reading the temperature of the fluid medium in the second mud main pipe. And a fourth temperature sensor is arranged on the second cooling liquid main pipe and used for reading the temperature of the fluid medium in the second cooling liquid main pipe.
The central controller is respectively connected with the first pressure sensor, the first temperature sensor, the first flow sensor, the second pressure sensor, the second temperature sensor, the second flow sensor, the third temperature sensor and the fourth temperature sensor, and can control the first flow regulating valve to adjust the flow of the drilling fluid when the temperature difference between the first temperature sensor and the third temperature sensor is less than 15 ℃ and/or the readings of the first pressure sensor are abnormal, and can also control the second flow regulating valve to adjust the flow of the cooling fluid when the temperature difference between the second temperature sensor and the fourth temperature sensor is less than 5 ℃ and/or the readings of the second pressure sensor are abnormal.
In the whole cooling treatment process, the central controller can read and display the data of each temperature sensor, each pressure sensor and each flow sensor and the opening and closing states of the valves in each pipeline in real time. For example, during the cooling process, the central controller may continuously monitor the temperature and pressure of the un-cooled drilling fluid in the first mud main and the cooled drilling fluid in the second mud main, and may automatically alarm when the temperature and pressure exceed alarm values.
In this embodiment, the heat exchange cooling device may further include a cleaning water pipe, and the cleaning water pipe may communicate the first coolant main pipe and the first slurry main pipe and is provided with a normally closed valve. When drilling fluid is blocked in the first main mud pipe, the normally closed valve can be opened, and the first main mud pipe is cleaned by using cooling liquid in the cooling liquid pipe.
In this embodiment, automatic drilling fluid filters cooling system can include main sled frame, and all heat transfer cooling device all set up on main sled frame. Whole filtration cooling system sets up to sled dress structure, can the bulk movement transportation, has reduced dismantlement and installation debugging procedure, promotion work efficiency.
The invention provides an automatic drilling fluid filtering and cooling process. In an exemplary embodiment of the invention, an automated drilling fluid filtration cooling process is implemented using a drilling fluid filtration cooling system as described above, which may include the steps of:
starting a row of heat exchange cooling devices, controlling the drilling fluid with the first temperature in a hot slurry pool and the cooling fluid with the third temperature in a cooling fluid pool to simultaneously enter the heat exchange cooling devices through a central controller, then, controlling the drilling fluid with the second temperature to enter a cold slurry pool, and controlling the cooling fluid with the fourth temperature to circularly enter the cooling fluid pool for reducing the temperature of the drilling fluid after the cooling fluid with the fourth temperature enters a cooling tower for cooling treatment;
when the heat exchange cooling device breaks down, other heat exchange cooling devices are started, and the drilling fluid with the first temperature in the hot slurry pool and the cooling fluid with the third temperature in the cooling fluid pool are controlled by the central controller to enter the other heat exchange cooling devices for cooling treatment.
In this embodiment, the automated drilling fluid filtration cooling process may further comprise: in the temperature reduction process, the central controller is used for monitoring the pressure and the temperature of the drilling fluid and the cooling fluid before and after cooling, and when the temperature difference of the cooling fluid before and after cooling is less than 5 ℃ and/or when the temperature difference of the drilling fluid before and after cooling is less than 15 ℃, the flow rate of the drilling fluid and/or the cooling fluid is adjusted.
For a better understanding of the above-described exemplary embodiments of the present invention, reference is made to the following detailed description and accompanying drawings.
Fig. 1 is a process flow diagram of an automated drilling fluid filtration cooling system. In fig. 1, symbol a indicates an inflow direction of a high-temperature drilling fluid (i.e., a drilling fluid at a first temperature), symbol B indicates an outflow direction of a low-temperature drilling fluid (i.e., a drilling fluid at a second temperature), symbol C indicates an inflow direction of a low-temperature cooling water (i.e., a cooling water at a third temperature), symbol D indicates an outflow direction of a high-temperature cooling water (i.e., a cooling water at a fourth temperature), and symbol E indicates an inflow direction of a backup drilling fluid. As shown in fig. 1, the automatic drilling fluid filtering and cooling system comprises a hot slurry tank 1, a cold slurry tank 2, a cooling water tank 3, a cooling tower 4, a first slurry main pipe, a second slurry main pipe, a first cooling water main pipe, a second cooling water main pipe, a central controller, a main prying frame and two rows of heat exchange cooling devices arranged on the main prying frame.
Two rows of heat exchange cooling devices can be arranged on the main prying frame in parallel, wherein the first row of heat exchange cooling devices comprise a first valve 15, a blue filter 11, a fourth valve 18, a first sand pump 5, a rubber expansion joint 12, a sixth valve 20, a twelfth valve 26, a first plate type heat exchanger 9, a sixteenth valve 30, an eighth valve 22, a first water pump 7, a tenth valve 24, a thirteenth valve 27 and a seventeen valve 31; the second row of heat exchange cooling device comprises a third valve 17, a second sand pump 6, a rubber expansion joint 12, a fifth valve 19, a ninth valve 23, a second water pump 8, an eleventh valve 25, a fourteenth valve 28, a second plate type heat exchanger 10, an eighteen valve 32, a fifteenth valve 29 and a nineteen valve 33.
Specifically, two rows of heat exchange cooling devices share the same set of a first slurry main pipe, a second slurry main pipe, a first cooling water main pipe and a second cooling water main pipe.
One end of the first mud main pipe is connected with the hot mud pool 1, and the other end of the first mud main pipe is connected with the first plate type heat exchanger 9, and the first plate type heat exchanger is used for conveying high-temperature drilling fluid (namely the drilling fluid with the first temperature) to the heat exchanger for cooling treatment. The twelve-gauge valve 26 is located before the one-gauge plate heat exchanger 9 and is used for communicating the hot slurry tank 1 with the one-gauge plate heat exchanger 9.
Meanwhile, the other end of the first main slurry pipe is also connected to the second plate heat exchanger 10, and a fourteenth valve 28 is located in front of the second plate heat exchanger 10 and is used for connecting the hot slurry tank 1 and the second plate heat exchanger 10.
One end of the second mud main pipe is connected with the first plate type heat exchanger 9, and the other end of the second mud main pipe is connected with the cold mud pool 2 and used for conveying the processed low-temperature drilling fluid (namely the drilling fluid with the second temperature) to the cold mud pool 2 for storage. The sixteenth valve 30 is located in front of the cold slurry pool 2 and is used for communicating the cold slurry pool 2 with the first plate heat exchanger 9.
Meanwhile, one end of the second main mud pipe is also connected with the second plate heat exchanger 10, and the eighteen-type valve 32 is positioned in front of the cold mud pool 2 and used for communicating the cold mud pool 2 with the second plate heat exchanger 10.
One end of the first cooling water main pipe is connected with the cooling water tank 3, and the other end of the first cooling water main pipe is connected with a first plate type heat exchanger 9, and the first cooling water main pipe is used for conveying low-temperature cooling water (namely cooling water at a third temperature) to the heat exchanger for cooling treatment. A thirteenth valve 27 is provided before the plate heat exchanger 9 for communicating the cooling water tank 3 with the plate heat exchanger 9.
Meanwhile, the other end of the first cooling water main pipe is also connected to the second plate heat exchanger 10, and a fifteenth valve 29 is located in front of the second plate heat exchanger 10 for communicating the cooling water tank 3 with the second plate heat exchanger 10.
One end of the second cooling water main pipe is connected with the first plate heat exchanger 9, and the other end of the second cooling water main pipe is connected with the cooling tower 4, and is used for conveying the processed high-temperature cooling water (namely the cooling water with the fourth temperature) to the cooling tower 4 for cooling and then entering the cooling water tank 3 again. Seventeen valve 31 is located in front of cooling tower 4 and is used for communicating cooling tower 4 with plate heat exchanger 9.
Meanwhile, one end of the second cooling water main pipe is also connected with the second plate heat exchanger 10, and a nineteen valve 33 is positioned in front of the cooling tower 4 and used for communicating the cooling tower 4 with the second plate heat exchanger 10.
The first sand pump 5 is arranged on the first slurry main pipe and is positioned in front of the first plate heat exchanger 9 and the second plate heat exchanger 10. The fourth valve 18 is positioned in front of the first sand pump 5 and is used for communicating the hot slurry tank 1 with the first sand pump 5 to convey high-temperature drilling fluid (namely, drilling fluid at a first temperature). The rubber expansion joint 12 and the sixth valve 20 are sequentially arranged behind the first sand pump 5 and used for buffering the flow rate of the drilling fluid and stably conveying the drilling fluid to the first plate heat exchanger 9 and/or the second plate heat exchanger 10.
The second sand pump 6 is also arranged on the first slurry main pipe and is arranged in parallel with the first sand pump 5. The third valve 17 is located before the second sand pump 6 and is used for communicating the hot slurry tank 1 with the second sand pump 6 to convey high-temperature drilling fluid (namely, drilling fluid at the first temperature). The rubber expansion joint 12 and the fifth valve 19 are sequentially arranged behind the second sand pump 6 and used for buffering the flow rate of the drilling fluid and stably conveying the drilling fluid to the first plate heat exchanger 9 and/or the second plate heat exchanger 10.
In addition, the first mud main pipe is further provided with a first flow regulating valve 13, a first pressure sensor, a first temperature sensor and a first flow sensor, the first flow regulating valve 13, the second flow regulating valve 13, the first plate heat exchanger 9 and the second plate heat exchanger 10 are all located on pipelines between the first sand pump 5 and the second sand pump 6 and between the first plate heat exchanger and the second plate heat exchanger 10, the first flow regulating valve 13 is used for regulating the flow of high-temperature drilling fluid (namely, the drilling fluid at the first temperature), and the first pressure sensor, the first temperature sensor and the first flow sensor are respectively used for monitoring the pressure, the temperature and the flow of the high-temperature drilling fluid (namely, the drilling fluid at the first temperature) in the first mud main pipe in real time.
Meanwhile, the second mud main pipe is also provided with a third temperature sensor for monitoring the temperature of the low-temperature drilling fluid (namely the drilling fluid at the second temperature) in the second mud main pipe in real time.
The first water pump 7 is arranged on the first cooling water main pipe and is positioned in front of the first plate heat exchanger 9 and the second plate heat exchanger 10. The eighth valve 22 is located before the first water pump 7, and is used for communicating the cooling water tank 3 and the first water pump 7 to deliver the low-temperature cooling water (i.e. the cooling water at the third temperature). The rubber expansion joint 12 and the ten-way valve 24 are sequentially arranged behind the first water pump 7 and used for buffering the flow rate of cooling water and stably conveying the cooling water to the first plate heat exchanger 9 and/or the second plate heat exchanger 10.
The second water pump 8 is also arranged on the first cooling water main pipe and is arranged in parallel with the first water pump 7. The ninth valve 23 is located before the second water pump 8, and is used for communicating the cooling water tank 3 and the second water pump 8 to deliver low-temperature cooling water (i.e. cooling water at a third temperature). The rubber expansion joint 12 and the eleventh valve 25 are sequentially arranged behind the second water pump 8 and used for buffering the flow rate of the cooling water and stably conveying the cooling water to the first plate heat exchanger 9 and/or the second plate heat exchanger 10.
In addition, the first cooling water main pipe is further provided with a second flow regulating valve 14, a second pressure sensor, a second temperature sensor and a second flow sensor which are all located on pipelines between the first water pump 7 and the second water pump 8 and between the first plate heat exchanger 9 and the second plate heat exchanger 10, the second flow regulating valve 14 is used for regulating the flow of low-temperature cooling water (namely, cooling water at a third temperature), and the second pressure sensor, the second temperature sensor and the second flow sensor are respectively used for monitoring the pressure, the temperature and the flow of the low-temperature cooling water (namely, cooling water at the third temperature) in the first cooling water main pipe in real time.
Meanwhile, the second cooling water main pipe is also provided with a fourth temperature sensor for monitoring the temperature of the high-temperature cooling water (namely the cooling water with the fourth temperature) in the second cooling water main pipe in real time.
A first valve 15 and a blue filter 11 are arranged in the first mud main pipe and are positioned in front of the first sand pump 5 and the second sand pump 6 for filtering solid impurities in the drilling fluid.
The central controller is respectively connected with the first pressure sensor, the first temperature sensor, the first flow sensor, the second pressure sensor, the second temperature sensor, the second flow sensor, the third temperature sensor and the fourth temperature sensor, and can read and display data of the temperature sensors and the pressure sensors in real time. In the cooling process, the central controller continuously monitors the temperature and the pressure of the high-temperature slurry and the temperature and the pressure of the cooled slurry, and when the temperature and the pressure exceed alarm values, an alarm is automatically given. The center controller is also connected to the first flow rate adjustment valve 13, the second flow rate adjustment valve 14, and other valves, and is capable of reading and controlling the open and closed states of the respective valves.
For example, the central controller can control the first flow regulating valve 13 to adjust the flow rate of the drilling fluid when the temperature difference between the first temperature sensor and the third temperature sensor is less than 15 ℃ and/or the readings of the first pressure sensor are abnormal, and can also control the second flow regulating valve 14 to adjust the flow rate of the cooling water when the temperature difference between the second temperature sensor and the fourth temperature sensor is less than 5 ℃ and/or the readings of the second pressure sensor are abnormal. The central controller can also control the corresponding valve switch states when the first sand pump 5, the first water pump 7 and/or the first plate heat exchanger 9 have faults, so that the drilling fluid and/or the cooling water enters the second sand pump 6, the second water pump 8 and/or the second plate heat exchanger 10 for cooling treatment.
In addition, the automatic drilling fluid filtering and cooling system comprises a first mud damper and a second mud damper which are arranged in a first mud main pipe, wherein the first mud damper is located in a branch pipeline where a first sand pump 5 is located and can slow down pipeline vibration caused by the first sand pump 5, and the second mud damper is located in a branch pipeline where a second sand pump 6 is located and can slow down pipeline vibration caused by the second sand pump 6. The automatic drilling fluid filtering and cooling system further comprises a cleaning water pipe, the cleaning water pipe enables the first cooling water main pipe to be communicated with the first slurry main pipe, and a seventh valve 21, a second valve 16 and a blue filter 11 are arranged on the cleaning water pipe. The seventh valve 21 and the second valve 16 are in a normally closed state.
As shown in fig. 1, the process flow of the automatic drilling fluid filtering and cooling system is as follows:
opening a fourth valve 18, a sixth valve 20, a twelfth valve 26 and a sixteenth valve 30 by using a central controller, starting a first sand pump 5, and enabling high-temperature drilling fluid to flow through the fourth valve 18, the first sand pump 5, a rubber expansion joint 12, the sixth valve 20, a first flow regulating valve 13, a first pressure sensor, a first temperature sensor, a first flow sensor and the twelfth valve 26 from a hot mud pool 1 and then enter a first plate heat exchanger 9; meanwhile, the central controller is used for opening the eighth valve 22, the tenth valve 24, the thirteenth valve 27 and the seventeenth valve 31, the first water pump 7 is started, and the low-temperature cooling water flows through the eighth valve 22, the first water pump 7, the rubber expansion joint 12, the tenth valve 24, the second flow regulating valve 14, the second pressure sensor, the second temperature sensor, the second flow sensor and the thirteenth valve 27 from the cooling water pool 3 and then enters the first plate heat exchanger 9.
After heat exchange between the high-temperature drilling fluid and the low-temperature cooling water is carried out in the plate heat exchanger 9, the low-temperature drilling fluid sequentially enters the cold mud pool 2 through the sixteen-number valve 30 and the third temperature sensor, the high-temperature cooling water sequentially enters the cooling tower 4 through the seventeen-number valve 31 and the fourth temperature sensor, the high-temperature cooling water is cooled in the cooling tower 4 and then enters the cooling water pool 3 again, and the process is carried out in a circulating mode to continuously reduce the temperature of the high-temperature drilling fluid.
The flow of the high-temperature drilling fluid is controlled to be 100-160 m3The temperature of the high-temperature drilling fluid before cooling (namely the first temperature) is 40-80 ℃, and the temperature of the low-temperature drilling fluid after cooling (namely the second temperature) is 20-40 ℃. Temperature of low-temperature cooling water before heat exchange(i.e., the third temperature) is controlled to be 10 ℃ to 35 ℃, and the temperature of the high-temperature cooling water (i.e., the fourth temperature) after heat exchange is 20 ℃ to 35 ℃.
When the pipeline where the first sand pump 5 is located breaks down, the fourth valve 18 and the sixth valve 20 are closed, the third valve 17 and the fifth valve 19 are opened, and the second sand pump 6 is started.
When the pipeline where the first water pump 7 is located breaks down, the eighth valve 22 and the tenth valve 24 are closed, the ninth valve 23 and the eleventh valve 25 are opened, and the second water pump 8 is started.
When the first plate heat exchanger 9 fails, the twelfth valve 26, the thirteenth valve 27, the sixteenth valve 30 and the seventeenth valve 31 are closed, the fourteenth valve 28, the fifteenth valve 29, the eighteenth valve 32 and the nineteen valve 33 are opened, and the second plate heat exchanger 10 is started.
When first temperature sensor and third temperature sensor show that the cooling effect is poor (for example, when the difference in temperature of drilling fluid before and after the cooling is less than 15 ℃), accessible first flow control valve 13 reduces the flow of drilling fluid this moment, also can increase the flow of cooling water through second flow control valve 14 to promote the cooling effect.
When the second temperature sensor and the fourth temperature sensor show that the temperature difference is too low (for example, the temperature difference of the cooling water before and after cooling is less than 5 ℃), the utilization rate of the cooling water is low, and the flow rate of the cooling water can be reduced through the second flow regulating valve 14 at the moment so as to improve the utilization rate of the cooling water.
When the first pressure sensor or the second pressure sensor shows abnormality, both can be controlled by the corresponding first flow regulating valve 13 or the second flow regulating valve 14. For example, if the normal pressure range of the first pressure sensor is 0.4MPa to 0.6MPa and the normal pressure range of the second pressure sensor is 0.16MPa to 0.18MPa, the indication of the first pressure sensor or the second pressure sensor is not in the normal pressure range (for example, the indication of the pressure of the first pressure sensor is greater than 0.6MPa or less than 0.4MPa, and the indication of the pressure of the second pressure sensor is greater than 0.18MPa or less than 0.16MPa), it can be regarded as abnormal.
In summary, the beneficial effects of the invention include at least one of the following:
(1) the drilling fluid cooling device is provided with the standby heat exchange cooling devices, when one set of heat exchange cooling devices breaks down and needs to be overhauled, the standby heat exchange cooling devices can be switched to carry out drilling fluid cooling treatment, and drilling operation does not need to be stopped;
(2) the whole filtering and cooling system is of a skid-mounted structure, can be integrally moved and transported, reduces disassembling and assembling debugging programs, and improves the working efficiency;
(3) the central controller provided by the invention can macroscopically read all data in real time, display the states of each invention and each electromechanical system, and can set the alarm values of the pressure and temperature parameters of each pipeline, automatically alarm when the alarm values are exceeded, thereby ensuring the working safety.
Although the present invention has been described above in connection with the exemplary embodiments and the accompanying drawings, it will be apparent to those of ordinary skill in the art that various modifications may be made to the above-described embodiments without departing from the spirit and scope of the claims.

Claims (10)

1. An automatic drilling fluid filtering and cooling system is characterized by comprising a cooling liquid pool, a cooling tower, a hot slurry pool, a cold slurry pool, a central controller and at least one row of heat exchange cooling devices,
the hot slurry pool is configured to be capable of storing the drilling fluid at a first temperature, the cold slurry pool is configured to be capable of storing the drilling fluid at a second temperature, the second temperature is lower than the first temperature, and the hot slurry pool is connected with the cold slurry pool through at least one row of heat exchange cooling devices to cool the drilling fluid in the hot slurry pool;
the cooling liquid pool is configured to be capable of storing cooling liquid at a third temperature, the cooling tower is configured to be capable of storing cooling liquid at a fourth temperature and converting the cooling liquid at the fourth temperature into the cooling liquid at the third temperature again, the third temperature is lower than the fourth temperature, and the cooling liquid pool is connected with the cooling tower through at least one row of heat exchange cooling devices to form a cooling liquid circulation loop;
the heat exchange cooling device can exchange heat of the drilling fluid at the first temperature and the cooling liquid at the third temperature, and the drilling fluid at the second temperature and the cooling liquid at the fourth temperature are obtained after exchange;
the central controller is connected with all the heat exchange cooling devices and can control the start and stop of each row of heat exchange cooling devices, so that the drilling fluid at the first temperature and the cooling liquid at the third temperature can exchange heat through at least one row of heat exchange cooling devices.
2. The automated drilling fluid filtration cooling system of claim 1, wherein the filtration cooling system comprises a first main mud pipe, a second main mud pipe, a first main coolant pipe, and a second main coolant pipe, wherein the at least one column of heat exchange cooling devices are arranged in parallel, and each column of heat exchange cooling devices comprises a mud delivery unit, a heat exchanger, and a coolant delivery unit, wherein,
one end of the heat exchanger is connected with the first slurry main pipe and the first cooling liquid main pipe respectively, and the other end of the heat exchanger is connected with the second slurry main pipe and the second cooling liquid main pipe respectively;
the first mud main pipe is provided with a mud conveying unit, the mud conveying unit comprises a first valve, a sand pump and a first flow regulating valve, the first valve can be communicated with the hot mud pool and the first mud main pipe to supply drilling fluid with a first temperature to the heat exchanger, the sand pump is arranged behind the first valve and can provide conveying pressure for the drilling fluid, and the first flow regulating valve is connected with the central controller and can regulate the flow of the drilling fluid in the first mud main pipe under the control of the central controller;
the second mud main pipe is connected with the cold mud tank to convey the drilling fluid at a second temperature;
the first cooling liquid main pipe is provided with a cooling liquid conveying unit, the cooling liquid conveying unit comprises a second valve, a cooling liquid pump and a second flow regulating valve, the second valve can be communicated with the cooling liquid pool and the first cooling liquid pipe to supply cooling liquid with a third temperature to the heat exchanger, the cooling liquid pump is arranged behind the second valve and can provide conveying pressure for the cooling liquid, and the second flow regulating valve is connected with the central controller and can regulate the flow of the cooling liquid in the first cooling liquid main pipe under the control of the central controller;
the second cooling liquid main pipe is connected with the cooling tower to convey cooling liquid at a fourth temperature.
3. The automated drilling fluid filtration cooling system of claim 2, wherein the mud delivery unit comprises a filter disposed before the sand pump and capable of filtering solid impurities from the drilling fluid.
4. The automated drilling fluid filtration cooling system of claim 3, wherein the mud delivery unit further comprises a mud damper disposed between the sand pump and the heat exchanger and configured to dampen the deceleration of the drilling fluid prior to entering the heat exchanger.
5. The automated drilling fluid filtering and cooling system of claim 4, wherein the first main mud pipe is provided with a first pressure sensor, a first temperature sensor and a first flow sensor, the first main cooling fluid pipe is provided with a second pressure sensor, a second temperature sensor and a second flow sensor, the second main mud pipe is provided with a third temperature sensor, and the second main cooling fluid pipe is provided with a fourth temperature sensor;
the central controller is respectively connected with the first pressure sensor, the first temperature sensor, the first flow sensor, the second pressure sensor, the second temperature sensor, the second flow sensor, the third temperature sensor and the fourth temperature sensor, and can control the first flow regulating valve to regulate the flow of the drilling fluid when the temperature difference between the first temperature sensor and the third temperature sensor is less than 15 ℃ and/or the readings of the first pressure sensor are abnormal, and can also control the second flow regulating valve to regulate the flow of the cooling fluid when the temperature difference between the second temperature sensor and the fourth temperature sensor is less than 5 ℃ and/or the readings of the second pressure sensor are abnormal.
6. The automated drilling fluid filtration cooling system of claim 5, wherein the drilling fluid flow rate is 100m3/h~160m3The first temperature of the drilling fluid is 40-80 ℃, the second temperature is 20-40 ℃, and the flow of the cooling liquid is controlled to be 150m3/h~300m3The third temperature of the cooling liquid is 10-35 ℃, and the fourth temperature is 20-35 ℃.
7. The automatic drilling fluid filtering and cooling system according to claim 6, wherein the heat exchange cooling device further comprises a cleaning pipe, the cleaning pipe can communicate the first cooling fluid main pipe with the first mud main pipe and the second mud main pipe, and is provided with a normally closed valve.
8. The automated drilling fluid filtration cooling system of claim 7, wherein the filtration cooling system comprises a main pry bracket, and all of the heat exchange cooling devices are disposed on the main pry bracket.
9. An automated drilling fluid filtration cooling process, wherein the process is implemented by using the drilling fluid filtration cooling system according to any one of claims 1 to 8, comprising the steps of:
starting a row of heat exchange cooling devices, controlling the drilling fluid with the first temperature in a hot slurry pool and the cooling fluid with the third temperature in a cooling fluid pool to simultaneously enter the heat exchange cooling devices through a central controller, then, controlling the drilling fluid with the second temperature to enter a cold slurry pool, and controlling the cooling fluid with the fourth temperature to circularly enter the cooling fluid pool for reducing the temperature of the drilling fluid after the cooling fluid with the fourth temperature enters a cooling tower for cooling treatment;
when the heat exchange cooling device breaks down, other heat exchange cooling devices are started, and the drilling fluid with the first temperature in the hot slurry pool and the cooling fluid with the third temperature in the cooling fluid pool are controlled by the central controller to enter the other heat exchange cooling devices for cooling treatment.
10. The automated drilling fluid filtration cooling process of claim 9, wherein the process comprises: in the temperature reduction process, the central controller is used for monitoring the pressure and the temperature of the drilling fluid and the cooling fluid before and after cooling, and when the temperature difference of the cooling fluid before and after cooling is less than 5 ℃ and/or when the temperature difference of the drilling fluid before and after cooling is less than 15 ℃, the flow rate of the drilling fluid and/or the cooling fluid is adjusted.
CN202110904182.5A 2021-08-06 2021-08-06 Automatic drilling fluid filtering and cooling system and process thereof Pending CN114622846A (en)

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CN202110904182.5A CN114622846A (en) 2021-08-06 2021-08-06 Automatic drilling fluid filtering and cooling system and process thereof

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115306328A (en) * 2022-08-03 2022-11-08 四川元安强新能源技术开发有限公司 Anti-blocking slurry cooling equipment

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN211038552U (en) * 2019-12-17 2020-07-17 中石化胜利石油工程有限公司西南分公司 Slurry cooling system
CN212743925U (en) * 2021-02-09 2021-03-19 胜利油田胜华实业有限责任公司 Novel drilling fluid cooling system

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN211038552U (en) * 2019-12-17 2020-07-17 中石化胜利石油工程有限公司西南分公司 Slurry cooling system
CN212743925U (en) * 2021-02-09 2021-03-19 胜利油田胜华实业有限责任公司 Novel drilling fluid cooling system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115306328A (en) * 2022-08-03 2022-11-08 四川元安强新能源技术开发有限公司 Anti-blocking slurry cooling equipment
CN115306328B (en) * 2022-08-03 2023-07-25 四川元安强新能源技术开发有限公司 Anti-blocking slurry cooling equipment

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