CN114620659B - Full-automatic capping machine capable of realizing information acquisition - Google Patents
Full-automatic capping machine capable of realizing information acquisition Download PDFInfo
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- CN114620659B CN114620659B CN202210423172.4A CN202210423172A CN114620659B CN 114620659 B CN114620659 B CN 114620659B CN 202210423172 A CN202210423172 A CN 202210423172A CN 114620659 B CN114620659 B CN 114620659B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B3/00—Closing bottles, jars or similar containers by applying caps
- B67B3/02—Closing bottles, jars or similar containers by applying caps by applying flanged caps, e.g. crown caps, and securing by deformation of flanges
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B3/00—Closing bottles, jars or similar containers by applying caps
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- Sealing Of Jars (AREA)
Abstract
The invention provides a full-automatic capping machine capable of realizing information acquisition, which comprises: the cup comprises a shell, a containing module, a cup conveying module, at least one sealing cover module and a central control module; the central control module is respectively and electrically connected with the containing module, the cup body conveying module and the sealing cover module; the central control module controls the cup body to be covered on the containing module to move to the lower part of the covering module, and the covering module acts to complete covering. The full-automatic capping machine capable of realizing information acquisition realizes automatic capping and improves the manufacturing efficiency of store personnel milk tea.
Description
Technical Field
The invention relates to the technical field of intelligent production equipment, in particular to a full-automatic capping machine capable of realizing information acquisition.
Background
At present, the milk tea is generally manufactured by a milk tea staff on site, and the steps mainly comprise water draining, powder draining, sauce draining, stirring, milk cover draining, cup discharging, sealing and the like. The existing capping step is completed by manually operating a machine by a clerk, namely, a cup is placed on the bearing module and then pushed below the capping module, and the capping module is manually controlled to cap the cup body, so that the efficiency of manufacturing the milk tea by the clerk is reduced.
Disclosure of Invention
The invention aims at providing a full-automatic capping machine capable of realizing information acquisition, realizing automatic capping and improving the manufacturing efficiency of store personnel milk tea.
The embodiment of the invention provides a full-automatic capping machine capable of realizing information acquisition, which comprises the following components: the cup comprises a shell, a containing module, a cup conveying module, at least one sealing cover module and a central control module;
the central control module is respectively and electrically connected with the containing module, the cup body conveying module and the sealing cover module;
the central control module controls the cup body to be covered on the containing module to move to the lower part of the covering module, and the covering module acts to complete covering.
Optionally, the full-automatic capping machine capable of collecting information further comprises: the communication module is arranged in the shell and is in communication connection with the central control module and the external server;
the central control module sends the image shot by the first image acquisition module, the positioning data of the containing module and the capping action data of the capping module to an external server through the communication module.
Wherein, communication module includes: one or more of USB interface communication module, RS232 interface communication module, RS485 interface communication module, WIFI communication module and Bluetooth communication module are combined.
Optionally, the full-automatic capping machine capable of collecting information further comprises:
the first image acquisition module is electrically connected with the central control module;
the central control module shoots a first image of a cup body to be covered placed on the containing module through the first image acquisition module, controls the covering module corresponding to the first image to act, and completes covering in the process that the containing module moves on the cup body conveying module.
Optionally, the loading module includes:
a base;
a placement plate disposed above the base;
the at least one first telescopic mechanism is arranged between the placing plate and the base, one end of the at least one first telescopic mechanism is fixedly connected with the base, and the other end of the at least one first telescopic mechanism is fixedly connected with the placing plate;
at least one placing groove arranged in the middle of the base;
at least one placing hole is arranged in the middle of the placing plate and corresponds to the placing grooves one by one;
the two through holes are symmetrically arranged on one side of the base;
the guide rail is provided with a groove which is arranged between the two through holes.
Optionally, the cup conveying module includes:
a first fixed body;
one end of the guide rail is rotatably arranged in the middle of one side of the first fixing body, penetrates through the base and is arranged in the guide rail setting groove;
the two guide posts are symmetrically arranged on two sides of the guide rail, respectively penetrate through the two through holes, and one end of each guide post is fixedly connected with the first fixing body;
the first motor is in transmission connection with one end of the guide rail, which is far away from the first fixed body;
the middle part of the second fixed body is provided with a motor accommodating groove, and the first motor is arranged in the motor accommodating groove; one end of the guide post, which is far away from the first fixed body, is fixedly connected with the second fixed body;
the guide rail and the guide rail setting groove are provided with mutually matched threads.
Optionally, the full-automatic capping machine capable of collecting information further comprises: and the at least one cover body conveying module is electrically connected with the central controller and is used for outputting the cover body to the cup body to be sealed.
Optionally, the cover conveying module includes:
a body;
the storage cavity is vertically arranged in the body in a penetrating way;
the two observation windows are symmetrically arranged at two sides of the body; the observation window is communicated with the storage cavity;
the two discharging gears are symmetrically embedded in two sides of the bottom of the storage cavity, which is close to the body;
the two discharging motors are respectively connected with the two discharging gears in a transmission way;
the distance between two adjacent teeth of the discharging gear is matched with the height of the cover body stored in the discharging gear.
The capping module includes:
the first main body is I-shaped in section, and one end of the first main body is fixedly connected with the shell;
the second main body is sleeved at the middle part of the first main body and is in sliding connection with the first main body;
the second motor is fixedly arranged at one end of the first main body, which is close to the shell, and a gear is arranged at the output end of the second motor; the periphery of the second main body is provided with tooth strips; the gear is meshed with the rack threads;
the two first fixing shafts are symmetrically arranged on the lower end face of the second main body;
one end of each first connecting rod is sleeved on each first fixing shaft;
the two fixing nuts are respectively arranged on the first fixing shafts in a one-to-one correspondence manner, and fix the first connecting rod on the first fixing shafts;
the two second fixing shafts are respectively arranged at one ends of the two first connecting rods, which are far away from the first fixing shafts;
the two cover bodies are respectively sleeved on the two second fixing shafts;
wherein, the closing cap body includes:
a first cylinder and a second cylinder; the diameter of the first cylinder is larger than that of the second cylinder; an arc-shaped groove is formed in one circle of the periphery of the second cylinder;
the first body includes:
the first disc, the second disc and the second connecting rod; one end of the second connecting rod is fixedly connected with the first disc, and the other end of the second connecting rod is detachably connected with the second disc; the first disc is fixedly connected with the shell; the second connecting rod is a telescopic rod.
Optionally, the cover conveying module includes:
one end of the second telescopic mechanism is fixedly connected with the shell;
the equipment platform is fixedly arranged at one end, far away from the shell, of the second telescopic mechanism;
the discharging shaft and the receiving shaft are symmetrically arranged on the lower end face of the equipment platform;
one end of each third telescopic mechanism is fixedly connected with the equipment platform, and the other end of each third telescopic mechanism is fixedly connected with the discharging shaft and the receiving shaft respectively;
the capping module includes:
one end of the fourth telescopic mechanism is fixedly arranged on the lower end face of the equipment platform and positioned between the two third telescopic mechanisms;
the gland body is fixedly arranged at one end, far away from the equipment platform, of the fourth telescopic mechanism;
the gland body includes:
the annular heating zone is arranged in the middle of the lower end face of the gland body;
the annular cutter zone is arranged concentrically with the annular heating zone and is arranged on the outer ring of the annular heating zone.
Optionally, the full-automatic capping machine capable of collecting information further comprises:
the plurality of second image acquisition modules are in one-to-one correspondence with the cover conveying modules and the cover sealing modules and respectively acquire second images of the cover conveying modules or the cover sealing modules;
the central control module performs the following operations:
acquiring a second image of the cover body conveying module or the cover sealing module acquired by the second image acquisition module through the second image acquisition module;
based on the second image, a preset cover body recognition library and a cover module recognition library; determining first cover parameters conveyed by each cover conveying module and second cover parameters corresponding to each cover sealing module;
acquiring a first image through a first image acquisition module;
analyzing the first image and determining cup parameters of the cup body;
determining a third cover body parameter associated with the cup body parameter in a matching library based on the cup body parameter and a preset matching library;
matching the third cover body parameters with the first cover body parameters corresponding to the cover body conveying modules to determine the cover body conveying modules corresponding to the first images;
matching the third cover body parameters with the second cover body parameters corresponding to the cover body conveying modules to determine a cover sealing module corresponding to the first image;
correspondingly associating and storing the first image, the cover body conveying module corresponding to the first image and the cover sealing module corresponding to the first image;
wherein, cup parameters include: one or more of the diameter of the cup mouth, the number after quantifying the shape of the cup body, the color of the liquid in the cup body, the height of the cup body and the characteristic value of extracting the characteristic of the image of the liquid in the cup body are combined;
the first cover parameters include: the diameter of the cover body and/or the characteristic value for extracting the characteristics of the pattern on the cover body;
the second cover parameters include: the cover diameter and/or the classification number for classifying the type of the cover;
the third cover parameters include: the diameter of the cover body and/or the characteristic value for extracting the characteristics of the pattern on the cover body and/or the classification number for classifying the type of the sealing cover.
Optionally, the central control module further performs the following operations:
acquiring a first image, a cover conveying module corresponding to the first image and a cover sealing module corresponding to the first image which are related;
the cup conveying module is controlled to convey the cup to a preset first position below the cover conveying module;
controlling the cover body conveying module to act;
collecting a third image of the result of the action of the cover conveying module through the second image collecting module;
determining a first position adjustment value based on a first adjustment library and a third image corresponding to a preset cover conveying module;
determining a corresponding action position of the cover conveying module based on the first position adjustment value and the first position;
when the first position adjustment value is zero, directly controlling the cup conveying module to convey the cup to a preset second position below the cover module;
when the first position adjustment value is not zero, the cover body conveying module is conveyed to a preset second position below the cover sealing module after the cover body conveying module is operated at the action position again;
controlling the capping module to perform pre-action;
acquiring a fourth image of the pre-action of the capping module through the second image acquisition module;
determining a second position adjustment value based on a second adjustment library and a fourth image corresponding to the preset cover module;
determining a corresponding action position of the capping module based on the second position adjustment value and the second position;
the method comprises the steps of determining a first position adjustment value based on a first adjustment library and a third image corresponding to a preset cover conveying module;
extracting features of the third image, and constructing a first identification set based on the extracted feature values;
matching the first identification set with each first standard set in the first adjustment library;
acquiring a first position adjustment value corresponding to and associated with a first standard set matched with a first identification set in a first adjustment library;
determining a second position adjustment value based on a second adjustment library and a fourth image corresponding to the preset cover module;
extracting features of the fourth image, and constructing a second identification set based on the extracted feature values;
matching the second identification set with each second standard set in the second adjustment library;
and acquiring a second position adjustment value corresponding to and associated with a second standard set matched with the second identification set in a second adjustment library.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and claims thereof as well as the appended drawings.
The technical scheme of the invention is further described in detail through the drawings and the embodiments.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic control diagram of a fully automatic capping machine capable of information collection in accordance with an embodiment of the present invention;
FIG. 2 is a schematic diagram of a fully automatic capping machine capable of information collection according to an embodiment of the present invention;
FIG. 3 is a front view of a carrying module according to an embodiment of the present invention;
FIG. 4 is a top view of a carrying module according to an embodiment of the present invention;
FIG. 5 is a schematic view of a cup transport module according to an embodiment of the present invention;
FIG. 6 is a schematic diagram of a cover conveying module according to an embodiment of the invention;
FIG. 7 is a schematic view of a capping module according to an embodiment of the invention;
FIG. 8 is a schematic view of a cover according to an embodiment of the invention;
fig. 9 is a schematic diagram of a cover conveying module and a capping module according to an embodiment of the present invention.
Detailed Description
The preferred embodiments of the present invention will be described below with reference to the accompanying drawings, it being understood that the preferred embodiments described herein are for illustration and explanation of the present invention only, and are not intended to limit the present invention.
The embodiment of the invention provides a full-automatic capping machine capable of realizing information acquisition, which is shown in fig. 1, wherein a shell 1, a containing module 2, a cup conveying module 3, at least one capping module 4 and a central control module 5;
the central control module 5 is respectively and electrically connected with the containing module 2, the cup conveying module 3 and the cover sealing module 4;
the central control module 5 controls the cup body to be capped on the containing module 2 to move to the position below the capping module 4, and the capping module 4 acts to complete capping.
The working principle and the beneficial effects of the technical scheme are as follows:
the containing module 2 is arranged on the cup conveying module 3 in a sliding manner and is used for conveying the cup to be capped on the cup conveying module 3; the cover sealing module 4 is sequentially arranged above the cup conveying module 3 in the conveying direction; when the cup body is conveyed to the capping module 4 in the cup body conveying module 3 for capping; integrating at least one capping module 4 to realize the capping requirements for diversification in the store; therefore, when a clerk uses the cup, the cup body which needs to be covered and is filled with the beverage is only required to be placed on the containing module 2; automatic capping is achieved through the capping module 4, and manufacturing efficiency of the store personnel milk tea is improved.
In one embodiment, the fully automatic capping machine capable of information collection, as shown in FIG. 2, further comprises: the communication module 7 is arranged in the shell 1 and is in communication connection with the central control module 5 and an external server;
the central control module 5 sends the image shot by the first image acquisition module 6, the positioning data of the containing module 2, the conveying data of the cover conveying module 8 and the cover action data of the cover sealing module 4 to an external server through the communication module 7. The central control module 5 packs and collects the capping data of the capping machine, so that the external server can conveniently determine the machine faults, the positioning of the containing module 2 on the cup conveying module 3 after the cap conveying module 8 and the capping module 4 are replaced, and the like; in addition, the data can be analyzed to determine sales of various milk tea types in the store every day.
In order to achieve data transmission between the central control module 5 and the external server, in one embodiment, the communication module 7 comprises: one or more of USB interface communication module, RS232 interface communication module, RS485 interface communication module, WIFI communication module and Bluetooth communication module are combined. Various data transmission modes are provided, and the connectivity of the capping machine is ensured.
In one embodiment, a fully automated capping machine capable of information gathering further comprises: the first image acquisition module 6 is electrically connected with the central control module 5;
the central control module 5 shoots a first image of the cup body to be capped placed on the containing module 2 through the first image acquisition module 6, controls the capping module 4 corresponding to the first image to act, and finishes capping in the process that the containing module 2 moves on the cup body conveying module 3.
The working principle and the beneficial effects of the technical scheme are as follows:
when a clerk uses the cup body, which needs to be covered and is filled with beverage, is only required to be placed on the containing module 2; the first image acquisition module 6 acquires a first image; identifying the first image, further determining a capping module 4 to be called, and completing capping in the process that the containing module 2 moves on the cup conveying module 3; automatic cover placing and sealing are realized, and the manufacturing efficiency of the store personnel milk tea is improved.
In one embodiment, as shown in fig. 3 and 4, the containing module 2 comprises:
a base 20;
a placement plate 22 disposed above the base 20;
at least one first telescopic mechanism 23 arranged between the placing plate 22 and the base 20, one end of which is fixedly connected with the base 20, and the other end of which is fixedly connected with the placing plate 22; when the containing module 2 moves below the cover conveying module 8 or the cover sealing module 4, the first telescopic mechanism 23 stretches to move the cup body towards the cover conveying module 8 or the cover sealing module 4; the cover body 9 is convenient to fall onto the cup body and the cover module 4 acts;
at least one placement groove 25 provided in the middle of the base 20;
at least one placement hole 26 provided in the middle of the placement plate 22 and in one-to-one correspondence with the placement groove 25; the placing groove 25 is matched with the placing hole 26, so that the cup body filled with the beverage is fixed on the containing module 2 and does not move back and forth and left and right;
two through holes 24 symmetrically disposed at one side of the base 20;
the rail-setting groove 21 is provided between the two through holes 24.
In one embodiment, as shown in fig. 5, the bowl transport module 3 includes:
a first fixed body 31; the protruding shell 1 is arranged; the cup body is conveniently placed on the containing module 2 by a user;
a guide rail 32 having one end rotatably provided at a middle portion of one side of the first fixing body 31, penetrating the base 20 and provided in the guide rail setting groove 21;
the two guide posts 33 are symmetrically arranged at two sides of the guide rail 32, respectively penetrate through the two penetrating holes 24, and one end of each guide post is fixedly connected with the first fixing body 31;
the first motor 35 is in transmission connection with one end of the guide rail 32 far away from the first fixed body 31; the first motor 35 drives the guide rail 32 to act, and the guide rail 32 is matched with the guide rail setting groove 21, so that fixed-point sliding of the base 20 on the guide rail 32 is realized; the guide post 33 is matched with the through hole 24, and the guide rail 32 is matched with the guide rail setting groove 21, so that the movement of the guide rail 32 in the rotation direction is converted into the movement of the base 20 in the linear direction;
a second fixing body 34, the middle of which is provided with a motor accommodating groove, and a first motor 35 is arranged in the motor accommodating groove; one end of the guide post 33, which is far away from the first fixing body 31, is fixedly connected with the second fixing body 34;
the guide rail 32 and the guide rail setting groove 21 are provided with mutually matched threads.
In one embodiment, a fully automated capping machine capable of information gathering further comprises: at least one cover conveying module 8, which is electrically connected with the central controller 6, is used for outputting the cover 9 to the cup body to be covered.
As shown in fig. 6, the cover conveying module 8 includes:
a body 401;
the storage cavity 403 is arranged in the body 401 in a penetrating way up and down;
two observation windows 402 symmetrically disposed on both sides of the body 401; the viewing window 402 communicates with the storage chamber 403; the residual quantity of the cover body 9, the patterns of the cover body 9 and the like in the box body can be directly observed through the observation window 402, so that the box body is convenient for a user to add in time;
two discharging gears 405 are symmetrically embedded on two sides of the storage cavity 403, which are close to the bottom of the body 401;
the two discharging motors 404 are respectively connected with two discharging gears 405 in a transmission way;
the spacing between two adjacent teeth of the discharge gear 405 is adapted to the height of the cover 9 stored therein. The discharging motor 404 acts to drive the discharging gear 405, and adjacent teeth of the gear separate the cover bodies 9, so that only one cover body 9 is conveyed at a time, and the cover body 9 is added from the upper part of the storage cavity 403; outputting the cover body 9 from below and falling onto the cup body of the containing module 2;
as shown in fig. 7 and 8, the capping module 4 includes:
the first main body 51 has an I-shaped cross section, and one end of the first main body is fixedly connected with the shell 1;
the second main body 52 is sleeved at the middle part of the first main body 51 and is connected with the first main body 51 in a sliding way;
a second motor 58 fixedly arranged at one end of the first main body 51 close to the housing 1, and a gear is arranged at the output end of the second motor 58; a tooth stripe is provided on the outer periphery of the second body 52; the gear is meshed with the rack threads;
two first fixing shafts 53 symmetrically disposed at a lower end surface of the second body 52;
one end of each first connecting rod 55 is sleeved on each first fixing shaft 53;
the two fixing nuts 54 are respectively arranged on the first fixing shafts 53 in a one-to-one correspondence manner, and fix the first connecting rod 55 on the first fixing shafts 53;
two springs, one ends of which are fixedly arranged on the lower end surface of the second main body 52, the other ends of which are fixedly connected with the middle parts of the two first connecting rods 55 respectively,
two second fixing shafts 57 respectively provided at one ends of the two first connecting rods 55 remote from the first fixing shafts 53;
two cover bodies 56 respectively sleeved on the two second fixing shafts 57; the spring applies a pulling force to the first connecting rod 55 to enable the cover body 56 to be close to the side surface of the lower end of the first main body 51, so as to provide a force in the radial direction for the cover closing action of the cover body 9;
wherein, the closing cap body 56 includes:
a first cylinder 561 and a second cylinder 562; the first cylinder 561 has a larger diameter than the second cylinder 562; an arc-shaped groove 563 is provided at a circle of the outer circumference of the second cylinder 562;
the first body 51 includes:
a first disk 511, a second disk 513, and a second connection rod 512; one end of the second connecting rod 512 is fixedly connected with the first disc 511, and the other end is detachably connected with the second disc 513; the first disc 511 is fixedly connected with the housing 1.
When the containing module 2 moves below the sealing cover module 4, the first telescopic mechanism 23 acts to convey the cup upwards; the cover 9 above the cup is in contact with the second disk 513; the second motor 58 rotates to drive the second main body 52 to rotate and further drive the cover 56 to rotate around the disc of the first main body 51; during rotation, the first telescopic mechanism 23 is extended and the second connecting rod 512 is shortened, holding the lid 9 slightly upward, and closing the edge of the lid 9 contacting the cup by the closing cap 56. The detachable connection of the second disc 513 enables the use of different diameters of the second disc 513 depending on the size of the cover 9, to improve the applicability of the capping module 4.
In one embodiment, a fully automated capping machine capable of information gathering further comprises: at least one cover conveying module 8, which is electrically connected with the central controller 6, is used for outputting the cover 9 to the cup body to be covered.
As shown in fig. 9, the cover conveying module 8 includes:
a second telescopic mechanism 61, one end of which is fixedly connected with the housing 1;
the device platform 62 is fixedly arranged at one end of the second telescopic mechanism 61 far away from the shell 1;
the discharging shaft 63 and the receiving shaft 64 are symmetrically arranged on the lower end surface of the equipment platform 62;
two third telescopic mechanisms 65, one end of which is fixedly connected with the equipment platform 62, and the other end of which is fixedly connected with the discharging shaft 63 and the receiving shaft 64 respectively;
the capping module 4 includes:
one end of the fourth telescopic mechanism 66 is fixedly arranged on the lower end face of the equipment platform 62 and is positioned between the two third telescopic mechanisms 65;
the gland body 67 is fixedly arranged at one end of the fourth telescopic mechanism 66 far away from the equipment platform 62;
the gland body 67 includes:
an annular heating zone arranged in the middle of the lower end face of the gland body 67;
the annular cutter zone is arranged concentrically with the annular heating zone and is arranged on the outer ring of the annular heating zone.
The working principle and the beneficial effects of the technical scheme are as follows:
the cover conveying module 8 and the cover sealing module 4 of the embodiment are composite, and occupy only one station; the discharging shaft 63 is sleeved with a cover body 9 coiled material; discharging by a discharging shaft 63 and collecting by a collecting shaft 64; when the device is used, the second telescopic mechanism 61 stretches to place the coiled material above the cup body, the fourth telescopic mechanism 66 acts to press the gland body 67 onto the coiled material, and the coiled material is bonded with the edge of the cup body through the annular heating area; the annular cutter area cuts the individual cover bodies 9 from the coiled material, so that the sealing cover is completed; because the coiled material has a certain thickness, the coiled material of the discharging shaft 63 and the coiled material of the receiving shaft 64 are not thick, so that the coiled material pulled between the discharging shaft 63 and the receiving shaft 64 cannot keep horizontal all the time, and the height of the discharging shaft 63 and/or the receiving shaft 64 is adjusted by the action of the third telescopic mechanism 65 so as to ensure the parallelism of the coiled material and the cup mouth and ensure the effectiveness of the sealing cover.
In one embodiment, a fully automated capping machine capable of information gathering further comprises:
the plurality of second image acquisition modules are in one-to-one correspondence with the cover conveying modules 8 and the cover sealing modules 4 and respectively acquire second images of the cover conveying modules 8 or the cover sealing modules 4;
the central control module 5 performs the following operations:
acquiring a second image of the cover conveying module 8 or the cover sealing module 4 acquired by the second image acquisition module through the second image acquisition module;
based on the second image, a preset cover 9 identification library and a cover module 4 identification library; determining the parameters of the first cover 9 conveyed by each cover conveying module 8 and the parameters of the second cover 9 corresponding to each cover sealing module 4; for the metal cover 9, the diameter of the cover 9 can be identified by image recognition; for the coiled material, the diameter of each cover 9 pattern on the coiled material is recognized; wherein, the cover body 9 identification library is made in advance, and the standard image is stored in association with the first cover body 9 parameters; only the second image and the standard image are required to be matched and called; the matching between the images can be performed by adopting a mode of specially extracting and calculating the similarity; for example, the similarity between the second image and the standard image is calculated as follows:
wherein XZ represents the similarity of the second image to the standard image; x is x i An ith feature value extracted from the second image; y is i The i-th characteristic value extracted from the standard image; when the similarity is maximum and is greater than a preset threshold (for example, 0.95), determining that the second image is matched with the standard image;
acquiring a first image by a first image acquisition module 6;
analyzing the first image and determining cup parameters of the cup body; based on an image recognition technology, recognizing the first image, and determining one or more of a cup mouth diameter, a number after quantifying the cup shape, a liquid color in the cup body, a cup body height and a characteristic value for extracting characteristics of the image of the liquid in the cup body;
determining a third cover body 9 parameter related to the cup body parameter in a matching library based on the cup body parameter and a preset matching library; the parameters of the cup body in the matching library are associated with the parameters of the third cover body 9 in advance;
matching the third cover 9 parameters with the first cover 9 parameters corresponding to the cover conveying modules 8 to determine the cover conveying modules 8 corresponding to the first images;
matching the third cover body 9 parameters with the second cover body 9 parameters corresponding to each cover body conveying module 8 to determine the cover sealing module 4 corresponding to the first image;
the first image, the cover body conveying module 8 corresponding to the first image and the cover sealing module 4 corresponding to the first image are correspondingly associated and stored;
wherein, cup parameters include: one or more of the diameter of the cup mouth, the number after quantifying the shape of the cup body, the color of the liquid in the cup body, the height of the cup body and the characteristic value of extracting the characteristic of the image of the liquid in the cup body are combined;
the first cover 9 parameters include: the diameter of the cover 9 and/or the feature value of the feature extraction of the pattern on the cover 9;
the second cover 9 parameters include: the diameter of the cap 9 and/or the classification number for classifying the type of cap;
the third cover 9 parameters include: the diameter of the cap 9 and/or the feature value of the feature extraction of the pattern on the cap 9 and/or the classification number of the classification of the type of closure.
The working principle and the beneficial effects of the technical scheme are as follows:
after first use or modification of the cover conveying module 8 or modification of the cover module 4, matching of the beverage in the store with the cover 9 and the cover type is realized through a preset cover 9 identification library, a preset cover identification library and a preset matching library; and further, automatic completion matching is realized, so that automatic debugging of a program of the full-automatic capping machine is realized, no professional technology is needed, a store personnel can complete, and the generated associated first image, the cap body conveying module 8 and the capping module 4 can be directly used for subsequent automatic capping operation in a self-adaptive manner according to the condition on the containing module 2.
In one embodiment, the central control module 5 also performs the following operations:
acquiring a first image, a cover conveying module 8 corresponding to the first image and a capping module 4 corresponding to the first image which are associated;
the cup conveying module 3 is controlled to convey the cup to a preset first position below the cover conveying module 8;
controlling the cover conveying module 8 to act;
acquiring a third image of the result of the action of the cover conveying module 8 by the second image acquisition module;
determining a first position adjustment value based on a first adjustment library and a third image corresponding to a preset cover conveying module 8;
determining an action position corresponding to the cover conveying module 8 based on the first position adjustment value and the first position;
when the first position adjustment value is zero, the cup conveying module 3 is directly controlled to convey the cup to a preset second position below the cover module 4;
when the first position adjustment value is not zero, the cover body conveying module 8 is conveyed to a preset second position below the cover module 4 after being operated at the action position again;
controlling the capping module 4 to perform pre-action;
acquiring a fourth image of the pre-action of the capping module 4 by the second image acquisition module;
determining a second position adjustment value based on a second adjustment library and a fourth image corresponding to the preset capping module 4;
determining an action position corresponding to the capping module 4 based on the second position adjustment value and the second position;
wherein, based on a first adjustment library and a third image corresponding to a preset cover conveying module 8, a first position adjustment value is determined;
extracting features of the third image, and constructing a first identification set based on the extracted feature values;
matching the first identification set with each first standard set in the first adjustment library;
acquiring a first position adjustment value corresponding to and associated with a first standard set matched with a first identification set in a first adjustment library;
determining a second position adjustment value based on a second adjustment library and a fourth image corresponding to the preset capping module 4;
extracting features of the fourth image, and constructing a second identification set based on the extracted feature values;
matching the second identification set with each second standard set in the second adjustment library;
and acquiring a second position adjustment value corresponding to and associated with a second standard set matched with the second identification set in a second adjustment library.
The working principle and the beneficial effects of the technical scheme are as follows:
after the cover body conveying module 8 is used for the first time or is modified by the cover body conveying module 4, the cover body conveying module 8 associated with the first image and the cover body conveying module 4 corresponding to the first image are adjusted through the first adjusting library and the second adjusting library, so that the positioning accuracy is ensured during automatic cover sealing. Wherein, the modification mainly comprises the modification of the module according to the actual requirement of the cover body 9 required by the sealing cover; for example: the diameter of the second disk 513, the diameter of the gland body 67, the direct of the storage chamber 403, etc.
It will be apparent to those skilled in the art that various modifications and variations can be made to the present invention without departing from the spirit or scope of the invention. Thus, it is intended that the present invention also include such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.
Claims (6)
1. A fully automatic capping machine capable of information collection, comprising: the cup comprises a shell, a containing module, a cup conveying module, at least one sealing cover module and a central control module;
the central control module is respectively and electrically connected with the containing module, the cup conveying module and the cover sealing module;
the central control module controls the cup body to be covered on the containing module to move below the cover sealing module, and the cover sealing module acts to finish the cover sealing;
further comprises:
the first image acquisition module is electrically connected with the central control module; the central control module shoots a first image of a cup body to be covered placed on the containing module through the first image acquisition module, controls the covering module corresponding to the first image to act, and completes covering in the process that the containing module moves on the cup body conveying module;
the cover body conveying module is electrically connected with the central control module and is used for outputting a cover body to a cup body to be sealed;
the plurality of second image acquisition modules are in one-to-one correspondence with the cover conveying modules and the cover sealing modules and respectively acquire second images of the cover conveying modules or the cover sealing modules;
the central control module performs the following operations:
acquiring a second image of the cover conveying module or the cover sealing module acquired by the second image acquisition module through the second image acquisition module;
based on the second image, a preset cover body recognition library and a cover module recognition library; determining first cover parameters conveyed by each cover conveying module and second cover parameters corresponding to each cover sealing module;
acquiring the first image through the first image acquisition module;
analyzing the first image and determining cup parameters of the cup body;
determining a third cover body parameter associated with the cup body parameter in a matching library based on the cup body parameter and a preset matching library;
matching the third cover body parameters with the first cover body parameters corresponding to the cover body conveying modules, and determining the cover body conveying modules corresponding to the first images;
matching the third cover body parameters with the second cover body parameters corresponding to the cover body conveying modules, and determining the cover sealing module corresponding to the first image;
correspondingly associating and storing the first image, the cover body conveying module corresponding to the first image and the cover sealing module corresponding to the first image;
wherein, cup parameters include: one or more of the diameter of the cup mouth, the number after quantifying the shape of the cup body, the color of the liquid in the cup body, the height of the cup body and the characteristic value of extracting the characteristic of the image of the liquid in the cup body are combined;
the first cover parameters include: the diameter of the cover body and/or the characteristic value for extracting the characteristics of the pattern on the cover body;
the second cover parameters include: the cover diameter and/or the classification number for classifying the type of the cover;
the third cover parameters include: the diameter of the cover body and/or the characteristic value for extracting the characteristics of the pattern on the cover body and/or the classification number for classifying the type of the sealing cover;
the central control module also performs the following operations:
acquiring the first image, the cover conveying module corresponding to the first image and the cover sealing module corresponding to the first image which are associated;
controlling the cup conveying module to convey the cup to a preset first position below the cover conveying module;
controlling the cover body conveying module to act;
acquiring a third image of the result of the action of the cover conveying module through the second image acquisition module;
determining a first position adjustment value based on a first adjustment library corresponding to the preset cover conveying module and the third image;
determining a corresponding action position of the cover conveying module based on the first position adjustment value and the first position;
when the first position adjustment value is zero, the cup conveying module is directly controlled to convey the cup to a preset second position below the cover module;
when the first position adjustment value is not zero, the cover body conveying module is conveyed to a preset second position below the cover sealing module after being operated at the action position again;
controlling the capping module to perform a pre-action;
acquiring a fourth image of the pre-action of the capping module through the second image acquisition module;
determining a second position adjustment value based on a second adjustment library corresponding to the preset capping module and the fourth image;
determining an action position corresponding to the capping module based on the second position adjustment value and the second position;
the cover conveying module is used for conveying the cover body to the first position adjustment value, wherein the first position adjustment value is determined based on a first adjustment library corresponding to the cover body conveying module and the third image;
extracting features of the third image, and constructing a first identification set based on the extracted feature values;
matching the first identification set with each first standard set in the first adjustment library;
acquiring the first position adjustment value corresponding to and associated with the first standard set matched with the first identification set in the first adjustment library;
determining a second position adjustment value based on a second adjustment library corresponding to the preset capping module and the fourth image;
extracting features of the fourth image, and constructing a second identification set based on the extracted feature values;
matching the second identification set with each second standard set in the second adjustment library;
and acquiring the second position adjustment value corresponding to and associated with the second standard set matched with the second identification set in the second adjustment library.
2. The fully automatic capping machine for information acquisition as recited in claim 1, further comprising: the communication module is arranged in the shell and is in communication connection with the central control module and the external server;
the central control module sends the image shot by the first image acquisition module, the positioning data of the containing module and the capping action data of the capping module to the external server through the communication module;
wherein, the communication module includes: one or more of USB interface communication module, RS232 interface communication module, RS485 interface communication module, WIFI communication module and Bluetooth communication module are combined.
3. The fully automatic capping machine of claim 1 wherein the loading module comprises:
a base;
a placement plate disposed above the base;
the at least one first telescopic mechanism is arranged between the placing plate and the base, one end of the first telescopic mechanism is fixedly connected with the base, and the other end of the first telescopic mechanism is fixedly connected with the placing plate;
at least one placing groove arranged in the middle of the base;
at least one placing hole is arranged in the middle of the placing plate and corresponds to the placing grooves one by one;
the two through holes are symmetrically arranged on one side of the base;
the guide rail is provided with a groove which is arranged between the two through holes.
4. The fully automatic capping machine of claim 3 wherein the cup transport module comprises:
a first fixed body;
one end of the guide rail is rotatably arranged in the middle of one side of the first fixing body, penetrates through the base and is arranged in the guide rail setting groove;
the two guide posts are symmetrically arranged on two sides of the guide rail, respectively penetrate through the two penetrating holes, and one end of each guide post is fixedly connected with the first fixing body;
the first motor is in transmission connection with one end, far away from the first fixed body, of the guide rail;
the middle part of the second fixed body is provided with a motor accommodating groove, and the first motor is arranged in the motor accommodating groove; one end of the guide post, which is far away from the first fixing body, is fixedly connected with the second fixing body;
the guide rail and the guide rail setting groove are provided with mutually matched threads.
5. The fully automatic capping machine of claim 1 wherein the cap transport module comprises:
a body;
the storage cavity is vertically arranged in the body in a penetrating way;
the two observation windows are symmetrically arranged on two sides of the body; the observation window is communicated with the storage cavity;
the two discharging gears are symmetrically embedded in two sides of the storage cavity, which are close to the bottom of the body;
the two discharging motors are respectively connected with the two discharging gears in a transmission way;
the distance between two adjacent teeth of the discharging gear is matched with the height of the cover body stored in the discharging gear;
the capping module includes:
the first main body is I-shaped in section, and one end of the first main body is fixedly connected with the shell;
the second main body is sleeved in the middle of the first main body and is connected with the first main body in a sliding way;
the second motor is fixedly arranged at one end of the first main body, which is close to the shell, and a gear is arranged at the output end of the second motor; a toothed stripe is arranged on the periphery of the second main body; the gear is meshed with the rack threads;
the two first fixing shafts are symmetrically arranged on the lower end face of the second main body;
one end of each first connecting rod is sleeved on each first fixing shaft;
the two fixing nuts are respectively arranged on the first fixing shafts in a one-to-one correspondence manner, and fix the first connecting rod on the first fixing shafts;
the two second fixing shafts are respectively arranged at one ends of the two first connecting rods, which are far away from the first fixing shafts;
the two cover bodies are respectively sleeved on the two second fixing shafts;
wherein, the closing cap body includes:
a first cylinder and a second cylinder; the diameter of the first cylinder is larger than that of the second cylinder; an arc-shaped groove is formed in one circle of the periphery of the second cylinder;
the first body includes:
the first disc, the second disc and the second connecting rod; one end of the second connecting rod is fixedly connected with the first disc, and the other end of the second connecting rod is detachably connected with the second disc; the first disc is fixedly connected with the shell; the second connecting rod is a telescopic rod.
6. The fully automatic capping machine of claim 1 wherein the cap transport module comprises:
one end of the second telescopic mechanism is fixedly connected with the shell;
the equipment platform is fixedly arranged at one end, far away from the shell, of the second telescopic mechanism;
the discharging shaft and the receiving shaft are symmetrically arranged on the lower end face of the equipment platform;
one end of each third telescopic mechanism is fixedly connected with the equipment platform, and the other end of each third telescopic mechanism is fixedly connected with the discharging shaft and the receiving shaft respectively;
the capping module includes:
one end of the fourth telescopic mechanism is fixedly arranged on the lower end face of the equipment platform and positioned between the two third telescopic mechanisms;
the gland body is fixedly arranged at one end, far away from the equipment platform, of the fourth telescopic mechanism;
the gland body includes:
the annular heating zone is arranged in the middle of the lower end face of the gland body;
the annular cutter zone is arranged concentrically with the annular heating zone and is arranged on the outer ring of the annular heating zone.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210423172.4A CN114620659B (en) | 2022-04-21 | 2022-04-21 | Full-automatic capping machine capable of realizing information acquisition |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210423172.4A CN114620659B (en) | 2022-04-21 | 2022-04-21 | Full-automatic capping machine capable of realizing information acquisition |
Publications (2)
| Publication Number | Publication Date |
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| CN114620659A CN114620659A (en) | 2022-06-14 |
| CN114620659B true CN114620659B (en) | 2023-05-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210423172.4A Active CN114620659B (en) | 2022-04-21 | 2022-04-21 | Full-automatic capping machine capable of realizing information acquisition |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW467108U (en) * | 2000-09-01 | 2001-12-01 | Seal Pack Machinery Co Ltd | Improved cup retrieving structure for capping machine |
| CN108862144A (en) * | 2018-08-16 | 2018-11-23 | 安徽金星包装有限公司 | A kind of fixed device of capsuling machine transmission |
| CN214031642U (en) * | 2020-12-04 | 2021-08-24 | 宜宾市翠屏区光全食品有限责任公司 | Capping machine that sesame oil production line was used |
| CN114056625A (en) * | 2021-11-04 | 2022-02-18 | 广州玺明机械科技有限公司 | Sealing machine safe in utilization |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ITBO20080255A1 (en) * | 2008-04-23 | 2009-10-24 | Azionaria Costruzioni Macchine Spa | COVER STRUCTURE FOR MACHINES AND / OR MACHINE BLOCKS FOR PACKAGING CONTAINERS, IN PARTICULAR FOR CAPPING MACHINES. |
-
2022
- 2022-04-21 CN CN202210423172.4A patent/CN114620659B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW467108U (en) * | 2000-09-01 | 2001-12-01 | Seal Pack Machinery Co Ltd | Improved cup retrieving structure for capping machine |
| CN108862144A (en) * | 2018-08-16 | 2018-11-23 | 安徽金星包装有限公司 | A kind of fixed device of capsuling machine transmission |
| CN214031642U (en) * | 2020-12-04 | 2021-08-24 | 宜宾市翠屏区光全食品有限责任公司 | Capping machine that sesame oil production line was used |
| CN114056625A (en) * | 2021-11-04 | 2022-02-18 | 广州玺明机械科技有限公司 | Sealing machine safe in utilization |
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| CN114620659A (en) | 2022-06-14 |
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