CN114620659A - Full-automatic capping machine capable of realizing information acquisition - Google Patents
Full-automatic capping machine capable of realizing information acquisition Download PDFInfo
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- CN114620659A CN114620659A CN202210423172.4A CN202210423172A CN114620659A CN 114620659 A CN114620659 A CN 114620659A CN 202210423172 A CN202210423172 A CN 202210423172A CN 114620659 A CN114620659 A CN 114620659A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B3/00—Closing bottles, jars or similar containers by applying caps
- B67B3/02—Closing bottles, jars or similar containers by applying caps by applying flanged caps, e.g. crown caps, and securing by deformation of flanges
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B3/00—Closing bottles, jars or similar containers by applying caps
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- Sealing Of Jars (AREA)
Abstract
The invention provides a full-automatic capping machine capable of realizing information acquisition, which comprises: the cup body conveying device comprises a shell, a containing module, a cup body conveying module, at least one sealing cover module and a central control module; the central control module is respectively and electrically connected with the containing module, the cup body conveying module and the sealing cover module; the central control module controls the cup body to be sealed on the containing module to move to the position below the sealing module, and the sealing module acts to complete sealing. The full-automatic capping machine capable of realizing information acquisition realizes automatic capping and improves the manufacturing efficiency of shop assistant milk tea.
Description
Technical Field
The invention relates to the technical field of intelligent production equipment, in particular to a full-automatic capping machine capable of realizing information acquisition.
Background
At present, the milk tea is generally made in a site by a clerk of a milk tea shop, and the steps mainly comprise water adding, powder adding, sauce adding, stirring, milk adding, cup discharging, cover sealing and the like. The existing capping step is completed by a manual operation machine of a shop assistant, namely, a cup is placed on the bearing module and then pushed into the lower part of the capping module, and the capping module is manually controlled to cap the cup body, so that the efficiency of making milk tea by the shop assistant is reduced.
Disclosure of Invention
One purpose of the invention is to provide a full-automatic capping machine capable of realizing information acquisition, realizing automatic capping and improving the manufacturing efficiency of shop assistant milk tea.
The embodiment of the invention provides a full-automatic capping machine capable of realizing information acquisition, which comprises: the cup body conveying device comprises a shell, a containing module, a cup body conveying module, at least one sealing cover module and a central control module;
the central control module is respectively and electrically connected with the containing module, the cup body conveying module and the sealing cover module;
the central control module controls the cup body to be sealed on the containing module to move to the position below the sealing module, and the sealing module acts to complete sealing.
Optionally, can realize the full-automatic capper of information acquisition, still include: the communication module is arranged in the shell, is connected with the central control module and is used for being in communication connection with an external server;
the central control module sends the image shot by the first image acquisition module, the positioning data of the loading module and the sealing cover action data of the sealing cover module to an external server through the communication module.
Wherein, communication module includes: one or more of a USB interface communication module, an RS232 interface communication module, an RS485 interface communication module, a WIFI communication module and a Bluetooth communication module are combined.
Optionally, can realize information acquisition's full-automatic capper, still include:
the first image acquisition module is electrically connected with the central control module;
the central control module shoots a first image of a cup body to be sealed and placed on the containing module through the first image acquisition module, controls the action of the sealing module corresponding to the first image, and completes sealing and covering in the process that the containing module moves on the cup body conveying module.
Optionally, the loading module comprises:
a base;
the placing plate is arranged above the base;
the first telescopic mechanism is arranged between the placing plate and the base, one end of the first telescopic mechanism is fixedly connected with the base, and the other end of the first telescopic mechanism is fixedly connected with the placing plate;
at least one placing groove arranged in the middle of the base;
at least one placing hole is arranged in the middle of the placing plate and corresponds to the placing grooves one by one;
the two through holes are symmetrically arranged on one side of the base;
and the guide rail setting groove is arranged between the two through holes.
Optionally, the cup transport module includes:
a first fixed body;
one end of the guide rail is rotatably arranged in the middle of one side of the first fixed body, penetrates through the base and is arranged in the guide rail arrangement groove;
the two guide columns are symmetrically arranged on two sides of the guide rail and respectively arranged in the two through holes in a penetrating way, and one end of each guide column is fixedly connected with the first fixing body;
the first motor is in transmission connection with one end of the guide rail, which is far away from the first fixed body;
the middle part of the second fixed body is provided with a motor accommodating groove, and the first motor is arranged in the motor accommodating groove; one end of the guide post, which is far away from the first fixing body, is fixedly connected with the second fixing body;
the guide rail and the guide rail setting groove are provided with mutually matched threads.
Optionally, can realize the full-automatic capper of information acquisition, still include: and the cover body conveying module is electrically connected with the central controller and is used for outputting the cover body to the cup body to be covered.
Optionally, the cover conveying module includes:
a body;
the storage cavity is vertically arranged in the body in a penetrating way;
the two observation windows are symmetrically arranged on two sides of the body; the observation window is communicated with the storage cavity;
the two discharging gears are symmetrically embedded at two sides of the storage cavity close to the bottom of the body;
the two discharging motors are respectively in transmission connection with the two discharging gears;
the distance between two adjacent teeth of the discharging gear is adapted to the height of the cover body stored in the discharging gear.
The capping module includes:
the first main body is I-shaped in cross section, and one end of the first main body is fixedly connected with the shell;
the second main body is sleeved in the middle of the first main body and is in sliding connection with the first main body;
the second motor is fixedly arranged at one end of the first main body close to the shell, and a gear is arranged at the output end of the second motor; the periphery of the second main body is provided with tooth stripes; the gear is meshed with the rack grains;
the two first fixed shafts are symmetrically arranged on the lower end face of the second main body;
one end of each first connecting rod is sleeved on each first fixed shaft;
the two fixing nuts are respectively arranged on the first fixing shafts in a one-to-one correspondence manner, and fix the first connecting rod on the first fixing shafts;
the two second fixing shafts are respectively arranged at one ends of the two first connecting rods, which are far away from the first fixing shafts;
the two cover sealing bodies are respectively sleeved on the two second fixed shafts;
wherein, the closing cap body includes:
a first cylinder and a second cylinder; the diameter of the first cylinder is larger than that of the second cylinder; an arc-shaped groove is formed in one circle of the periphery of the second cylinder;
the first body includes:
the first disc, the second disc and the second connecting rod; one end of the second connecting rod is fixedly connected with the first disc, and the other end of the second connecting rod is detachably connected with the second disc; the first disc is fixedly connected with the shell; the second connecting rod is a telescopic rod.
Optionally, the cover conveying module includes:
one end of the second telescopic mechanism is fixedly connected with the shell;
the equipment platform is fixedly arranged at one end, far away from the shell, of the second telescopic mechanism;
the discharging shaft and the receiving shaft are symmetrically arranged on the lower end face of the equipment platform;
one end of each of the two third telescopic mechanisms is fixedly connected with the equipment platform, and the other end of each of the two third telescopic mechanisms is fixedly connected with the discharging shaft and the receiving shaft respectively;
the capping module includes:
one end of the fourth telescopic mechanism is fixedly arranged on the lower end face of the equipment platform and is positioned between the two third telescopic mechanisms;
the cover pressing body is fixedly arranged at one end of the fourth telescopic mechanism far away from the equipment platform;
the gland body includes:
the annular heating zone is arranged in the middle of the lower end face of the gland body;
the annular cutter area is concentrically arranged with the annular heating area and is arranged on the outer ring of the annular heating area.
Optionally, can realize information acquisition's full-automatic capper, still include:
the plurality of second image acquisition modules correspond to the cover body conveying module and the cover sealing module one by one and respectively acquire second images of the cover body conveying module or the cover sealing module;
the central control module performs the following operations:
acquiring a second image of the cover body conveying module or the cover sealing module acquired by the second image acquisition module through the second image acquisition module;
based on the second image, a preset cover body identification library and a cover sealing module identification library; determining first cover body parameters conveyed by each cover body conveying module and second cover body parameters corresponding to each cover sealing module;
acquiring a first image through a first image acquisition module;
analyzing the first image to determine cup parameters of the cup body;
determining a third cover body parameter related to the cup body parameter in a matching library based on the cup body parameter and a preset matching library;
matching the third cover body parameters with the first cover body parameters corresponding to the cover body conveying modules, and determining the cover body conveying modules corresponding to the first images;
matching the third cover body parameters with the second cover body parameters corresponding to the cover body conveying modules, and determining the cover sealing module corresponding to the first image;
correspondingly associating and storing the first image, the cover body conveying module corresponding to the first image and the cover sealing module corresponding to the first image;
wherein, the cup parameter includes: one or more of the diameter of the cup mouth, the number of the quantized cup body shape, the color of the liquid in the cup body, the height of the cup body and the characteristic value of the image of the liquid in the cup body for characteristic extraction are combined;
the first cover parameters include: the cover body diameter and/or a characteristic value for characteristic extraction of the pattern on the cover body;
the second cover parameters include: the diameter of the cover body and/or the classification number for classifying the type of the sealing cover;
the third cover parameters include: the cover body diameter and/or the characteristic value for carrying out characteristic extraction on the pattern on the cover body and/or the classification number for classifying the type of the sealing cover.
Optionally, the central control module further performs the following operations:
acquiring a related first image, a cover body conveying module corresponding to the first image and a cover sealing module corresponding to the first image;
controlling the cup body conveying module to convey the cup body to a preset first position below the cover body conveying module;
controlling the action of the cover body conveying module;
acquiring a third image of the action result of the cover body conveying module through a second image acquisition module;
determining a first position adjustment value based on a first adjustment library and a third image corresponding to a preset cover body conveying module;
determining an action position corresponding to the cover body conveying module based on the first position adjustment value and the first position;
when the first position adjustment value is zero, directly controlling the cup body conveying module to convey the cup body to a preset second position below the cover sealing module;
when the first position adjustment value is not zero, the cover body conveying module is conveyed to a preset second position below the cover sealing module after the cover body conveying module is moved again at the action position;
controlling the capping module to perform pre-action;
acquiring a fourth image of the preaction of the capping module through a second image acquisition module;
determining a second position adjustment value based on a second adjustment library and a fourth image corresponding to a preset cover sealing module;
determining an action position corresponding to the capping module based on the second position adjustment value and the second position;
determining a first position adjustment value based on a first adjustment library and a third image corresponding to a preset cover body conveying module;
extracting features of the third image, and constructing a first identification set based on the extracted feature values;
matching the first identification set with each first standard set in a first adjustment library;
acquiring a first position adjustment value correspondingly associated with a first standard set matched with the first identification set in a first adjustment library;
determining a second position adjustment value based on a second adjustment library and a fourth image corresponding to a preset cover sealing module;
performing feature extraction on the fourth image, and constructing a second identification set based on the extracted feature values;
matching the second identification set with each second standard set in a second adjusting library;
and acquiring a second position adjustment value which is correspondingly associated with a second standard set matched with the second identification set in the second adjustment library.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
The technical solution of the present invention is further described in detail by the accompanying drawings and embodiments.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic control diagram of a fully automatic capping machine capable of collecting information according to an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a fully automatic capping machine capable of acquiring information according to an embodiment of the present invention;
FIG. 3 is a front view of a carrier module according to an embodiment of the present invention;
FIG. 4 is a top view of a loading module according to an embodiment of the present invention;
FIG. 5 is a schematic diagram of a cup transfer module according to an embodiment of the present invention;
FIG. 6 is a schematic diagram of a cover transport module according to an embodiment of the present disclosure;
FIG. 7 is a schematic view of a capping module according to an embodiment of the present invention;
FIG. 8 is a schematic view of a cover in an embodiment of the invention;
fig. 9 is a schematic diagram of a cover transport module and a cover sealing module according to an embodiment of the invention.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
The embodiment of the invention provides a full-automatic capping machine capable of realizing information acquisition, which comprises a shell 1, a containing module 2, a cup body conveying module 3, at least one capping module 4 and a central control module 5, wherein the shell is provided with a plurality of sealing holes;
the central control module 5 is respectively and electrically connected with the loading module 2, the cup body conveying module 3 and the sealing cover module 4;
the central control module 5 controls the cup body to be sealed on the containing module 2 to move to the position below the sealing module 4, and the sealing module 4 acts to complete sealing.
The working principle and the beneficial effects of the technical scheme are as follows:
the containing module 2 is arranged on the cup body conveying module 3 in a sliding manner and is used for conveying the cup body to be covered on the cup body conveying module 3; the cover sealing module 4 is arranged above the cup body conveying module 3 in the conveying direction in sequence; when the cup body is conveyed to the capping module 4 for capping in the cup body conveying module 3; at least one cover module 4 is integrated to meet diversified cover requirements in a store; therefore, when the cup is used by a salesclerk, the cup body which is required to be sealed and is filled with the beverage is only required to be placed on the containing module 2; automatic capping is realized through the capping module 4, and the manufacturing efficiency of shop personnel milk tea is improved.
In one embodiment, a fully automatic capping machine capable of collecting information, as shown in fig. 2, further comprises: the communication module 7 is arranged in the shell 1, is connected with the central control module 5 and is used for being in communication connection with an external server;
the central control module 5 sends the image shot by the first image acquisition module 6, the positioning data of the loading module 2, the conveying data of the cover body conveying module 8 and the cover sealing action data of the cover sealing module 4 to an external server through the communication module 7. The central control module 5 packs and collects capping data of the capping machine, so that the external server can conveniently determine machine faults, and the positioning of the containing module 2 on the cup body conveying module 3 after the cover body conveying module 8 and the capping module 4 are replaced is determined; in addition, the data can be analyzed to determine the sales volume of various milk teas in the store every day.
In order to realize data transmission between the central control module 5 and the external server, in one embodiment, the communication module 7 includes: one or more of a USB interface communication module, an RS232 interface communication module, an RS485 interface communication module, a WIFI communication module and a Bluetooth communication module are combined. Provides various data transmission modes to ensure the connectability of the capping machine.
In one embodiment, a fully automatic capping machine capable of performing information acquisition further comprises: the first image acquisition module 6 is electrically connected with the central control module 5;
the central control module 5 shoots a first image of the cup body to be sealed and placed on the containing module 2 through the first image acquisition module 6, controls the sealing module 4 corresponding to the first image to act, and completes sealing and covering in the process that the containing module 2 moves on the cup body conveying module 3.
The working principle and the beneficial effects of the technical scheme are as follows:
when the cup is used by a salesperson, the cup body which is required to be sealed and is filled with the beverage is placed on the containing module 2; the first image acquisition module 6 acquires a first image; identifying the first image, further determining a capping module 4 needing to be called, and completing capping in the process that the containing module 2 moves on the cup body conveying module 3; the automatic cover placing and sealing are realized, and the manufacturing efficiency of the shop assistant milk tea is improved.
In one embodiment, as shown in fig. 3 and 4, the loading module 2 comprises:
a base 20;
a placement plate 22 disposed above the base 20;
at least one first telescopic mechanism 23 arranged between the placing plate 22 and the base 20, wherein one end of the first telescopic mechanism is fixedly connected with the base 20, and the other end of the first telescopic mechanism is fixedly connected with the placing plate 22; when the loading module 2 moves to the position below the cover body conveying module 8 or the cover sealing module 4, the first telescopic mechanism 23 extends to move the cup body towards the cover body conveying module 8 or the cover sealing module 4; the cover body 9 is convenient to fall on the cup body and the action of the cover sealing module 4 is facilitated;
at least one placement groove 25 provided in the middle of the base 20;
at least one placing hole 26 provided in the middle of the placing plate 22 and corresponding to the placing grooves 25 one by one; the placing groove 25 is matched with the placing hole 26, so that the cup body filled with the beverage is fixed on the containing module 2 and is prevented from moving back and forth and left and right;
two through holes 24 symmetrically arranged at one side of the base 20;
the rail installation groove 21 is provided between the two through holes 24.
In one embodiment, as shown in fig. 5, the cup transport module 3 includes:
a first fixed body 31; the protruding shell 1 is arranged; the cup body can be conveniently placed on the containing module 2 by a user;
a guide rail 32, one end of which is rotatably disposed at the middle of one side of the first fixing body 31, penetrates the base 20 and is disposed in the guide rail installation groove 21;
two guide posts 33 symmetrically arranged on both sides of the guide rail 32, respectively penetrating through the two through holes 24, and having one ends fixedly connected with the first fixing body 31;
the first motor 35 is in transmission connection with one end, far away from the first fixed body 31, of the guide rail 32; the first motor 35 drives the guide rail 32 to move, and the guide rail 32 is matched with the guide rail setting groove 21, so that fixed-point sliding of the base 20 on the guide rail 32 is realized; the guide post 33 is matched with the through hole 24, and the guide rail 32 is matched with the guide rail arrangement groove 21, so that the movement of the guide rail 32 in the rotating direction is converted into the movement of the base 20 in the linear direction;
a motor accommodating groove is formed in the middle of the second fixed body 34, and the first motor 35 is arranged in the motor accommodating groove; one end of the guide post 33 far away from the first fixed body 31 is fixedly connected with the second fixed body 34;
the guide rail 32 and the guide rail setting groove 21 are provided with mutually fitting screw threads.
In one embodiment, a fully automatic capping machine capable of performing information acquisition further comprises: and at least one cover body conveying module 8 which is electrically connected with the central controller 6 and is used for outputting the cover body 9 to the cup body to be covered.
As shown in fig. 6, the cover transport module 8 includes:
a body 401;
a storage chamber 403 vertically penetrating the body 401;
two observation windows 402 symmetrically arranged at both sides of the body 401; the viewing window 402 communicates with the storage chamber 403; the residual number of the covers 9 in the observation window 402 and the patterns of the covers 9 can be directly observed, so that the user can add the covers in time;
two discharging gears 405 symmetrically embedded at two sides of the storage cavity 403 close to the bottom of the body 401;
the two discharging motors 404 are respectively in transmission connection with the two discharging gears 405;
the spacing between two adjacent teeth of the dispensing gear 405 is adapted to the height of the lid 9 stored therein. The discharging motor 404 acts to drive the discharging gear 405, the adjacent teeth of the gear separate the cover bodies 9, only one cover body 9 is conveyed at a time, and the cover bodies 9 are added from the upper side of the storage cavity 403; the cover body 9 is output from the lower part and falls on the cup body of the containing module 2;
as shown in fig. 7 and 8, the capping module 4 includes:
a first body 51 having an i-shaped cross-section, one end of which is fixedly connected to the housing 1;
the second main body 52 is sleeved in the middle of the first main body 51 and is connected with the first main body 51 in a sliding manner;
a second motor 58 fixedly arranged at one end of the first body 51 close to the shell 1, and a gear is arranged at the output end of the second motor 58; a tooth stripe is provided on the outer periphery of the second body 52; the gear is meshed with the rack grains;
two first fixed shafts 53 symmetrically disposed on a lower end surface of the second body 52;
one end of each of the two first connecting rods 55 is sleeved on the two first fixing shafts 53;
two fixing nuts 54, which are respectively disposed on the first fixing shafts 53 in a one-to-one correspondence manner, and fix the first connecting rods 55 on the first fixing shafts 53;
two springs, one end of each spring is fixedly arranged on the lower end surface of the second main body 52, the other end of each spring is fixedly connected with the middle parts of the two first connecting rods 55 respectively,
two second fixed shafts 57 respectively disposed at one ends of the two first connecting rods 55 far from the first fixed shaft 53;
two cover bodies 56 respectively sleeved on the two second fixed shafts 57; the spring gives a pulling force to the first connecting rod 55 to make the cover body 56 close to the side of the lower end of the first body 51, so as to provide a force in the radial direction for the cover action of the cover body 9;
wherein, closing cap body 56 includes:
a first cylinder 561 and a second cylinder 562; the first cylinder 561 has a larger diameter than the second cylinder 562; an arc-shaped groove 563 is formed in one circle of the outer circumference of the second cylinder 562;
the first body 51 includes:
a first disc 511, a second disc 513 and a second connecting rod 512; one end of the second connecting rod 512 is fixedly connected with the first disc 511, and the other end is detachably connected with the second disc 513; the first disc 511 is fixedly connected to the housing 1.
When the loading module 2 moves to the position below the cover sealing module 4, the first telescopic mechanism 23 acts to convey the cup body upwards; the cover 9 above the cup body contacts the second disc 513; the second motor 58 rotates to drive the second body 52 to rotate, and further drives the cover 56 to rotate around the disc of the first body 51; during the rotation, the first telescoping mechanism 23 extends and the second connecting rod 512 shortens, the cover 9 is clamped and slightly moved upwards, and the edge of the cover 9 contacting with the cup body is sealed through the sealing cover body 56. The removable attachment of the second disc 513 allows to use different diameters of the second disc 513 depending on the size of the cover 9, so as to improve the applicability of the capping module 4.
In one embodiment, a fully automatic capping machine capable of performing information acquisition further comprises: and at least one cover body conveying module 8 which is electrically connected with the central controller 6 and is used for outputting the cover body 9 to the cup body to be covered.
As shown in fig. 9, the cover transport module 8 includes:
one end of the second telescopic mechanism 61 is fixedly connected with the shell 1;
the equipment platform 62 is fixedly arranged at one end of the second telescopic mechanism 61 far away from the shell 1;
the discharging shaft 63 and the receiving shaft 64 are symmetrically arranged on the lower end face of the equipment platform 62;
one end of each of the two third telescopic mechanisms 65 is fixedly connected with the equipment platform 62, and the other end of each of the two third telescopic mechanisms 65 is fixedly connected with the discharging shaft 63 and the receiving shaft 64 respectively;
the capping module 4 includes:
one end of the fourth telescopic mechanism 66 is fixedly arranged on the lower end surface of the equipment platform 62 and is positioned between the two third telescopic mechanisms 65;
the gland body 67 is fixedly arranged at one end of the fourth telescopic mechanism 66 far away from the equipment platform 62;
the lid pressing body 67 includes:
an annular heating zone provided in the middle of the lower end face of the gland body 67;
the annular cutter area is arranged concentrically with the annular heating area and is arranged on the outer ring of the annular heating area.
The working principle and the beneficial effects of the technical scheme are as follows:
the cover body conveying module 8 and the cover sealing module 4 in the embodiment are of a composite type, and only occupy one station; the cover body 9 coiled material is sleeved on the discharging shaft 63; the discharging shaft 63 discharges materials, and the receiving shaft 64 receives materials; when the cup is used, the second stretching mechanism 61 stretches to place the coiled material above the cup body, the fourth stretching mechanism 66 acts to press the cover pressing body 67 on the coiled material, and the coiled material is bonded with the edge of the cup body through the annular heating area; the annular cutter zone cuts the individual cover bodies 9 off the web, thereby completing the capping; because the coiled material has a certain thickness, the coiled material of the discharging shaft 63 and the coiled material of the receiving shaft 64 are not as thick, so that the coiled material pulled between the discharging shaft 63 and the receiving shaft 64 cannot be kept horizontal all the time, and the height of the discharging shaft 63 and/or the receiving shaft 64 is adjusted through the action of the third telescopic mechanism 65, so that the coiled material is parallel to the cup mouth, and the effectiveness of the sealing cover is ensured.
In one embodiment, a fully automatic capping machine capable of performing information acquisition further comprises:
the plurality of second image acquisition modules correspond to the cover body conveying module 8 and the cover sealing module 4 one by one and respectively acquire second images of the cover body conveying module 8 or the cover sealing module 4;
the central control module 5 performs the following operations:
acquiring a second image of the cover body conveying module 8 or the cover sealing module 4 acquired by the second image acquisition module through the second image acquisition module;
based on the second image, a preset cover body 9 identification library and a cover module 4 identification library; determining parameters of the first cover body 9 conveyed by each cover body conveying module 8 and parameters of the second cover body 9 corresponding to each cover sealing module 4; for the metal cover 9, the diameter of the cover 9 can be recognized through image recognition; for a coil, the diameter of each pattern of the cover 9 on the coil is identified; wherein, the identification library of the cover body 9 is made in advance, wherein the standard image and the first cover body 9 parameterStoring the association; only the second image is matched and called with the standard image; matching between the images can be carried out in a specially-made extraction and similarity calculation mode; for example, the similarity calculation formula between the second image and the standard image is as follows:
wherein XZ represents the similarity of the second image to the standard image; x is the number ofiThe ith characteristic value extracted from the second image; y isiExtracting the ith characteristic value of the standard image; when the similarity is maximum and is larger than a preset threshold (for example: 0.95), determining that the second image is matched with the standard image;
acquiring a first image through a first image acquisition module 6;
analyzing the first image to determine cup parameters of the cup body; based on an image recognition technology, recognizing the first image, determining one or more combinations of the diameter of a cup opening, the number of the quantized shape of the cup body, the color of liquid in the cup body, the height of the cup body and the characteristic value of characteristic extraction of the image of the liquid in the cup body;
determining the parameters of the third cover body 9 associated with the cup body parameters in a matching library based on the cup body parameters and the preset matching library; the cup body parameters in the matching library and the third cover body 9 parameters are associated in advance;
matching the third cover body 9 parameters with the first cover body 9 parameters corresponding to each cover body conveying module 8, and determining the cover body conveying module 8 corresponding to the first image;
matching the third cover body 9 parameters with the second cover body 9 parameters corresponding to each cover body conveying module 8, and determining the cover sealing module 4 corresponding to the first image;
correspondingly associating and storing the first image, the cover body conveying module 8 corresponding to the first image and the cover sealing module 4 corresponding to the first image;
wherein, the cup parameter includes: one or more of the diameter of the cup mouth, the number of the quantized cup body shape, the color of the liquid in the cup body, the height of the cup body and the characteristic value of the image of the liquid in the cup body for characteristic extraction are combined;
the first cover 9 parameters include: the diameter of the cover 9 and/or a characteristic value for characteristic extraction of the pattern on the cover 9;
the second cover 9 parameters include: the diameter of the cover body 9 and/or the classification number for classifying the type of the sealing cover;
the third cover 9 parameters include: the diameter of the cover 9 and/or the characteristic value of the pattern on the cover 9 for characteristic extraction and/or the classification number for classifying the type of the closure.
The working principle and the beneficial effects of the technical scheme are as follows:
after the beverage is used for the first time or is modified by the cover body conveying module 8 or is modified by the cover sealing module 4, matching of the beverage in the store with the cover sealing body 9 and the cover sealing type is realized through a preset cover body 9 identification library, a preset cover sealing identification library and a preset matching library; and then automatic matching is achieved, so that automatic debugging of the program of the full-automatic capping machine is achieved, a shop assistant can complete the automatic matching without professional technology, and the generated associated first image, the cap body conveying module 8 and the capping module 4 can be directly used for performing automatic capping operation in a self-adaptive manner according to the condition on the containing module 2.
In one embodiment, the central control module 5 also performs the following operations:
acquiring a related first image, a cover body conveying module 8 corresponding to the first image and a cover sealing module 4 corresponding to the first image;
controlling the cup body conveying module 3 to convey the cup body to a preset first position below the cover body conveying module 8;
controlling the cover body conveying module 8 to act;
acquiring a third image of the action result of the cover body conveying module 8 through a second image acquisition module;
determining a first position adjustment value based on a first adjustment library and a third image corresponding to a preset cover body conveying module 8;
determining an action position corresponding to the cover body conveying module 8 based on the first position adjustment value and the first position;
when the first position adjustment value is zero, the cup body conveying module 3 is directly controlled to convey the cup body to a preset second position below the cover sealing module 4;
when the first position adjustment value is not zero, the cover body conveying module 8 is conveyed to a preset second position below the cover sealing module 4 after being moved again at the action position;
controlling the capping module 4 to perform pre-action;
acquiring a fourth image of the preaction of the capping module 4 through a second image acquisition module;
determining a second position adjustment value based on a second adjustment library and a fourth image corresponding to the preset capping module 4;
determining an action position corresponding to the capping module 4 based on the second position adjustment value and the second position;
determining a first position adjustment value based on a first adjustment library and a third image corresponding to a preset cover body conveying module 8;
extracting features of the third image, and constructing a first identification set based on the extracted feature values;
matching the first identification set with each first standard set in a first adjustment library;
acquiring a first position adjustment value correspondingly associated with a first standard set matched with the first identification set in a first adjustment library;
determining a second position adjustment value based on a second adjustment library and a fourth image corresponding to the preset capping module 4;
performing feature extraction on the fourth image, and constructing a second identification set based on the extracted feature values;
matching the second identification set with each second standard set in a second adjustment library;
and acquiring a second position adjustment value correspondingly associated with a second standard set matched with the second identification set in the second adjustment library.
The working principle and the beneficial effects of the technical scheme are as follows:
after the cover conveying module 8 is used for the first time or is modified or the cover sealing module 4 is modified, the cover conveying module 8 related to the first image and the action position corresponding to the cover sealing module 4 corresponding to the first image are adjusted through the first adjusting library and the second adjusting library, so that the positioning accuracy is ensured during automatic cover sealing. The modification mainly comprises modifying the module according to the actual requirement of the cover body 9 required by the sealing cover; for example: the diameter of the second disk 513, the diameter of the gland body 67, the orientation of the storage chamber 403, etc.
It will be apparent to those skilled in the art that various changes and modifications may be made in the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.
Claims (10)
1. The utility model provides a can realize full-automatic bottle capper of information acquisition which characterized in that includes: the cup body conveying device comprises a shell, a containing module, a cup body conveying module, at least one sealing cover module and a central control module;
the central control module is electrically connected with the containing module, the cup body conveying module and the cover sealing module respectively;
the central control module controls the cup body to be sealed on the containing module to move to the position below the sealing module, and the sealing module acts to complete sealing.
2. The fully automatic machine for capping and gathering information as set forth in claim 1 further comprising: the communication module is arranged in the shell, is connected with the central control module and is used for being in communication connection with an external server;
the central control module sends the image shot by the first image acquisition module, the positioning data of the loading module and the sealing action data of the sealing module to the external server through the communication module;
wherein, communication module includes: one or more of a USB interface communication module, an RS232 interface communication module, an RS485 interface communication module, a WIFI communication module and a Bluetooth communication module are combined.
3. The fully automatic machine for capping and gathering information as set forth in claim 1 further comprising: the first image acquisition module is electrically connected with the central control module;
the central control module shoots a first image of a cup body to be sealed and placed on the containing module through the first image acquisition module, controls the action of the sealing module corresponding to the first image, and completes sealing and covering in the process that the containing module moves on the cup body conveying module.
4. The fully automatic capping machine capable of collecting information as claimed in claim 3, wherein the loading module comprises:
a base;
the placing plate is arranged above the base;
the first telescopic mechanism is arranged between the placing plate and the base, one end of the first telescopic mechanism is fixedly connected with the base, and the other end of the first telescopic mechanism is fixedly connected with the placing plate;
at least one placing groove arranged in the middle of the base;
at least one placing hole is arranged in the middle of the placing plate and corresponds to the placing groove one by one;
the two through holes are symmetrically arranged on one side of the base;
and the guide rail setting groove is arranged between the two through holes.
5. The fully automatic machine for capping and collecting information as claimed in claim 4, wherein the cup transport module comprises:
a first fixed body;
one end of the guide rail is rotatably arranged in the middle of one side of the first fixed body, penetrates through the base and is arranged in the guide rail arrangement groove;
the two guide columns are symmetrically arranged on two sides of the guide rail, respectively penetrate through the two penetrating holes, and one ends of the two guide columns are fixedly connected with the first fixing body;
the first motor is in transmission connection with one end, far away from the first fixed body, of the guide rail;
the middle part of the second fixed body is provided with a motor accommodating groove, and the first motor is arranged in the motor accommodating groove; one end of the guide post, which is far away from the first fixing body, is fixedly connected with the second fixing body;
the guide rail and the guide rail setting groove are provided with mutually matched threads.
6. The fully automatic machine for capping and gathering information as set forth in claim 5 further comprising: and the cover body conveying module is electrically connected with the central controller and is used for outputting the cover body to the cup body to be covered.
7. The fully automatic cover sealing machine capable of collecting information as claimed in claim 6, wherein said cover conveying module comprises:
a body;
the storage cavity is vertically arranged in the body in a penetrating manner;
the two observation windows are symmetrically arranged on two sides of the body; the observation window is communicated with the storage cavity;
the two discharging gears are symmetrically embedded at two sides of the storage cavity close to the bottom of the body;
the two discharging motors are respectively in transmission connection with the two discharging gears;
the distance between two adjacent teeth of the discharging gear is adapted to the height of the cover body stored in the discharging gear;
the capping module includes:
the first main body is I-shaped in section, and one end of the first main body is fixedly connected with the shell;
the second main body is sleeved in the middle of the first main body and is in sliding connection with the first main body;
the second motor is fixedly arranged at one end of the first main body close to the shell, and a gear is arranged at the output end of the second motor; the periphery of the second main body is provided with a tooth stripe; the gear is meshed with the rack grains;
the two first fixed shafts are symmetrically arranged on the lower end face of the second main body;
one end of each first connecting rod is sleeved on each first fixed shaft;
the two fixing nuts are respectively arranged on the first fixing shafts in a one-to-one correspondence manner, and fix the first connecting rod on the first fixing shafts;
the two second fixing shafts are respectively arranged at one ends of the two first connecting rods, which are far away from the first fixing shafts;
the two cover sealing bodies are respectively sleeved on the two second fixed shafts;
wherein, the lid body includes:
a first cylinder and a second cylinder; the diameter of the first cylinder is larger than that of the second cylinder; an arc-shaped groove is formed in one circle of the periphery of the second cylinder;
the first body includes:
the first disc, the second disc and the second connecting rod; one end of the second connecting rod is fixedly connected with the first disc, and the other end of the second connecting rod is detachably connected with the second disc; the first disc is fixedly connected with the shell; the second connecting rod is a telescopic rod.
8. A fully automatic capping machine capable of acquiring information as set forth in claim 6 wherein said cap body conveying module comprises:
one end of the second telescopic mechanism is fixedly connected with the shell;
the equipment platform is fixedly arranged at one end, far away from the shell, of the second telescopic mechanism;
the discharging shaft and the receiving shaft are symmetrically arranged on the lower end face of the equipment platform;
one end of each of the two third telescopic mechanisms is fixedly connected with the equipment platform, and the other end of each of the two third telescopic mechanisms is fixedly connected with the discharging shaft and the receiving shaft respectively;
the capping module includes:
one end of the fourth telescopic mechanism is fixedly arranged on the lower end face of the equipment platform and is positioned between the two third telescopic mechanisms;
the cover pressing body is fixedly arranged at one end of the fourth telescopic mechanism far away from the equipment platform;
the gland body includes:
the annular heating zone is arranged in the middle of the lower end face of the gland body;
the annular cutter area is concentrically arranged with the annular heating area and is arranged on the outer ring of the annular heating area.
9. A fully automatic capping machine capable of collecting information according to any one of claims 1 to 8, further comprising:
the plurality of second image acquisition modules correspond to the cover body conveying modules and the cover sealing modules one by one and respectively acquire second images of the cover body conveying modules or the cover sealing modules;
the central control module performs the following operations:
acquiring a second image of the cover body conveying module or the cover sealing module acquired by the second image acquisition module through the second image acquisition module;
based on the second image, a preset cover body identification library and a cover sealing module identification library; determining first cover body parameters conveyed by each cover body conveying module and second cover body parameters corresponding to each cover sealing module;
acquiring the first image through the first image acquisition module;
analyzing the first image to determine cup body parameters of the cup body;
determining a third cover body parameter related to the cup body parameter in a matching library based on the cup body parameter and the preset matching library;
matching the third cover body parameters with the first cover body parameters corresponding to the cover body conveying modules, and determining the cover body conveying modules corresponding to the first images;
matching the third cover body parameters with the second cover body parameters corresponding to the cover body conveying modules, and determining the cover sealing module corresponding to the first image;
correspondingly associating and storing the first image, the cap conveying module corresponding to the first image and the capping module corresponding to the first image;
wherein, the cup parameter includes: one or more of the diameter of the cup mouth, the number of the quantized cup body shape, the color of the liquid in the cup body, the height of the cup body and the characteristic value of the image of the liquid in the cup body for characteristic extraction are combined;
the first cover parameters include: the diameter of the cover body and/or a characteristic value for characteristic extraction of the pattern on the cover body;
the second cover parameters include: the diameter of the cover body and/or the classification number for classifying the type of the sealing cover;
the third cover parameters include: the cover body diameter and/or the characteristic value for carrying out characteristic extraction on the pattern on the cover body and/or the classification number for classifying the type of the sealing cover.
10. The fully automatic machine for capping and gathering information as set forth in claim 9 wherein the central control module further performs the following operations:
acquiring the associated first image, the cap conveying module corresponding to the first image and the capping module corresponding to the first image;
controlling the cup body conveying module to convey the cup body to a preset first position below the cover body conveying module;
controlling the action of the cover body conveying module;
acquiring a third image of a result of the action of the cover body conveying module through the second image acquisition module;
determining a first position adjustment value based on a first adjustment library and the third image corresponding to the preset cover body conveying module;
determining an action position corresponding to the cover body conveying module based on the first position adjustment value and the first position;
when the first position adjustment value is zero, directly controlling the cup body conveying module to convey the cup body to a preset second position below the cover sealing module;
when the first position adjustment value is not zero, the cover body conveying module is conveyed to a preset second position below the cover sealing module after the cover body conveying module is moved again at the action position;
controlling the capping module to perform pre-action;
acquiring a fourth image of the pre-action of the capping module through the second image acquisition module;
determining a second position adjustment value based on a preset second adjustment library corresponding to the cover sealing module and the fourth image;
determining an action position corresponding to the cover sealing module based on the second position adjustment value and the second position;
determining a first position adjustment value based on a first adjustment library and the third image corresponding to the preset cover body conveying module;
extracting features of the third image, and constructing a first identification set based on the extracted feature values;
matching the first identification set with each first standard set in the first adjustment library;
acquiring the first position adjustment value correspondingly associated with the first standard set matched with the first identification set in the first adjustment library;
determining a second position adjustment value based on a preset second adjustment library corresponding to the cover sealing module and the fourth image;
extracting features of the fourth image, and constructing a second identification set based on the extracted feature values;
matching the second identification set with each second standard set in the second adjustment library;
and acquiring the second position adjustment value correspondingly associated with the second standard set matched with the second identification set in the second adjustment library.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210423172.4A CN114620659B (en) | 2022-04-21 | 2022-04-21 | Full-automatic capping machine capable of realizing information acquisition |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210423172.4A CN114620659B (en) | 2022-04-21 | 2022-04-21 | Full-automatic capping machine capable of realizing information acquisition |
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| CN114620659A true CN114620659A (en) | 2022-06-14 |
| CN114620659B CN114620659B (en) | 2023-05-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210423172.4A Active CN114620659B (en) | 2022-04-21 | 2022-04-21 | Full-automatic capping machine capable of realizing information acquisition |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW467108U (en) * | 2000-09-01 | 2001-12-01 | Seal Pack Machinery Co Ltd | Improved cup retrieving structure for capping machine |
| US20110120055A1 (en) * | 2008-04-23 | 2011-05-26 | Azionaria Costruzioni Macchine Automatiche A.C.M.A S.P.A. | Enclosing structure for container packaging machines and/or machine units, in particular capping machines |
| CN108862144A (en) * | 2018-08-16 | 2018-11-23 | 安徽金星包装有限公司 | A kind of fixed device of capsuling machine transmission |
| CN214031642U (en) * | 2020-12-04 | 2021-08-24 | 宜宾市翠屏区光全食品有限责任公司 | Capping machine that sesame oil production line was used |
| CN114056625A (en) * | 2021-11-04 | 2022-02-18 | 广州玺明机械科技有限公司 | Sealing machine safe in utilization |
-
2022
- 2022-04-21 CN CN202210423172.4A patent/CN114620659B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW467108U (en) * | 2000-09-01 | 2001-12-01 | Seal Pack Machinery Co Ltd | Improved cup retrieving structure for capping machine |
| US20110120055A1 (en) * | 2008-04-23 | 2011-05-26 | Azionaria Costruzioni Macchine Automatiche A.C.M.A S.P.A. | Enclosing structure for container packaging machines and/or machine units, in particular capping machines |
| CN108862144A (en) * | 2018-08-16 | 2018-11-23 | 安徽金星包装有限公司 | A kind of fixed device of capsuling machine transmission |
| CN214031642U (en) * | 2020-12-04 | 2021-08-24 | 宜宾市翠屏区光全食品有限责任公司 | Capping machine that sesame oil production line was used |
| CN114056625A (en) * | 2021-11-04 | 2022-02-18 | 广州玺明机械科技有限公司 | Sealing machine safe in utilization |
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| Publication number | Publication date |
|---|---|
| CN114620659B (en) | 2023-05-26 |
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