CN114618745B - Fastener surface coating equipment based on solid lubricant - Google Patents
Fastener surface coating equipment based on solid lubricant Download PDFInfo
- Publication number
- CN114618745B CN114618745B CN202210260724.4A CN202210260724A CN114618745B CN 114618745 B CN114618745 B CN 114618745B CN 202210260724 A CN202210260724 A CN 202210260724A CN 114618745 B CN114618745 B CN 114618745B
- Authority
- CN
- China
- Prior art keywords
- cylinder
- frame
- dipping
- fastener
- telescopic rod
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000011248 coating agent Substances 0.000 title claims abstract description 84
- 238000000576 coating method Methods 0.000 title claims abstract description 84
- 239000000314 lubricant Substances 0.000 title claims abstract description 70
- 239000007787 solid Substances 0.000 title claims abstract description 65
- 239000007788 liquid Substances 0.000 claims abstract description 104
- 238000007598 dipping method Methods 0.000 claims abstract description 92
- 238000011282 treatment Methods 0.000 claims abstract description 43
- 238000004140 cleaning Methods 0.000 claims abstract description 37
- 238000003756 stirring Methods 0.000 claims abstract description 30
- 239000000725 suspension Substances 0.000 claims abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 57
- 238000005406 washing Methods 0.000 claims description 23
- 230000000694 effects Effects 0.000 claims description 21
- 238000009499 grossing Methods 0.000 claims description 20
- 238000000034 method Methods 0.000 claims description 19
- 238000012545 processing Methods 0.000 claims description 15
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 claims description 14
- 238000005470 impregnation Methods 0.000 claims description 13
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 10
- 238000001035 drying Methods 0.000 claims description 10
- 239000000428 dust Substances 0.000 claims description 10
- 238000004064 recycling Methods 0.000 claims description 9
- 239000003595 mist Substances 0.000 claims description 7
- 229910000030 sodium bicarbonate Inorganic materials 0.000 claims description 7
- 235000017557 sodium bicarbonate Nutrition 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 6
- 238000007667 floating Methods 0.000 claims description 4
- 239000004519 grease Substances 0.000 claims description 4
- 238000011084 recovery Methods 0.000 claims description 4
- 239000011435 rock Substances 0.000 claims description 4
- 239000007921 spray Substances 0.000 claims description 4
- 238000013459 approach Methods 0.000 claims description 3
- 238000007865 diluting Methods 0.000 claims description 3
- 238000003618 dip coating Methods 0.000 claims description 2
- 230000000149 penetrating effect Effects 0.000 claims 1
- 239000010410 layer Substances 0.000 description 18
- 238000004804 winding Methods 0.000 description 17
- 238000007711 solidification Methods 0.000 description 8
- 230000008023 solidification Effects 0.000 description 8
- 229910052751 metal Inorganic materials 0.000 description 7
- 239000002184 metal Substances 0.000 description 7
- 238000009434 installation Methods 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 229920000139 polyethylene terephthalate Polymers 0.000 description 5
- 229920002799 BoPET Polymers 0.000 description 4
- 239000003292 glue Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 210000002489 tectorial membrane Anatomy 0.000 description 4
- 239000000919 ceramic Substances 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 238000010790 dilution Methods 0.000 description 3
- 239000012895 dilution Substances 0.000 description 3
- 239000007888 film coating Substances 0.000 description 3
- 238000009501 film coating Methods 0.000 description 3
- 238000005461 lubrication Methods 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 238000007731 hot pressing Methods 0.000 description 2
- 238000002955 isolation Methods 0.000 description 2
- 239000012528 membrane Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 238000007747 plating Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000002791 soaking Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 238000011001 backwashing Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000007761 roller coating Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C3/00—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material
- B05C3/02—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material
- B05C3/09—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating separate articles
- B05C3/10—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating separate articles the articles being moved through the liquid or other fluent material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
- B05C11/1005—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to condition of liquid or other fluent material already applied to the surface, e.g. coating thickness, weight or pattern
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
- B05C11/1007—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to condition of liquid or other fluent material
- B05C11/101—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to condition of liquid or other fluent material responsive to weight of a container for liquid or other fluent material; responsive to level of liquid or other fluent material in a container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1039—Recovery of excess liquid or other fluent material; Controlling means therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/10—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation being performed before the application
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/12—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation being performed after the application
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
- B05D3/061—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
- B05D3/065—After-treatment
- B05D3/067—Curing or cross-linking the coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention discloses a solid lubricant-based fastener surface coating device which comprises a cleaning cylinder and a dipping cylinder, wherein the dipping cylinder is arranged on the surface of one side of the cleaning cylinder, a driving motor is arranged at the bottom of the dipping cylinder, the output end of the driving motor is connected with a second telescopic rod, stirring blades are arranged on the surface of the second telescopic rod in a surrounding mode, a liquid level sensor is arranged on the rear wall of the dipping cylinder, a viscometer is arranged on the front inner wall of the dipping cylinder, an alarm is arranged on the front surface of the dipping cylinder, and the alarm is electrically connected with the viscometer. According to the invention, the driving motor, the liquid level sensor, the second telescopic rod and the stirring blade are arranged, and the stirring blade rotates, so that liquid in the dipping cylinder is shaken, the fastener can be subjected to dipping coating treatment in a suspension manner, and when the shaking amplitude is large, the second telescopic rod is shortened, so that the fastener is prevented from being separated from the surface of the gauze frame due to the excessively strong shaking action of the fastener.
Description
Technical Field
The invention relates to the technical field of coating, in particular to a fastener surface coating device based on a solid lubricant.
Background
Fasteners such as locknuts are generally applied to fixing of exhaust manifolds and superchargers of internal combustion engines, clamps, EGR valves of internal combustion engines, superchargers and other important parts, therefore, the problem that seizure of the fasteners occurs due to the influence of high temperature in a working environment needs to be solved when the fasteners are used, various lubrication treatments such as copper plating, silver plating, magni504 and the like are generally adopted in the prior art for solving the seizure phenomenon, and a strong dry coating is formed on the surface of the coated fasteners by coordinating and combining a solid lubricant and a water-based dry film lubrication coating, so that the lubrication isolation effect can be provided even at high temperature, and the normal use of the fasteners is further ensured.
The existing coating equipment has the defects that:
1. patent document CN208742884U discloses a coating line secondary hanger soaking system, "includes cistern, ultrasonic vibration system and circulation mixing system, the ultrasonic vibration system includes ultrasonic controller and the vibrating arm of being connected with the ultrasonic controller electricity, ultrasonic controller fixed mounting is in the cistern outside, the vibrating arm stretches into in the cistern, circulation mixing system is responsible for including installing many stirring branch pipes and the stirring of lower part in the cistern, the stirring is responsible for wearing out from cistern circulation stirring export and is linked together the back again from cistern circulation stirring import and penetrate the cistern in with many stirring branch pipe formation circulation stirring return circuit, a plurality of delivery ports have been seted up on the stirring branch pipe. The device provided by the utility model is efficient, energy-saving and environment-friendly, and can reduce the production cost of enterprises, when the coating equipment is soaked, the bottom surface of an object and the bottom wall of a liquid manipulator or the surfaces of other objects have area coincidence, so that the soaking and coating effects of the system are not comprehensive enough;
2. patent document CN214347516U discloses a surface coating apparatus for high temperature energy saving material, which comprises a coating box, wherein a first roller is arranged in the coating box, a second roller is arranged in the coating box and on one side of the first roller, a driving motor is arranged at the top end of the coating box, a driving pulley is fixed on an output shaft of the driving motor, a first driven pulley is fixed at one end of the first roller, third rollers are respectively arranged in the coating box and at the lower ends of the first roller and the second roller, and a first coating cylinder is arranged in the coating box; according to the surface coating equipment for the high-temperature energy-saving material, the first rolling shaft, the second rolling shaft, the driving motor, the third rolling shaft, the first conveying belt, the second conveying belt and the like are arranged, so that time and labor can be saved, and the working efficiency can be improved; the coating equipment is convenient to use, can be suitable for materials with different sizes, and can enlarge the application range, and the coating equipment cannot collect the dripping coating liquid during working and cannot realize corresponding solidification prevention treatment during collection, so that the effective amount of the coating liquid collected during collection is reduced due to solidification;
3. patent document CN208484269U discloses a corona roller and corona equipment for coating high-temperature insulating coating, which "comprises a roller core and a coating layer arranged on the surface of the roller core. The coating comprises a metal bonding layer, a ceramic insulating layer and a hole sealing layer. The metal bonding layer is arranged on the surface of the roller core, the ceramic insulating layer is arranged on the surface of the metal bonding layer, and the hole sealing layer is arranged on the surface of the ceramic insulating layer. The corona roller coating is good in combination, uniform and compact, has the breakdown voltage of more than 10kV/mm, and can keep high insulation performance in a humid and high-temperature environment. The corona equipment comprising the corona roller has strong practicability, wide application range and wider application prospect, can not detect the quality of the surface thickness after coating when in work, and can not perform smoothing treatment before coating so as to enhance the comprehensiveness of subsequent coating;
4. patent document CN205661121U discloses a winding high-temperature film coating production line, "including metal coiled material, winding PET film, still include winding film pre-coating equipment, winding high-temperature film coating line, winding stamping equipment, winding film pre-coating equipment is used for precoating the winding PET film with PET glue, winding high-temperature film coating line is used for covering the winding PET film precoated with PET glue on the metal winding with the mode of high-temperature hot pressing, winding stamping equipment includes unreeling frame, location clamping and feeding device, punch press, and the metal winding after the tectorial membrane is through the direct die-cut stretch forming of winding stamping equipment. The utility model discloses a winding PET membrane equipment of precoating, high temperature winding tectorial membrane line, it realizes high adhesive force metal coiled material tectorial membrane automated production to roll up towards equipment, PET membrane precoating equipment is PET glue of precoating to winding PET film earlier, and adopt near infrared ray high energy radiation to dry, then scribble steel sheet composite glue on the steel sheet winding, and adopt high temperature hot pressing tectorial membrane, thoroughly stop the bubble phenomenon, and the adhesive force stable performance is difficult for droing, this application production line is the preliminary treatment structure on article surface less more before carrying out the application operation, and fail to effectively intercept to the solid debris in the washing liquid after wasing.
Disclosure of Invention
The invention aims to provide a fastener surface coating device based on solid lubricant, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the solid lubricant-based fastener surface coating equipment comprises a cleaning cylinder and a dipping cylinder, wherein the dipping cylinder is arranged on the surface of one side of the cleaning cylinder, and a treatment cylinder is arranged on the surface of one side of the dipping cylinder;
the bottom of the dipping cylinder is provided with a driving motor, the output end of the driving motor is connected with a second telescopic rod, the surface of the second telescopic rod is provided with stirring blades in a surrounding manner, the rear wall of the dipping cylinder is provided with a liquid level sensor, and the liquid level sensor is electrically connected with the second telescopic rod;
the viscosimeter is installed to the preceding inner wall of flooding jar, the alarm is installed in the front of flooding jar, and alarm and viscosimeter electric connection.
Preferably, the diapire of processing jar is installed and is catchmented the liquid frame, the tail end of catchmenting the liquid frame is for drawing in the design in, it is the slope design of 30 degrees to catchment the liquid frame, the tail end of catchment the liquid frame extends into the inside of flooding jar, the check valve is installed to the tail end of catchment the liquid frame, one side inner wall that the check valve was kept away from to the liquid frame runs through and installs atomizer, the one end that the liquid frame was kept away from to atomizer is connected with the conveying pipe.
Preferably, the opposite side surface mounting who washs the jar has the lift cylinder, the output of lift cylinder is connected with the slip telescopic link, the surface mounting of slip telescopic link has the cross slot, and the tail end of cross slot is located the top of handling the jar, the bottom slidable mounting of cross slot has the sliding block, the bottom of sliding block is connected with hangs the rope, the tail end of hanging the rope is connected with the rack through the couple, one side inner wall gomphosis of rack is pegged graft and is had No. three telescopic links.
Preferably, the connecting rod is installed to the output of No. three telescopic links, one side surface mounting of connecting rod has three groups of smoothing poles of arranging from top to bottom, the embedded coating thickness detector of installing the equidistance and arranging in the bottom of smoothing pole.
Preferably, the interception screen frame is installed to the inside gomphosis of washing jar, the inside of interception screen frame is equipped with the hole that runs through, the inside of interception screen frame runs through the hole and installs the becket.
Preferably, the inner wall of washing jar is installed buckler and hot plate, and the hot plate is located the inside of buckler, the ultrasonic vibrator is installed to the diapire of washing jar, sodium bicarbonate solution is deposited to the inside of washing jar.
Preferably, a telescopic rod is installed to the bottom of cross slot, and the tail end of a telescopic rod is connected with the surface of sliding block.
Preferably, the internally mounted of rack has the gauze frame of arranging from top to bottom of three groups, and the distance between every two adjacent gauze frame groups equals the distance between two sets of smoothing poles, the frame is carried at the top of rack installs, the ultraviolet lamp plate is all installed to the both sides inner wall of processing jar, the front of processing jar is run through and is installed the fan, the activated carbon board is installed to the back wall of processing jar.
Preferably, the support column is all installed in the bottom four corners of washing jar, flooding jar and processing jar, the water tank is installed to the diapire of processing jar, the inside of water tank is equipped with separates the chamber, the internally mounted who separates the chamber has the water pump, the output of water pump and the trailing end connection of conveying pipe, the input of water pump leads to the internal connection of water pipe and water tank.
Preferably, the working steps of the device are as follows:
s1, before the device is used for providing dipping type coating treatment for fasteners, a placing frame is firstly placed in a cleaning cylinder, a hanging rope and a placing frame are connected through a hook and a lifting frame, the fasteners are then laid on the surface of a gauze frame, a third telescopic rod is then inserted into the surface of the placing frame, a smoothing rod is located on the top surface of the gauze frame, the third telescopic rod is started, the smoothing rod is driven to smooth the fasteners stacked on the surface of the gauze frame, the number of layers of the fasteners stacked on the surface of the gauze frame is controlled to be one layer, further, the phenomenon that fastener dipping surfaces are not comprehensive due to stacking can be reduced during subsequent dipping, the dipping effect is more comprehensive, and the third telescopic rod is pulled out;
s2, after the smoothing treatment, the heating plate and the ultrasonic vibrator are started, the heated baking soda solution can clean grease on the surface of the fastener, and dust on the surface of the fastener can be cleaned in a vibration mode under the action of the ultrasonic vibrator, so that the surface of the fastener is cleaned, and the subsequent dipping coating treatment can be conveniently and smoothly carried out in a dipping cylinder in which a solid film lubricant is stored;
s3, after cleaning, starting a lifting cylinder and a first telescopic rod to enable the placing rack to ascend and move towards the direction of the dipping cylinder, enabling the lifting cylinder to be recycled and shortened when the placing rack moves to the position above the dipping cylinder, enabling the placing rack to smoothly enter the inside of the dipping cylinder until the top end of the fastener in the gauze frame at the top is immersed below the liquid level of the dipping cylinder, starting a driving motor to drive a stirring blade to rotate at the moment, enabling liquid in the dipping cylinder to shake, enabling the fastener on the surface of the gauze frame to fluctuate in a small range under the action of liquid waves, enabling the bottom of the fastener to be separated from the surface of the gauze frame in a gap mode, enabling the fastener to be subjected to dipping coating treatment in a suspension mode, and enabling the coating effect of the fastener to be more comprehensive;
s4, when liquid in the dipping cylinder shakes, the liquid level sensor is used for detecting the shaking amplitude of the liquid level, so that a starting signal is sent to the second telescopic rod when the shaking amplitude exceeds a set safety threshold value, the second telescopic rod is further shortened, the stirring blades are closer to the bottom wall of the dipping cylinder, the transmission effect is weakened by prolonging the transmission distance, the shaking amplitude of the liquid level in the dipping cylinder is further weakened, and the situation that the fastener is separated from the surface of the gauze frame due to the fact that the shaking effect of the fastener is too strong is avoided;
s5, after dipping is finished, starting a lifting cylinder and synchronously starting a first telescopic rod to enable a placing frame to approach a treatment cylinder in the lifting process until the placing frame is positioned above the treatment cylinder, closing the first telescopic rod and enabling the lifting cylinder to be recycled and shortened, and enabling the placing frame to stop after being positioned in the treatment cylinder, wherein in the process, the solid film lubricant on the surface of a fastener can be solidified and dried through the cooperation of a fan and an ultraviolet lamp panel to form a strong dry coating with the thickness of 3-8 microns, the solid film lubricant dropping on the surface of the placing frame in the drying process falls into a liquid collecting frame and is converted back into the dipping cylinder through a slope under the action of a one-way valve, and the recycling of the solid film lubricant is realized;
s6, in the process of recovering the solid film lubricant, starting a water pump to spray clean water in a water tank onto the surface of the liquid collecting frame in a water mist mode through an atomizing nozzle, so that a water layer is formed on the surface of the bottom wall of the liquid collecting frame, and the dropped solid film lubricant is prevented from being solidified on the surface of the bottom wall of the liquid collecting frame;
s7, after a period of recovery processing, diluting the high-concentration solid film lubricant in the dipping cylinder in a small range under the influence of water mist in the liquid collecting frame, detecting whether the viscosity index of the solid film lubricant in the dipping cylinder reaches 80% of a viscosity value when the concentration of the solid film lubricant in the dipping cylinder reaches 100% through a viscometer, and starting an alarm when the viscosity index of the solid film lubricant in the dipping cylinder is lower than 80% to remind an operator that the content of effective components of the solid film lubricant in the dipping cylinder needs to be supplemented in time so as to ensure normal film forming use of the solid film lubricant;
s8, after the cleaning operation is finished and the placing frame is transferred, the rope loop is held to lift the intercepting filter screen frame out of the interior of the cleaning cylinder, then the intercepting filter screen frame is turned over to be placed back into the cleaning cylinder again, the settled dust can be prevented from floating upwards, and then the cleaning liquid in the cleaning cylinder can be continuously used.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the driving motor is started to drive the stirring blade to rotate by installing the driving motor, the liquid level sensor, the second telescopic rod and the stirring blade, so that liquid in the impregnation cylinder shakes, the fastener can be subjected to impregnation coating treatment in a suspension mode, the liquid level shaking amplitude is detected by the liquid level sensor in the process, when the shaking amplitude is larger, the second telescopic rod is shortened, the shaking amplitude of the liquid level in the impregnation cylinder is further weakened, and the fastener is prevented from being separated from the surface of the gauze frame due to the over-strong shaking effect of the fastener.
2. According to the invention, the third telescopic rod, the smoothing rod and the coating thickness detector are installed, the third telescopic rod is started to drive the smoothing rod to smooth the fasteners stacked on the surface of the gauze frame, so that the number of layers of the fasteners stacked on the surface of the gauze frame is controlled to be one layer, the incomplete impregnation surface of the fasteners caused by the stacking can be reduced during subsequent impregnation, the impregnation effect is more comprehensive, the coating thickness detector is used for detecting the coating thickness after the solidification is finished, and the fasteners can be subjected to secondary coating treatment when the coating thickness does not meet the requirement.
3. According to the invention, by installing the liquid collection frame, the one-way valve, the atomizing nozzle conveying pipe, the water tank, the water pump, the viscometer and the alarm, the lubricant dropped on the surface of the placing frame falls in the liquid collection frame in the curing and drying process and is converted back to the interior of the dipping cylinder through the slope under the action of the one-way valve, so that the solid film lubricant is recycled, and in order to reduce the solidification of the lubricant in the recycling process, the recycling loss caused by solidification and the influence of excessive dilution can be reduced in the recycling process of the recycled lubricant under the matching of the atomizing nozzle, the water pump, the water tank, the viscometer and the alarm.
4. According to the invention, the intercepting filter net rack, the rope ring and the holes are arranged, after the placing rack is transferred, the rope ring is held to lift the intercepting filter net rack out of the cleaning tank, then the intercepting filter net rack is turned over and put back into the cleaning tank again, so that the settled dust can be prevented from floating upwards, and further the cleaning liquid in the cleaning tank can be continuously used.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the inner installation structure of the washing tub of the present invention;
FIG. 3 is a schematic view of the installation structure of the transverse groove, the first telescopic rod and the hanging rope of the present invention;
FIG. 4 is a schematic view of the installation structure of the driving motor, the second telescopic rod and the stirring blade of the present invention;
FIG. 5 is a schematic view of the mounting structure of the placement frame and the third telescopic rod of the present invention;
FIG. 6 is a schematic structural view of a smoothing rod and a coating thickness detector of the present invention;
FIG. 7 is a schematic view of the liquid collection frame, check valve, atomizer delivery tube, water tank and water pump mounting structure of the present invention;
fig. 8 is a schematic view of an intercepting screen frame, a rope loop and a hole installation structure of the present invention.
In the figure: 1. a lifting cylinder; 2. cleaning the cylinder; 201. heating the plate; 202. a waterproof cover; 203. an ultrasonic vibrator; 3. a transverse groove; 301. a first telescopic rod; 302. a slider; 303. hanging a rope; 4. a drive motor; 401. a liquid level sensor; 402. a second telescopic rod; 403. stirring blades; 5. placing a rack; 501. a gauze frame; 502. lifting a frame; 6. dipping a cylinder; 7. a treatment tank; 701. a fan; 702. an ultraviolet lamp panel; 703. an activated carbon plate; 8. a third telescopic rod; 801. smoothing the rod; 802. a coating thickness detector; 803. a connecting rod; 9. a liquid collecting frame; 901. a one-way valve; 902. an atomizing spray head; 903. a transfer tube; 10. a water tank; 1001. a water pump; 11. a viscometer; 1101. an alarm; 12. a support pillar; 13. intercepting a filter screen frame; 1301. a loop; 1302. and (6) forming holes.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, such as "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1-8, an embodiment of the present invention is shown: a fastener surface coating device based on a solid lubricant comprises a cleaning cylinder 2 and a dipping cylinder 6, wherein the dipping cylinder 6 is installed on one side surface of the cleaning cylinder 2, and a treatment cylinder 7 is installed on one side surface of the dipping cylinder 6;
further, can wash the preliminary treatment through washing jar 2 to the fastener, can carry out the dip coating through steeping jar 6 for the fastener and handle and provide the space, can provide solidification drying process for the fastener after the coating is handled through treatment cylinder 7, and then strengthen the coating effect.
The bottom of the dipping cylinder 6 is provided with a driving motor 4, the output end of the driving motor 4 is connected with a second telescopic rod 402, the surface of the second telescopic rod 402 is provided with a stirring blade 403 in a surrounding manner, the rear wall of the dipping cylinder 6 is provided with a liquid level sensor 401, and the liquid level sensor 401 is electrically connected with the second telescopic rod 402;
further, start driving motor 4, it rotates to drive stirring leaf 403, thereby make the inside liquid of flooding jar 6 take place to rock, make the fastener on gauze frame 501 surface take place the small amplitude fluctuation under the liquid stirring effect, make the fastener can carry out the flooding coating with the form of suspension and handle, thereby make the coating effect of fastener more comprehensive, detect the range that the liquid level rocked through liquid level inductor 401 at this in-process, thereby send actuating signal to No. two telescopic links 402 when rocking the range and surpass the safety threshold value of settlement, and then make No. two telescopic links 402 shorten, make stirring leaf 403 be close to the diapire of flooding jar 6 more, weaken the transmission through extension drive distance, and then make the range of rocking of the inside liquid level of flooding jar 6 weaken, avoid the fastener to make the fastener break away from the surface of gauze frame 501 because of rocking the effect is too strong.
The utility model discloses a novel high-viscosity liquid immersion device, including processing jar 7, collecting liquid frame 9, check valve 901, collecting liquid frame 9, atomizer 902, conveying pipe 903, viscosimeter 11, alarm 1101 is installed in the front of impregnating cylinder 6, and alarm 1101 and viscosimeter 11 electric connection are just installed to the front of impregnating cylinder 6, and alarm 1101 and viscosimeter 11 electric connection are installed to the front of impregnating cylinder 6, and the tail end of collecting liquid frame 9 designs for 30 degrees slopes, the tail end of collecting liquid frame 9 extends into the inside of impregnating cylinder 6, check valve 901 is installed to the tail end of collecting liquid frame 9, one side inner wall that collecting liquid frame 9 kept away from check valve 901 runs through and installs atomizer 902 to collecting liquid frame 9, atomizer 902 keeps away from the one end of collecting liquid frame 9 and is connected with conveying pipe 903, viscosimeter 11 is installed to the preceding inner wall of impregnating cylinder 6. Water tank 10 is installed to the diapire of processing jar 7, the inside of water tank 10 is equipped with separates the chamber, the internally mounted that separates the chamber has water pump 1001, water pump 1001's output and the trailing end of conveying pipe 903 are connected, water pump 1001's input leads to pipe and water tank 10's internal connection.
Further, the solid film lubricant dropping from the surface of the placing frame 5 in the drying process drops into the liquid collecting frame 9 and is converted back into the dipping cylinder 6 through a slope under the action of the one-way valve 901, so that the solid film lubricant is recycled;
in the process of recovering the solid film lubricant, in order to reduce the solid film lubricant collected on the surface of the liquid collection frame 9 from being solidified and further blocking the one-way valve 901, the water pump 1001 is started, and further clean water in the water tank 10 is sprayed on the surface of the liquid collection frame 9 in a water mist mode through the atomizing nozzle 902, so that a water layer is formed on the bottom wall surface of the liquid collection frame 9, and an isolation layer is formed between the bottom surface of the liquid collection frame 9 and the solid film lubricant and is difficult to solidify;
because the solid film lubricant can be applied to the part under undiluted, also can use after diluting with demineralized water, but the addition of water should not exceed 20%, consequently through the recovery processing of a period of time, the inside high concentration solid film lubricant of flooding jar 6 takes place the small-amplitude dilution under the influence of the inside water smoke of collection liquid frame 9, whether detect viscosity index of the inside solid film lubricant of flooding jar 6 through viscosimeter 11 and reach 80% of viscosity value when 100% concentration, start alarm 1101 when being less than 80%, remind operating personnel to soak the inside effective component content of the inside solid film lubricant of jar 6 and need in time to supply, in order to guarantee the normal film-forming use of solid film lubricant.
Further, the placing frame 5 can realize corresponding position transfer under the cooperation of the lifting cylinder 1 and the first telescopic rod 301 through the path guidance provided by the transverse groove 3, and then the placing frame is switched and transferred to the interior of the dipping cylinder 6 and the treatment cylinder 7.
Further, a third telescopic rod 8 is inserted into the placing frame 5, then the third telescopic rod 8 is started to drive the smoothing rod 801 to smooth the fasteners stacked on the surface of the gauze frame 501, so that the number of layers of the fasteners stacked on the surface of the gauze frame 501 is controlled to be one, the incomplete impregnation surface of the fasteners due to stacking can be reduced during subsequent impregnation, and the impregnation effect is more comprehensive;
after the smoothing is finished, the third telescopic rod 8 is pulled out, the third telescopic rod 8 is inserted into the placing frame 5 again after the drying is finished, then the third telescopic rod 8 is started to drive the smoothing rod 801 to move, the coating thickness of the surface of the coated fastener is detected by the coating thickness detector 802, and when the detected thickness is lower than the coating requirement, the fastener is taken out to be subjected to secondary dipping coating treatment.
The inside gomphosis of washing jar 2 is installed and is intercepted filter screen frame 13, the inside of intercepting filter screen frame 13 is equipped with the hole 1302 that runs through, the inside of intercepting filter screen frame 13 runs through hole 1302 and installs the becket 1301.
Further, after transferring rack 5, hold the inside that rope circle 1301 will intercept strainer frame 13 and carry out pull-out washing jar 2, overturn afterwards and put back interception strainer frame 13 in washing jar 2 again, can block the dust come-up after subsiding, and then make the inside washing liquid of washing jar 2 continuously use.
Furthermore, the baking soda solution heated by the heating plate 201 can decompose grease on the surface of the fastener, the waterproof cover 202 can protect the heating plate 201 from being used safely, and dust on the surface of the fastener can be cleaned through the ultrasonic vibrator 203.
The utility model discloses a fan, including rack 5, the internally mounted of rack 5 has gauze frame 501 that three groups were arranged from top to bottom, and the distance between every two adjacent groups of gauze frame 501 equals the distance between two sets of smoothing poles 801, the top of rack 5 is installed and is carried frame 502, ultraviolet lamp board 702 is all installed to the both sides inner wall of handling jar 7, the front of handling jar 7 is run through and is installed fan 701, activated carbon plate 703 is installed to the back wall of handling jar 7.
Further, through the cooperation of fan 701 and ultraviolet lamp board 702, can make the solid film lubricant solidification drying of fastener surface and form 3-8 micron thick powerful dry coating, can adsorb the peculiar smell in the curing process through activated carbon board 703 in the solidification drying process.
And supporting columns 12 are arranged at four corners of the bottoms of the cleaning cylinder 2, the impregnation cylinder 6 and the treatment cylinder 7.
Further, through the installation and use of the support column 12, a space is provided for the installation of the driving motor 4, and the cleaning cylinder 2, the dipping cylinder 6 and the treatment cylinder 7 have better stability.
The working steps of the equipment are as follows:
s1, before the device is used for providing dipping coating treatment for fasteners, firstly, a placing frame 5 is placed in a cleaning cylinder 2, a hanging rope 303 is connected with the placing frame 5 through a hook and a lifting frame 502, then, the fasteners are paved on the surface of a gauze frame 501, then, a third telescopic rod 8 is inserted into the surface of the placing frame 5, so that a leveling rod 801 is located on the top surface of the gauze frame 501, then, the third telescopic rod 8 is started, the leveling rod 801 is driven to perform leveling treatment on the fasteners stacked on the surface of the gauze frame 501, the number of layers of the fasteners stacked on the surface of the gauze frame 501 is controlled to be one, further, the incomplete impregnation surface of the fasteners due to stacking can be reduced during subsequent dipping, the dipping effect is more comprehensive, and then, the third telescopic rod 8 is pulled out;
s2, after the smoothing treatment, the heating plate 201 and the ultrasonic vibrator 203 are started, the heated baking soda solution can clean grease on the surface of the fastener, and dust on the surface of the fastener can be cleaned in a vibration mode under the action of the ultrasonic vibrator 203, so that the surface of the fastener is cleaned, and the subsequent dipping coating treatment can be smoothly carried out in the dipping cylinder 6 in which the solid film lubricant is stored;
s3, after cleaning, starting the lifting cylinder 1 and the first telescopic rod 301, enabling the placing frame 5 to ascend and move towards the dipping cylinder 6, enabling the lifting cylinder 1 to be recycled and shortened when the placing frame 5 moves to the position above the dipping cylinder 6, enabling the placing frame 5 to smoothly enter the dipping cylinder 6 until the top end of the fastener in the gauze frame 501 above the dipping cylinder is immersed below the liquid level of the dipping cylinder 6, starting the driving motor 4 at the moment, driving the stirring blades 403 to rotate, enabling liquid in the dipping cylinder 6 to shake, enabling the fastener on the surface of the gauze frame 501 to fluctuate slightly under the stirring action of the liquid, further enabling the bottom of the fastener to be separated from the surface of the gauze frame 501 by gaps, enabling the fastener to be subjected to dipping coating treatment in a suspension mode, and enabling the coating action of the fastener to be more comprehensive;
s4, when liquid in the dipping cylinder 6 shakes, the liquid level sensor 401 is used for detecting the shaking amplitude of the liquid level, so that a starting signal is sent to the second telescopic rod 402 when the shaking amplitude exceeds a set safety threshold value, the second telescopic rod 402 is shortened, the stirring blades 403 are closer to the bottom wall of the dipping cylinder 6, the transmission effect is weakened by prolonging the transmission distance, the shaking amplitude of the liquid level in the dipping cylinder 6 is weakened, and the situation that the fastener is separated from the surface of the gauze frame 501 due to the fact that the shaking effect of the fastener is too strong is avoided;
s5, after dipping is finished, starting the lifting cylinder 1 and synchronously starting the first telescopic rod 301, enabling the placing frame 5 to approach the treatment cylinder 7 in the lifting process, closing the first telescopic rod 301 and recycling and shortening the lifting cylinder 1 until the placing frame 5 is positioned above the treatment cylinder 7, enabling the placing frame 5 to stop after being positioned inside the treatment cylinder 7, enabling the solid film lubricant on the surface of the fastener to be cured and dried and form a strong dry coating with the thickness of 3-8 microns through the cooperation of the fan 701 and the ultraviolet lamp panel 702 in the process, enabling the solid film lubricant dropping on the surface of the placing frame 5 to drop inside the liquid collection frame 9 in the drying process, and converting the solid film lubricant back into the dipping cylinder 6 through a slope under the action of the one-way valve 901 to recycle the solid film lubricant;
s6, in the process of recovering the solid film lubricant, starting the water pump 1001 to further spray clear water in the water tank 10 on the surface of the liquid collecting frame 9 in a water mist mode through the atomizing nozzle 902, so that a water layer is formed on the bottom wall surface of the liquid collecting frame 9, and the solid film lubricant which drops is prevented from being solidified on the bottom wall surface of the liquid collecting frame 9;
s7, after a period of recovery processing, the high-concentration solid film lubricant in the dipping cylinder 6 is diluted in a small range under the influence of water mist in the liquid collecting frame 9, whether the viscosity index of the solid film lubricant in the dipping cylinder 6 reaches 80% of the viscosity value when the concentration is 100% is detected through the viscometer 11, and an alarm 1101 is started when the viscosity index is lower than 80% to remind an operator that the content of effective components of the solid film lubricant in the dipping cylinder 6 needs to be supplemented in time so as to ensure the normal film forming use of the solid film lubricant;
s8, after the cleaning operation is finished and the placing frame 5 is transferred, the rope loop 1301 is held to lift the intercepting screen frame 13 out of the interior of the cleaning cylinder 2, then the intercepting screen frame 13 is turned over and placed back into the cleaning cylinder 2 again, the settled dust can be prevented from floating, and further the cleaning liquid in the cleaning cylinder 2 can be continuously used.
The working principle is as follows: after the flattened fasteners are cleaned, the placing frame 5 is placed inside the dipping cylinder 6, the driving motor 4 is started to drive the stirring blade 403 to rotate, so that liquid inside the dipping cylinder 6 shakes, the fasteners can be subjected to dipping coating treatment in a suspension mode, the shaking amplitude of the liquid level is detected through the liquid level sensor 401 in the process, when the shaking amplitude is large, the second telescopic rod 402 is shortened, the shaking amplitude of the liquid level inside the dipping cylinder 6 is further weakened, and the fasteners are prevented from being separated from the surface of the gauze frame 501 due to the fact that the fasteners are too strong in shaking effect;
then the placing frame 5 is transferred into the treatment cylinder 7, a curing and drying effect is achieved through the cooperation of the fan 701 and the ultraviolet lamp panel 702, in the process, the lubricant dropping on the surface of the placing frame 5 falls into the liquid collecting frame 9 and is converted back into the impregnation cylinder 6 through a slope under the action of the one-way valve 901, the solid film lubricant is recycled, and in order to reduce the curing of the lubricant in the recycling process, the recycling loss caused by the curing and the influence of excessive dilution can be reduced in the recycling process of the recycled lubricant under the cooperation of the atomizing nozzle 902, the water pump 1001, the water tank 10, the viscometer 11 and the alarm 1101;
after curing is finished, coating thickness detection is carried out by using a coating thickness detector 802, and then secondary coating treatment can be carried out on the fastener when the coating thickness does not meet the requirement;
after transferring rack 5, hold rope loop 1301 and carry interception screen frame 13 and pull out the inside of wasing jar 2, in upset will intercept screen frame 13 and put back washing jar 2 again afterwards, can block the dust come-up after subsiding, and then make 2 inside washing liquid of washing jar continuously use.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (9)
1. Fastener surface coating equipment based on solid lubricant, comprising a cleaning cylinder (2) and a dipping cylinder (6), and is characterized in that: a dipping cylinder (6) is installed on the surface of one side of the cleaning cylinder (2), and a treatment cylinder (7) is installed on the surface of one side of the dipping cylinder (6);
the bottom of the dipping cylinder (6) is provided with a driving motor (4), the output end of the driving motor (4) is connected with a second telescopic rod (402), the surface of the second telescopic rod (402) is provided with stirring blades (403) in a surrounding manner, the rear wall of the dipping cylinder (6) is provided with a liquid level sensor (401), and the liquid level sensor (401) is electrically connected with the second telescopic rod (402);
a viscometer (11) is installed on the front inner wall of the dipping cylinder (6), an alarm (1101) is installed on the front face of the dipping cylinder (6), and the alarm (1101) is electrically connected with the viscometer (11);
the surface of the other side of the cleaning cylinder (2) is provided with a lifting cylinder (1), the output end of the lifting cylinder (1) is connected with a sliding telescopic rod, the surface of the sliding telescopic rod is provided with a transverse groove (3), the tail end of the transverse groove (3) is positioned above the processing cylinder (7), the bottom of the transverse groove (3) is provided with a sliding block (302) in a sliding manner, the bottom of the sliding block (302) is connected with a hanging rope (303), the tail end of the hanging rope (303) is connected with a placing frame (5) through a hook, and a third telescopic rod (8) is embedded and inserted in the inner wall of one side of the placing frame (5);
three groups of gauze frames (501) which are arranged up and down are arranged in the placing rack (5), and the distance between every two adjacent groups of gauze frames (501) is equal to the distance between two groups of smoothing rods (801);
start driving motor (4), drive stirring leaf (403) and rotate, thereby make the inside liquid of flooding jar (6) take place to rock, when the inside liquid of flooding jar (6) takes place to rock, detect the range that the liquid level rocked through liquid level inductor (401), thereby rock the range and send actuating signal to No. two telescopic link (402) when exceeding the safety threshold of settlement, and then make No. two telescopic link (402) shorten, make stirring leaf (403) be close to the diapire of flooding jar (6) more, weaken the transmission effect through extension drive distance, and then make the range of rocking of the inside liquid level of flooding jar (6) weaken, avoid the fastener to break away from the surface of gauze frame (501) because of rocking the too strong messenger of effect.
2. The solid lubricant-based fastener surface coating apparatus of claim 1, wherein: the bottom wall of the treatment cylinder (7) is provided with a liquid collecting frame (9), the tail end of the liquid collecting frame (9) is designed to be furled, the liquid collecting frame (9) is designed to be inclined by 30 degrees, the tail end of the liquid collecting frame (9) extends into the impregnation cylinder (6), the tail end of the liquid collecting frame (9) is provided with a one-way valve (901), the inner wall of one side, far away from the one-way valve (901), of the liquid collecting frame (9) is provided with an atomizing nozzle (902) in a penetrating mode, and one end, far away from the liquid collecting frame (9), of the atomizing nozzle (902) is connected with a conveying pipe (903).
3. The solid lubricant-based fastener surface coating apparatus of claim 1, wherein: connecting rod (803) are installed to the output of No. three telescopic link (8), one side surface mounting of connecting rod (803) has three groups to smooth pole (801) of arranging from top to bottom, the embedded coating thickness detector (802) of arranging of equidistance of installing in the bottom of smoothing pole (801).
4. A solid lubricant-based fastener surface coating apparatus as claimed in claim 3, wherein: the inside gomphosis of washing jar (2) is installed and is intercepted screen frame (13), the inside of intercepting screen frame (13) is equipped with hole (1302) that runs through, the inside of intercepting screen frame (13) runs through hole (1302) and installs rope circle (1301).
5. The solid lubricant-based fastener surface coating apparatus of claim 4, wherein: waterproof cover (202) and hot plate (201) are installed to the inner wall of washing jar (2), and hot plate (201) are located the inside of waterproof cover (202), ultrasonic vibrator (203) are installed to the diapire of washing jar (2), sodium bicarbonate solution is deposited in the inside of washing jar (2).
6. The solid lubricant-based fastener surface coating apparatus of claim 5, wherein: a telescopic rod (301) is installed to the bottom of transverse groove (3), and the tail end of a telescopic rod (301) is connected with the surface of sliding block (302).
7. The solid lubricant-based fastener surface coating apparatus of claim 6, wherein: the top of rack (5) is installed and is carried frame (502), ultraviolet lamp plate (702) are all installed to the both sides inner wall of handling jar (7), the front of handling jar (7) is run through and is installed fan (701), activated carbon plate (703) are installed to the back wall of handling jar (7).
8. The solid lubricant-based fastener surface coating apparatus of claim 7, wherein: support column (12) are all installed in the bottom four corners of washing jar (2), flooding jar (6) and processing jar (7), water tank (10) are installed to the diapire of processing jar (7), the inside of water tank (10) is equipped with separates the chamber, the internally mounted who separates the chamber has water pump (1001), the output of water pump (1001) is connected with the tail end of conveying pipe (903), the input of water pump (1001) leads to the water pipe and the internally connected of water tank (10).
9. The solid lubricant-based fastener surface coating apparatus of claim 8, characterized by the steps of:
s1, before the device is used for providing dipping coating treatment for fasteners, a placing frame (5) is placed in a cleaning cylinder (2), a hanging rope (303) is connected with the placing frame (5) through a hook and a lifting frame (502), then the fasteners are laid on the surface of a gauze frame (501), then a third telescopic rod (8) is inserted into the surface of the placing frame (5), so that a flattening rod (801) is located on the top surface of the gauze frame (501), then the third telescopic rod (8) is started, the flattening rod (801) is driven to flatten the fasteners stacked on the surface of the gauze frame (501), the number of layers of the fasteners stacked on the surface of the gauze frame (501) is controlled to be one layer, further, incomplete dipping surfaces of the fasteners due to stacking can be reduced during subsequent dipping, the dipping effect is more comprehensive, and then the third telescopic rod (8) is pulled out;
s2, after the flattening treatment, the heating plate (201) and the ultrasonic vibrator (203) are started, grease on the surface of the fastener can be cleaned by the heated baking soda solution, and dust on the surface of the fastener can be cleaned in a vibration mode under the action of the ultrasonic vibrator (203), so that the surface of the fastener is cleaned, and the subsequent dipping coating treatment can be conveniently and smoothly carried out in a dipping cylinder (6) in which a solid film lubricant is stored;
s3, starting the lifting cylinder (1) and the first telescopic rod (301) after cleaning is finished, enabling the placing frame (5) to ascend and move towards the direction of the dipping cylinder (6), enabling the lifting cylinder (1) to be recycled and shortened when the placing frame (5) moves to the position above the dipping cylinder (6), enabling the placing frame (5) to smoothly enter the dipping cylinder (6) until the top end of a fastener in the gauze frame (501) at the top is immersed below the liquid level of the dipping cylinder (6), enabling the fastener on the surface of the gauze frame (501) to fluctuate slightly under the stirring action of the liquid, further enabling the bottom of the fastener to be separated from the surface of the gauze frame (501) through gaps, enabling the fastener to be subjected to dip coating treatment in a suspension mode, and further enabling the coating action of the fastener to be more comprehensive;
s4, after the dipping is finished, starting the lifting cylinder (1) and synchronously starting the first telescopic rod (301), enabling the placing frame (5) to approach the treatment cylinder (7) in the lifting process, closing the first telescopic rod (301) and enabling the lifting cylinder (1) to be recycled and shortened after the placing frame (5) is located above the treatment cylinder (7), enabling the placing frame (5) to stop after being located inside the treatment cylinder (7), enabling the solid film lubricant on the surface of the fastener to be cured and dried and form a strong dry coating with the thickness of 3-8 microns through the matching of a fan (701) and an ultraviolet lamp panel (702) in the process, enabling the solid film lubricant dropping on the surface of the placing frame (5) to drop inside the liquid collection frame (9) in the drying process, and switching the solid film lubricant back into the dipping cylinder (6) through a slope under the action of the one-way valve (901), and recycling the solid film lubricant;
s5, in the process of recovering the solid film lubricant, starting a water pump (1001) to further spray clear water in a water tank (10) on the surface of the liquid collecting frame (9) in a water mist mode through an atomizing nozzle (902), so that a water layer is formed on the bottom wall surface of the liquid collecting frame (9), and the solid film lubricant which drops is prevented from being solidified on the bottom wall surface of the liquid collecting frame (9);
s6, after a period of recovery processing, diluting the high-concentration solid film lubricant in the dipping cylinder (6) in a small range under the influence of water mist in the liquid collecting frame (9), detecting whether the viscosity index of the solid film lubricant in the dipping cylinder (6) reaches 80% of the viscosity value when the viscosity index reaches 100% through a viscometer (11), and starting an alarm (1101) when the viscosity index is lower than 80% to remind an operator that the content of effective components of the solid film lubricant in the dipping cylinder (6) needs to be supplemented in time so as to ensure the normal film forming use of the solid film lubricant;
s7, after the cleaning operation is finished and the placing frame (5) is transferred, the rope loop (1301) is held to lift the intercepting filter screen frame (13) out of the cleaning cylinder (2), then the intercepting filter screen frame (13) is turned over and placed back into the cleaning cylinder (2), the settled dust can be prevented from floating upwards, and further the cleaning liquid in the cleaning cylinder (2) can be continuously used.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210260724.4A CN114618745B (en) | 2022-03-16 | 2022-03-16 | Fastener surface coating equipment based on solid lubricant |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210260724.4A CN114618745B (en) | 2022-03-16 | 2022-03-16 | Fastener surface coating equipment based on solid lubricant |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114618745A CN114618745A (en) | 2022-06-14 |
| CN114618745B true CN114618745B (en) | 2023-04-07 |
Family
ID=81901227
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210260724.4A Active CN114618745B (en) | 2022-03-16 | 2022-03-16 | Fastener surface coating equipment based on solid lubricant |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114618745B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117380463B (en) * | 2023-12-13 | 2024-03-08 | 江苏中鑫车业有限公司 | Electric vehicle frame rust-proof treatment equipment and process |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04176358A (en) * | 1990-11-08 | 1992-06-24 | Murata Mfg Co Ltd | Method and device for coating |
| EP3378571A1 (en) * | 2017-03-23 | 2018-09-26 | LM WP Patent Holding A/S | A dispenser device for applying structural adhesive and a method using such a dispenser device |
| CN210753481U (en) * | 2019-07-16 | 2020-06-16 | 泰州北极星机械有限公司 | Surface oil attaching device for machining mechanical parts |
| CN111389654A (en) * | 2020-04-20 | 2020-07-10 | 南安市轩瀚建材科技有限公司 | Continuous building material vacuum impregnation device |
| CN211070657U (en) * | 2019-08-20 | 2020-07-24 | 蒙城县傲尊电子科技有限公司 | Dipping paint device is used in production of annular transformer |
| CN113070180A (en) * | 2021-03-31 | 2021-07-06 | 杨雨晴 | Automatic gumming mechanism of colloidal coating suitable for plastic sheet |
Family Cites Families (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007075781A (en) * | 2005-09-16 | 2007-03-29 | Fuji Xerox Co Ltd | Dip coating apparatus |
| CN208407527U (en) * | 2018-05-11 | 2019-01-22 | 抚顺职业技术学院（抚顺广播电视大学） | A kind of Art Design sample colouring dry dust removal device |
| CN208695269U (en) * | 2018-07-25 | 2019-04-05 | 喜德县良在硅业有限公司 | A kind of efficient mercurial soot separator |
| CN109351547A (en) * | 2018-11-23 | 2019-02-19 | 嘉兴市明辰电子科技有限公司 | The hoisting frame of for transformer varnish apparatus |
| CN109569943A (en) * | 2018-12-03 | 2019-04-05 | 合肥云龙塑业有限公司 | A kind of compound sizer of plastic foil |
| CN209680424U (en) * | 2019-03-06 | 2019-11-26 | 长兴欧森科技有限公司 | Graphite electrode plate infiltrates permeable system |
| CN110000061A (en) * | 2019-05-08 | 2019-07-12 | 太仓卡兰平汽车零部件有限公司 | A kind of zinc-aluminium microplate coating spring apparatus for production line combination |
| KR102117009B1 (en) * | 2019-11-26 | 2020-05-29 | 글러브랜드 주식회사 | Apparatus for coating glove |
| CN211802028U (en) * | 2020-04-08 | 2020-10-30 | 潍坊贵昌机械有限公司 | Processing equipment for high-pressure pipe clamp |
| CN111715470B (en) * | 2020-05-26 | 2021-07-06 | 江苏益通流体科技有限公司 | Mechanical sealing element coating equipment convenient to clean |
| CN213193753U (en) * | 2020-07-30 | 2021-05-14 | 蕲泰和瑞生物科技(武汉)有限公司 | Medical environmental protection constant temperature water-bath |
| CN213725965U (en) * | 2020-09-14 | 2021-07-20 | 无锡帝科电子材料股份有限公司 | Special mixer of silver thick liquid |
| CN215429919U (en) * | 2021-06-25 | 2022-01-07 | 合肥携创机电有限公司 | Oil immersion device for production and processing of mechanical parts |
-
2022
- 2022-03-16 CN CN202210260724.4A patent/CN114618745B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04176358A (en) * | 1990-11-08 | 1992-06-24 | Murata Mfg Co Ltd | Method and device for coating |
| EP3378571A1 (en) * | 2017-03-23 | 2018-09-26 | LM WP Patent Holding A/S | A dispenser device for applying structural adhesive and a method using such a dispenser device |
| CN210753481U (en) * | 2019-07-16 | 2020-06-16 | 泰州北极星机械有限公司 | Surface oil attaching device for machining mechanical parts |
| CN211070657U (en) * | 2019-08-20 | 2020-07-24 | 蒙城县傲尊电子科技有限公司 | Dipping paint device is used in production of annular transformer |
| CN111389654A (en) * | 2020-04-20 | 2020-07-10 | 南安市轩瀚建材科技有限公司 | Continuous building material vacuum impregnation device |
| CN113070180A (en) * | 2021-03-31 | 2021-07-06 | 杨雨晴 | Automatic gumming mechanism of colloidal coating suitable for plastic sheet |
Also Published As
| Publication number | Publication date |
|---|---|
| CN114618745A (en) | 2022-06-14 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN114618745B (en) | Fastener surface coating equipment based on solid lubricant | |
| CN209238518U (en) | Waste metal rotating cage cleaning device | |
| CN111330793A (en) | Paint spraying circulation line for civil air defense door | |
| CN205673118U (en) | Spraying reciprocating machine | |
| CN208409876U (en) | A kind of intelligent machine color steel plate grabbing device | |
| CN105559721A (en) | Energy-saving method for cleaning device | |
| CN208213527U (en) | A kind of integrated color surface of steel plate roller coating device | |
| CN206325782U (en) | A kind of safety and stability formula dip painting installation | |
| CN112195631A (en) | Textile raw material conveying and ironing equipment | |
| CN203700530U (en) | Closed-collection treatment system for pretreatment acid mist of hot-dip galvanizing production line | |
| CN108787531A (en) | A kind of fully-automatic intelligent brush plate machine | |
| CN208600029U (en) | A kind of diamond blade spray painting oil immersion production line | |
| CN208771946U (en) | Electrodes of lithium-ion batteries roller surface automatic cleaning apparatus | |
| CN106436459B (en) | Aramid paper immersion system is used in a kind of Nomex honeycomb core production | |
| CN207322598U (en) | A kind of cake processing applies shower device with chocolate coating | |
| CN215507580U (en) | Auxiliary heating's rubberizing device for textile processing | |
| CN214295040U (en) | Drying device for green printing by using high-low temperature heating rod | |
| CN108941011A (en) | A kind of linear slide rail automatic washing machine | |
| CN210031129U (en) | Felt product modified drying equipment | |
| CN210150403U (en) | Non-woven fabrics textile production is with receiving cloth device | |
| CN208981016U (en) | A kind of special type body paper soaking coating appts | |
| CN214555758U (en) | Cylinder lithium cell self-cleaning fat liquoring equipment | |
| CN207260497U (en) | A kind of energy-saving aluminium sheet smallpox spraying decoration shaping automatic assembly line | |
| CN210765949U (en) | Setting machine for printing and dyeing knitwear | |
| CN210085553U (en) | Energy-saving wire galvanizing equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information |
Address after: 226600 No. 345 Qiaogang Road, Hai'an high tech Zone, Nantong City, Jiangsu Province Applicant after: Jiangsu Houming Aviation Parts Co.,Ltd. Address before: 226600 No. 345 Qiaogang Road, Hai'an high tech Zone, Nantong City, Jiangsu Province Applicant before: Houming metal surface technology (Jiangsu) Co.,Ltd. |
|
| CB02 | Change of applicant information | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |