CN210085553U

CN210085553U - Energy-saving wire galvanizing equipment

Info

Publication number: CN210085553U
Application number: CN201920844935.6U
Authority: CN
Inventors: 尚亦东
Original assignee: Tianjin Huifu Metal Products Co Ltd
Current assignee: Tianjin Huifu Metal Products Co Ltd
Priority date: 2019-06-06
Filing date: 2019-06-06
Publication date: 2020-02-18
Anticipated expiration: 2029-06-06

Abstract

The utility model discloses an energy-saving iron wire galvanizing equipment, which comprises a galvanizing box and a drying box, wherein one side of the galvanizing box is provided with a feeding guide roller through a first mounting rod, the two sides of the bottom in the galvanizing box are respectively provided with a pressing roller through a second mounting rod, the two sides in the galvanizing box are respectively embedded and provided with a stainless steel electric heating pipe, one side of the top of the galvanizing box is provided with a galvanizing sealing box cover through a hinge, and one side of the top of the galvanized sealing box cover is welded with an exhaust pipe, one side of the galvanized box is provided with a drying box through a bearing frame, one side of the bottom in the drying box is provided with a first guide roller through a third mounting rod, the other side of the bottom in the drying box is provided with a second guide roller through a fourth mounting rod, the drying box is characterized in that a drying sealing box cover is mounted on one side of the top of the drying box through a hinge, an air inlet window is formed in the top of the drying sealing box cover, and a drying fan is mounted at the bottom of the air inlet window through a mounting frame. The utility model discloses energy-saving wire galvanizing equipment, reasonable in design, simple structure is fit for being extensively promoted and used.

Description

Energy-saving wire galvanizing equipment

Technical Field

The utility model relates to a galvanizing equipment technical field, in particular to energy-saving wire galvanizing equipment.

Background

In order to reduce corrosion of the iron wire and prolong the service life of the iron wire during the surface galvanization of the iron wire, the existing iron wire galvanization method is to introduce the iron wire into molten zinc liquid and keep a certain temperature so as to finish galvanization. In the process, the galvanizing bath is opened towards the beginning, a large amount of new steam can volatilize, and meanwhile, the heat preservation and heat insulation performance of the galvanizing bath is poor. Therefore, in the process, a large amount of heat needs to be consumed to maintain the temperature of the zinc liquid, so that the waste of power resources is caused, and energy-saving production cannot be realized.

Disclosure of Invention

The main object of the utility model is to provide an energy-saving iron wire galvanizing equipment, through at galvanizing tank, stoving case, the sealed case lid of galvanizing and the sealed case lid surface veneer of stoving connection thermal-insulated aerogel layer, thereby can improve galvanizing tank, stoving case, the sealed case lid of galvanizing and the sealed case lid of stoving whole heat preservation and thermal-insulated effect, avoided the heat transfer to lead to galvanizing tank and stoving incasement heat to run off fast, and then stainless steel electric heating pipe and drying fan need not to need to heat repeatedly to maintain the zinc-plating tank and stoving incasement heat, energy-conservation nature is good; through setting up temperature controller and stainless steel electric heating pipe to personnel can use temperature controller control stainless steel electric heating pipe heating temperature, thereby stainless steel electric heating pipe can carry out the constant temperature heating for the zinc plating incasement zinc liquid under temperature controller automatic control adjusts, stabilizes the zinc liquid temperature, practices thrift electric power, improves iron wire galvanizing effect, can effectively solve the problem in the background art.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

the utility model provides an energy-saving wire galvanizing equipment, includes zinc-plating case and stoving case, zinc-plating case one side is through installation pole installation feeding guide roll No. one, the roller is held in all installation pressure through No. two installation poles to zinc-plating incasement bottom both sides, zinc-plating incasement both sides all inlay and establish installation stainless steel electric heating pipe, zinc-plating roof portion one side is through hinge mount zinc-plating sealed case lid, and zinc-plating sealed case lid top one side welding blast pipe, zinc-plating case one side is all through bearing frame installation stoving case, stoving incasement bottom one side is through No. three installation poles installation guide roll No. one, stoving incasement bottom opposite side is through No. four installation pole installation No. two guide roll, stoving roof portion one side is through hinge mount stoving sealed case lid, stoving sealed case lid top is seted up the air inlet window, and air inlet window bottom is through bearing frame installation stoving fan, zinc-plating case, The inner surfaces of the drying box, the galvanized sealing box cover and the drying sealing box cover are coated with Teflon non-stick layers, and the outer surfaces of the galvanized box, the drying box, the galvanized sealing box cover and the drying sealing box cover are connected with a heat insulation aerogel layer in a gluing mode.

Further, the bottom passes through the screw installation and filters cotton board in the blast pipe, the top passes through mounting bracket installation air discharge fan in the blast pipe, filter and pass through screw installation active carbon filter between cotton board and the air discharge fan, zinc-plating bottom of the case portion is through bearing frame installation motor, bolt installation puddler is passed through to motor top output, and the puddler is located zinc-plating incasement bottom.

Furthermore, a temperature controller is installed at the bottom of one side of the galvanizing box through screws, the detection end of the temperature controller is located in the galvanizing box, and the temperature controller is electrically connected with the stainless steel electric heating pipe.

Furthermore, an inclined feeding hole is formed in the top of one side of the galvanizing box, a drying feeding hole is formed in the top of one side of the drying box, discharging holes are formed in the tops of the other sides of the galvanizing box and the drying box, an impurity discharging pipe is arranged on one side of the bottom of the drying box, and a valve is arranged on the impurity discharging pipe.

Furthermore, a first discharging guide roller is installed on one side of the top of the galvanizing box through a support rod, a second discharging guide roller is installed on one side of the drying box through a support frame, and bases are arranged on two sides of the bottom of the galvanizing box.

Compared with the prior art, the utility model discloses following beneficial effect has:

1. through setting up temperature controller and stainless steel electric heating pipe to personnel can use temperature controller control stainless steel electric heating pipe heating temperature, thereby stainless steel electric heating pipe can carry out the constant temperature heating for the zinc plating incasement zinc liquid under temperature controller automatic control adjusts, stabilizes the zinc liquid temperature, practices thrift electric power, improves iron wire galvanizing effect.

2. The inner surfaces of the galvanizing box, the drying box, the galvanizing seal box cover and the drying seal box cover are coated with Teflon non-stick layers, so that the zinc liquid can be effectively prevented from adhering to the inner surfaces of the galvanizing box, the drying box, the galvanizing seal box cover and the drying seal box cover to cause loss; the heat insulation aerogel layer is connected to the outer surfaces of the galvanized box, the drying box, the galvanized sealing box cover and the drying sealing box cover in a gluing mode, so that the overall heat insulation effect of the galvanized box, the drying box, the galvanized sealing box cover and the drying sealing box cover can be improved, the heat loss in the galvanized box and the drying box caused by heat transfer is avoided, the stainless steel electric heating pipe and the drying fan are not required to be repeatedly heated to maintain the heat in the galvanized box and the drying box, and the energy conservation performance is good.

3. Through setting up at the blast pipe and filtering cotton board, active carbon filter and air discharge fan to a large amount of smoke and dust that the iron wire galvanizing process produced can be taken out to the air discharge fan, and through the double-deck purification filtration processing of active carbon filter and filtration cotton board, finally filter for outside the clear gaseous discharge galvanizing tank, the feature of environmental protection is good.

Drawings

Fig. 1 is a schematic view of the overall structure of the energy-saving type galvanized iron wire equipment of the present invention.

Fig. 2 is the structural schematic diagram of the stainless steel electric heating tube of the energy-saving type galvanized iron wire equipment.

Fig. 3 is the utility model discloses an energy-saving galvanized iron wire galvanizing equipment's zinc-plating case, stoving case, the sealed case lid of zinc-plating and the sealed case lid of stoving surface material layer profile structure sketch map.

In the figure: 1. a feed guide roll; 2. an exhaust pipe; 3. an exhaust fan; 4. an activated carbon filter plate; 5. a filter cotton plate; 6. the feed inlet is inclined; 7. a temperature controller; 8. a pressure roller; 9. drying the sealed box cover; 10. a first discharging guide roller; 11. galvanizing the sealed box cover; 12. drying the feeding hole; 13. an air inlet window; 14. a first guide roller; 15. a second guide roller; 16. drying the fan; 17. a drying box; 18. a discharge port; 19. a second discharging guide roller; 20. a trash removal pipe; 21. a galvanizing tank; 22. an electric motor; 23. a stirring rod; 24. a stainless steel electric heating tube; 25. a Teflon non-stick layer; 26. a thermally insulating aerogel layer.

Detailed Description

In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand, the present invention is further described below with reference to the following embodiments.

As shown in fig. 1-3, an energy-saving type galvanized iron wire apparatus comprises a galvanized box 21 and a drying box 17, wherein a feeding guide roller 1 is installed on one side of the galvanized box 21 through a first installation rod, a pressure roller 8 is installed on both sides of the bottom in the galvanized box 21 through a second installation rod, stainless steel electric heating pipes 24 are embedded and installed on both sides in the galvanized box 21, a galvanized sealing box cover 11 is installed on one side of the top of the galvanized box 21 through a hinge, an exhaust pipe 2 is welded on one side of the top of the galvanized sealing box cover 11, a drying box 17 is installed on one side of the galvanized box 21 through a bearing frame, a first guide roller 14 is installed on one side of the bottom in the drying box 17 through a third installation rod, a second guide roller 15 is installed on the other side of the bottom in the drying box 17 through a fourth installation rod, a drying sealing box cover 9 is installed on one side of the top of the drying box 17 through a hinge, an air inlet window 13 is arranged on the top, and the bottom of the air inlet window 13 is provided with a drying fan 16 through a mounting rack, the inner surfaces of the galvanizing box 21, the drying box 17, the galvanizing seal box cover 11 and the drying seal box cover 9 are coated with Teflon non-stick layers 25, and the outer surfaces of the galvanizing box 21, the drying box 17, the galvanizing seal box cover 11 and the drying seal box cover 9 are connected with a heat insulation aerogel layer 26 in a gluing mode.

Wherein, the cotton board 5 is filtered through the screw installation to the bottom in blast pipe 2, mounting bracket installation air discharge fan 3 is passed through at the top in blast pipe 2, filter through screw installation active carbon filter 4 between cotton board 5 and the air discharge fan 3, zinc-plated case 21 bottom is through bearing frame installation motor 22, bolt installation puddler 23 is passed through to motor 22 top output, and puddler 23 is located zinc-plated case 21 bottom.

In the embodiment, as shown in fig. 1, an exhaust fan 3 can extract a large amount of smoke dust generated in the iron wire galvanizing process, and the smoke dust is subjected to double-layer purification and filtration treatment through an activated carbon filter plate 4 and a filter cotton plate 5, and finally filtered into clean gas to be discharged out of a galvanizing tank 21; when the motor 22 works, the stirring rod 23 can be driven to rotate the zinc liquid, so that the zinc liquid rotates at a high speed, and the iron wire galvanizing effect is improved.

The bottom of one side of the galvanizing box 21 is provided with the temperature controller 7 through a screw, the detection end of the temperature controller 7 is positioned in the galvanizing box 21, and the temperature controller 7 is electrically connected with the stainless steel electric heating tube 24.

In this embodiment, as shown in fig. 1, a person can use the temperature controller 7 to control the heating temperature of the stainless steel electric heating tube 24, so that the stainless steel electric heating tube 24 can perform constant temperature heating on the zinc liquid in the galvanizing tank 21 under the automatic control and adjustment of the temperature controller 7.

The top of one side of the galvanizing box 21 is provided with an inclined feeding hole 6, the top of one side of the drying box 17 is provided with a drying feeding hole 12, the tops of the other sides of the galvanizing box 21 and the drying box 17 are provided with discharging holes 18, one side of the bottom of the drying box 17 is provided with an impurity discharging pipe 20, and the impurity discharging pipe 20 is provided with a valve.

In this embodiment, as shown in fig. 1, the inclined feeding port 6 can facilitate the iron wire to be galvanized to enter the galvanizing box 21, and the drying feeding port 12 can facilitate the iron wire after being galvanized to enter the drying box 17 for drying.

Wherein, a top installation discharge guide roller 10 is passed through the bracing piece in the galvanizing case 21 one side, No. two discharge guide rollers 19 of drying case 17 one side installation through the support frame, galvanizing case 21 bottom both sides all have the base.

In this embodiment, as shown in fig. 1, the first discharging guide roller 10 can guide the iron wires discharged from the drying box 17 after drying.

It should be noted that, the utility model relates to an energy-saving iron wire galvanizing equipment, during operation, personnel connect the iron wire galvanizing equipment with an external power supply mechanism, thereby ensuring the power supply of an electric exhaust fan 3, a motor 22, a stainless steel electric heating pipe 24 and a drying fan 16 on the iron wire galvanizing equipment, then personnel open a galvanizing seal box cover 11 and a drying seal box cover 9 to sequentially wind the prompt on a feeding guide roller 1, pass through an inclined feeding port 6, wind on the bottom of a pressure holding roller 8, then wind on a first discharging guide roller 10, leave a galvanizing box 21 from a discharging port 18 on one side of the top of the galvanizing box 21, enter a drying box 17 from a drying feeding port 12 on one side of the drying box 17, wind on the top of the first guide roller 14 and the bottom of a second guide roller 15, leave the drying box 17 from a discharging port 18 on one side of the drying box 17, finally, personnel wind the prompt on the periphery of a second guide roller 19 and wind on the external winding equipment, finishing external winding tension supply, next, pouring molten zinc liquid into the galvanizing box 21 by personnel, manually controlling the heating temperature of the stainless steel electric heating pipe 24 by using the temperature controller 7, and next, manually controlling the stainless steel electric heating pipe 24, the exhaust fan 3, the motor 22 and the drying fan 16 by personnel, so that the stainless steel electric heating pipe 24 can perform constant-temperature heating on the zinc liquid in the galvanizing box 21 under the automatic control and adjustment of the temperature controller 7, the temperature of the zinc liquid is stabilized, the electric power is saved, and the iron wire galvanizing effect is improved; the exhaust fan 3 can extract a large amount of smoke dust generated in the iron wire galvanizing process, and the smoke dust is subjected to double-layer purification and filtration treatment through the activated carbon filter plate 4 and the filter cotton plate 5, and finally filtered into clean gas to be discharged out of the galvanizing box 21; when the motor 22 works, the stirring rod 23 can be driven to rotate the zinc liquid, so that the zinc liquid rotates at a high speed, and the iron wire galvanizing effect is improved; drying fan 16 can carry out the stoving operation to the iron wire after the stoving case 17 internal galvanization, and outside coiling equipment will be plated the iron wire that is equipped with the galvanizing coat of doing admittedly at last and pull out stoving case 17 from discharge gate 18, accomplishes the iron wire galvanizing operation.

The basic principles and the main features of the invention and the advantages of the invention have been shown and described above. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims

1. The utility model provides an energy-saving wire galvanizing equipment, includes galvanizing tank (21) and stoving case (17), its characterized in that: the device is characterized in that a feeding guide roller (1) is installed on one side of a galvanizing box (21) through a first installation rod, rollers (8) are installed and pressed through a second installation rod on both sides of the bottom in the galvanizing box (21), stainless steel electric heating pipes (24) are installed and embedded on both sides in the galvanizing box (21), a galvanizing seal box cover (11) is installed on one side of the top of the galvanizing box (21) through a hinge, an exhaust pipe (2) is welded on one side of the top of the galvanizing seal box cover (11), a drying box (17) is installed on one side of the galvanizing box (21) through a bearing frame, a first guide roller (14) is installed on one side of the bottom in the drying box (17) through a third installation rod, a second guide roller (15) is installed on the other side of the bottom in the drying box (17) through a fourth installation rod, a drying seal box cover (9) is installed on one side of the top of the drying box (17) through a hinge, and an air inlet window, and air inlet window (13) bottom passes through mounting bracket installation drying blower (16), zinc-plated case (21), stoving case (17), sealed case lid of zinc-plating (11) and the sealed case lid of stoving (9) internal surface all coats teflon and is not stained with layer (25), zinc-plated case (21), stoving case (17), sealed case lid of zinc-plating (11) and the sealed case lid of stoving (9) surface veneer are connected thermal-insulated aerogel layer (26).

2. The energy-saving type galvanized iron wire equipment according to claim 1, characterized in that: the bottom passes through screw installation filtration cotton board (5) in blast pipe (2), mounting bracket installation air discharge fan (3) is passed through at the top in blast pipe (2), filter through screw installation active carbon filter (4) between cotton board (5) and air discharge fan (3), zinc-plated case (21) bottom is through bearing frame installation motor (22), motor (22) top output passes through bolt installation puddler (23), and puddler (23) are located zinc-plated case (21) bottom.

3. The energy-saving type galvanized iron wire equipment according to claim 1, characterized in that: the bottom of one side of the galvanizing box (21) is provided with a temperature controller (7) through a screw, the detection end of the temperature controller (7) is positioned in the galvanizing box (21), and the temperature controller (7) is electrically connected with the stainless steel electric heating pipe (24).

4. The energy-saving type galvanized iron wire equipment according to claim 1, characterized in that: the improved dryer is characterized in that the top of one side of the galvanizing box (21) is provided with an inclined feeding hole (6), the top of one side of the drying box (17) is provided with a drying feeding hole (12), the tops of the other sides of the galvanizing box (21) and the drying box (17) are provided with discharging holes (18), one side of the bottom of the drying box (17) is provided with an impurity discharging pipe (20), and the impurity discharging pipe (20) is provided with a valve.

5. The energy-saving type galvanized iron wire equipment according to claim 1, characterized in that: a first discharging guide roller (10) is installed on one side of the inner top of the galvanizing box (21) through a supporting rod, a second discharging guide roller (19) is installed on one side of the drying box (17) through a supporting frame, and bases are arranged on two sides of the bottom of the galvanizing box (21).