CN114606646A - 一种空调空气净化过滤布的制作方法 - Google Patents

一种空调空气净化过滤布的制作方法 Download PDF

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CN114606646A
CN114606646A CN202011426475.9A CN202011426475A CN114606646A CN 114606646 A CN114606646 A CN 114606646A CN 202011426475 A CN202011426475 A CN 202011426475A CN 114606646 A CN114606646 A CN 114606646A
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blown fabric
electret
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刘李睿泽
胡学军
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Abstract

本发明涉及空调净化技术领域，尤其为一种空调空气净化过滤布的制作方法，其制备方法具体包括以下步骤：S1：首先预驻极熔喷布生产：选择蓝色抗菌PET纤维材料，并加入少量驻极母粒，利用熔喷布生产设备制得熔喷布，S2：极性液体纯水制备：选择自来水为水源，水源进行砂石罐过滤和活性炭过滤，向过滤后的水源加入反渗透剂和盐酸，对水源进行反渗透膜二级过滤，向过滤后的水源加入碱性工业试剂，完成纯水制备，S3：预驻极工序：经过添加1％驻极母粒的熔喷布通过高压水泵将制备好的纯水输送到喷嘴，喷嘴对熔喷布一面进行水刺喷射，通过纯水和熔喷布摩擦产生电荷，完成水刺静电驻极，本发明通过设计整体安全性以及防护性较高，具有一定的推广价值。

Description

一种空调空气净化过滤布的制作方法
技术领域
本发明涉及空调净化技术领域，具体为一种空调空气净化过滤布的制作方法。
背景技术
室内空气质量与人体健康的关系非常密切非常重要，对于通风条件较差的室内或者由于各种原因导致的室内空气中粉尘、烟气更或者是甲醛、苯、氨等有害物质超标时，对人体会产生亚健康反应甚至威胁到生命安全，室内空气污染是日益受到重视的人体危害之一，随着空调的大量使用，在使用空调时，空调会吸入空气、排出冷气或热风，需要保证空调排出的气体是干净的，除了空调本身设置的过滤网，还可以在空调进风口设置净化装置，从源头上保证空调出风的清洁、健康。但是，目前在空调进风口加设的净化装置，大都遮蔽了整个空调进风通道，实行空调进风口全面积过滤，其中净化装置的滤芯都采用了熔喷棉层，但是熔喷棉层也导致了空调进风阻力增加，从而使得空调没有足够的通风量。
因此需要一种空调空气净化过滤布的制作方法对上述问题做出改善。
发明内容
本发明的目的在于提供一种空调空气净化过滤布的制作方法，以解决上述背景技术中提出的问题。
为实现上述目的，本发明提供如下技术方案：
一种空调空气净化过滤布的制作方法，其制备方法具体包括以下步骤：
S1：首先预驻极熔喷布生产：选择蓝色抗菌PET纤维材料，并加入少量驻极母粒，利用熔喷布生产设备制得熔喷布；
S2：极性液体纯水制备：选择自来水为水源，水源进行砂石罐过滤和活性炭过滤，向过滤后的水源加入反渗透剂和盐酸，对水源进行反渗透膜二级过滤，向过滤后的水源加入碱性工业试剂，完成纯水制备；
S3：预驻极工序：经过添加1％驻极母粒的熔喷布通过高压水泵将制备好的纯水输送到喷嘴，喷嘴对熔喷布一面进行水刺喷射，通过纯水和熔喷布摩擦产生电荷，完成水刺静电驻极；
S4：烘干工艺：通过传送带将水驻极的熔喷布送入烘干箱内，采用热风烘干，烘干后卷绕得到高效低阻熔喷布；
S5：利用涂布机对高效低阻熔喷布进行抗病毒涂料喷涂，得到抗病毒高效低阻熔喷布；
S6：活性炭膜制备：利用粉碎机对活性炭颗粒进行粉碎，然后通过焙烧炉对活性炭粉末进行高温高压熔炼，将活性炭溶液通过薄膜成型机制备成型，得到活性炭膜；
S7：过滤布制备成型：利用热压机将活性炭膜与抗病毒高效低阻熔喷布进行热压成型，得到空气净化过滤布。
优选的，所述S3中喷嘴为扇形结构设计。
优选的，所述S4中传送带的表面相对应开设有若干通孔。
优选的，所述S5中抗病毒涂料为纳米铜离子和纳米银离子混合而成。
优选的，所述S7中热压机的热压温度为85.5℃-86.5℃，热压5-6分钟。
优选的，所述S6中焙烧炉为高压焙烧炉。
与现有技术相比，本发明的有益效果是：
1、本发明中，通过高效低阻熔喷布的设计，高效低阻熔喷布过滤PM2.5达到99.99，过滤0.3微米颗粒达到95，过滤好风阻小。
2、本发明中，通过抗病毒涂料与高效低阻熔喷布相结合的设计，能够有效的阻止病毒细菌的侵扰，纳米铜离子和纳米银离子的协同作用，更好的对病毒进行入侵，彻底对病毒进行分解，有效的起到抗菌防病毒的作用。
3、本发明中，通过活性炭膜的设计，利用活性炭膜可以达到高效吸附，甲醛、TVOC等有毒有害气体，对空气进行彻底的过滤净化，安全性较高。
具体实施方式
下面将结合本发明实施例，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例,基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
本发明提供一种技术方案：
一种空调空气净化过滤布的制作方法，其制备方法具体包括以下步骤：
步骤一：首先预驻极熔喷布生产：选择蓝色抗菌PET纤维材料，并加入少量驻极母粒，利用熔喷布生产设备制得熔喷布；
步骤二：极性液体纯水制备：选择自来水为水源，水源进行砂石罐过滤和活性炭过滤，向过滤后的水源加入反渗透剂和盐酸，对水源进行反渗透膜二级过滤，向过滤后的水源加入碱性工业试剂，完成纯水制备；
步骤三：预驻极工序：经过添加1％驻极母粒的熔喷布通过高压水泵将制备好的纯水输送到喷嘴，喷嘴对熔喷布一面进行水刺喷射，通过纯水和熔喷布摩擦产生电荷，完成水刺静电驻极；
步骤四：烘干工艺：通过传送带将水驻极的熔喷布送入烘干箱内，采用热风烘干，烘干后卷绕得到高效低阻熔喷布；
步骤五：利用涂布机对高效低阻熔喷布进行抗病毒涂料喷涂，得到抗病毒高效低阻熔喷布；
步骤六：活性炭膜制备：利用粉碎机对活性炭颗粒进行粉碎，然后通过焙烧炉对活性炭粉末进行高温高压熔炼，将活性炭溶液通过薄膜成型机制备成型，得到活性炭膜；
步骤七：过滤布制备成型：利用热压机将活性炭膜与抗病毒高效低阻熔喷布进行热压成型，得到空气净化过滤布。
进一步的，步骤三中喷嘴为扇形结构设计。
进一步的，步骤四中传送带的表面相对应开设有若干通孔。
进一步的，步骤五中抗病毒涂料为纳米铜离子和纳米银离子混合而成。
进一步的，步骤七中热压机的热压温度为85.5℃-86.5℃，热压5-6分钟。
进一步的，步骤六中焙烧炉为高压焙烧炉。
本发明工作流程：步骤一：首先选择蓝色抗菌PET纤维材料，并加入少量驻极母粒，利用熔喷布生产设备制得熔喷布；步骤二：然后选择自来水为水源，水源进行砂石罐过滤和活性炭过滤，向过滤后的水源加入反渗透剂和盐酸，对水源进行反渗透膜二级过滤，向过滤后的水源加入碱性工业试剂，完成纯水制备；步骤三：经过添加1％驻极母粒的熔喷布通过高压水泵将制备好的纯水输送到喷嘴，喷嘴为扇形结构设计，喷嘴对熔喷布一面进行水刺喷射，通过纯水和熔喷布摩擦产生电荷，完成水刺静电驻极；步骤四：通过传送带将水驻极的熔喷布送入烘干箱内，传送带的表面相对应开设有若干通孔，采用热风烘干，烘干后卷绕得到高效低阻熔喷布，通过高效低阻熔喷布的设计，高效低阻熔喷布过滤PM2.5达到99.99，过滤0.3微米颗粒达到95，过滤好风阻小；步骤五：利用涂布机对高效低阻熔喷布进行抗病毒涂料喷涂，抗病毒涂料为纳米铜离子和纳米银离子混合而成，得到抗病毒高效低阻熔喷布，通过抗病毒涂料与高效低阻熔喷布相结合的设计，能够有效的阻止病毒细菌的侵扰，纳米铜离子和纳米银离子的协同作用，更好的对病毒进行入侵，彻底对病毒进行分解，有效的起到抗菌防病毒的作用；步骤六：利用粉碎机对活性炭颗粒进行粉碎，然后通过焙烧炉对活性炭粉末进行高温高压熔炼，焙烧炉为高压焙烧炉，将活性炭溶液通过薄膜成型机制备成型，得到活性炭膜，通过活性炭膜的设计，利用活性炭膜可以达到高效吸附，甲醛、TVOC等有毒有害气体，对空气进行彻底的过滤净化，安全性较高；步骤七：利用热压机将活性炭膜与抗病毒高效低阻熔喷布进行热压成型，热压机的热压温度为85.5℃-86.5℃，热压5-6分钟，即可得到空气净化过滤布。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。

Claims (6)

1.一种空调空气净化过滤布的制作方法，其制备方法具体包括以下步骤：
S1：首先预驻极熔喷布生产：选择蓝色抗菌PET纤维材料，并加入少量驻极母粒，利用熔喷布生产设备制得熔喷布；
S2：极性液体纯水制备：选择自来水为水源，水源进行砂石罐过滤和活性炭过滤，向过滤后的水源加入反渗透剂和盐酸，对水源进行反渗透膜二级过滤，向过滤后的水源加入碱性工业试剂，完成纯水制备；
S3：预驻极工序：经过添加1％驻极母粒的熔喷布通过高压水泵将制备好的纯水输送到喷嘴，喷嘴对熔喷布一面进行水刺喷射，通过纯水和熔喷布摩擦产生电荷，完成水刺静电驻极；
S4：烘干工艺：通过传送带将水驻极的熔喷布送入烘干箱内，采用热风烘干，烘干后卷绕得到高效低阻熔喷布；
S5：利用涂布机对高效低阻熔喷布进行抗病毒涂料喷涂，得到抗病毒高效低阻熔喷布；
S6：活性炭膜制备：利用粉碎机对活性炭颗粒进行粉碎，然后通过焙烧炉对活性炭粉末进行高温高压熔炼，将活性炭溶液通过薄膜成型机制备成型，得到活性炭膜；
S7：过滤布制备成型：利用热压机将活性炭膜与抗病毒高效低阻熔喷布进行热压成型，得到空气净化过滤布。
2.根据权利要求1所述的一种空调空气净化过滤布的制作方法，其特征在于：所述S3中喷嘴为扇形结构设计。
3.根据权利要求1所述的一种空调空气净化过滤布的制作方法，其特征在于：所述S4中传送带的表面相对应开设有若干通孔。
4.根据权利要求1所述的一种空调空气净化过滤布的制作方法，其特征在于：所述S5中抗病毒涂料为纳米铜离子和纳米银离子混合而成。
5.根据权利要求1所述的一种空调空气净化过滤布的制作方法，其特征在于：所述S7中热压机的热压温度为85.5℃-86.5℃，热压5-6分钟。
6.根据权利要求1所述的一种空调空气净化过滤布的制作方法，其特征在于：所述S6中焙烧炉为高压焙烧炉。
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WO2011103578A1 (en) * 2010-02-22 2011-08-25 Safelife/Triosyn Corp. Materials and processes for producing antitoxic fabrics
CN206008306U (zh) * 2016-09-13 2017-03-15 东莞市罗兰汽车配件制造有限公司 一种空调滤清器
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