CN114605847A - Water-swelling enhanced modified asphalt waterproof coiled material and preparation method thereof - Google Patents

Water-swelling enhanced modified asphalt waterproof coiled material and preparation method thereof Download PDF

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Publication number
CN114605847A
CN114605847A CN202210444161.4A CN202210444161A CN114605847A CN 114605847 A CN114605847 A CN 114605847A CN 202210444161 A CN202210444161 A CN 202210444161A CN 114605847 A CN114605847 A CN 114605847A
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parts
water
rubber
asphalt
modified asphalt
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Inventor
李宏伟
苏怀武
胡少伟
吴祥根
高威
王治
孙超杰
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Henan Lanling Huanke Waterproof Material Co ltd
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Henan Lanling Huanke Waterproof Material Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L95/00Compositions of bituminous materials, e.g. asphalt, tar, pitch
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2296Oxides; Hydroxides of metals of zinc
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention belongs to the technical field of waterproof coiled materials, and particularly relates to a water-swelling reinforced modified asphalt waterproof coiled material and a preparation method thereof, wherein the water-swelling reinforced modified asphalt waterproof coiled material is prepared from the following raw materials: 150-170 parts of asphalt, 30-35 parts of softening oil, 4-5 parts of SBS, 15-20 parts of water-swellable rubber, 10-20 parts of rubber powder and 20-30 parts of filler; the invention adopts the novel water-swellable rubber as the modifier, can modify the asphalt and simultaneously enhance the water absorption, further expands and achieves the effect of plugging.

Description

Water-swelling enhanced modified asphalt waterproof coiled material and preparation method thereof
Technical Field
The invention belongs to the technical field of waterproof coiled materials, and particularly relates to a water-swelling reinforced modified asphalt waterproof coiled material and a preparation method thereof.
Background
The coiled materials sold on the market at present mainly comprise SBS modified asphalt waterproof coiled materials and self-adhesive polymer modified asphalt waterproof coiled materials, and because the asphalt is solid at normal temperature, the leakage parts are difficult to be completely filled when leakage occurs in waterproof engineering, so that the hidden danger of water leakage is caused.
Disclosure of Invention
The invention aims to provide a water-swelling enhanced modified asphalt waterproof coiled material and a preparation method thereof.
In order to achieve the purpose, the invention adopts the technical scheme that:
a water-swelling enhanced modified asphalt waterproof coiled material is prepared from the following raw materials: 150-170 parts of asphalt, 30-35 parts of softening oil, 4-5 parts of SBS, 15-20 parts of water-swellable rubber, 10-20 parts of rubber powder and 20-30 parts of filler.
Further, the water-swellable rubber is prepared from the following raw materials: 100-120 parts of styrene butadiene rubber, 3-4 parts of nano zinc oxide, 1-2 parts of graphene oxide, 1-2 parts of stearic acid, 2-4 parts of coumarone resin, 2-4 parts of an anti-aging agent, 6-8 parts of polyethylene glycol, 60-70 parts of water-absorbent resin, 50-60 parts of white carbon black, 20-25 parts of carbon black, 1-2 parts of sulfur, 0.5-1 part of DM and 0.1-0.5 part of DM promoter.
Further, the rubber content of the styrene butadiene rubber is not lower than 50%, the stearic acid is one or more of 1801,1842, the anti-aging agent is an anti-aging agent 4010, the polyethylene glycol is polyethylene glycol 4000, the water-absorbent resin is SAR, and the asphalt is one of 70# heavy traffic asphalt and 90# heavy traffic asphalt; the softening agent is at least one of base oil, aromatic oil and naphthenic oil; the SBS is one or more of 6302, 501S and 4402-1E; the rubber powder contains not less than 45% of rubber, and is 40-60 meshes; the filler is one of talcum powder, fly ash and light calcium.
A preparation method of a water-swelling enhanced modified asphalt waterproof coiled material comprises the following steps:
1) adding styrene butadiene rubber, coumarone resin, polyethylene glycol and water-absorbent resin into a double-roller open mill, plasticating at 160 ℃, then sequentially adding nano zinc oxide, stearic acid and graphene oxide, plasticating at 170 ℃ for 5min, then adding sulfur, DM and DM promoter, plasticating at 140 ℃ for 10min, finally adding carbon black and white carbon black for reinforcement, and cooling for later use, wherein the material is marked as material A;
2) adding asphalt and a softening agent into a reaction kettle, heating to 150 ℃, adding the material A, stirring and dispersing for 40-60 min, then heating to 185 ℃, adding SBS, stirring for 1-2 h, adding rubber powder to fully swell after completely dissolving, finally adding a filler, and stirring uniformly to produce;
3) and (3) uniformly spraying the material B on the surface of the coiled material by using glue spraying equipment, and covering an isolating film on the material B.
Further, the spraying thickness of the material B in the step 3) is 0.2 +/-0.05 mm, and the material B needs to be rolled back when being rolled. The invention has the advantages that: the Styrene Butadiene Rubber (SBR) which is an asphalt modifier is endowed with water-absorbing expansibility through co-vulcanization, and then asphalt is modified, so that the prepared waterproof coiled material is contacted with water when seepage occurs, the waterproof coiled material can rapidly absorb water and expand, and the modified asphalt material is brought into a seepage crack, thereby achieving the purposes of preventing water and stopping leakage.
Detailed Description
Examples
A water-swelling enhanced modified asphalt waterproof coiled material is prepared from the following raw materials: 150-170 parts of asphalt, 30-35 parts of softening oil, 4-5 parts of SBS, 15-20 parts of water-swellable rubber, 10-20 parts of rubber powder and 20-30 parts of filler; the water-swelling rubber is prepared from the following raw materials: 100-120 parts of styrene butadiene rubber, 3-4 parts of nano zinc oxide, 1-2 parts of graphene oxide, 1-2 parts of stearic acid, 2-4 parts of coumarone resin, 2-4 parts of an anti-aging agent, 6-8 parts of polyethylene glycol, 60-70 parts of water-absorbent resin, 50-60 parts of white carbon black, 20-25 parts of carbon black, 1-2 parts of sulfur, 0.5-1 part of DM and 0.1-0.5 part of DM promoter. The styrene butadiene rubber contains rubber not less than 50%, the stearic acid is 1801,1842, the anti-aging agent is 4010, the polyethylene glycol is polyethylene glycol 4000, the water-absorbent resin is SAR, and the asphalt is 70# heavy-traffic asphalt or 90# heavy-traffic asphalt; the softening agent is at least one of base oil, aromatic oil and naphthenic oil; the SBS is one or more of 6302, 501S and 4402-1E; the rubber powder contains not less than 45% of rubber, and is 40-60 meshes; the filler is one of talcum powder, fly ash and light calcium.
A preparation method of a water-swelling enhanced modified asphalt waterproof coiled material comprises the following steps:
1) adding styrene butadiene rubber, coumarone resin, polyethylene glycol and water-absorbent resin into a double-roller open mill, plasticating at 160 ℃, then sequentially adding nano zinc oxide, stearic acid and graphene oxide, plasticating at 170 ℃ for 5min, then adding sulfur, DM and DM promoter, plasticating at 140 ℃ for 10min, finally adding carbon black and white carbon black for reinforcement, and cooling for later use, wherein the material is marked as material A;
2) adding asphalt and a softening agent into a reaction kettle, heating to 150 ℃, adding the material A, stirring and dispersing for 40-60 min, then heating to 185 ℃, adding SBS, stirring for 1-2 h, adding rubber powder to fully swell after completely dissolving, finally adding a filler, and stirring uniformly to produce;
3) uniformly spraying the material B on the surface of the coiled material by glue spraying equipment, covering an isolating film on the material B, wherein the spraying thickness of the material B is 0.2 +/-0.05 mm, and rewinding is required during rolling.
Application example
Preparation of water-swellable rubber: 100 parts of styrene butadiene rubber, 3 parts of nano zinc oxide, 2 parts of graphene oxide, 1 part of stearic acid, 3 parts of coumarone resin, 2 parts of an anti-aging agent, 6 parts of polyethylene glycol, 70 parts of water-absorbent resin, 50 parts of white carbon black, 20 parts of carbon black, 1 part of sulfur, 0.5 part of DM and 0.3 part of DM promoter. Preparing the modified asphalt waterproof coiled material: 170 parts of asphalt, 30 parts of softening oil, 4 parts of SBS, 15 parts of water-swelling rubber, 10 parts of rubber powder and 25 parts of filler, and the water-swelling enhanced modified asphalt waterproof coiled material is prepared according to the preparation method of the embodiment.
Comparative example 1
Preparation of water-swellable rubber: 0 part of styrene butadiene rubber, 3 parts of nano zinc oxide, 2 parts of graphene oxide, 1 part of stearic acid, 3 parts of coumarone resin, 2 parts of an anti-aging agent, 6 parts of polyethylene glycol, 70 parts of water-absorbent resin, 50 parts of white carbon black, 20 parts of carbon black, 1 part of sulfur, 0.5 part of DM and 0.3 part of DM promoter. Preparing the modified asphalt waterproof coiled material: 170 parts of asphalt, 30 parts of softening oil, 4 parts of SBS, 15 parts of water-swelling rubber, 10 parts of rubber powder and 25 parts of filler.
The mixture ratio is basically the same as that of application example 1, except that the addition amount of the styrene-butadiene rubber is reduced from 100 parts to 0 part.
Comparative example 2
Preparation of water-swellable rubber: 100 parts of styrene butadiene rubber, 3 parts of nano zinc oxide, 2 parts of graphene oxide, 1 part of stearic acid, 3 parts of coumarone resin, 2 parts of an anti-aging agent, 6 parts of polyethylene glycol, 0 part of water-absorbent resin, 50 parts of white carbon black, 20 parts of carbon black, 1 part of sulfur, 0.5 part of DM and 0.3 part of DM promoter. Preparing the modified asphalt waterproof coiled material: 170 parts of asphalt, 30 parts of softening oil, 4 parts of SBS, 15 parts of water-swelling rubber, 10 parts of rubber powder and 25 parts of filler.
The mixture ratio is basically the same as that of application example 1, except that the addition amount of the water-absorbent resin is reduced from 70 parts to 0 part.
Comparative example 3
Preparation of water-swellable rubber: 100 parts of styrene butadiene rubber, 3 parts of nano zinc oxide, 0 part of graphene oxide, 1 part of stearic acid, 3 parts of coumarone resin, 2 parts of an anti-aging agent, 6 parts of polyethylene glycol, 70 parts of water-absorbent resin, 50 parts of white carbon black, 20 parts of carbon black, 1 part of sulfur, 0.5 part of DM and 0.3 part of DM promoter. Preparing the modified asphalt waterproof coiled material: 170 parts of asphalt, 30 parts of softening oil, 4 parts of SBS, 15 parts of water-swelling rubber, 10 parts of rubber powder and 25 parts of filler.
The preparation ratio is basically the same as that of application example 1, except that the addition amount of the graphene oxide is reduced from 2 parts to 0 part.
Performance testing
Detecting items: and respectively detecting the peeling strength performance and the water absorption performance of the prepared coiled material. The method comprises the following steps of putting the coiled material to be tested into a beaker of deionized water for water absorption test, and respectively carrying out 1h, 6h, 12h and 24h tests, wherein the peel strength performance is tested according to a detection method for the peel performance of the coiled material and the coiled material in GB 23441-2009, and the water absorption performance is represented by testing the water absorption multiplying power, wherein the test termination condition is that the measurement is stopped until the mass of a test piece is not changed or reduced to some extent, and the calculation is carried out according to the water absorption mass expansion rate: sW=(W2-W1)/W1100% of the total weight; wherein W1Denotes mass before water absorption, W2The mass after water absorption is shown.
The test results are shown in the following table:
Figure 497494DEST_PATH_IMAGE001

Claims (5)

1. the water-swelling enhanced modified asphalt waterproof coiled material is characterized by being prepared from the following raw materials: 150-170 parts of asphalt, 30-35 parts of softening oil, 4-5 parts of SBS, 15-20 parts of water-swellable rubber, 10-20 parts of rubber powder and 20-30 parts of filler.
2. The water-swellable reinforced modified asphalt waterproofing membrane according to claim 1, wherein: the water-swelling rubber is prepared from the following raw materials: 100-120 parts of styrene butadiene rubber, 3-4 parts of nano zinc oxide, 1-2 parts of graphene oxide, 1-2 parts of stearic acid, 2-4 parts of coumarone resin, 2-4 parts of an anti-aging agent, 6-8 parts of polyethylene glycol, 60-70 parts of water-absorbent resin, 50-60 parts of white carbon black, 20-25 parts of carbon black, 1-2 parts of sulfur, 0.5-1 part of DM and 0.1-0.5 part of DM promoter.
3. The water-swellable reinforced modified asphalt waterproofing membrane as recited in claim 2, wherein: the styrene butadiene rubber contains rubber not less than 50%, the stearic acid is 1801,1842, the anti-aging agent is 4010, the polyethylene glycol is polyethylene glycol 4000, the water-absorbent resin is SAR, and the asphalt is 70# heavy-traffic asphalt or 90# heavy-traffic asphalt; the softening agent is at least one of base oil, aromatic oil and naphthenic oil; the SBS is one or more of 6302, 501S and 4402-1E; the rubber powder contains not less than 45% of rubber, and is 40-60 meshes; the filler is one of talcum powder, fly ash and light calcium.
4. The method for preparing the water-swellable reinforced modified asphalt waterproofing membrane as claimed in any one of claims 1 to 3, comprising the steps of:
1) adding styrene butadiene rubber, coumarone resin, polyethylene glycol and water-absorbent resin into a double-roller open mill, plasticating at 160 ℃, then sequentially adding nano zinc oxide, stearic acid and graphene oxide, plasticating at 170 ℃ for 5min, then adding sulfur, DM and DM promoter, plasticating at 140 ℃ for 10min, finally adding carbon black and white carbon black for reinforcement, and cooling for later use, wherein the material is marked as material A;
2) adding asphalt and a softening agent into a reaction kettle, heating to 150 ℃, adding the material A, stirring and dispersing for 40-60 min, then heating to 185 ℃, adding SBS, stirring for 1-2 h, adding rubber powder to fully swell after completely dissolving, finally adding a filler, and stirring uniformly to produce;
3) and (3) uniformly spraying the material B on the surface of the coiled material by using glue spraying equipment, and covering an isolating film on the material B.
5. The method for preparing water-swellable reinforced modified asphalt waterproofing membrane as claimed in claim 4, wherein: the spraying thickness of the material B in the step 3) is 0.2 +/-0.05 mm, and the material B needs to be reversely rolled during rolling.
CN202210444161.4A 2022-04-26 2022-04-26 Water-swelling enhanced modified asphalt waterproof coiled material and preparation method thereof Pending CN114605847A (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103642392A (en) * 2013-11-25 2014-03-19 唐山德生防水股份有限公司 Water swelling type waterproof paint made of non-curing rubber asphalt and preparation method thereof
CN105419364A (en) * 2016-01-05 2016-03-23 四川杨氏达防水材料有限公司 Preparation method and application of SBS/rubber compound modification asphalt
CN107082592A (en) * 2017-05-19 2017-08-22 同济大学 Carboxy-modified graphene oxide modified rubber asphalt mixture and preparation method thereof
CN110627394A (en) * 2019-10-29 2019-12-31 重庆中防德邦防水技术有限公司 Self-healing waterproof filler capable of expanding in water and preparation method thereof
CN111410779A (en) * 2019-01-07 2020-07-14 北京化工大学 Preparation method of graphene oxide enhanced water-swelling rubber and water-swelling rubber
CN114106424A (en) * 2021-11-26 2022-03-01 浙江天铁实业股份有限公司 Rubber with high water-absorption expansion rate and water-swelling property and preparation method thereof

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103642392A (en) * 2013-11-25 2014-03-19 唐山德生防水股份有限公司 Water swelling type waterproof paint made of non-curing rubber asphalt and preparation method thereof
CN105419364A (en) * 2016-01-05 2016-03-23 四川杨氏达防水材料有限公司 Preparation method and application of SBS/rubber compound modification asphalt
CN107082592A (en) * 2017-05-19 2017-08-22 同济大学 Carboxy-modified graphene oxide modified rubber asphalt mixture and preparation method thereof
CN111410779A (en) * 2019-01-07 2020-07-14 北京化工大学 Preparation method of graphene oxide enhanced water-swelling rubber and water-swelling rubber
CN110627394A (en) * 2019-10-29 2019-12-31 重庆中防德邦防水技术有限公司 Self-healing waterproof filler capable of expanding in water and preparation method thereof
CN114106424A (en) * 2021-11-26 2022-03-01 浙江天铁实业股份有限公司 Rubber with high water-absorption expansion rate and water-swelling property and preparation method thereof

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
李水平等: "SBS改性沥青基吸水膨胀防水材料的研制", 《石油大学学报(自然科学版)》 *

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Application publication date: 20220610