CN114605190B - Method for preparing high-strength polyphosphate granular compound fertilizer by in-situ curing of urea formaldehyde - Google Patents
Method for preparing high-strength polyphosphate granular compound fertilizer by in-situ curing of urea formaldehyde Download PDFInfo
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- 239000003337 fertilizer Substances 0.000 title claims abstract description 89
- 229920001807 Urea-formaldehyde Polymers 0.000 title claims abstract description 60
- ODGAOXROABLFNM-UHFFFAOYSA-N polynoxylin Chemical compound O=C.NC(N)=O ODGAOXROABLFNM-UHFFFAOYSA-N 0.000 title claims abstract description 59
- 150000001875 compounds Chemical class 0.000 title claims abstract description 30
- 229920000388 Polyphosphate Polymers 0.000 title claims abstract description 28
- 239000001205 polyphosphate Substances 0.000 title claims abstract description 28
- 235000011176 polyphosphates Nutrition 0.000 title claims abstract description 28
- 238000000034 method Methods 0.000 title claims abstract description 27
- 238000011065 in-situ storage Methods 0.000 title claims abstract description 13
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims abstract description 68
- 239000004202 carbamide Substances 0.000 claims abstract description 68
- DZHMRSPXDUUJER-UHFFFAOYSA-N [amino(hydroxy)methylidene]azanium;dihydrogen phosphate Chemical compound NC(N)=O.OP(O)(O)=O DZHMRSPXDUUJER-UHFFFAOYSA-N 0.000 claims abstract description 51
- 238000005469 granulation Methods 0.000 claims abstract description 21
- 230000003179 granulation Effects 0.000 claims abstract description 21
- 238000010438 heat treatment Methods 0.000 claims abstract description 18
- 239000000463 material Substances 0.000 claims abstract description 18
- 238000006243 chemical reaction Methods 0.000 claims abstract description 15
- 238000006116 polymerization reaction Methods 0.000 claims abstract description 8
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M Potassium chloride Chemical compound [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 claims description 68
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 claims description 39
- 239000001103 potassium chloride Substances 0.000 claims description 34
- 235000011164 potassium chloride Nutrition 0.000 claims description 34
- 239000002245 particle Substances 0.000 claims description 27
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 claims description 20
- 229910052901 montmorillonite Inorganic materials 0.000 claims description 20
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 14
- 238000001035 drying Methods 0.000 claims description 14
- 239000007788 liquid Substances 0.000 claims description 12
- 238000002360 preparation method Methods 0.000 claims description 12
- 230000008569 process Effects 0.000 claims description 10
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 7
- 238000005507 spraying Methods 0.000 claims description 6
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 claims description 5
- 238000000889 atomisation Methods 0.000 claims description 5
- 239000013078 crystal Substances 0.000 claims description 5
- 230000035484 reaction time Effects 0.000 claims description 3
- 238000007873 sieving Methods 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 2
- 238000001914 filtration Methods 0.000 claims 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 claims 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 abstract description 12
- 239000002689 soil Substances 0.000 abstract description 11
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 abstract description 8
- 235000005822 corn Nutrition 0.000 abstract description 8
- 239000003513 alkali Substances 0.000 abstract description 7
- 239000007921 spray Substances 0.000 abstract description 7
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 6
- 229910052698 phosphorus Inorganic materials 0.000 abstract description 6
- 239000011574 phosphorus Substances 0.000 abstract description 6
- 238000012545 processing Methods 0.000 abstract description 5
- 238000012360 testing method Methods 0.000 abstract description 5
- 238000007711 solidification Methods 0.000 abstract description 3
- 230000008023 solidification Effects 0.000 abstract description 3
- 241000209149 Zea Species 0.000 abstract 2
- 239000008187 granular material Substances 0.000 description 23
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 8
- 239000000440 bentonite Substances 0.000 description 7
- 229910000278 bentonite Inorganic materials 0.000 description 7
- 239000011230 binding agent Substances 0.000 description 7
- 239000002686 phosphate fertilizer Substances 0.000 description 7
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 240000008042 Zea mays Species 0.000 description 6
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 6
- 235000021049 nutrient content Nutrition 0.000 description 6
- 239000008098 formaldehyde solution Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 239000000725 suspension Substances 0.000 description 5
- 241000482268 Zea mays subsp. mays Species 0.000 description 4
- 238000002474 experimental method Methods 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 238000011282 treatment Methods 0.000 description 4
- 239000004114 Ammonium polyphosphate Substances 0.000 description 3
- 230000002378 acidificating effect Effects 0.000 description 3
- 235000019826 ammonium polyphosphate Nutrition 0.000 description 3
- 229920001276 ammonium polyphosphate Polymers 0.000 description 3
- 235000013877 carbamide Nutrition 0.000 description 3
- 238000004090 dissolution Methods 0.000 description 3
- 239000004021 humic acid Substances 0.000 description 3
- 235000015097 nutrients Nutrition 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 241000196324 Embryophyta Species 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000005243 fluidization Methods 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- -1 humic acid compound Chemical class 0.000 description 2
- 229910052700 potassium Inorganic materials 0.000 description 2
- 239000011591 potassium Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000009331 sowing Methods 0.000 description 2
- 239000012798 spherical particle Substances 0.000 description 2
- 238000010998 test method Methods 0.000 description 2
- QJZYHAIUNVAGQP-UHFFFAOYSA-N 3-nitrobicyclo[2.2.1]hept-5-ene-2,3-dicarboxylic acid Chemical compound C1C2C=CC1C(C(=O)O)C2(C(O)=O)[N+]([O-])=O QJZYHAIUNVAGQP-UHFFFAOYSA-N 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
- 241001391944 Commicarpus scandens Species 0.000 description 1
- VGGLHLAESQEWCR-UHFFFAOYSA-N N-(hydroxymethyl)urea Chemical compound NC(=O)NCO VGGLHLAESQEWCR-UHFFFAOYSA-N 0.000 description 1
- 241000209140 Triticum Species 0.000 description 1
- 235000021307 Triticum Nutrition 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000007259 addition reaction Methods 0.000 description 1
- GZCGUPFRVQAUEE-SLPGGIOYSA-N aldehydo-D-glucose Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C=O GZCGUPFRVQAUEE-SLPGGIOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 235000013339 cereals Nutrition 0.000 description 1
- 238000005352 clarification Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000004720 fertilization Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 235000015110 jellies Nutrition 0.000 description 1
- 239000008274 jelly Substances 0.000 description 1
- 229910052914 metal silicate Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- QUBQYFYWUJJAAK-UHFFFAOYSA-N oxymethurea Chemical compound OCNC(=O)NCO QUBQYFYWUJJAAK-UHFFFAOYSA-N 0.000 description 1
- 229950005308 oxymethurea Drugs 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 238000006068 polycondensation reaction Methods 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920000137 polyphosphoric acid Polymers 0.000 description 1
- 238000003044 randomized block design Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05B—PHOSPHATIC FERTILISERS
- C05B15/00—Organic phosphatic fertilisers
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05G—MIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
- C05G3/00—Mixtures of one or more fertilisers with additives not having a specially fertilising activity
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05G—MIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
- C05G3/00—Mixtures of one or more fertilisers with additives not having a specially fertilising activity
- C05G3/40—Mixtures of one or more fertilisers with additives not having a specially fertilising activity for affecting fertiliser dosage or release rate; for affecting solubility
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05G—MIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
- C05G5/00—Fertilisers characterised by their form
- C05G5/10—Solid or semi-solid fertilisers, e.g. powders
- C05G5/12—Granules or flakes
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05G—MIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
- C05G5/00—Fertilisers characterised by their form
- C05G5/30—Layered or coated, e.g. dust-preventing coatings
- C05G5/37—Layered or coated, e.g. dust-preventing coatings layered or coated with a polymer
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Pest Control & Pesticides (AREA)
- Fertilizers (AREA)
Abstract
本发明属于肥料加工技术领域,公开了一种原位固化脲甲醛制备高强度聚磷酸盐颗粒复合肥的方法。该方法中原位固化脲甲醛是将脲甲醛的预聚液直接喷洒至圆盘造粒的物料中,由于物料中含有强酸性的磷肥‑磷酸脲,脲甲醛的预聚液在磷酸脲提供的酸性环境下发生固化反应成为脲甲醛;而将磷酸脲和尿素加热反应生成多聚磷酸盐,对肥料中的磷素起到了一定的缓释作用,同时大幅度提高了颗粒肥料的强度。本发明通过对制备的颗粒肥料进行玉米盆栽和大田的应用试验,结果表明该肥料可显著降低盐碱土壤的pH,提高土壤磷素供应强度,增加玉米产量,适于推广与应用。
The invention belongs to the technical field of fertilizer processing and discloses a method for preparing high-strength polyphosphate granular compound fertilizer by in-situ curing urea-formaldehyde. In this method, the in-situ solidification of urea-formaldehyde is to directly spray the pre-polymerization solution of urea-formaldehyde into the material of disc granulation. The solidification reaction occurs in the environment to form urea-formaldehyde; and the heating reaction of urea phosphate and urea produces polyphosphate, which has a certain slow-release effect on the phosphorus in the fertilizer, and at the same time greatly improves the strength of the granular fertilizer. The present invention conducts corn potted and field application tests on the prepared granular fertilizer, and the results show that the fertilizer can significantly reduce the pH of saline-alkali soil, improve the phosphorus supply intensity of the soil, and increase the yield of corn, and is suitable for popularization and application.
Description
技术领域technical field
本发明属于肥料加工技术领域,涉及一种原位固化脲甲醛制备高强度聚磷酸盐颗粒复合肥的方法,具体为一种以尿素、氯化钾、磷酸脲和蒙脱土为原料制备高强度聚磷酸盐颗粒复合肥料的方法。The invention belongs to the technical field of fertilizer processing, and relates to a method for preparing high-strength polyphosphate granular compound fertilizer by solidifying urea-formaldehyde in situ, specifically a method for preparing high-strength polyphosphate granular compound fertilizer by using urea, potassium chloride, urea phosphate and montmorillonite as raw materials. Method for polyphosphate granular compound fertilizer.
背景技术Background technique
脲醛肥料(UF)是衍生自尿素和甲醛之间反应的长链聚合物,是目前使用的缓释肥料的主要种类,也是圆盘造粒中常用的粘结剂。专利号CN201310252232.1公开了一种低甲醛脲醛树脂-石膏-膨润土基缓释肥料的制备方法,通过将尿素和甲醛一次性投入反应容器中,开始加热并搅拌,当温度升至25℃时停止加热,待尿素完全溶解后,用盐酸或硫酸调pH值至4.0-5.0,反应10-20min,达到浑浊点后,用氢氧化钠水溶液调pH至5.0~6.0,反应40-60min后,温度缓慢降至40℃,用氢氧化钠水溶液调pH至7.0-8.0,冷却至室温,得到乳白色胶状物,再将其喷洒在圆盘造粒机中进行造粒。但在上述造粒过程中,脲醛悬浮液的酸碱不易调控,制备过程耗能多且脲醛悬浮液容易将喷头堵塞,会造成一定的设备损失。Urea-formaldehyde fertilizer (UF) is a long-chain polymer derived from the reaction between urea and formaldehyde. It is the main type of slow-release fertilizer currently used, and it is also a commonly used binder in disc granulation. Patent No. CN201310252232.1 discloses a preparation method of a low-formaldehyde urea-formaldehyde resin-gypsum-bentonite-based slow-release fertilizer. By putting urea and formaldehyde into the reaction vessel at one time, heating and stirring are started, and it is stopped when the temperature rises to 25°C. Heating, after the urea is completely dissolved, adjust the pH value to 4.0-5.0 with hydrochloric acid or sulfuric acid, react for 10-20 minutes, after reaching the turbidity point, adjust the pH value to 5.0-6.0 with aqueous sodium hydroxide solution, and react for 40-60 minutes, the temperature is slow Lower it to 40°C, adjust the pH to 7.0-8.0 with aqueous sodium hydroxide solution, cool to room temperature, and obtain a milky white jelly, which is then sprayed on a disc granulator for granulation. However, in the above-mentioned granulation process, the acid-base of the urea-formaldehyde suspension is not easy to control, the preparation process consumes a lot of energy and the urea-formaldehyde suspension is easy to block the nozzle, which will cause a certain loss of equipment.
专利号CN201510126249.1提供了一种合成脲醛树脂为粘结剂的粉状氯化钾造粒方法,通过使用尿素和甲醛溶液合成脲醛悬浮液,随后将粉状氯化钾和辅助物质过筛细分,在圆盘造粒机中向粉状氯化钾和辅助物质混合物上缓慢喷加脲醛粘结剂,使肥料粉末逐步变成2~5mm的球状颗粒,筛分后经转鼓烘干;但其中应用的脲醛粘结剂也涉及酸碱不易调控,易堵塞喷头的难题,且制备的肥料颗粒强度低,不利于运输和施用。Patent No. CN201510126249.1 provides a method for granulating powdery potassium chloride with synthetic urea-formaldehyde resin as a binder. The urea-formaldehyde suspension is synthesized by using urea and formaldehyde solution, and then the powdery potassium chloride and auxiliary substances are finely sieved. In the disc granulator, slowly spray urea-formaldehyde binder on the mixture of powdered potassium chloride and auxiliary substances, so that the fertilizer powder gradually becomes spherical particles of 2 to 5 mm, and is sieved and dried by drum; However, the urea-formaldehyde binder used therein also involves the difficulty of acid-base regulation and easy blockage of nozzles, and the strength of the prepared fertilizer granules is low, which is not conducive to transportation and application.
专利号CN201910559090.0公开了一种以膨润土、改性金属硅酸盐等原料制备用于增强肥料颗粒强度的增效剂的方法,但在肥料造粒过程中加入该肥料增效剂的会降低肥料的养分含量。专利号CN201210535114.7公开了一种水溶性脲醛胶、其制造方法及用其提高水溶性复混肥料颗粒强度的方法,其方法在于在造粒烘干筛分工艺之后,冷却工艺之前,将水溶性的脲醛胶喷涂于肥料颗粒表面,但该肥料的颗粒强度也仅为20N左右,在运输过程和施用过程中易破损。Patent No. CN201910559090.0 discloses a method for preparing a synergist for enhancing the strength of fertilizer granules from raw materials such as bentonite and modified metal silicate, but adding the fertilizer synergist during the fertilizer granulation process will reduce the The nutrient content of the fertilizer. Patent No. CN201210535114.7 discloses a water-soluble urea-formaldehyde glue, its manufacturing method and a method for improving the particle strength of water-soluble compound fertilizer by using it. Non-toxic urea-formaldehyde glue is sprayed on the surface of fertilizer granules, but the granule strength of this fertilizer is only about 20N, and it is easy to be damaged during transportation and application.
此外,聚磷酸铵是一种缓释磷肥,施入土壤后长链的聚磷酸根会逐渐水解为正磷酸根被植物吸收利用,可由磷酸脲和尿素加热反应后得到。磷酸脲是一种pH为1-2的强酸性肥料,养分含量高达60%左右,特别适用于碱性土壤,能够大幅度提高磷素利用率。专利CN201611122690.3公开了一种利用腐殖酸、磷酸脲、聚磷酸铵制备腐殖酸复合肥的方法,其步骤为将磷酸和尿素反应生成磷酸脲,然后将磷酸脲与尿素反应生成聚磷酸铵,再将聚磷酸铵、尿素及氯化钾等原料粉碎后进行造粒得到腐殖酸复合肥;但在磷酸脲和尿素反应得到聚磷酸铵过程中,聚磷酸铵生产工艺中存在连续出料困难,不易破碎等难题,工艺繁琐,生产效率低。In addition, ammonium polyphosphate is a slow-release phosphate fertilizer. After being applied to the soil, the long-chain polyphosphate root will gradually be hydrolyzed into orthophosphate root, which can be absorbed and utilized by plants. It can be obtained by heating and reacting urea phosphate and urea. Urea phosphate is a strong acidic fertilizer with a pH of 1-2, and its nutrient content is as high as 60%. It is especially suitable for alkaline soil and can greatly improve the utilization rate of phosphorus. Patent CN201611122690.3 discloses a method for preparing humic acid compound fertilizer by using humic acid, urea phosphate, and ammonium polyphosphate. The steps are to react phosphoric acid and urea to form urea phosphate, and then react urea phosphate and urea to form polyphosphoric acid Ammonium, and then ammonium polyphosphate, urea and potassium chloride and other raw materials are pulverized and then granulated to obtain humic acid compound fertilizer; Difficult materials, not easy to break and other problems, the process is cumbersome, and the production efficiency is low.
发明内容Contents of the invention
有鉴于此,本发明的目的是提供一种原位固化脲甲醛制备高强度聚磷酸盐颗粒复合肥的方法。In view of this, the purpose of the present invention is to provide a method for preparing high-strength polyphosphate granular compound fertilizer by solidifying urea-formaldehyde in situ.
需要说明的是,脲甲醛在合成过程中分为两部分:It should be noted that urea-formaldehyde is divided into two parts during the synthesis process:
第一步尿素和甲醛在弱碱性(pH=7.5)的条件下,进行初期加成反应,生成一羟甲基脲、二羟甲基脲等脲醛预聚体,第二步是在酸性条件下进行固化。In the first step, urea and formaldehyde undergo an initial addition reaction under weakly alkaline (pH=7.5) conditions to generate urea-formaldehyde prepolymers such as monomethylolurea and dimethylolurea. The second step is to react under acidic conditions. down for curing.
在本发明中先使用尿素和甲醛溶液合成脲醛预聚液;将粉状磷酸脲、尿素、氯化钾和蒙脱土过筛细分,在圆盘造粒机中向粉状磷酸脲、尿素、氯化钾和蒙脱土混合物上缓慢喷加脲醛预聚液,呈强酸性的磷酸脲可与脲醛预聚体迅速固化反应生成脲甲醛。肥料粉末逐步变成3-5mm的球状颗粒,筛分后经加热烘干,可以制备成高颗粒强度的肥料颗粒。加热烘干过程中磷酸脲和尿素聚合形成长链的多聚磷酸盐,提高了肥料的颗粒强度,便于机械施肥,利于进行包膜,旨在解决现有圆盘造粒使用的脲醛悬浮液易堵塞喷头、颗粒强度低且制备工艺复杂等问题。In the present invention, urea and formaldehyde solution are first used to synthesize urea-formaldehyde pre-polymerization solution; powdery urea phosphate, urea, potassium chloride and montmorillonite are sieved and subdivided, and powdery urea phosphate, urea are sieved in a disc granulator , Potassium chloride and montmorillonite mixture is slowly sprayed with urea-formaldehyde prepolymer solution, and the strongly acidic urea phosphate can quickly solidify and react with urea-formaldehyde prepolymer to form urea-formaldehyde. The fertilizer powder gradually turns into spherical particles of 3-5 mm, and after sieving, it is heated and dried to prepare fertilizer particles with high particle strength. During the heating and drying process, urea phosphate and urea polymerize to form long-chain polyphosphate, which improves the particle strength of the fertilizer, facilitates mechanical fertilization, and facilitates coating. Problems such as clogged nozzle, low particle strength and complex preparation process.
为了实现上述目的,本发明采用如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种原位固化脲甲醛制备高强度聚磷酸盐颗粒复合肥的方法,包括如下步骤:A method for preparing high-strength polyphosphate granular compound fertilizer by solidifying urea-formaldehyde in situ, comprising the steps of:
1)将尿素和甲醛混合后溶解,随后加入三乙醇胺调节pH,恒温反应,即得脲醛预聚液,备用;1) Dissolving urea and formaldehyde after mixing, then adding triethanolamine to adjust pH, and reacting at constant temperature to obtain urea-formaldehyde prepolymerization solution for subsequent use;
2)将晶体磷酸脲、尿素、氯化钾和蒙脱土粉碎后过筛,并将过筛后的物料放置于圆盘造粒机中混合均匀;2) crushing crystalline urea phosphate, urea, potassium chloride and montmorillonite and sieving, and placing the sieved material in a disc granulator to mix evenly;
3)缓慢将步骤1)制备的脲醛预聚液喷洒于装有过筛后的磷酸脲、尿素、氯化钾和蒙脱土混合物料的圆盘造粒机中,直至肥料颗粒成3-5mm粒径;3) Slowly spray the urea-formaldehyde prepolymer solution prepared in step 1) in the disc granulator equipped with sieved urea phosphate, urea, potassium chloride and montmorillonite mixture until the fertilizer granules become 3-5mm Particle size;
4)将筛分好的3-5mm颗粒放置于烘箱内进行加热反应和烘干,即得所述高强度聚磷酸盐颗粒复合肥。4) Place the screened 3-5mm particles in an oven for heating reaction and drying to obtain the high-strength polyphosphate granule compound fertilizer.
优选的,所述步骤1)中,添加尿素和甲醛的摩尔比为1:1-1.2,溶解温度为60-70℃;及pH调节至8-9,恒温反应温度为50-60℃,反应时间为1-1.5h。Preferably, in the step 1), the molar ratio of urea and formaldehyde is 1:1-1.2, the dissolution temperature is 60-70°C; and the pH is adjusted to 8-9, the constant temperature reaction temperature is 50-60°C, and the reaction The time is 1-1.5h.
具体地,所述步骤1)中,添加尿素和甲醛的摩尔比为1:1.2,溶解温度为65℃;及pH调节至8-9,恒温反应温度为50℃,反应时间为1-1.5h。Specifically, in the step 1), the molar ratio of urea and formaldehyde is 1:1.2, the dissolution temperature is 65°C; and the pH is adjusted to 8-9, the constant temperature reaction temperature is 50°C, and the reaction time is 1-1.5h .
需要说明的是,本发明所用的粘结剂为脲醛预聚液,且公开的制备工艺简单、生产成本低,能提供缓释性氮素,不会堵塞圆盘造粒机雾化器喷头。It should be noted that the binder used in the present invention is urea-formaldehyde prepolymerization solution, and the disclosed preparation process is simple, low in production cost, can provide slow-release nitrogen, and will not block the nozzle of the atomizer of the disc granulator.
优选的,所述步骤2)中晶体磷酸脲的制备步骤如下:Preferably, the preparation steps of crystal urea phosphate in said step 2) are as follows:
将磷酸与尿素在80-90℃下反应40-60min后,于5-20℃下恒温结晶10-24h,随后过滤得到晶体磷酸脲;React phosphoric acid and urea at 80-90°C for 40-60 minutes, then crystallize at a constant temperature of 5-20°C for 10-24 hours, and then filter to obtain crystalline urea phosphate;
其中,磷酸与尿素的添加摩尔比为1:0.9-1.1。Wherein, the added molar ratio of phosphoric acid and urea is 1:0.9-1.1.
具体地,所述步骤2)中晶体磷酸脲的制备步骤如下:Specifically, the preparation steps of crystal urea phosphate in the step 2) are as follows:
将磷酸与尿素在80℃下反应40min后,于20℃下恒温结晶24h,随后过滤得到晶体磷酸脲;React phosphoric acid and urea at 80°C for 40 minutes, then crystallize at a constant temperature of 20°C for 24 hours, and then filter to obtain crystalline urea phosphate;
其中,磷酸与尿素的添加摩尔比为1:1。Among them, the molar ratio of phosphoric acid and urea is 1:1.
优选的,所述步骤3)中,脲醛预聚液使用量为混合物料重量的3.0-10%,及所述粉状磷酸脲、尿素、蒙脱土和氯化钾的质量占所述总质量的5-20%。Preferably, in the step 3), the amount of urea-formaldehyde prepolymerization solution used is 3.0-10% of the weight of the mixed material, and the quality of the powdered urea phosphate, urea, montmorillonite and potassium chloride accounts for the total mass 5-20% of.
此外,将脲醛预聚液喷涂于混合物料中,在造粒过程中,要控制喷加脲醛预聚液的喷洒速率(8-25mL/min)、雾化效果(雾化气压为0.5-1.2MPa)和每次造粒时间(5-10min),使肥料颗粒水分含量处于5-10%之间,且在此水分范围内制备的肥料颗粒,表面光滑,加热烘干不易变形。In addition, the urea-formaldehyde prepolymerization solution is sprayed in the mixed material. During the granulation process, the spraying rate (8-25mL/min) and atomization effect (atomization pressure of 0.5-1.2MPa) of the urea-formaldehyde prepolymerization solution should be controlled. ) and each granulation time (5-10min), so that the moisture content of the fertilizer granules is between 5-10%, and the fertilizer granules prepared within this moisture range have a smooth surface and are not easily deformed when heated and dried.
再有,在造粒过程中,磷酸脲与尿素的添加比例逐渐相等时会大幅增加颗粒肥料强度,但磷酸脲和尿素的剧烈反应会导致肥料颗粒不规则,因此需要控制磷酸脲和尿素的比例,当磷酸脲与尿素的添加质量比例为1:1时,颗粒强度最大,肥料的颗粒流化性最高。Furthermore, during the granulation process, when the proportion of urea phosphate and urea is gradually equal, the strength of granular fertilizer will be greatly increased, but the violent reaction between urea phosphate and urea will cause irregular fertilizer particles, so it is necessary to control the ratio of urea phosphate and urea , when the mass ratio of urea phosphate and urea is 1:1, the particle strength is the largest, and the particle fluidity of the fertilizer is the highest.
优选的,所述步骤4)中的烘干温度为90℃-120℃,时间为30-180min。Preferably, the drying temperature in step 4) is 90°C-120°C, and the drying time is 30-180min.
值得说明的是,在烘干加热过程中,温度不宜超过120℃,否则肥料中氮素养分损失过高。It is worth noting that during the drying and heating process, the temperature should not exceed 120°C, otherwise the loss of nitrogen nutrients in the fertilizer will be too high.
具体地,上述一种原位固化脲甲醛制备高强度聚磷酸盐颗粒复合肥的方法,包括如下步骤:Specifically, the above-mentioned method for preparing high-strength polyphosphate granular compound fertilizer by solidifying urea-formaldehyde in situ comprises the following steps:
1、脲醛预聚液的制备:将尿素和甲醛按照摩尔比1:1.2混合,温度30-70℃溶解尿素,尿素全部溶解后再加入三乙醇胺溶液调节pH为8-9,恒温反应1-1.5h得到脲醛预聚液,1. Preparation of urea-formaldehyde prepolymerization liquid: mix urea and formaldehyde according to the molar ratio of 1:1.2, dissolve urea at a temperature of 30-70°C, and then add triethanolamine solution to adjust the pH to 8-9 after the urea is completely dissolved. h obtains urea-formaldehyde prepolymer solution,
2、粉状磷酸脲、尿素和氯化钾造粒:将粉状磷酸脲、尿素、氯化钾和蒙脱土过筛,筛子细度为60目;将粉状磷酸脲、尿素、氯化钾和蒙脱土混匀,所述辅助物质占氯化钾质量比的5-20%;2. Granulation of powdered urea phosphate, urea and potassium chloride: sieve powdered urea phosphate, urea, potassium chloride and montmorillonite with a fineness of 60 mesh; Potassium and montmorillonite are mixed evenly, and the auxiliary substance accounts for 5-20% of the mass ratio of potassium chloride;
3)缓慢将步骤1)制备的脲醛预聚液喷洒于粉状磷酸脲、尿素、氯化钾和蒙脱土中,均匀缓慢喷加,避免粉状物料飘落损失。待肥料颗粒逐步变成3-5mm粒径,视成球情况将其筛分;3) Slowly spray the urea-formaldehyde prepolymer solution prepared in step 1) into powdery urea phosphate, urea, potassium chloride and montmorillonite, and spray evenly and slowly to avoid falling loss of powdery materials. After the fertilizer particles gradually become 3-5mm in size, they are screened as balls;
4)将筛分好的3-5mm颗粒加入加入热转鼓中80℃加热并烘干,并将余料返回圆盘继续造粒,制备得颗粒强度较大的缓释复合肥。4) Put the screened 3-5mm particles into the hot drum, heat and dry at 80°C, and return the rest to the disc to continue granulation to prepare slow-release compound fertilizer with higher particle strength.
与现有技术相比,本发明优点在于:Compared with the prior art, the present invention has the advantages of:
本发明所用的粘结剂是用尿素和甲醛溶液按照设定的比例和工艺条件制备而成的脲醛预聚液,制备工艺简单易于掌握、不易堵塞喷头且能提供缓释性氮素,将其应用于磷酸脲、尿素和氯化钾造粒,同时配加一定量的蒙脱土,原位固化脲甲醛生产高强度复合缓释肥。由此生产的复合缓释肥强度大(50-65N)、表面光滑,而且贮存、运输及播施性能良好,利于后期的二次加工如包膜等,具有广阔的市场前景。The binder used in the present invention is a urea-formaldehyde prepolymerized liquid prepared from urea and formaldehyde solution according to the set ratio and process conditions. The preparation process is simple and easy to master, it is not easy to block the nozzle and can provide slow-release nitrogen. It is applied to the granulation of urea phosphate, urea and potassium chloride. At the same time, a certain amount of montmorillonite is added to solidify urea-formaldehyde in situ to produce high-strength compound slow-release fertilizer. The compound slow-release fertilizer thus produced has high strength (50-65N), smooth surface, and good performance in storage, transportation and sowing, which is beneficial to later secondary processing such as coating, etc., and has broad market prospects.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only It is an embodiment of the present invention, and those skilled in the art can also obtain other drawings according to the provided drawings without creative work.
附图1为原位固化脲甲醛制备高强度聚磷酸盐颗粒复合肥的方法工艺流程。Accompanying drawing 1 is the technological process of the method for preparing high-strength polyphosphate granular compound fertilizer by in-situ curing urea-formaldehyde.
附图2为本发明使用的澄清无悬浊物不易堵塞圆盘造粒机喷头的脲醛预聚液(A)和目前使用的易堵塞圆盘造粒机喷头的脲醛悬浮液(B)。Accompanying drawing 2 is the urea-formaldehyde prepolymerization liquid (A) that the clarification of the present invention does not have the difficulty of clogging up the disc granulator nozzle and the urea-formaldehyde suspension (B) of the easily clogging disc granulator nozzle that uses at present.
附图3为聚磷酸盐颗粒复合肥中磷酸脲和尿素加热生成聚磷酸盐的红外谱图。Accompanying drawing 3 is the infrared spectrogram of polyphosphate generated by heating urea phosphate and urea in the polyphosphate granular compound fertilizer.
附图4为磷酸脲的添加质量对肥料颗粒强度影响。Accompanying drawing 4 is the effect of the added quality of urea phosphate on the strength of fertilizer granules.
附图5为磷酸脲的添加质量对肥料颗粒流化性的影响。Accompanying drawing 5 is the impact of the added quality of urea phosphate on the fluidization of fertilizer granules.
附图6为随着温度升高聚磷酸盐颗粒复合肥的颗粒硬度变化。Accompanying drawing 6 is as the particle hardness change of polyphosphate granule compound fertilizer as temperature rises.
具体实施方式Detailed ways
下面将对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
如图1所示原位固化脲甲醛制备高强度的聚磷酸盐颗粒复合肥的方法工艺流程,其中,包括如下步骤:In-situ solidification urea formaldehyde as shown in Figure 1 prepares the method technical process of the polyphosphate granular compound fertilizer of high strength, wherein, comprises the following steps:
1.称取一定比例及质量的尿素和甲醛溶液(尿素/甲醛的摩尔比为1/1.2)于反应釜中;1. Weigh a certain proportion and quality of urea and formaldehyde solution (the molar ratio of urea/formaldehyde is 1/1.2) in the reactor;
2.设置反应釜温度为30-70℃,加入三乙醇胺溶液调节pH为8-9,恒温反应1-1.5h,制得脲醛预聚液粘结剂;2. Set the temperature of the reaction kettle to 30-70°C, add triethanolamine solution to adjust the pH to 8-9, and react at constant temperature for 1-1.5 hours to prepare the urea-formaldehyde prepolymerized liquid binder;
3.将脲醛预聚液转移到圆盘造粒的雾化器中,并控制喷加脲醛预聚液的喷洒速率(8-25mL/min)、雾化效果(雾化气压为0.5-1.2MPa)和每次造粒时间(5-10min),使肥料颗粒水分含量处于5-10%之间;3. Transfer the urea-formaldehyde pre-polymerization liquid to the atomizer of disc granulation, and control the spraying rate (8-25mL/min) and atomization effect of spraying urea-formaldehyde pre-polymerization liquid (atomization air pressure is 0.5-1.2MPa ) and each granulation time (5-10min), so that the moisture content of the fertilizer granules is between 5-10%;
4.称取一定质量的过筛粉状磷酸脲、尿素、氯化钾和蒙脱土于圆盘造粒机(直径D=1-3m),调节倾斜角度(θ=45°-55°)、由计算公式确定工作转速(确定工作转速n为0.8×32×√(Sinθ/D));4. Weigh a certain quality of sieved powdered urea phosphate, urea, potassium chloride and montmorillonite in a disc granulator (diameter D=1-3m), adjust the inclination angle (θ=45°-55°) , The working speed is determined by the calculation formula (the working speed n is determined to be 0.8×32×√(Sinθ/D));
5.缓慢均匀将预聚液喷洒于圆盘造粒机中的物料中,待肥料颗粒逐步变成3-5mm粒径,筛分并将余料返回圆盘造粒;5. Slowly and evenly spray the pre-polymerization solution on the material in the disc granulator, wait until the fertilizer particles gradually become 3-5mm in particle size, sieve and return the remaining material to the disc for granulation;
6.将筛分好的3-5mm复合肥颗粒,加入热转鼓中80-120℃加热并烘干。6. Put the sieved 3-5mm compound fertilizer granules into the hot drum to heat and dry at 80-120°C.
为更好地理解本发明,下面通过以下实施例及对比例对本发明作进一步具体的阐述,但不可理解为对本发明的限定,对于本领域的技术人员根据上述发明内容所作的一些非本质的改进与调整,也视为落在本发明的保护范围内。For a better understanding of the present invention, the present invention will be further specifically described below through the following examples and comparative examples, but it cannot be interpreted as limiting the present invention, and some non-essential improvements made by those skilled in the art according to the above-mentioned content of the invention and adjustments are also deemed to fall within the protection scope of the present invention.
实施例1:Example 1:
称取0.120kg尿素,0.1946kg甲醛溶液(尿素/甲醛的摩尔比为1:1.2)于反应釜中,设置反应釜温度为55℃,并在搅拌器的作用下,待尿素全部溶解后,加入三乙醇胺调节pH等于9,50℃恒温反应1h后制得脲醛预聚液,并将预聚液加入到雾化器中。Weigh 0.120kg of urea and 0.1946kg of formaldehyde solution (the molar ratio of urea/formaldehyde is 1:1.2) in the reactor, set the temperature of the reactor to 55°C, and under the action of the stirrer, after the urea is completely dissolved, add Adjust the pH to 9 with triethanolamine, react at a constant temperature of 50° C. for 1 hour to prepare a urea-formaldehyde prepolymerization solution, and add the prepolymerization solution to the atomizer.
将粉状磷酸脲、尿素和氯化钾过筛,筛子细度为60目。称取1.137kg磷酸脲、2.861kg尿素、1.590kg氯化钾和1.396kg的蒙脱土于圆盘直径1米的圆盘造粒机,调节圆盘造粒机倾斜角度为45度,由计算公式确定工作转速为0.8×32×√(Sinθ/D)=21.5r/min。将膨润土过筛,筛子细度为60目。将脲醛预聚液缓慢均匀喷加到圆盘造粒机中的物料上,待肥料颗粒逐步变成3-5mm粒径,视成球情况将其筛分。将筛分好的3-5mm颗粒加入烘箱中进行加热烘干,加热的温度为100℃并将余料返回圆盘继续造粒,制备的颗粒强度为58N。Sieve the powdered urea phosphate, urea and potassium chloride, and the fineness of the sieve is 60 mesh. Take by weighing 1.137kg urea phosphate, 2.861kg urea, 1.590kg potassium chloride and 1.396kg of montmorillonite in a disc granulator with a disc diameter of 1 meter, adjust the inclination angle of the disc granulator to be 45 degrees, and calculate The formula determines that the working speed is 0.8×32×√(Sinθ/D)=21.5r/min. The bentonite is sieved, and the fineness of the sieve is 60 mesh. Slowly and evenly spray the urea-formaldehyde prepolymerization solution on the material in the disc granulator, and when the fertilizer particles gradually become 3-5mm in size, sieve them according to the ball formation. Put the screened 3-5mm particles into the oven for heating and drying. The heating temperature is 100°C and return the remaining material to the disc to continue granulation. The strength of the prepared granules is 58N.
在该复合缓释肥颗粒干物质重中各组分含量为:固体脲醛含量9%、膨润土18.33%、尿素占37.57%,磷酸脲占14.93%,氯化钾占20.88%,养分含量为N-P2O5-K2O=19.85-6.57-13.10,pH为2.4。The content of each component in the dry matter weight of the compound slow-release fertilizer granule is: solid urea-formaldehyde content 9%, bentonite 18.33%, urea 37.57%, urea phosphate 14.93%, potassium chloride 20.88%, and the nutrient content is NP 2 O 5 -K 2 O=19.85-6.57-13.10, pH 2.4.
实施例2:Example 2:
加工过程如实施例1,但加入的物料比例不同。Processing is as
称取已过60目筛的1.137kg磷酸脲、2.861kg尿素、1.347kg氯化钾和1.396kg的蒙脱土于圆盘直径1米的圆盘造粒机,制备的肥料颗粒强度为55N。Weigh 1.137kg of urea phosphate, 2.861kg of urea, 1.347kg of potassium chloride and 1.396kg of montmorillonite that have passed through a 60-mesh sieve in a disc granulator with a disc diameter of 1 meter. The strength of the prepared fertilizer granules is 55N.
在该复合缓释肥颗粒干物质重中各组分含量为:脲醛预聚液9%、膨润土19.00%、尿素占38.90%,磷酸脲占15.48%,氯化钾占18.34%,养分含量为N-P2O5-K2O=20.54-6.81-11.50,pH为2.6。The content of each component in the dry matter weight of the compound slow-release fertilizer granule is: 9% of urea-formaldehyde prepolymerization solution, 19.00% of bentonite, 38.90% of urea, 15.48% of urea phosphate, and 18.34% of potassium chloride, and the nutrient content is NP 2 O 5 -K 2 O = 20.54-6.81-11.50, pH 2.6.
实施例3:Example 3:
加工过程如实施例1,但加入的物料比例不同。Processing is as
称取已过60目筛的1.137kg磷酸脲、2.861kg尿素、1.59kg氯化钾和0.621kg的蒙脱土于圆盘直径1米的圆盘造粒机,制备的肥料颗粒强度为60N。Weigh 1.137kg of urea phosphate, 2.861kg of urea, 1.59kg of potassium chloride and 0.621kg of montmorillonite that have passed through a 60-mesh sieve in a disc granulator with a disc diameter of 1 meter. The strength of the prepared fertilizer granules is 60N.
在该复合缓释肥颗粒干物质重中各组分含量为:脲醛预聚液9%、膨润土9.17%、尿素占42.27%,磷酸脲占16.80%,氯化钾占23.50%,养分含量为N-P2O5-K2O=22.30-7.39-14.73,pH为2.1。The content of each component in the dry matter weight of the compound slow-release fertilizer granule is: 9% of urea-formaldehyde prepolymerization solution, 9.17% of bentonite, 42.27% of urea, 16.80% of urea phosphate, 23.50% of potassium chloride, and the nutrient content is NP 2 O 5 -K 2 O = 22.30-7.39-14.73, pH 2.1.
实施例4:Example 4:
加入的物料比例如实施例1,但烘干加热的温度不同。The ratio of the materials added is as in Example 1, but the temperature of drying and heating is different.
将筛分好的3-5mm颗粒加入烘箱中进行加热烘干,加热的温度为110℃,并将余料返回圆盘继续造粒,制备的肥料颗粒强度为50N。Put the screened 3-5mm particles into an oven for heating and drying at a temperature of 110°C, and return the remaining material to the disc to continue granulation. The strength of the prepared fertilizer granules is 50N.
在该复合缓释肥颗粒干物质重中各组分含量为:脲醛预聚液9%、膨润土18.33%、尿素占37.57%,磷酸脲占14.93%,氯化钾占20.88%,养分含量为N-P2O5-K2O=19.85-6.57-13.10,pH为2.4。The content of each component in the dry matter weight of the compound slow-release fertilizer granule is: 9% of urea-formaldehyde prepolymerization solution, 18.33% of bentonite, 37.57% of urea, 14.93% of urea phosphate, and 20.88% of potassium chloride. The nutrient content is NP 2 O 5 -K 2 O = 19.85-6.57-13.10, pH 2.4.
此外,由附图2可以看出由本发明中脲醛预聚液的制备条件(尿素和甲醛的摩尔比为1:1.2,溶解温度为65℃;及pH调节至8-9,恒温反应温度为50℃,反应时间为1-1.5h)制备出的的脲醛预聚液为透明状液体;而在背景技术中提到的目前使用的脲醛悬浮液出现了分层现象,因此在使用过程中易堵塞喷头,损坏设备和降低生产效率。In addition, it can be seen from accompanying drawing 2 that by the preparation conditions of the urea-formaldehyde prepolymerization solution in the present invention (the molar ratio of urea and formaldehyde is 1:1.2, the dissolution temperature is 65°C; and the pH is adjusted to 8-9, and the constant temperature reaction temperature is 50 ℃, the reaction time is 1-1.5h) the prepared urea-formaldehyde prepolymer liquid is a transparent liquid; and the currently used urea-formaldehyde suspension mentioned in the background technology has a layering phenomenon, so it is easy to block during use nozzles, damage equipment and reduce production efficiency.
及因在上述发明内容中提到,在肥料制备过程中磷酸脲和尿素加热可生成聚磷酸盐。且在附图3中913cm-1处的峰为P-O-P的伸缩振动吸收峰,表明在肥料的制备过程中,磷酸脲与尿素发生缩聚反应,生成多聚磷酸盐。And because it is mentioned in the above summary of the invention, polyphosphate can be generated by heating urea phosphate and urea during the fertilizer preparation process. In addition, the peak at 913 cm −1 in accompanying drawing 3 is the stretching vibration absorption peak of POP, indicating that during the preparation of fertilizer, polycondensation reaction of urea phosphate and urea occurs to generate polyphosphate.
且,在尿素、氯化钾及氯化钾的质量为1:1:1时,变化磷酸脲的质量为0.2、0.5、0.7、0.8、1、2、3、4、5、6,肥料造粒完成后在100℃下加热反应、烘干后,肥料的颗粒强度先升高后降低,即磷酸脲、尿素、氯化钾及蒙脱土的质量比例为1:1:1:1时,肥料的颗粒强度最大。And, when the quality of urea, potassium chloride and potassium chloride is 1:1:1, the quality of changing urea phosphate is 0.2, 0.5, 0.7, 0.8, 1, 2, 3, 4, 5, 6, and the fertilizer production After the granulation is completed and heated at 100°C for reaction and drying, the granule strength of the fertilizer first increases and then decreases, that is, when the mass ratio of urea phosphate, urea, potassium chloride and montmorillonite is 1:1:1:1, Fertilizers have the greatest granular strength.
在尿素、氯化钾及氯化钾的质量为1:1:1时,变化磷酸脲的质量为0.2、0.5、0.7、0.8、1、2、3、4、5、6,肥料造粒完成后在100℃下加热反应、烘干后,肥料的休止角先降低后升高,即磷酸脲、尿素、氯化钾及蒙脱土的质量比例为1:1:1:1时,休止角最小,肥料的颗粒流化性最好。When the quality of urea, potassium chloride and potassium chloride is 1:1:1, change the quality of urea phosphate to 0.2, 0.5, 0.7, 0.8, 1, 2, 3, 4, 5, 6, and the fertilizer granulation is completed After heating and drying at 100°C, the angle of repose of the fertilizer first decreases and then increases, that is, when the mass ratio of urea phosphate, urea, potassium chloride and montmorillonite is 1:1:1:1, the angle of repose The smallest, the best particle fluidization of the fertilizer.
在磷酸脲、尿素、氯化钾及蒙脱土的质量比为1:1:1:1时,肥料造粒完成后,在加热反应、烘干过程中,随着温度的升高,肥料颗粒强度逐渐增加,这是因为在加热过程中随温度升高,磷酸脲和尿素生成更多的多聚磷酸盐,使得肥料的颗粒强度升高。When the mass ratio of urea phosphate, urea, potassium chloride and montmorillonite is 1:1:1:1, after the fertilizer granulation is completed, during the heating reaction and drying process, as the temperature rises, the fertilizer granules The strength increases gradually, because urea phosphate and urea generate more polyphosphate as the temperature increases during the heating process, which increases the particle strength of the fertilizer.
实施例5:Example 5:
盐碱地盆栽试验Pot experiment in saline-alkali land
为考察本发明涉及的原位固化脲甲醛制备高强度的聚磷酸盐颗粒复合肥的肥效,进行了盐碱土壤玉米盆栽试验,具体如下:In order to investigate the fertilizer effect of high-intensity polyphosphate granular compound fertilizer prepared by in-situ solidified urea-formaldehyde involved in the present invention, a saline-alkali soil corn pot test was carried out, as follows:
1.试验方法:1. Test method:
将试验分为五组,其中,PCK组不施磷肥处理;DAP组普通磷肥;DAP80组普通磷肥减磷20%处理;UPUK聚磷酸盐颗粒复合肥组;UPUK80聚磷酸盐颗粒复合肥减磷20%。The experiment was divided into five groups, among them, the PCK group was treated with no phosphate fertilizer; the DAP group was treated with ordinary phosphate fertilizer; the DAP80 group was treated with ordinary phosphate fertilizer with 20% reduction in phosphorus; the UPUK polyphosphate granular compound fertilizer group; %.
先将盆底用2kg沙子铺满后,然后将所有肥料与20kg土壤均匀混合后装入盆中。小麦播种量为每盆45粒。各组在相同条件下进行管理,玉米收获后统计各组的产量以及土壤理化性质分析。After first covering the bottom of the pot with 2kg of sand, then evenly mix all the fertilizers with 20kg of soil and put them into the pot. The sowing rate of wheat is 45 grains per pot. Each group was managed under the same conditions, and the yield of each group and the analysis of soil physical and chemical properties were counted after the corn was harvested.
2.试验结果:2. Test results:
各组的产量以及肥料中养分的利用率的结果见表1,由表1可以看出,在施用本发明的高强度的聚磷酸盐颗粒复合肥后,可以显著的提高盐碱地大田玉米产量,降低土壤pH,提高土壤的磷素供应强度。The results of the output of each group and the utilization rate of nutrients in the fertilizer are shown in Table 1. As can be seen from Table 1, after applying the high-intensity polyphosphate granular compound fertilizer of the present invention, the yield of field corn in saline-alkali land can be significantly improved, and the yield of field corn can be reduced. Soil pH, which increases the phosphorus supply intensity of the soil.
表1盆栽玉米产量及土壤理化性质Table 1 Potted corn yield and soil physical and chemical properties
注:表中同列平均值后标注含有相同字母的表示使用邓肯多重比较处理间差异不显著(P<0.05)。Note: In the table, the same letter after the average value of the same column indicates that there is no significant difference between treatments using Duncan's multiple comparison (P<0.05).
实施例6:Embodiment 6:
盐碱地大田试验Field experiment in saline-alkali land
为考察本发明涉及的原位固化脲甲醛制备高强度的聚磷酸盐颗粒复合肥的肥效,进行了盐碱土壤玉米大田试验,具体如下:In order to investigate the fertilizer effect of high-strength polyphosphate granular compound fertilizer prepared by in-situ solidified urea-formaldehyde involved in the present invention, a saline-alkali soil corn field test was carried out, specifically as follows:
1.试验方法:1. Test method:
将试验分为五组,其中,PCK组不施磷肥处理;DAP组普通磷肥;DAP50组普通磷肥减磷50%处理;UPUK组聚磷酸盐颗粒复合肥;UPUK50聚磷酸盐颗粒复合肥减磷50%。各处理氮、钾肥施用量相同。每个处理3次重复,随机区组设计。玉米种植密度为4200株/亩。各组在相同条件下进行管理,玉米收获后统计各组的产量以及净收益分析。The experiment was divided into five groups, among them, the PCK group was treated with no phosphate fertilizer; the DAP group was treated with common phosphate fertilizer; the DAP50 group was treated with ordinary phosphate fertilizer with 50% reduction in phosphorus; the UPUK group was treated with polyphosphate granular compound fertilizer; %. The amount of nitrogen and potassium fertilizers used in each treatment was the same. Each treatment was repeated 3 times in a randomized block design. The planting density of corn is 4200 plants/mu. Each group was managed under the same conditions, and the yield and net income analysis of each group were counted after the corn was harvested.
2.试验结果:2. Test results:
各组的产量以及肥料中养分的利用率的结果见表2,由表2可以看出,在施用本发明的高强度的聚磷酸盐颗粒复合肥,可以显著的提高盐碱地大田玉米产量及净收益。The results of the output of each group and the utilization rate of nutrients in the fertilizer are shown in Table 2. As can be seen from Table 2, the application of the high-strength polyphosphate granular compound fertilizer of the present invention can significantly improve the field corn yield and net income in saline-alkali land .
表2大田玉米产量、产量构成因素及净收益Table 2 Field Corn Yield, Yield Components and Net Income
注:表中同列平均值后标注含有相同字母的表示使用邓肯多重比较处理间差异不显著(P<0.05)。Note: In the table, the same letter after the average value of the same column indicates that there is no significant difference between treatments using Duncan's multiple comparison (P<0.05).
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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