CN114604684A - Coiling mechanism of cable manufacture usefulness with clean function - Google Patents

Coiling mechanism of cable manufacture usefulness with clean function Download PDF

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Publication number
CN114604684A
CN114604684A CN202210419103.6A CN202210419103A CN114604684A CN 114604684 A CN114604684 A CN 114604684A CN 202210419103 A CN202210419103 A CN 202210419103A CN 114604684 A CN114604684 A CN 114604684A
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CN
China
Prior art keywords
groove
rod
cable
winding
cleaning sponge
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202210419103.6A
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Chinese (zh)
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CN114604684B (en
Inventor
黄立军
吕丽云
王祥根
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NANTONG MILANTE ELECTRIC CO Ltd
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NANTONG MILANTE ELECTRIC CO Ltd
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Priority to CN202210419103.6A priority Critical patent/CN114604684B/en
Publication of CN114604684A publication Critical patent/CN114604684A/en
Application granted granted Critical
Publication of CN114604684B publication Critical patent/CN114604684B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/40Arrangements for rotating packages
    • B65H54/44Arrangements for rotating packages in which the package, core, or former is engaged with, or secured to, a driven member rotatable about the axis of the package
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/10Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/10Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • B08B1/14Wipes; Absorbent members, e.g. swabs or sponges
    • B08B1/143Wipes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/70Other constructional features of yarn-winding machines
    • B65H54/702Arrangements for confining or removing dust
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H63/00Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/04Kinds or types
    • B65H75/08Kinds or types of circular or polygonal cross-section
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/18Constructional details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/18Constructional details
    • B65H75/22Constructional details collapsible; with removable parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/34Handled filamentary material electric cords or electric power cables
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Quality & Reliability (AREA)
  • Textile Engineering (AREA)
  • Cleaning In General (AREA)

Abstract

The invention discloses a winding device with a cleaning function for manufacturing a cable, which comprises a first frame groove and a replacement box body, wherein the top of the first frame groove is provided with the replacement box body, the top wall of the replacement box body is provided with an electric push rod, the inner wall of one side of the replacement box body is provided with a round rod, the surface of the round rod is sleeved with a cleaning sponge sleeve, the surfaces of two adjacent groups of cleaning sponge sleeves are spliced with an inserted rod, the inner wall of one side of the replacement box body is provided with a through round groove, the outer wall of one side of the replacement box body, which is close to the round rod, is provided with a water collecting groove, and the surface of one side of the water collecting groove is provided with a second frame groove; no. two internally mounted in frame groove has No. two threading grooves, the internally mounted in frame groove has a threading groove. According to the invention, the replacement box body, the electric push rod, the inserting rod, the cleaning sponge sleeve, the round rod, the electric telescopic rod and the limiting block are arranged, so that the replacement operation is carried out after the cleaning sponge sleeve is used for a period of time, and the surface cleaning effect of the cleaning sponge sleeve is maintained.

Description

Coiling mechanism of cable manufacture usefulness with clean function
Technical Field
The invention relates to the technical field of cable winding, in particular to a winding device with a cleaning function for cable manufacturing.
Background
The cable need carry out the rolling after processing is accomplished and handle the convenient storage in order to realize the cable, and wherein the cable uses wind-up roll, rolling plate rail mostly to carry out the rolling operation, realizes convenient cable removal transport from this, and then makes things convenient for the field operation of cable laying in-process.
The existing cable winding equipment has the defects that:
1. patent document CN111776888B discloses a cable accommodating device for winding a cable, "which includes a seat body, a rotating seat, a driving member and a winding unit; the rotating seat can rotate relative to the seat body and can translate in the axial direction of the relative rotating shaft of the rotating seat and the seat body; the rotary seat is provided with a plurality of comb-tooth parts which are arranged in a circumferential array and extend towards the seat body, and the end parts of the comb-tooth parts are contacted with the seat body in an initial state; the driving piece is in driving connection with the rotating seat, and when the driving piece is stressed to move towards the direction close to the seat body, the rotating seat moves horizontally towards the direction far away from the seat body; the winding unit can rotate along with the rotating seat, and the cable can be wound on the periphery of the winding unit. According to the line storage device, the rotary seat, the driving piece and the winding unit are arranged, the comb tooth part formed on the rotary seat can limit cables wound on the winding unit, gaps among the comb tooth parts can be used for the cables to extend out of the storage device, when the cables need to be wound or released, the rotary seat is lifted up and the rotary seat is rotated only by pressing the driving piece, operation is convenient, the cable storage device achieves restraint of the cable surface through the rotary component and the comb tooth part when in use, but effective cleaning treatment and cleaning replacement operation cannot be achieved on the cable surface during winding, and continuity and effectiveness of cleaning operation are guaranteed;
2. patent document CN111453553B discloses a power cable winding disc, "which comprises a bracket, a handle, a first blocking disc, a rotary drum, a lower roller box, a second blocking disc, a rotary shaft, a cable, the both ends of the rotary drum are respectively connected with the first blocking disc and the center of the second blocking disc, the rotary shaft runs through the rotary drum and is connected with the rotary drum, the rotary shaft is installed on the support, one end of the rotary shaft is connected with the handle, the cable is wound on the rotary drum, the lower roller box is arranged on the side surface of the rotary drum, the outer side of the lower roller box is attached to the first blocking disc and the second blocking disc, the structures of the first blocking disc and the second blocking disc are consistent, and the opposite surfaces of the first blocking disc and the second blocking disc are respectively provided with a placing groove, the beneficial effects of the invention are that: the rolling disc is lack of corresponding cable surface detection equipment when the cables are rolled, so that effective scraping treatment is difficult to realize when bulges exist on the surfaces of the cables;
3. patent document CN112278993B discloses a wire and cable winding device, "including the shallow, the top of shallow is connected with the base, and the top both sides of base fixedly connected with backup pad respectively, and the top of backup pad is connected with the baffle, winding mechanism is installed to one side of backup pad, and winding mechanism's inside is including two spouts, is connected for the gomphosis between the top of spout and shallow, and the inside of spout cup joints and inserts and be equipped with the slider, and be fixed connection between the bottom of slider and base. According to the winding device, under the action of the winding mechanism, the rotating rod can drive the winding roller connected with the first connecting plate to rotate through the work of the motor, so that the electric wire and the cable can be wound on the winding roller conveniently, the base can move back and forth in the sliding groove through the sliding block, the electric wire and the cable can be effectively prevented from being wound on one position of the winding roller to influence the progress of the whole winding work, the winding device cannot realize the splicing treatment of the winding structure when in use, and the winding structure is in an integrated structure after being wound and is not beneficial to scattered treatment;
4. patent document CN110255287B discloses a stable cable winding roller, which comprises a winding roller body, a central shaft and a braking mechanism, wherein the winding roller body is a circular roller, the central shaft is located on the central center of the winding roller body, two ends of the central shaft extend out of the winding roller body, the central shaft is hinged with the winding roller body, the braking mechanism comprises two groups of braking assemblies with the same structure and size, the two groups of braking assemblies are symmetrically arranged at two ends of the central shaft, the two groups of braking assemblies are respectively and fixedly connected with two ends of the central shaft, when the cable winding roller needs to be braked, the braking mechanism arranged on the central shaft comprises two braking assemblies, the two braking assemblies limit and fix the winding roller body and the ground from two sides, so as to solve the problem that the fixing mode of the traditional cable winding roller is that bricks or other objects are manually placed at two sides of the cable winding roller to limit and fix the cable winding roller, very troublesome and dangerous problem ", this wind-up roll carries out spacing fixed to the cable wind-up roll through braking component's design, but this braking component realizes the braking through the removal that reduces the wind-up roll and handles, but lacks corresponding spacing processing to the cable on wind-up roll surface for the cable scatters easily, influences the rolling treatment effect.
Disclosure of Invention
The invention aims to provide a winding device with a cleaning function for manufacturing a cable, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a winding device with a cleaning function for manufacturing cables comprises a first frame groove and a replacement box body, wherein five groups of replacement box bodies are arranged at the top of the first frame groove at equal intervals, an electric push rod is arranged on the top wall of the replacement box body, a round rod is arranged on the inner wall of one side of the replacement box body, cleaning sponge sleeves are sleeved on the surfaces of the round rods at equal intervals, inserting rods are inserted into the surfaces of two adjacent groups of cleaning sponge sleeves, a through round groove is arranged on the inner wall of one side, away from the round rod, of the replacement box body, and the diameter of the round groove is the same as the outer diameter of the cleaning sponge sleeves;
the outer wall of one side, close to the round rod, of the replacement box body is provided with a water collecting tank, the surface of one side, far away from the replacement box body, of the water collecting tank is provided with a second frame groove, and the second frame groove is as high as the first frame groove;
the internally mounted of No. two frame grooves has No. two through wires grooves that the equidistance was arranged, the internally mounted of a frame groove has a through wires groove that the equidistance was arranged, and a through wires groove and No. two through wires groove one-to-one.
Preferably, No. two the inside of threading groove is equipped with the intermediate layer, interbedded internally mounted has around infrared distance measurement inductor and the miniature electric pole of arranging, and miniature electric pole and infrared distance measurement inductor interval arrangement, the trailing end connection of miniature electric pole has the interception piece, the interception piece is including moulding steel piece and paraffin block, a side surface of moulding the steel piece is connected with the paraffin block, and the tail end of miniature electric pole and the surface connection who moulds steel piece and paraffin block, one side that a frame groove was kept away from to infrared distance measurement inductor is located miniature electric pole.
Preferably, No. two frame grooves are kept away from in a frame groove one side and are installed driving motor, driving motor's output threaded connection has the rolling structure, the rolling structure is including jack, wind-up roll, magnetic chuck and central rod, the front and the back of wind-up roll all cup joint and install the magnetic chuck, and is one of them a set of the surface that the wind-up roll was kept away from to the magnetic chuck is equipped with the jack, another group the surface mounting that the wind-up roll was kept away from to the magnetic chuck has the gomphosis pole, and gomphosis pole pegs graft with the jack, the inside of wind-up roll is equipped with the logical groove that runs through, the internally mounted who leads to the groove has well core rod, and well core rod is close to the one end inner wall of jack and is equipped with the screw thread.
Preferably, two sets of the surface that magnetic chuck is close to each other is equipped with the circular recess, the inside slidable mounting of circular recess has tensile cover, well core rod's surface is encircleed and is equipped with the screw hole, the inside threaded connection of screw hole has the connector, well core rod's surface mounting is kept away from to the connector has the connecting rod, the antiskid cover has been cup jointed on the surface of connecting rod.
Preferably, the tail end of the electric push rod is provided with a vertical folded edge, the vertical folded edge is positioned above the cleaning sponge sleeve, the inner wall of the box body of the replacement box is provided with an electric telescopic rod, the surface of the tail end of the electric telescopic rod is provided with a limiting block, the limiting block is positioned on the outer side of the box body of the replacement box, the electric telescopic rod is electrically connected with the electric push rod, and the limiting block is connected with the inside of the first threading groove in a sliding manner;
the infrared distance measuring sensor is electrically connected with the miniature electric rod;
the distance H1 between the circular groove and the surface of the winding roller is larger than the diameter of the connecting rod;
the connecting rod is connected with the inner wall of the through groove in a sliding manner;
the sum of the lengths of the two groups of connecting rods is equal to the length of the winding roller;
and the number of the electric telescopic rods below the first threading groove in each group is two.
Preferably, the bottom of the outer wall of one side of the first frame groove is provided with a collecting frame, the collecting frame is located below the circular groove, and the inside of the first threading groove is provided with a placing groove.
Preferably, the water tank is installed at the top of No. two frame grooves, the alarm that suction pump and five groups of equidistance were arranged is installed at the top of water tank, and the suction pump is located the centre of five groups of alarms, No. two frame grooves are close to the surface mounting in a frame groove and have the branch pipe, the branch pipe leads to pipe with the output of suction pump and is connected, the input of suction pump leads to pipe with the inside of water tank.
Preferably, the bottom of branch pipe is installed the shower nozzle, and the shower nozzle is located the top of No. two threading grooves, the surface mounting of shower nozzle has the control valve.
Preferably, the method comprises the following steps:
s1, splicing the winding structure, and then connecting a central rod close to the output end of the driving motor in the spliced winding structure with the output end of the driving motor in a threaded manner;
s2, sequentially enabling the cable to be wound to pass through the second threading groove, the placing groove and the surface of each group of winding rollers in the winding structure, fixing one end of the cable, which is lapped on the surface of each winding roller, by using adhesive tapes, and starting a driving motor to start corresponding winding operation;
s3, in the winding process, the surface of the cable passes through the inside of the second threading groove, in the process, distance measurement processing is carried out on the surface of the cable by the infrared distance measurement sensors arranged in a surrounding mode, when a bulge exists on the surface of the cable, the detection values of the adjacent infrared distance measurement sensors on a diameter axis where the circle center of the second threading groove is located of the bulge are different, at the moment, the miniature electric rod is started to drive the intercepting block to be close to the surface of the cable, and intercepting and shoveling processing is carried out on the bulge on the surface of the cable;
s4, starting a suction pump and a control valve, arranging a water body in a water tank on the surface of the cable through a spray head, and realizing infiltration treatment of dust agglomerates on the surface of the cable, so that the dust agglomerates on the surface of the cable can be easily loosened and dropped when passing through a cleaning sponge ferrule;
s5, replacing the cleaning sponge loop after the cleaning sponge loop is used for a period of time, and maintaining the surface cleaning effect of the cleaning sponge loop;
s6, after the winding is finished, the driving motor and the winding structure are in threaded connection and disconnection, and the winding structure is subjected to disconnection constraint processing;
the method for splitting and constraining the rolling structure comprises the following steps:
s61, taking out the central rod from the interior of each group of winding rollers in a sliding manner, taking down the connecting rod threads on the surface of each group of central rods, and splicing the two groups of connecting rods in a threaded manner by using connectors;
s62, symmetrically overlapping the two groups of spliced connecting rods on the surface of the magnetic suction disc to enable the surface of the connecting rod to be positioned on the inner side of the stretching sleeve;
s63, the stretching sleeve is pulled to extend out of the circular groove, so that a limiting effect is achieved on the spliced connecting rod, the spliced connecting rod is prevented from moving, and a limiting constraint effect is achieved on the cable wound on the surface of the winding roller.
Preferably, in step S5, the method further includes the steps of:
s51, starting the electric telescopic rod in one step to enable the limiting block to move towards the direction close to the second frame groove, and driving the cleaning sponge collar in the placing groove to move out of the placing groove;
s52, starting the electric push rod to push the cleaning sponge loop on the surface of the round rod by the tail end of the vertical folded edge, so that the cleaning sponge loop close to the round groove and the inserted rod on the surface are exposed out of the inside of the box body of the replacement box, and the cleaning sponge loop falls off at the moment, and the inserted rod is separated from the cleaning sponge loop and falls into the inside of the collection frame;
s53, starting the electric telescopic rod reversely at the same time, so that the limiting block is displaced to the position below the cleaning sponge ferrule exposed on the surface of the box body of the replacement box, and further the purpose of supporting the new cleaning sponge ferrule is achieved;
s54, reversely starting the electric telescopic rod again, enabling the surface of the electric telescopic rod to support the new cleaning sponge collar which is capable of stably moving into the placing groove, and extruding the old cleaning sponge collar which is not completely moved out of the placing groove under the extrusion effect to fall into the water collecting groove.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the replacement box body, the electric push rod, the insertion rod, the cleaning sponge sleeve, the round rod, the electric telescopic rod and the limiting block are arranged, so that the replacement operation is carried out after the cleaning sponge sleeve ring is used for a period of time, the surface cleaning effect of the cleaning sponge sleeve ring is maintained, and the replaced cleaning sponge sleeve ring can be extruded and conveyed into the water collecting tank, so that the centralized collection and arrangement are convenient.
2. According to the cable, the second threading groove, the infrared distance measuring sensor, the miniature electric rod, the intercepting block, the plastic steel block and the paraffin block are arranged, in the process that the cable passes through the second threading groove, the infrared distance measuring sensor conducts distance measuring treatment on the surface of the cable so as to conduct protruding object detection operation, the protruding objects on the surface of the cable are intercepted and removed through the plastic steel block, edge sealing treatment is conducted on the surface of the scraped protruding objects through the paraffin block, the waterproof effect is enhanced, and meanwhile the surface of the cable can be smoothly treated.
3. The winding roller is provided with the winding structure, so that module splicing treatment can be realized through the winding roller, and the winding roller after centralized winding can be split in a modularization mode after multi-station efficient winding, so that scattered carrying treatment can be facilitated.
4. According to the invention, the central rod, the anti-skidding sleeves, the connectors, the connecting rods and the stretching sleeves are installed, after the central rod is taken out from the interior of the winding roller in a sliding mode, the two groups of connecting rods are spliced in a threaded mode through the connectors, and are symmetrically overlapped and placed on the surface of the magnetic suction disc, and the stretching sleeves are stretched out of the interior of the circular groove, so that the limiting effect is achieved on the spliced connecting rods, the friction effect between the connecting rods and the surface of the cable is enhanced through the anti-skidding sleeves, and the limiting and restraining effect is achieved on the cable wound on the surface of the winding roller.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the mounting structure of the replacement box body, the electric push rod, the insert rod, the cleaning sponge sleeve and the round rod of the present invention;
FIG. 3 is a schematic view of an installation structure of a first threading groove, a placing groove, an electric telescopic rod and a limiting block;
FIG. 4 is a schematic view of the mounting structure of the wind-up roll and the insertion hole, the magnetic chuck, and the center rod of the present invention;
FIG. 5 is a schematic view of the installation structure of the wind-up roll, the embedding rod, the magnetic chuck and the central rod of the present invention;
FIG. 6 is a schematic view of the mounting structure of the center rod, the anti-slip cover, the connector and the connecting rod of the present invention;
FIG. 7 is a schematic view of the magnetic chuck and tension sleeve mounting arrangement of the present invention;
FIG. 8 is a schematic view of the installation structure of a second threading slot, an infrared distance measuring sensor, a miniature electric rod and an interception block of the invention;
FIG. 9 is a schematic view of the installation structure of the intercepting block of the present invention;
FIG. 10 is a schematic view of the flow structure of the present invention;
fig. 11 is a schematic cross-sectional structure view of the connecting rod and the wind-up roll and the stretching sleeve of the present invention.
In the figure: 1. a first frame groove; 2. a collection frame; 3. a drive motor; 4. a replacement cartridge body; 5. an electric push rod; 6. inserting a rod; 7. cleaning the sponge sleeve; 8. a round bar; 9. a first threading slot; 10. a placement groove; 11. an electric telescopic rod; 12. a limiting block; 13. a winding structure; 14. a jack; 15. a wind-up roll; 16. a magnetic chuck; 17. a center pole; 18. a water collection tank; 19. a second frame groove; 20. a water tank; 21. an alarm; 22. a suction pump; 23. a control valve; 24. a spray head; 25. a second threading slot; 26. an infrared ranging sensor; 27. an anti-slip sleeve; 28. a connector; 29. a connecting rod; 30. stretching the sleeve; 31. an engaging rod; 32. a miniature electric rod; 33. an intercepting block; 34. a plastic steel block; 35. a paraffin block.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, such as "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1-11, an embodiment of the present invention is shown: a winding device with a cleaning function for manufacturing cables comprises a first frame groove 1 and a replacement box body 4, wherein five groups of replacement box bodies 4 which are arranged at equal intervals are installed at the top of the first frame groove 1, an electric push rod 5 is installed on the top wall of each replacement box body 4, a round rod 8 is installed on the inner wall of one side of each replacement box body 4, cleaning sponge sleeves 7 which are arranged at equal intervals are sleeved on the surfaces of the round rods 8, inserting rods 6 are inserted into the surfaces of two adjacent groups of cleaning sponge sleeves 7, a through round groove is formed in the inner wall of one side, far away from the round rods 8, of each replacement box body 4, and the diameter of the round groove is the same as the outer diameter of each cleaning sponge sleeve 7;
the tail end of the electric push rod 5 is provided with a vertical hem, the vertical hem is positioned above the cleaning sponge sleeve 7, the inner wall of the replacement box body 4 is provided with an electric telescopic rod 11, the surface of the tail end of the electric telescopic rod 11 is provided with a limiting block 12, the limiting block 12 is positioned on the outer side of the replacement box body 4, the electric telescopic rod 11 is electrically connected with the electric push rod 5, the limiting block 12 is in sliding connection with the inside of the first threading groove 9, and the number of the electric telescopic rods 11 below each group of the first threading grooves 9 is two;
replace one side outer wall that box body 4 is close to round bar 8 and install water catch bowl 18, water catch bowl 18 keeps away from one side surface mounting that replaces box body 4 has No. two frame grooves 19, and No. two frame grooves 19 and No. one frame groove 1 are equal-height, No. two internally mounted of frame groove 19 has No. two threading grooves 25 that the equidistance was arranged, the internally mounted of frame groove 1 has a threading groove 9 that the equidistance was arranged, and No. one threading groove 9 and No. two threading grooves 25 one-to-one, collection frame 2 is installed to one side outer wall bottom of frame groove 1, and collection frame 2 is located the below of round bar, the internally mounted of a threading groove 9 has standing groove 10.
Further, when replacing the cleaning sponge ring 7, the electric telescopic rod 11 is started, the old cleaning sponge ring 7 is moved out of the inside of the placing groove 10 by the limiting block 12 and then reversely extends, the electric push rod 5 is started, the new cleaning sponge ring 7 on the surface of the round rod 8 is pushed and processed, the cleaning sponge ring 7 is exposed out of the inside of the replacing box body 4, the cleaning sponge ring 7 falls onto the surface of the electric telescopic rod 11 which reversely extends at the moment, the inserting rod 6 is separated from the cleaning sponge ring 7 and falls into the inside of the collecting frame 2, the electric telescopic rod 11 is started again, the new cleaning sponge ring 7 stably moves into the inside of the placing groove 10, and the old cleaning sponge ring 7 which is not completely moved out of the inside of the placing groove 10 is extruded and falls into the inside of the water collecting groove 18 under the extrusion effect.
An interlayer is arranged inside the second threading groove 25, an infrared ranging sensor 26 and a miniature electric rod 32 which are arranged in a surrounding mode are arranged inside the interlayer, the miniature electric rod 32 and the infrared ranging sensor 26 are arranged at intervals, the tail end of the miniature electric rod 32 is connected with an interception block 33, the interception block 33 comprises a plastic steel block 34 and a paraffin block 35, one side surface of the plastic steel block 34 is connected with the paraffin block 35, the tail end of the miniature electric rod 32 is connected with the surfaces of the plastic steel block 34 and the paraffin block 35, the infrared ranging sensor 26 is located on one side, away from the first frame groove 1, of the miniature electric rod 32, and the infrared ranging sensor 26 is electrically connected with the miniature electric rod 32;
further, the cable is through No. two through wires groove 25's in-process, infrared ranging inductor 26 carries out the range finding to the surface of cable and handles, when there is the arch on the cable surface, there is the difference in the detected value of two sets of infrared ranging inductors 26 adjacent on the arch place diameter line, miniature electronic pole 32 starts to drive interception piece 33 and is close to the cable surface this moment, plastic steel piece 34 can rely on its better rigidity to have the speciality to intercept the processing of shoveling to the arch on cable surface, and carry out the banding through paraffin block 35 to the surface after the arch strikes off and handle, when strengthening water-proof effects, can also give smooth processing with the cable surface.
No. 1 one side of keeping away from No. two frame grooves 19 in frame groove installs driving motor 3, driving motor 3's output end threaded connection has rolling structure 13, rolling structure 13 is including jack 14, wind-up roll 15, magnetic chuck 16 and central rod 17, the front and the back of wind-up roll 15 all cup joint and install magnetic chuck 16, wherein the surface that wind-up roll 15 was kept away from to a set of magnetic chuck 16 is equipped with jack 14, another set of magnetic chuck 16 keeps away from the surface mounting of wind-up roll 15 has gomphosis pole 31, and gomphosis pole 31 pegs graft with jack 14, the inside of wind-up roll 15 is equipped with the logical groove that runs through, the internally mounted who leads to the groove has central rod 17, and central rod 17 is equipped with the screw thread near the one end inner wall of jack 14.
Further, after the embedded rod 31 is inserted into the insertion hole 14, the multiple groups of winding rollers 15 can be absorbed and installed together by virtue of the magnetic absorption effect between the magnetic suction discs 16, so that a stable supporting structure is formed;
in addition, the end of the central rod 17 close to the driving motor 3 is provided with threads, so that the driving motor 3 and the winding roller 15 can be detachably mounted, the winding structure 13 and the driving motor 3 can be conveniently mounted and dismounted, the wound winding rollers 15 are grouped, and a unit structure is formed so as to be convenient for labor-saving conveying and carrying.
The surface that two sets of magnetic chuck 16 are close to each other is equipped with the circular recess, the inside slidable mounting of circular recess has tensile cover 30, the surface of well core rod 17 is encircleed and is equipped with the screw hole, the internal thread of screw hole is connected with connector 28, the surface mounting that well core rod 17 was kept away from to connector 28 has connecting rod 29, antiskid cover 27 has been cup jointed on the surface of connecting rod 29, the circular recess is greater than the diameter of connecting rod 29 with the distance H1 on wind-up roll 15 surface, connecting rod 29 and the inner wall sliding connection who leads to the groove, the length sum of two sets of connecting rods 29 equals the length of wind-up roll 15.
Further, slide the back of taking out with well core rod 17 from the inside of wind-up roll 15 and utilize connector 28 to realize the screw thread concatenation with two sets of connecting rods 29, and place its symmetry overlap joint on the surface of magnetic chuck 16, stretch out the inside of circular recess with tensile cover 30, thereby play spacing effect to connecting rod 29 after the concatenation, and utilize antiskid cover 27, strengthen the frictional action on connecting rod 29 and cable surface, and then play spacing restraint effect to wind-up roll 15 surface winding cable.
Water tank 20 is installed at the top of No. two frame grooves 19, suction pump 22 and five sets of equidistance alarm 21 of arranging are installed to the top of water tank 20, and suction pump 22 is located five sets of alarms 21's centre, No. two frame grooves 19 are close to the surface mounting of a frame groove 1 and have the branch pipe, the output of branch pipe and suction pump 22 leads to pipe and connects, the input of suction pump 22 leads to pipe with the inside of water tank 20, shower nozzle 24 is installed to the bottom of branch pipe, and shower nozzle 24 is located the top of No. two threading grooves 25, the surface mounting of shower nozzle 24 has control valve 23.
Further, alarm 21 and No. two inside infrared distance measurement inductor 26 electric connection of threading groove 25, and then can in time outwards send the warning suggestion when infrared distance measurement inductor 26 detects out that there is the foreign matter on the cable surface, start suction pump 22 and control valve 23, the surface at the cable is arranged through shower nozzle 24 to the water in the water tank 20, realize the infiltration processing of cable surface dust caking, and then make cable surface dust caking can become flexible easily and drop when clean sponge lasso 7.
The method comprises the following steps:
s1, splicing the winding structure 13, and then connecting the central rod 17 close to the output end of the driving motor 3 in the spliced winding structure 13 with the output end of the driving motor 3 through threads;
s2, sequentially passing the cable to be wound through the second threading groove 25, the placing groove 10 and the surface of each group of winding rollers 15 in the winding structure 13, fixing one end of the cable, which is lapped on the surface of each winding roller 15, by using adhesive tapes, and starting the driving motor 3 to start corresponding winding operation;
s3, in the winding process, the surface of the cable passes through the inside of the second threading groove 25, in the process, the infrared distance measuring sensors 26 arranged in a surrounding mode carry out distance measuring processing on the surface of the cable, when a bulge exists on the surface of the cable, the detection values of the adjacent infrared distance measuring sensors 26 on the diameter axis of the circle center of the second threading groove 25 of the bulge are different, at the moment, the miniature electric rod 32 is started to drive the intercepting block 33 to be close to the surface of the cable, and the bulge on the surface of the cable is intercepted and removed;
s4, starting the suction pump 22 and the control valve 23, and arranging the water in the water tank 20 on the surface of the cable through the spray head 24 to realize the infiltration treatment of dust lumps on the surface of the cable, so that the dust lumps on the surface of the cable can be easily loosened and fall off when passing through the cleaning sponge ferrule 7;
s5, performing replacement operation after the cleaning sponge loop 7 is used for a period of time, and maintaining the surface cleaning effect of the cleaning sponge loop 7;
s6, after the winding is finished, the driving motor 3 and the winding structure 13 are in threaded connection and disconnection, and the winding structure 13 is subjected to disconnection constraint processing;
the splitting constraint processing method of the rolling structure 13 is as follows:
s61, taking out the central rod 17 from the interior of each set of winding rollers 15 in a sliding mode, taking down the connecting rods 29 on the surface of each set of central rod 17 in a threaded mode, and splicing the two sets of connecting rods 29 in a threaded mode through the connectors 28;
s62, symmetrically overlapping the two groups of spliced connecting rods 29 on the surface of the magnetic suction disc 16, so that the surface of the connecting rod 29 is positioned on the inner side of the stretching sleeve 30;
s63, stretching the stretching sleeve 30 to form the circular groove, so that the connecting rod 29 after splicing is limited, the connecting rod 29 after splicing is prevented from moving, and the cable wound on the surface of the winding roller 15 is limited and restrained.
In step S5, the method further includes the steps of:
s51, starting the electric telescopic rod 11 in one step, so that the limiting block 12 moves towards the direction close to the second frame groove 19, and the cleaning sponge loop 7 in the placing groove 10 is driven to move out of the placing groove 10;
s52, starting the electric push rod 5, pushing the cleaning sponge loop 7 on the surface of the round rod 8 by the tail end of the vertical flanging, exposing the cleaning sponge loop 7 close to the round groove and the insertion rod 6 on the surface out of the interior of the replacement box body 4, dropping the cleaning sponge loop 7, and separating the insertion rod 6 from the cleaning sponge loop 7 and dropping the cleaning sponge loop 7 into the interior of the collection frame 2;
s53, starting the electric telescopic rod 11 reversely at the same time, so that the limiting block 12 is displaced to the position below the cleaning sponge loop 7 exposed on the surface of the replacement box body 4, and further the purpose of supporting a new cleaning sponge loop 7 is achieved;
s54, starting the electric telescopic rod 11 reversely again, enabling the new cleaning sponge collar 7 on the surface of the electric telescopic rod 11 to stably move into the placing groove 10, and extruding the old cleaning sponge collar 7 which is not completely moved out of the placing groove 10 under the extrusion effect to fall into the water collecting groove 18.
The working principle is as follows: after the winding structure 13 is spliced, the spliced winding structure 13 is in threaded connection with the output end of the driving motor 3, then a cable to be wound sequentially passes through the second threading groove 25, the placing groove 10 and the surface of each winding roller 15 in the winding structure 13, one end of the cable, which is lapped on the surface of each winding roller 15, is fixed by using an adhesive tape, the driving motor 3 is started to start corresponding winding operation, in the winding process, the surface of the cable passes through the second threading groove 25, in the process, the infrared distance measuring sensors 26 arranged in a surrounding way carry out distance measuring processing on the surface of the cable, when bulges exist on the surface of the cable, the bulges have difference along the detection value of the adjacent infrared distance measuring sensors 26 on the diameter axis of the circle center of the second threading groove 25, at the moment, the miniature electric rod 32 is started to drive the intercepting block 33 to be close to the surface of the cable, and the bulges on the surface of the cable are intercepted, then, the suction pump 22 and the control valve 23 are started, water in the water tank 20 is arranged on the surface of the cable through the spray head 24, infiltration treatment of dust lumps on the surface of the cable is achieved, further, the dust lumps on the surface of the cable can be easily loosened and dropped when passing through the cleaning sponge ferrule 7, replacement operation is performed after the cleaning sponge ferrule 7 is used for a period of time, the surface cleaning effect of the cleaning sponge ferrule 7 is maintained, after winding is finished, the driving motor 3 and the winding structure 13 are disconnected in a threaded mode, and splitting constraint treatment of the winding structure 13 is performed.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (10)

1. The utility model provides a coiling mechanism that cable manufacturing used with clean function, includes a frame groove (1) and replacement box body (4), its characterized in that: the top of the first frame groove (1) is provided with five groups of replacement box bodies (4) which are arranged at equal intervals, the top wall of each replacement box body (4) is provided with an electric push rod (5), the inner wall of one side of each replacement box body (4) is provided with a round rod (8), the surface of each round rod (8) is sleeved with a cleaning sponge sleeve (7) which is arranged at equal intervals, the surfaces of two adjacent groups of cleaning sponge sleeves (7) are inserted with an insertion rod (6), the inner wall of one side, far away from the round rods (8), of each replacement box body (4) is provided with a through round groove, and the diameter of each round groove is the same as the outer diameter of each cleaning sponge sleeve (7);
the outer wall of one side, close to the round rod (8), of the replacement box body (4) is provided with a water collecting tank (18), the surface of one side, far away from the replacement box body (4), of the water collecting tank (18) is provided with a second frame groove (19), and the second frame groove (19) is as high as the first frame groove (1);
the internally mounted of No. two frame grooves (19) has No. two through wires grooves (25) that the equidistance was arranged, the internally mounted of a frame groove (1) has a through wires groove (9) that the equidistance was arranged, and No. one through wires groove (9) and No. two through wires groove (25) one-to-one.
2. The winding device with cleaning function for manufacturing the cable according to claim 1, wherein: the inside of No. two threading grooves (25) is equipped with the intermediate layer, interbedded internally mounted has infrared range sensor (26) and miniature electric pole (32) around arranging, and miniature electric pole (32) and infrared range sensor (26) interval arrangement, the trailing end connection of miniature electric pole (32) has interception piece (33), interception piece (33) are including moulding steel piece (34) and paraffin piece (35), a side surface of moulding steel piece (34) is connected with paraffin piece (35), and the trailing end of miniature electric pole (32) and the surface connection who moulds steel piece (34) and paraffin piece (35), one side that frame groove (1) was kept away from in infrared range sensor (26) is located miniature electric pole (32).
3. The winding device with cleaning function for manufacturing the cable according to claim 1, wherein: a driving motor (3) is arranged on one side of the first frame groove (1) far away from the second frame groove (19), the output end of the driving motor (3) is in threaded connection with a winding structure (13), the winding structure (13) comprises an insertion hole (14), a winding roller (15), a magnetic suction disc (16) and a central rod (17), the front and the back of the wind-up roll (15) are sleeved with magnetic suction discs (16), wherein, the surface of one group of magnetic suction discs (16) far away from the winding roller (15) is provided with an insertion hole (14), the surface of the other group of magnetic suction discs (16) far away from the winding roller (15) is provided with an embedded rod (31), the embedded rod (31) is inserted into the insertion hole (14), a through groove is arranged in the winding roller (15), a central rod (17) is arranged in the through groove, and the inner wall of one end of the central rod (17) close to the jack (14) is provided with threads.
4. The winding device with cleaning function for manufacturing the cable according to claim 3, wherein: two sets of the surface that magnetism is inhaled dish (16) and is close to each other is equipped with the circular recess, the inside slidable mounting of circular recess has tensile cover (30), the surface of well core rod (17) is encircleed and is equipped with the screw hole, the internal thread of screw hole is connected with connector (28), the surface mounting that well core rod (17) were kept away from in connector (28) has connecting rod (29), antiskid cover (27) have been cup jointed on the surface of connecting rod (29).
5. A rewinding device for manufacturing cables with cleaning function according to any one of claims 1 to 4, characterized in that: the tail end of the electric push rod (5) is provided with a vertical folded edge, the vertical folded edge is positioned above the cleaning sponge sleeve (7), the inner wall of the replacement box body (4) is provided with an electric telescopic rod (11), the surface of the tail end of the electric telescopic rod (11) is provided with a limiting block (12), the limiting block (12) is positioned on the outer side of the replacement box body (4), the electric telescopic rod (11) is electrically connected with the electric push rod (5), and the limiting block (12) is in sliding connection with the inside of the first threading groove (9);
the infrared distance measurement sensor (26) is electrically connected with the miniature electric rod (32);
the distance H1 between the circular groove and the surface of the winding roller (15) is greater than the diameter of the connecting rod (29);
the connecting rod (29) is connected with the inner wall of the through groove in a sliding manner;
the sum of the lengths of the two groups of connecting rods (29) is equal to the length of the winding roller (15);
the number of the electric telescopic rods (11) below the first threading groove (9) in each group is two.
6. The winding device with cleaning function for manufacturing the cable according to claim 1, wherein: a collection frame (2) is installed to one side outer wall bottom of a frame groove (1), and collects frame (2) and is located the below of circular slot, the internally mounted of a threading groove (9) has standing groove (10).
7. The winding device with cleaning function for manufacturing the cable according to claim 1, wherein: water tank (20) are installed at the top of No. two frame grooves (19), alarm (21) that suction pump (22) and five groups of equidistance were arranged are installed at the top of water tank (20), and suction pump (22) are located the centre of five groups of alarm (21), No. two surface mounting that frame groove (19) are close to a frame groove (1) has the branch pipe, the branch pipe leads to pipe with the output of suction pump (22) and is connected, the input of suction pump (22) leads to pipe with the inside of water tank (20).
8. The winding device with cleaning function for manufacturing the cable according to claim 7, wherein: shower nozzle (24) are installed to the bottom of branch pipe, and shower nozzle (24) are located the top of No. two threading grooves (25), the surface mounting of shower nozzle (24) has control valve (23).
9. Use of a winding device for manufacturing cables with cleaning function according to any one of claims 1 to 8, characterized in that it comprises the following steps:
s1, splicing the winding structure (13), and then connecting a central rod (17) close to the output end of the driving motor (3) in the spliced winding structure (13) with the output end of the driving motor (3) in a threaded manner;
s2, sequentially enabling the cable to be wound to pass through the second threading groove (25), the placing groove (10) and the surface of each group of winding rollers (15) in the winding structure (13), fixing one end, overlapped on the surface of each winding roller (15), of the cable by using adhesive tapes, and starting the driving motor (3) to start corresponding winding operation;
s3, in the winding process, the surface of the cable passes through the inside of the second threading groove (25), in the process, distance measurement processing is carried out on the surface of the cable through the infrared distance measurement sensors (26) which are arranged in a surrounding mode, when a bulge exists on the surface of the cable, the detection values of the adjacent infrared distance measurement sensors (26) on the diameter axis where the circle center of the second threading groove (25) is located of the bulge are different, at the moment, the miniature electric rod (32) is started to drive the intercepting block (33) to be close to the surface of the cable, and the bulge on the surface of the cable is intercepted and shoveled;
s4, starting the suction pump (22) and the control valve (23), arranging the water body in the water tank (20) on the surface of the cable through the spray head (24), and realizing infiltration treatment of dust agglomerates on the surface of the cable, so that the dust agglomerates on the surface of the cable can be easily loosened and fall off when passing through the cleaning sponge ferrule (7);
s5, replacing the cleaning sponge loop (7) after the cleaning sponge loop is used for a period of time, and maintaining the surface cleaning effect of the cleaning sponge loop (7);
s6, after the winding is finished, the driving motor (3) and the winding structure (13) are in threaded connection and disconnection, and the winding structure (13) is subjected to disconnection constraint processing;
the splitting constraint processing method of the rolling structure (13) comprises the following steps:
s61, taking out the central rod (17) from the interior of each set of winding rollers (15) in a sliding manner, taking down the connecting rods (29) on the surface of each set of central rod (17) in a threaded manner, and splicing the two sets of connecting rods (29) in a threaded manner by using the connecting heads (28);
s62, symmetrically overlapping the two groups of spliced connecting rods (29) on the surface of the magnetic attraction disc (16) to enable the surface of the connecting rods (29) to be positioned on the inner side of the stretching sleeve (30);
s63, stretching the stretching sleeve (30) to the inside of the circular groove, so that a limiting effect is achieved on the spliced connecting rod (29), the spliced connecting rod (29) is prevented from moving, and a limiting constraint effect is achieved on the cable wound on the surface of the winding roller (15).
10. The method of using the winding device for manufacturing cables with cleaning function as claimed in claim 9, wherein in the step S5, the method further comprises the steps of:
s51, starting the electric telescopic rod (11) in one step to enable the limiting block (12) to move towards the direction close to the second frame groove (19) and drive the cleaning sponge collar (7) in the placing groove (10) to move out of the placing groove (10);
s52, starting the electric push rod (5) to push the cleaning sponge ferrule (7) on the surface of the round rod (8) by the tail end of the vertical flanging, so that the cleaning sponge ferrule (7) close to the round groove and the insertion rod (6) on the surface are exposed out of the interior of the replacement box body (4), the cleaning sponge ferrule (7) falls, and the insertion rod (6) is separated from the cleaning sponge ferrule (7) and falls into the interior of the collection frame (2);
s53, starting the electric telescopic rod (11) reversely at the same time, so that the limiting block (12) is displaced to the position below the cleaning sponge ferrule (7) exposed on the surface of the replacement box body (4), and the purpose of supporting a new cleaning sponge ferrule (7) is achieved;
s54, starting the electric telescopic rod (11) again in the reverse direction, enabling the surface of the electric telescopic rod (11) to support the new cleaning sponge collar (7) to stably move into the placing groove (10), and extruding the old cleaning sponge collar (7) which is not completely moved out of the placing groove (10) under the extrusion effect to fall into the water collecting groove (18).
CN202210419103.6A 2022-04-20 2022-04-20 Winding device with cleaning function for manufacturing cable Active CN114604684B (en)

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