CN114602927A - Multifunctional automatic dissolving all-in-one machine - Google Patents
Multifunctional automatic dissolving all-in-one machine Download PDFInfo
- Publication number
- CN114602927A CN114602927A CN202210252674.5A CN202210252674A CN114602927A CN 114602927 A CN114602927 A CN 114602927A CN 202210252674 A CN202210252674 A CN 202210252674A CN 114602927 A CN114602927 A CN 114602927A
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- Prior art keywords
- module
- dissolving
- driving module
- axis driving
- feeding
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- 230000007246 mechanism Effects 0.000 claims abstract description 44
- 238000010438 heat treatment Methods 0.000 claims abstract description 23
- 239000000779 smoke Substances 0.000 claims abstract description 20
- 238000007599 discharging Methods 0.000 claims description 27
- 238000004090 dissolution Methods 0.000 claims description 13
- 238000004321 preservation Methods 0.000 claims description 10
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 230000009323 psychological health Effects 0.000 abstract description 2
- 238000009413 insulation Methods 0.000 abstract 3
- 230000000391 smoking effect Effects 0.000 abstract 2
- 238000010586 diagram Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 206010053615 Thermal burn Diseases 0.000 description 1
- 238000003915 air pollution Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
Abstract
The invention discloses a multifunctional automatic dissolving integrated machine, wherein a workbench is provided with a positioning mechanism and a dissolving mechanism corresponding to the positioning mechanism; the dissolving mechanism comprises a Y-axis driving module, an X-axis driving module and a Z-axis driving module which correspond to the positioning mechanism, and a dissolving module arranged on the Z-axis module; the dissolving module comprises a heat insulation bin, a thermocouple and a heating rod which are arranged in the heat insulation bin, and a dissolving heating head which is arranged at the lower side of the heat insulation bin and is heated by the thermocouple and the heating rod; still including setting up the enclosure at the workstation upper surface and setting up the smoking fog module in the enclosure, it is provided with the smoke processor to correspond the smoking fog module. The invention can quickly and accurately automatically dissolve the fixed plastic rivet head of the notebook computer keyboard component and recover elements such as undamaged iron parts, keyboards and the like, thereby improving the production efficiency and ensuring the personnel safety; the smoke collection system keeps the environment clean and sanitary, and guarantees the physical and psychological health of field workers.
Description
Technical Field
The invention relates to the technical field of automation equipment, in particular to a multifunctional automatic dissolving all-in-one machine.
Background
When the notebook computer keyboard assembly is produced and assembled by an electronic factory, NG appears on the appearance flaw of the keyboard plastic part due to the product quality and subsequent processes, and the electronic factory usually adopts manual work to dissolve the plastic part point by point to recycle useful parts in consideration of economic benefit.
Because the electronic factory adopts the mode of artificially dissolving the plastic parts to recycle the parts, the defects are obvious:
1. the manual point-by-point dissolution efficiency is low, and the personnel are easy to fatigue and scald;
2. when the plastic part is dissolved, pungent and harmful smoke can be generated, air pollution in a factory can be caused, and personal damage can be caused to field workers.
Disclosure of Invention
In order to solve the technical problems, the invention provides a multifunctional automatic dissolving all-in-one machine, which is used for quickly and accurately automatically dissolving a fixed plastic rivet head of a keyboard component of a notebook computer and recovering elements such as undamaged iron pieces, keyboards and the like, quickly eliminating pungent smoke generated during dissolving and realizing the compatible use of products with various sizes.
In order to achieve the purpose, the technical scheme of the invention is as follows:
a multifunctional automatic dissolving all-in-one machine comprises a rack, wherein a workbench is arranged on the rack, and a positioning mechanism is arranged on the upper surface of the workbench;
the upper surface of the workbench is also provided with a dissolving mechanism corresponding to the positioning mechanism; the dissolving mechanism comprises a Y-axis driving module arranged on the upper surface of the workbench, an X-axis driving module arranged on the Y-axis driving module and driven by the Y-axis driving module in the Y direction, a Z-axis driving module arranged on the X-axis driving module and driven by the X-axis driving module in the X direction, and a dissolving module arranged on the Z-axis module and driven by the Z-axis module in the Z direction; the dissolving module comprises a heat preservation cabin driven by the Z-axis module in the Z direction, a thermocouple and a heating rod arranged in the heat preservation cabin, and a dissolving heating head arranged on the lower side of the heat preservation cabin and heated by the thermocouple and the heating rod;
the device also comprises a closed cover arranged on the upper surface of the workbench and a smoke suction fog module arranged in the closed cover, wherein the positioning mechanism and the dissolving mechanism are both positioned in the closed cover; the machine frame is also provided with a smoke processor corresponding to the smoke sucking module;
the temperature control device also comprises an operating button arranged on the upper surface of the workbench and positioned outside the closed cover and a temperature control system arranged on the rack and communicated to the thermocouple and the heating rod.
Wherein the positioning mechanism comprises a positioning table; the upper surface of the positioning table is provided with a first positioning block corresponding to the Y direction, a second positioning block corresponding to the X direction, a first clamping module corresponding to the first positioning block and a second clamping module corresponding to the second positioning block; the first clamping module comprises a first clamping cylinder arranged on the lower surface of the positioning table and a follow-up cam driven by the first clamping cylinder and moving relative to the first positioning block; the second clamping module comprises a second clamping cylinder arranged on the lower surface of the positioning table and a clamping block which is driven by the second clamping cylinder and moves relative to the second positioning block.
The upper surface of the workbench is provided with a feeding and discharging guide rail and a feeding and discharging driving module which are parallel to each other, and the feeding and discharging guide rail and the feeding and discharging driving module are positioned inside the closed cover; and the Y-direction two sides of the positioning table are respectively arranged with the feeding and discharging guide rails and the feeding and discharging driving module in the two sides in a sliding manner through the guide sliding blocks.
The upper surface of the workbench is also provided with a code scanning gun which is positioned outside the closed cover, and the code scanning gun is positioned at the feeding end of the feeding and discharging guide rail and the feeding and discharging driving module.
Wherein, the lateral wall of enclosure still is provided with the display.
Through the technical scheme, the multifunctional automatic dissolving all-in-one machine provided by the invention has the following beneficial effects:
1. the automatic dissolving mechanism replaces manual operation, can quickly and accurately automatically dissolve fixed plastic rivets of the keyboard component of the notebook computer and recover undamaged iron parts, keyboard and other elements, improves production efficiency and ensures personnel safety;
2. products with various specifications and sizes are compatible for use, so that the operation is more convenient and efficient;
3. the smoke collection system is arranged in the machine table, so that the environment is kept clean and sanitary, and the physical and psychological health of field workers is guaranteed.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below.
Fig. 1 is a schematic perspective view of a multifunctional automated dissolution all-in-one machine disclosed in the embodiment of the invention;
FIG. 2 is a schematic diagram of the internal structure of the multifunctional automated dissolution all-in-one machine disclosed by the embodiment of the invention;
FIG. 3 is a schematic structural diagram of a positioning mechanism according to an embodiment of the present invention;
FIG. 4 is a schematic structural diagram of a first dissolution mechanism disclosed in the embodiments of the present invention;
FIG. 5 is a schematic diagram of the coordinates of the dissolution points on the product disclosed in the embodiments of the present invention.
In the figure: 10. a feeding and discharging guide rail; 20. a positioning mechanism; 21. a positioning table; 22. a guide slider; 23. a first positioning block; 24. a second positioning block; 25. a first clamping cylinder; 26. a follower cam; 27. a second clamping cylinder; 28. a clamping block; 30. a feeding and discharging driving module; 40. a smoke suction fog module; 50. a first dissolving mechanism; 51. a first Y-axis driving module; 52. a first X-axis driving module; 53. a first Z-axis driving module; 54. a first dissolving module; 541. a first heat preservation bin; 542. a first thermocouple; 543. a first heating rod; 544. a first dissolution heating head; 60. a second dissolution mechanism; 70. producing a product; 80. a smoke processor; 90. a temperature control system; 100. an operation button; 110. a code scanning gun; 120. a display; 130. a closure cap; 140. a work bench.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Referring to fig. 1-4, the multifunctional automated dissolving all-in-one machine provided by the invention comprises a frame, wherein a workbench 140 is arranged on the frame, and a positioning mechanism 20 is arranged on the upper surface of the workbench 140; the positioning mechanism 20 includes a positioning table 21; a first positioning block 23 corresponding to the Y direction, a second positioning block 24 corresponding to the X direction, a first clamping module corresponding to the first positioning block 23 and a second clamping module corresponding to the second positioning block 24 are arranged on the upper surface of the positioning table 21; the first clamping module comprises a first clamping cylinder 25 arranged on the lower surface of the positioning table 21, and a follow-up cam 26 which is driven by the first clamping cylinder 25 and moves relative to the first positioning block 23; the second clamping module includes a second clamping cylinder 27 disposed on the lower surface of the positioning table 21, and a clamping block 28 driven by the second clamping cylinder 27 and moving relative to the second positioning block 24.
The upper surface of the worktable 140 is also provided with a first dissolving mechanism 50 and a second dissolving mechanism 60 corresponding to the positioning mechanism 20; the first dissolving mechanism 50 includes a first Y-axis driving module 51 disposed on the upper surface of the table 140, a first X-axis driving module 52 disposed on the first Y-axis driving module 51 and driven by the first Y-axis driving module 51 in the Y direction, a first Z-axis driving module 53 disposed on the first X-axis driving module 52 and driven by the first X-axis driving module 52 in the X direction, and a first dissolving module 54 disposed on the first Z-axis driving module 53 and driven by the first Z-axis driving module 53 in the Z direction; the first dissolution module 54 includes a first heat-preserving chamber 541 driven by the first Z-axis driving module 53 in the Z direction, a first thermocouple 542 and a first heating rod 543 disposed in the first heat-preserving chamber 541, and a first dissolution heating head 544 disposed under the first heat-preserving chamber 541 and heated by the first thermocouple 542 and the first heating rod 543; the second dissolving mechanism 60 includes a second Y-axis driving module disposed on the upper surface of the table 140, a second X-axis driving module disposed on the second Y-axis driving module and driven by the second Y-axis driving module in the Y direction, a second Z-axis driving module disposed on the second X-axis driving module and driven by the second X-axis driving module in the X direction, and a second dissolving module disposed on the second Z-axis module and driven by the second Z-axis module in the Z direction; the second dissolving module comprises a second heat preservation bin driven by the second Z-axis module in the Z direction, a second thermocouple and a second heating rod which are arranged in the second heat preservation bin, and a second dissolving heating head which is arranged on the lower side of the second heat preservation bin and heated by the second thermocouple and the second heating rod.
The device also comprises a closed cover 130 arranged on the upper surface of the workbench 140 and a smoke fog module 40 arranged in the closed cover 130, wherein the positioning mechanism 20 and the dissolving mechanism are both positioned in the closed cover 130; the side wall of the enclosure 130 is also provided with a display 120; the frame is also provided with a smoke processor 80 corresponding to the smoke suction module 40; the device also comprises an operating button 100 which is arranged on the upper surface of the workbench 140 and positioned outside the closed cover 130, and a temperature control system 90 which is arranged on the frame and communicated with the thermocouple and the heating rod; the upper surface of the workbench 140 is provided with a feeding and discharging guide rail 10 and a feeding and discharging driving module 30 which are parallel to each other, and the feeding and discharging guide rail 10 and the feeding and discharging driving module 30 are both positioned inside the closed cover 130; the upper surface of the workbench 140 is further provided with a code scanning gun 110 positioned outside the sealing cover 130, and the code scanning gun 110 is positioned at the feeding end of the feeding and discharging guide rail 10 and the feeding and discharging driving module 30; two Y-direction sides of the positioning table 21 are respectively arranged in a sliding manner through the guide slide block 22, the feeding and discharging guide rails 10 and the feeding and discharging driving module 30 on the two sides.
The working principle of the invention is as follows:
as shown in fig. 5 and with reference to table 1, after the product 70 is placed in the positioning mechanism 20, the barcode scanning gun 110 obtains the information of the product 70, the program selects the corresponding coordinate system and displays the coordinate system on the display 120 (see table 1, in this embodiment, two sets of coordinate systems are set for the same product 70 to respectively correspond to two dissolving mechanisms to work simultaneously), and after the coordinate system is confirmed to be loaded, the device prompts a person to use both hands to press the operation button 100 simultaneously to start the device;
after the equipment is started, the first clamping cylinder 25 drives the follow-up cam 26 to clamp the product 70 corresponding to the first positioning block 23, and then the second clamping cylinder 27 drives the clamping block 28 to clamp the product 70 corresponding to the second positioning block 24 (in the clamping process, the product 70 drives the follow-up cam 26 to rotate to automatically clamp and position the product 70);
after the product 70 is clamped and positioned, the loading and unloading driving module 30 drives the positioning mechanism 20 to fix the product 70 along the loading and unloading guide rail 10 and move the product into the equipment working area, at this time, the first dissolving mechanism 50 and the second dissolving mechanism 60 on the two sides work simultaneously according to the preset routes of the coordinate system 1 and the coordinate system 2 in the attached table 1, so that the two dissolving mechanisms simultaneously dissolve the rivet points with the designated coordinates in the product 70 shown in fig. 5 through the first dissolving and heating head 544 and the second dissolving and heating head according to the principle of from left to right and from front to back (no collision), after all processing is finished, the shafts of the first dissolving mechanism 50 and the second dissolving mechanism 60 return to standby points, the feeding and discharging driving module 30 drives the positioning mechanism 20 to move outwards to a feeding hole position, the positioning mechanism 20 releases clamping and positioning of the product 70, and after the actions are finished, the machine alarm display prompts an operator to take away the product 70;
the above operations are repeated to complete the rivet point dissolution and element recovery of the product 70 with any specification and size, and the smoke will be concentrated in the enclosure 130 and will not escape to the external environment during the dissolution process, and the generated smoke will be timely pumped away by the smoke fog module 40 and synchronously processed by the smoke processor 80 to avoid environmental pollution.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to the above-described embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Attached table 1
Claims (5)
1. A multifunctional automatic dissolving all-in-one machine comprises a rack, wherein a workbench (140) is arranged on the rack, and is characterized in that a positioning mechanism (20) is arranged on the upper surface of the workbench (140);
the upper surface of the workbench (140) is also provided with a dissolving mechanism corresponding to the positioning mechanism (20); the dissolving mechanism comprises a Y-axis driving module arranged on the upper surface of the workbench (140), an X-axis driving module arranged on the Y-axis driving module and driven by the Y-axis driving module in the Y direction, a Z-axis driving module arranged on the X-axis driving module and driven by the X-axis driving module in the X direction, and a dissolving module arranged on the Z-axis driving module and driven by the Z-axis driving module in the Z direction; the dissolving module comprises a heat preservation bin driven by the Z-axis driving module in the Z direction, a thermocouple and a heating rod arranged in the heat preservation bin, and a dissolving heating head arranged on the lower side of the heat preservation bin and heated by the thermocouple and the heating rod;
the device also comprises a closed cover (130) arranged on the upper surface of the workbench (140) and a smoke and fog module (40) arranged in the closed cover (130), wherein the positioning mechanism (20) and the dissolving mechanism are both positioned in the closed cover (130); the rack is also provided with a smoke processor (80) corresponding to the smoke suction fog module (40);
the heating device also comprises an operating button (100) arranged on the upper surface of the workbench (140) and positioned outside the closed cover (130), and a temperature control system (90) arranged on the rack and communicated to the thermocouple and the heating rod.
2. A multifunctional automated dissolution all-in-one machine according to claim 1, wherein the positioning mechanism (20) comprises a positioning table (21); a first positioning block (23) corresponding to the Y direction, a second positioning block (24) corresponding to the X direction, a first clamping module corresponding to the first positioning block (23) and a second clamping module corresponding to the second positioning block (24) are arranged on the upper surface of the positioning table (21); the first clamping module comprises a first clamping cylinder (25) arranged on the lower surface of the positioning table (21), and a follow-up cam (26) driven by the first clamping cylinder (25) and moving relative to the first positioning block (23); the second clamping module comprises a second clamping cylinder (27) arranged on the lower surface of the positioning table (21), and a clamping block (28) driven by the second clamping cylinder (27) and moving relative to the second positioning block (24).
3. The multifunctional automatic dissolving all-in-one machine as claimed in claim 2, wherein the upper surface of the workbench (140) is provided with a feeding and discharging guide rail (10) and a feeding and discharging driving module (30) which are parallel to each other, and the feeding and discharging guide rail (10) and the feeding and discharging driving module (30) are both positioned inside the closed cover (130); the Y-direction two sides of the positioning table (21) are respectively arranged in a sliding manner through a guide slide block (22) and the feeding and discharging guide rails (10) and the feeding and discharging driving module (30) on the two sides.
4. The multifunctional automatic dissolving all-in-one machine as claimed in claim 3, wherein a code scanning gun (110) located outside the closed cover (130) is further arranged on the upper surface of the workbench (140), and the code scanning gun (110) is located at the feeding ends of the feeding and discharging guide rail (10) and the feeding and discharging driving module (30).
5. A multifunctional automated dissolution all-in-one machine according to claim 1, wherein the side wall of the enclosure (130) is further provided with a display (120).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210252674.5A CN114602927A (en) | 2022-03-12 | 2022-03-12 | Multifunctional automatic dissolving all-in-one machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210252674.5A CN114602927A (en) | 2022-03-12 | 2022-03-12 | Multifunctional automatic dissolving all-in-one machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114602927A true CN114602927A (en) | 2022-06-10 |
Family
ID=81863196
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210252674.5A Pending CN114602927A (en) | 2022-03-12 | 2022-03-12 | Multifunctional automatic dissolving all-in-one machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114602927A (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE60200040D1 (en) * | 2001-03-21 | 2003-10-30 | Polymatech Co Ltd | Easily recyclable keyboard and a method to separate the keys from the keyboard |
| CN104690387A (en) * | 2013-12-10 | 2015-06-10 | 深圳市新迪精密科技有限公司 | Detinning and degumming equipment for printed circuit boards and electronic elements and method of detinning and degumming equipment |
| CN209648872U (en) * | 2019-04-02 | 2019-11-19 | 张浩洋 | Plastic part heats puncher automatically |
| CN112059347A (en) * | 2020-10-20 | 2020-12-11 | 厦门柔性电子研究院有限公司 | Laser heating tin-absorbing equipment |
-
2022
- 2022-03-12 CN CN202210252674.5A patent/CN114602927A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE60200040D1 (en) * | 2001-03-21 | 2003-10-30 | Polymatech Co Ltd | Easily recyclable keyboard and a method to separate the keys from the keyboard |
| CN104690387A (en) * | 2013-12-10 | 2015-06-10 | 深圳市新迪精密科技有限公司 | Detinning and degumming equipment for printed circuit boards and electronic elements and method of detinning and degumming equipment |
| CN209648872U (en) * | 2019-04-02 | 2019-11-19 | 张浩洋 | Plastic part heats puncher automatically |
| CN112059347A (en) * | 2020-10-20 | 2020-12-11 | 厦门柔性电子研究院有限公司 | Laser heating tin-absorbing equipment |
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