CN114592661A - Integrated gradient composite assembly type base plate and forming process thereof - Google Patents
Integrated gradient composite assembly type base plate and forming process thereof Download PDFInfo
- Publication number
- CN114592661A CN114592661A CN202210347735.6A CN202210347735A CN114592661A CN 114592661 A CN114592661 A CN 114592661A CN 202210347735 A CN202210347735 A CN 202210347735A CN 114592661 A CN114592661 A CN 114592661A
- Authority
- CN
- China
- Prior art keywords
- layer
- base plate
- water pipe
- assembly type
- gradient composite
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000002131 composite material Substances 0.000 title claims abstract description 32
- 238000000034 method Methods 0.000 title claims abstract description 15
- 230000008569 process Effects 0.000 title claims abstract description 13
- 239000000463 material Substances 0.000 claims abstract description 50
- 238000009413 insulation Methods 0.000 claims abstract description 19
- 230000009467 reduction Effects 0.000 claims abstract description 14
- 238000003825 pressing Methods 0.000 claims abstract description 8
- 239000008236 heating water Substances 0.000 claims abstract description 7
- 238000009826 distribution Methods 0.000 claims abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 23
- 239000004744 fabric Substances 0.000 claims description 7
- 230000003014 reinforcing effect Effects 0.000 claims description 7
- 239000002245 particle Substances 0.000 claims description 4
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 3
- 239000004917 carbon fiber Substances 0.000 claims description 3
- 238000013329 compounding Methods 0.000 claims description 3
- 239000003365 glass fiber Substances 0.000 claims description 3
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 3
- 150000001875 compounds Chemical class 0.000 claims description 2
- 210000000569 greater omentum Anatomy 0.000 claims 1
- 239000010410 layer Substances 0.000 abstract description 62
- 238000003491 array Methods 0.000 abstract description 7
- 238000010438 heat treatment Methods 0.000 abstract description 6
- 238000009434 installation Methods 0.000 abstract description 5
- 239000002346 layers by function Substances 0.000 abstract description 5
- 230000007613 environmental effect Effects 0.000 abstract description 3
- 125000006850 spacer group Chemical group 0.000 abstract description 2
- 239000000126 substance Substances 0.000 abstract 2
- 230000036541 health Effects 0.000 abstract 1
- 238000010276 construction Methods 0.000 description 13
- 238000005034 decoration Methods 0.000 description 13
- 239000013585 weight reducing agent Substances 0.000 description 7
- 239000004568 cement Substances 0.000 description 6
- 238000013461 design Methods 0.000 description 6
- 238000007493 shaping process Methods 0.000 description 6
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 5
- 239000011777 magnesium Substances 0.000 description 5
- 229910052749 magnesium Inorganic materials 0.000 description 5
- 239000011148 porous material Substances 0.000 description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- 239000011398 Portland cement Substances 0.000 description 2
- CSDREXVUYHZDNP-UHFFFAOYSA-N alumanylidynesilicon Chemical compound [Al].[Si] CSDREXVUYHZDNP-UHFFFAOYSA-N 0.000 description 2
- 239000011324 bead Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000005485 electric heating Methods 0.000 description 2
- 238000007667 floating Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- -1 respectively Substances 0.000 description 2
- CENHPXAQKISCGD-UHFFFAOYSA-N trioxathietane 4,4-dioxide Chemical compound O=S1(=O)OOO1 CENHPXAQKISCGD-UHFFFAOYSA-N 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229910000323 aluminium silicate Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- IQYKECCCHDLEPX-UHFFFAOYSA-N chloro hypochlorite;magnesium Chemical compound [Mg].ClOCl IQYKECCCHDLEPX-UHFFFAOYSA-N 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009408 flooring Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 150000007529 inorganic bases Chemical class 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 239000001095 magnesium carbonate Substances 0.000 description 1
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 1
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 1
- 235000014380 magnesium carbonate Nutrition 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 239000011325 microbead Substances 0.000 description 1
- 239000002557 mineral fiber Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 229910052902 vermiculite Inorganic materials 0.000 description 1
- 239000010455 vermiculite Substances 0.000 description 1
- 235000019354 vermiculite Nutrition 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B13/00—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B13/00—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
- B32B13/02—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material with fibres or particles being present as additives in the layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B13/00—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
- B32B13/04—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
- B32B3/08—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts
- B32B3/085—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts spaced apart pieces on the surface of a layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/18—Separately-laid insulating layers; Other additional insulating measures; Floating floors
- E04F15/181—Insulating layers integrally formed with the flooring or the flooring elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/18—Separately-laid insulating layers; Other additional insulating measures; Floating floors
- E04F15/20—Separately-laid insulating layers; Other additional insulating measures; Floating floors for sound insulation
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D3/00—Hot-water central heating systems
- F24D3/12—Tube and panel arrangements for ceiling, wall, or underfloor heating
- F24D3/14—Tube and panel arrangements for ceiling, wall, or underfloor heating incorporated in a ceiling, wall or floor
- F24D3/141—Tube mountings specially adapted therefor
- F24D3/142—Tube mountings specially adapted therefor integrated in prefab construction elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/10—Properties of the layers or laminate having particular acoustical properties
- B32B2307/102—Insulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/304—Insulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/306—Resistant to heat
- B32B2307/3065—Flame resistant or retardant, fire resistant or retardant
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/718—Weight, e.g. weight per square meter
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2419/00—Buildings or parts thereof
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Structural Engineering (AREA)
- Civil Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Fluid Mechanics (AREA)
- Floor Finish (AREA)
Abstract
The invention discloses an integrated gradient composite assembly type base plate and a forming process thereof, the composite assembly type base plate is divided into a bearing work layer, a heat insulation and noise reduction layer and a floor heating water pipe spacing layer according to functions, and the density of each layer is as follows: bearing layer > thermal-insulated layer of making an uproar that falls > floor heating pipe spacer layer. The clamping groove grooves convenient for fixing the floor heating water pipe are formed between the arrays of the composite assembly type base plate floor heating water pipe spacing layers, and the four corners are respectively provided with a quick-mounting hole used for being twisted with the supporting seat through screws. The integrated gradient composite assembly type base plate is prepared by multiple times of material distribution and one-time pressing forming process, and different functional layers are mutually occluded and self-embedded through substances in an interface area to realize glue-free linkage. The integrated gradient composite assembly type base plate prepared by the invention has the advantages of light weight, convenience for installation, strong bearing capacity, good sound and heat insulation performance, no harmful substances, health and environmental protection.
Description
Technical Field
The invention relates to the technical field of decoration materials, in particular to an integrated gradient composite assembling type base plate and a forming process thereof.
Background
The construction of the prefabricated building is a construction method in which factory-prefabricated components are assembled at a construction site. Compared with the traditional construction mode, the assembly type building has the advantages of high construction speed, controllable quality and labor saving. The assembly type decoration is an important branch in assembly buildings, also called as industrial decoration, and is a decoration process that parts and components produced in an industrial mode are subjected to dry construction by industrial workers according to a standardized procedure in a reliable assembly mode. The method is characterized in that a base layer and a surface layer of a wallboard and a top plate are prepared in a factory in advance, components required by the top surface, the wall surface and the ground are prepared, and then the components are transported to a field to be assembled and embedded. With the popularization of social intensive production mode, the assembly decoration is developed along with the construction mode of the assembly building. Compared with the traditional decoration, the assembly decoration has great advantages in the aspects of environmental protection, decoration period and quick installation, and accords with the low-carbon and green development concept.
The assembly type decoration can be changed flexibly according to the space layout or the functional requirement of the residence. When the pipeline is dismounted, reformed and maintained for the second time, the construction speed is high, the wall surface can be provided with an access hole, and the maintenance of pipeline equipment is facilitated; the assembly type decoration adopts modular design and factory production, and the field assembly type dry construction has high assembly precision, high efficiency, high construction speed, easy control of engineering quality and realization of standardized operation; in addition, the assembly type decoration can ensure the stability and the safety of the structure, the original parts of the building can not be damaged in operation and construction, and the stability and the safety of the building body are ensured.
With the improvement of living conditions and the improvement of standards of living conditions, the requirements of people on indoor comfort and harmful gas are higher and higher, and the environment friendliness of installation ground heating and home decoration materials is always considered in priority during home decoration. There are generally two types of fabricated flooring with floor heating: 1. the electric heating floor is directly paved with a graphite floor which can generate heat by electrifying and heating or a common floor under which an electric heating film is paved, and indoor heating is realized by converting electric energy into heat energy and by heat radiation of the floor; 2. the floor is heated by the heat conduction of the hot water pipe after being laid by the hot water pipe, and the indoor air temperature becomes more comfortable by the heat radiation of the floor. The hot water pipe laying generally needs special lining materials with a distributable pipe, and at present, the lining materials with the distributable pipe have two types, wherein one type is a cement-based inorganic lining plate. In order to obtain effective supporting capacity, the inorganic lining plate is usually made of high-density high-strength materials pressed by cement, sand and mineral fibers, the materials are high in density, large in heat conductivity coefficient and poor in heat insulation performance, most of heat of a hot water pipe is downwards transferred to a floor slab, so that the indoor heating time is prolonged, and energy loss is effectively utilized; the second kind is that thermoplastic presses forms organic welt, need lay the one deck bearing plate of mating formation in advance under organic welt when laying the water pipe, then lay organic welt again, whole paving with high costs, fire prevention level is low and probably release volatile harmful gas under high temperature, is not conform to healthy green's fitment theory, needs to develop simultaneously to have the bearing, insulates against heat, the backing plate of the novel assembled fitment ground system of environmental protection solves above-mentioned difficult problem.
Disclosure of Invention
The invention overcomes the defects of the prior art and provides an integrated gradient composite assembly type base plate and a forming process thereof.
In order to achieve the purpose, the invention adopts the technical scheme that: an integrated gradient composite assembly type base plate and a forming process thereof comprise: the composite material comprises three surface density layers which are sequentially compounded according to density gradient, wherein the three surface density layers are sequentially provided with a bearing layer, a heat insulation and noise reduction layer and a water pipe laying spacing layer from large to small according to the density gradient; the bearing layer, the heat insulation and noise reduction layer and the water pipe laying spacing layer are mutually meshed and self-embedded to realize glue-free connection.
In a preferred embodiment of the invention, the water pipes are laid on the spacing layer and are arrayed and distributed at intervals on the plane of the base plate.
In a preferred embodiment of the present invention, the bearing layer is formed by compounding an inorganic reinforcing mesh sheet and a light inorganic mixed material.
In a preferred embodiment of the present invention, the reinforcing mesh is one or more of a glass fiber mesh fabric, a steel mesh and a carbon fiber mesh.
In a preferred embodiment of the invention, the heat insulation and noise reduction layer and the water pipe laying spacing layer are made of light inorganic mixed materials.
In a preferred embodiment of the invention, the breadth of the backing plate is provided with a quick-mounting hole.
In a preferred embodiment of the invention, clamping grooves for fixing floor heating water pipes are arranged at the array intervals of the water pipe laying spacing layers.
The invention also provides a molding process of the integrated gradient composite assembly type base plate, which is characterized by comprising the following steps of: the mode of multiple times of material distribution and one-time pressing is adopted, and the movement difference of particle components is utilized to realize non-glue linkage by mutual occlusion and self-embedding between layers.
The invention solves the defects in the background technology, and has the following beneficial effects:
the material is subjected to density coordination to form gradient structure distribution, and weight reduction, structure weight reduction and glue-free linkage are formed to realize light weight of the whole material, so that the integrated gradient composite assembly type cushion plate which is healthy, environment-friendly and convenient to carry and integrates bearing, sound insulation and heat insulation is formed.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below, it is obvious that the drawings in the following description are only some embodiments described in the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts;
FIG. 1 is a perspective block diagram of a preferred embodiment of the present invention;
FIG. 2 is a schematic illustration of the installation of the preferred embodiment of the present invention;
in the figure: 1. laying a spacing layer on the water pipe; 2. a heat insulation and noise reduction layer; 3. a clamping groove; 4. and (6) quick-mounting holes.
Detailed Description
Reference throughout this specification to "one embodiment," "an embodiment," or "other embodiments" means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least some embodiments, but not necessarily all embodiments, of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 and 2, in the integrated gradient composite assembly type base plate and the molding process thereof, the load-bearing functional part, the heat-insulation and noise-reduction functional part and the spacing functional part are mutually engaged and self-embedded to realize adhesive-free connection among layers to form the integrated gradient composite assembly type base plate. The three functional parts are as follows: 1. the weight-reduced high-surface-density layer compounded with the reinforced net piece is used as a bearing layer of the gradient compound assembly type base plate; 2. the second layer which forms the weight-reduced medium-area density layer is used as a heat-insulation noise-reduction layer 2; 3. the lowest surface density layer with the structural weight reduction is formed through the array design and is used as a water pipe laying spacing layer 1. Through weight reduction, structural weight reduction and glue-free linkage, the lightweight of the whole material is realized, and thus the gradient composite assembly type inorganic base plate which is healthy, environment-friendly, convenient to carry and mount and integrates functions and structures is formed.
The composite assembly type base plate is an integrated gradient composite assembly type base plate formed by mutually meshing and self-embedding a bearing work layer, a heat insulation and noise reduction layer 2 and a spacing layer to realize glue-free connection among the layers. All three functional layers consist of light inorganic materials: (1) the bearing layer is a weight-reducing high-surface-density layer formed by compounding an inorganic reinforced net sheet and a light inorganic mixed material; (2) the heat insulation and noise reduction layer 2 is a weight-reducing medium-area density layer made of light inorganic mixed materials; (3) the water pipe laying spacing layer 1 is a weight-reducing lowest surface density layer which is composed of light inorganic mixed materials and forms structural weight reduction through array design.
In fig. 1, since the thermal insulation and noise reduction layer 2 and the water pipe installation spacing layer 1 are both made of inorganic mixed materials, a clear boundary between the two layers is not shown in the figure.
Four angles of the backing plate are respectively provided with a quick-mounting hole 4 which is convenient for being twisted with the supporting seat through screws. The interval between the arrays of the water pipe laying interval layer 1 is provided with a clamping groove 3 for fixing the floor heating water pipe. The integrated gradient composite assembly type base plate is formed by adopting a multi-time material distribution and one-time pressing process. During the compaction process, interface materials between different surface density layers are mutually occluded and self-embedded due to the movement difference of the particle component and the gel component, so that the glue-free connection is realized.
It should be noted that the integrated gradient composite assembly type base plate has at least three functional layers, which are a load-bearing functional layer, a heat-insulating noise-reducing layer 2 and a spacing layer, respectively, and other functional layers can be added therebetween or on any surface thereof.
In one embodiment, the load-bearing work layer is composed of a lightweight inorganic hybrid material having an apparent density of less than 1400kg/m3 after pressing and a reinforcing mesh. The main raw materials of the mixed material comprise an inorganic cementing material, a light inorganic porous material and the like, wherein the inorganic cementing material in the mixed material is mainly a calcareous or magnesian cementing material, preferably, the calcareous cementing material is Portland cement, and the magnesian cementing material is magnesite cement. Preferably, the light inorganic porous material in the mixed material is a silica-alumina light material, and the silica-alumina light material is mainly one or more of light ceramsite, floating (sinking) beads and light construction waste particles.
Preferably, the reinforcing mesh in the load-bearing layer mainly comprises one or more of glass fiber mesh cloth, reinforcing mesh, carbon fiber mesh and the like; furthermore, the reinforcing net piece in the load-bearing work layer is mainly positioned in the middle of the layer.
In one embodiment, the thermal noise reduction layer 2 is made of a lightweight inorganic hybrid material having an apparent density of less than 600kg/m3 after pressing. The main raw materials of the mixed material comprise an inorganic gelled material, a light inorganic porous material and the like. Preferably, the inorganic cementing material in the mixed material is mainly a calcium or magnesium cementing material; the calcareous cementing material is Portland cement; the magnesium cementing material is magnesium oxysulfate cement and magnesium oxychloride cement; the magnesium cementing material is magnesium oxysulfate cement. Preferably, the light inorganic porous material in the mixed material is a silica-alumina light material. The silicon-aluminum light material in the mixed material is mainly one or more of light ceramsite, vitrified micro-beads, expanded vermiculite, floating (sinking) beads and construction waste.
Preferably, the silicon-aluminum light material in the mixed material is mainly one or two of light ceramsite and vitrified micro bubbles.
Preferably, the light alumino-silicate material is mainly vitrified micro bubbles.
The material composition of the water pipe laying spacing layer 1 is the same as that of the heat insulation and noise reduction layer 2, and the structural weight reduction of the water pipe laying spacing layer 1 is mainly formed by array design. The structural weight-reducing array design is mainly one or more combinations of a shaping array and a semi-shaping array.
Preferably, the array design is mainly a combination of a shaped array and a semi-shaped array.
Furthermore, the combination of the shaping array and the semi-shaping array is mainly one or more of a circular array, a semicircular array, an elliptical array, a semi-ellipse, an array, a polygonal array and a semi-polygonal array. Preferably, the shaping array and semi-shaping array combination is primarily a circular array-semi-circular array combination. Furthermore, the combination of the circular array and the semicircular array is mainly a circular array in the middle, and the four sides of the water pipe laying spacer layer 1 are semicircular arrays.
The width between the arrays is one or more of 30mm, 20mm, 16mm and 10 mm. Preferably the width between the arrays is 20 mm.
The array height is one or more of 30mm, 20mm, 16mm and 10 mm. Preferably, the array height is 20 mm.
The interval department between the array is equipped with the draw-in groove ditch 3 of fixed ground heating water pipe. The depth of the clamping groove 3 between the arrays is 1mm, 2mm and 3 mm. Preferably, the depth of card slot 3 between arrays is 2 mm.
In one embodiment, each of the four corners of the integrated gradient composite assembly type base plate is provided with a quick-mounting hole 4 which is convenient for being twisted with the supporting seat through screws. Preferably, the quick-mounting hole 4 is in a hollow conical shape.
The integrated gradient composite assembly type base plate is formed by pressing one or more times of cloth.
In one embodiment, the bearing layer of the integrated gradient composite assembly type base plate is made of three-time cloth, and the heat insulation and noise reduction layer 2 and the spacing layer are made of one-time cloth.
In another embodiment, the integrated gradient composite assembly type base plate is formed by one-time pressing of four times of cloth.
In light of the foregoing description of the preferred embodiment of the present invention, it is to be understood that various changes and modifications may be made by one skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (8)
1. Compound assembled backing plate of integral type gradient, its characterized in that: the composite material comprises three surface density layers which are sequentially compounded according to density gradient, wherein the three surface density layers are sequentially provided with a bearing layer, a heat insulation and noise reduction layer and a water pipe laying spacing layer from large to small according to the density gradient; the bearing layer, the heat insulation and noise reduction layer and the water pipe laying spacing layer are mutually meshed and self-embedded to realize glue-free connection.
2. The integrated gradient composite fabricated shim plate of claim 1, wherein: the water pipes are laid on the spacing layer and are distributed on the plane of the base plate at intervals.
3. The integrated gradient composite fabricated shim plate of claim 1, wherein: the bearing layer is formed by compounding an inorganic reinforced net sheet and a light inorganic mixed material.
4. The integrated gradient composite fabricated shim plate of claim 3, wherein: the reinforced net sheet is one or more of glass fiber mesh cloth, reinforcing mesh and carbon fiber mesh.
5. The integrated gradient composite fabricated shim plate of claim 1, wherein: the heat insulation and noise reduction layer and the water pipe laying spacing layer are made of light inorganic mixed materials.
6. The integrated gradient composite fabricated shim plate of claim 1, wherein: the breadth of the base plate is provided with a quick-mounting hole.
7. The integrated gradient composite fabricated shim plate of claim 1, wherein: the array interval of the water pipe laying interval layer is provided with clamping grooves for fixing the floor heating water pipe.
8. The process of forming an integral gradient composite fabricated caul plate of any of claims 1-7, wherein: the mode of multiple times of material distribution and one-time pressing is adopted, and the movement difference of particle components is utilized to ensure that the layers are mutually meshed and self-embedded to realize glue-free connection.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202210347735.6A CN114592661A (en) | 2022-04-01 | 2022-04-01 | Integrated gradient composite assembly type base plate and forming process thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202210347735.6A CN114592661A (en) | 2022-04-01 | 2022-04-01 | Integrated gradient composite assembly type base plate and forming process thereof |
Publications (1)
Publication Number | Publication Date |
---|---|
CN114592661A true CN114592661A (en) | 2022-06-07 |
Family
ID=81811748
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202210347735.6A Pending CN114592661A (en) | 2022-04-01 | 2022-04-01 | Integrated gradient composite assembly type base plate and forming process thereof |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN114592661A (en) |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102518228A (en) * | 2011-12-20 | 2012-06-27 | 浙江天仁风管有限公司 | Composite inorganic fireproof board and preparation method for same |
CN107654040A (en) * | 2017-09-22 | 2018-02-02 | 南京律智诚专利技术开发有限公司 | A kind of integral type is mated formation heating and thermal insulation composite floor board |
CN208804741U (en) * | 2018-09-05 | 2019-04-30 | 江苏方洋能源科技有限公司 | A kind of novel ground heater system |
-
2022
- 2022-04-01 CN CN202210347735.6A patent/CN114592661A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102518228A (en) * | 2011-12-20 | 2012-06-27 | 浙江天仁风管有限公司 | Composite inorganic fireproof board and preparation method for same |
CN107654040A (en) * | 2017-09-22 | 2018-02-02 | 南京律智诚专利技术开发有限公司 | A kind of integral type is mated formation heating and thermal insulation composite floor board |
CN208804741U (en) * | 2018-09-05 | 2019-04-30 | 江苏方洋能源科技有限公司 | A kind of novel ground heater system |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN101100887A (en) | Method for manufacturing light concrete composite wall plate, building plate and road sound barrier plate | |
CN102183058A (en) | Inorganic floor heating heat preservation template and preparation method thereof | |
CN104674987A (en) | Self-heat-preservation superposed shear wall structure and construction process | |
CN108277887A (en) | Assembled built-in heat insulation layer concrete composite wall-light steel frame connecting node | |
CN106522359A (en) | Total-prefabricated rural residential class composite wall structure system and construction method thereof | |
CN110409756A (en) | A kind of the flooring heat insulating and sound insulating system and its installation method of low cost | |
CN106958358A (en) | The industrialization commercial residential buildings of energy-conserving and environment-protective | |
CN111608308A (en) | Distributed three-dimensional factory floor and preparation method | |
CN101182726A (en) | Stereo heating and cooling house | |
CN114592661A (en) | Integrated gradient composite assembly type base plate and forming process thereof | |
CN210767670U (en) | Floor heat preservation sound insulation structure with backup pad | |
CN108147753B (en) | Recycled concrete, assembled composite wallboard and preparation method thereof | |
CN101446122A (en) | Self-conserving heat green concrete assembled large panel and preparation method thereof | |
CN204456534U (en) | Self-insulation superimposed shear wall structure | |
CN206989295U (en) | Ground radiation heating floor panel structure | |
CN215211804U (en) | Bearing type fabricated floor | |
CN211499574U (en) | Composite decorative board for assembled floor | |
CN113175696B (en) | Load-bearing heat-insulation floor heating module, assembly type heat-insulation floor structure and construction process of assembly type heat-insulation floor structure | |
CN205296558U (en) | Large -scale prefabricated externally -hanging wallboard of lightweight aggregate micropore concrete | |
CN206428841U (en) | Protect mould integrated heat-preservation hanging plate | |
CN110258972B (en) | Geopolymer-based composite heat-insulation roof structure and preparation and construction method thereof | |
CN107605058B (en) | Composite outer formwork, cast-in-place concrete system and building | |
CN101004093A (en) | Returning filter air-conditioning building block technique of heat bridge interface and application | |
CN219794517U (en) | Three-dimensional support heat-insulating sound-insulating radiation floor heating module | |
CN219138102U (en) | Bolt connection heat-insulation sound-insulation integrated composite multi-ribbed sandwich concrete floor slab |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination |