CN114592430B - Concrete bridge pier template assembling equipment and application method thereof - Google Patents
Concrete bridge pier template assembling equipment and application method thereof Download PDFInfo
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- CN114592430B CN114592430B CN202210139421.7A CN202210139421A CN114592430B CN 114592430 B CN114592430 B CN 114592430B CN 202210139421 A CN202210139421 A CN 202210139421A CN 114592430 B CN114592430 B CN 114592430B
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Abstract
The invention belongs to the technical field of high piers, in particular to concrete pier template assembling equipment and a using method thereof, wherein the concrete pier template assembling equipment comprises a fixed box, a driving assembly and a pushing assembly; the driving assembly is utilized to move the templates to a certain height, the pushing assembly is utilized to push the templates to one side of the bridge pier frame, and finally the corresponding screws are screwed up through the mounting assembly to fix the two corresponding templates, so that the workload and construction risk of workers are greatly reduced, the working efficiency is improved, and the use is convenient; the method is suitable for installing the bridge pier frame templates under the condition of limited space.
Description
Technical Field
The invention relates to the technical field of high piers, in particular to concrete pier template assembling equipment and a using method thereof.
Background
The middle supporting structure of the multi-span bridge is called a pier, the pier is divided into a solid pier, a column pier, a bent pier and the like, the pier can be divided into a rectangular pier, a pointed pier, a round pier and the like according to the plane shape, and the material of the building pier can be timber, stone, concrete, reinforced concrete, steel and the like.
When the existing bridge pier is used for installing the templates, the templates are required to be hung to the proper positions by using large-scale lifting equipment, and the two corresponding templates are connected together manually, so that the operation is complex, the time consumption is long, the workload of workers is large, the working efficiency is low, and a certain danger exists in the work.
Disclosure of Invention
The invention aims to solve the problems that in the prior art, when a bridge pier is installed, a large-scale lifting device is needed to lift the bridge pier to a proper position, and then two corresponding templates are connected together manually, so that the operation is complicated, the time consumption is long, the workload of workers is high, the working efficiency is low, and a certain danger exists in the working process.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the utility model provides a concrete pier template equipment and application method thereof, includes pier frame and two fixed boxes, two the fixed box is located the both sides of pier frame respectively, the top of fixed box is provided with the mounting panel, the equal fixedly connected with curb plate in both sides of mounting panel, two second screw holes that the symmetry set up have been seted up on the curb plate, the inside threaded connection of second screw hole has first screw, the top of fixed box is provided with the promotion subassembly that is used for promoting mounting panel lateral shifting, vertical groove has been seted up to one side of mounting panel, one side inner wall fixedly connected with rack of vertical groove, one side fixedly connected with driving box of fixed box, the inside of driving box is provided with the drive assembly that is used for driving the vertical upward movement of fixed box, one side fixedly connected with two liang of symmetries of sideboards, a plurality of first screw holes have been seted up to the inside of sideboard, the inside threaded connection of first screw hole that is located the below has the second screw, the inside of fixed box is provided with the installation subassembly that is used for installing second screw and first screw. The driving assembly, the mounting assembly and the pushing assembly are respectively provided with a remote controller.
The concrete bridge pier template assembly equipment and the application method thereof comprise the following steps:
S1, moving the concrete bridge pier template assembly equipment to two sides of a bridge pier frame, wherein a worker firstly installs two mounting plates (12) positioned at the lowest part on the outer wall of the bridge pier frame, and ensures the stability of the mounting plates;
s2: then, the mounting plate (12) is mounted on the fixed box (4), and the driving assembly is started to drive the fixed box (4) to vertically move upwards until the height of the fixed box (4) is consistent with the height of the mounted mounting plate (12);
S3, starting the pushing assembly to enable the mounting plates (12) to move transversely until the two mounting plates (12) to be mounted are in contact;
S4, starting the installation assembly, and installing a first screw (10) and a second screw (23) to finish the installation;
s5, starting the pushing assembly again to drive the fixed box (4) to move in the direction away from the bridge pier frame;
S6: then, the driving assembly is started again to drive the fixed box (4) to vertically move downwards, then the mounting plate (12) is continuously mounted, the driving assembly is started to drive the fixed box (4) to vertically move upwards, and the steps S2-S3 are repeated until the mounting of all templates of the bridge pier frame is completed.
Preferably, the pushing assembly comprises a first electric push rod fixedly connected to the top of the fixed box, a pushing plate is slidably connected to the top of the fixed box, a piston rod of the first electric push rod is fixedly connected to one side of the pushing plate, and a clamping plate clamped with the vertical groove is fixedly connected to one side of the pushing plate and used for pushing the mounting plate to move transversely.
Preferably, the drive assembly is including rotating the second pivot of connecting at the drive box inner wall, the outer wall fixed cover of second pivot is equipped with first synchronizing wheel, one side fixedly connected with servo motor of drive box, servo motor's output shaft runs through the drive box and with the one end fixed connection of second pivot, the inner wall of drive box rotates and is connected with two first pivots that the symmetry set up, two the equal fixed cover of outer wall of first pivot is equipped with the second synchronizing wheel, the outer wall transmission cover of first synchronizing wheel and two second synchronizing wheels is equipped with same hold-in range, the fixed cover of outer wall of first pivot is equipped with the gear with rack engaged for the vertical upward movement of drive fixed box.
Preferably, the installation component includes the second electric putter of fixed connection at fixed case one side inner wall, the rectangle through-hole has all been seted up to the both sides of fixed case, two the same diaphragm of inner wall sliding connection of rectangle through-hole, the piston rod of second electric putter and one side fixed connection of diaphragm, the both ends of diaphragm all rotate and are connected with the commentaries on classics board, the one end of commentaries on classics board rotates and is connected with the riser, the top sliding connection of fixed case has two arcs that the symmetry set up, the arc through-hole has been seted up to the inside of arc, the inside slip of arc through-hole runs through there is the slide bar, one end fixedly connected with backup pad of slide bar and one side fixed connection of riser, one side fixedly connected with second automatic screw machine of twisting of backup pad, second automatic screw machine and second screw cooperation use, the top fixedly connected with of arc and the first automatic screw machine of twisting that first screw cooperation was used for installing first screw and second screw.
Preferably, two T-shaped grooves which are symmetrically arranged are formed in the inner wall of one side of the vertical groove, and four T-shaped plates which are symmetrically clamped with the T-shaped grooves in pairs are fixedly connected to one side of the driving box and used for improving the moving stability of the device.
Preferably, the four first automatic screwing machines are arranged symmetrically at the center and are used for installing four first screws.
Preferably, a plurality of T-shaped grooves penetrate through corresponding vertical grooves respectively, and the T-shaped grooves on the same side are communicated with each other and used for ensuring that the device can continuously move upwards.
Preferably, cameras are respectively arranged on the first automatic screw twisting machine 7 and the second automatic screw twisting machine 21, and the cameras are in wireless connection with the monitoring computer.
Preferably, the concrete pier template assembling device and the application method thereof specifically comprise the following steps:
The method comprises the steps that S1, a worker firstly installs two mounting plates positioned at the lowest part on the outer wall of a bridge pier frame, ensures the stability of the mounting plates, clamps a T-shaped plate into a T-shaped groove, enables a rack to be meshed with a gear, places the mounting plates to be installed on a fixed box, enables a clamping plate to be clamped with a vertical groove, and enables a first screw to be in threaded connection with the inside of a second threaded hole in advance, one side of the arc plate is abutted against the side plate at the moment, and meanwhile, a first automatic screw screwing machine is positioned on one side of the first screw;
S2, starting a servo motor, wherein an output shaft of the servo motor drives a second rotating shaft to rotate, the second rotating shaft drives a first synchronous wheel to rotate, the first synchronous wheel drives a synchronous belt to rotate, the synchronous belt drives a second synchronous wheel to rotate, the second synchronous wheel drives the first rotating shaft to rotate, and the first rotating shaft drives a gear to rotate;
S3, starting a first electric push rod, wherein a piston rod of the first electric push rod drives a push plate to transversely move, the push plate drives a clamping plate to transversely move, the clamping plate drives a mounting plate to be mounted to transversely move, a first automatic screw screwing machine is started until two mounting plates to be mounted are in conflict, the first automatic screw screwing machine is in threaded connection with a second threaded hole on the other side plate, and then a second automatic screw screwing machine is started, and screws a second screw into the first threaded hole;
s4, starting a second electric push rod, wherein a piston rod of the second electric push rod drives a transverse plate to transversely move, the transverse plate drives a rotating plate to rotate, the rotating plate drives a vertical plate to slide along the outer wall of the arc-shaped plate, the vertical plate drives a sliding rod to transversely move, the sliding rod drives a supporting plate to transversely move, the supporting plate drives a second automatic screw screwing machine to transversely move, a plurality of second screws are screwed, the mounting process of the mounting plate is completed, at the moment, the first electric push rod is started, the piston rod of the first electric push rod is retracted, the two arc-shaped plates and the clamping plate are driven to be retracted, a servo motor is started again, and the output shaft of the servo motor is reversed, so that a fixed box is vertically moved downwards, and a new mounting plate can be mounted again.
Compared with the prior art, the invention has the beneficial effects that:
1. The invention has simple structure, the template is moved to a certain height by utilizing the driving component, then the template is pushed to one side of the bridge pier frame by utilizing the pushing component, finally the corresponding screws are screwed by the mounting component, and the two corresponding templates are fixed, so that the workload of workers is greatly reduced, the working efficiency is improved, and the use is convenient.
2. According to the invention, the servo motor is started, the output shaft of the servo motor drives the second rotating shaft to rotate, the second rotating shaft drives the first synchronous wheel to rotate, the first synchronous wheel drives the synchronous belt to rotate, the synchronous belt drives the second synchronous wheel to rotate, the second synchronous wheel drives the first rotating shaft to rotate, the first rotating shaft drives the gear to rotate, and the gear can vertically move upwards along the rack due to the clamping of the T-shaped plate and the T-shaped groove and drives the fixed box to vertically move upwards until the height of the fixed box is consistent with the height of the installed mounting plate; the steps can finish the longitudinal up-and-down movement of the mounting plate;
3. According to the invention, by starting the first electric push rod, a piston rod of the first electric push rod drives the push plate to transversely move, the push plate drives the clamping plate to transversely move, the clamping plate drives the mounting plate to be mounted to transversely move, the first automatic screw screwing machine is started until the two mounting plates to be mounted are in conflict, the first automatic screw screwing machine is in threaded connection with a second threaded hole on the other side plate, the second automatic screw screwing machine is started, and the second automatic screw screwing machine screws the second screw into the first threaded hole; the steps can finish the left-right movement of the mounting plate in the horizontal direction and the mounting of the screws;
4. According to the invention, by starting the second electric push rod, the piston rod of the second electric push rod drives the transverse plate to transversely move, the transverse plate drives the rotary plate to rotate, the rotary plate drives the vertical plate to slide along the outer wall of the arc plate, the vertical plate drives the sliding rod to transversely move, the sliding rod drives the supporting plate to transversely move, the supporting plate drives the second automatic screw screwing machine to transversely move, a plurality of second screws are screwed, the mounting process of the mounting plate is completed, at the moment, the first electric push rod is started, so that the piston rod of the first electric push rod is retracted, the two arc plates and the clamping plate are driven to be retracted, the servo motor is started again, and the output shaft of the servo motor is reversed, so that the fixing box is vertically moved downwards, and a new mounting plate can be mounted again.
5. In the invention, as the T-shaped plate is clamped with the T-shaped groove, the gear can vertically move upwards along the rack; along with the continuous increase of the number of layers of the mounting plate, the length of the longitudinal rack is continuously increased, and the gear can vertically move upwards along the rack with the continuous increase of the length and is matched with other parts to finish the mounting of the mounting plate; the method is suitable for installing the bridge pier frame templates under the condition of limited space.
Drawings
Fig. 1 is a schematic three-dimensional structure of a concrete bridge pier template assembling device according to the present invention;
FIG. 2 is a three-dimensional view of the mounting plate and bridge pier frames of the present invention;
FIG. 3 is a schematic three-dimensional structure of the stationary box of the present invention;
FIG. 4 is a three-dimensional view of a first view of a mounting plate of the present invention;
FIG. 5 is a three-dimensional view of a second view of the mounting plate of the present invention;
FIG. 6 is a three-dimensional view of a drive housing in accordance with the present invention;
FIG. 7 is a three-dimensional cross-sectional view of the drive housing of the present invention;
FIG. 8 is a three-dimensional view of a first view of a stationary box in accordance with the present invention;
fig. 9 is a three-dimensional view of a second view of the stationary box of the present invention.
In the figure: 1. bridge pier frames; 2. a drive box; 3. a first electric push rod; 4. a fixed box; 5. a rotating plate; 6. an arc-shaped plate; 7. a first automatic screw machine; 8. a side plate; 9. a side plate; 10. a first screw; 11. a first threaded hole; 12. a mounting plate; 13. an arc-shaped through hole; 14. rectangular through holes; 15. a riser; 16. a pushing plate; 17. a clamping plate; 18. a T-shaped groove; 19. a support plate; 20. a slide bar; 21. a second automatic screw driving machine; 22. a rack; 23. a second screw; 24. a vertical groove; 25. a second threaded hole; 26. t-shaped plates; 27. a synchronous belt; 28. a gear; 29. a first rotating shaft; 30. a servo motor; 31. a second synchronizing wheel; 32. a second rotating shaft; 33. a first synchronizing wheel; 34. a second electric push rod; 35. and a transverse plate.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
Example 1
Referring to fig. 1-9, a concrete pier template equipment, including pier frame 1 and two fixed casees 4, two fixed casees 4 are located the both sides of pier frame 1 respectively, the top of fixed casees 4 is provided with mounting panel 12, the both sides of mounting panel 12 are all fixedly connected with curb plate 8, two second screw holes 25 that the symmetry set up have been seted up on the curb plate 8, the inside threaded connection of second screw holes 25 has first screw 10, the top of fixed casees 4 is provided with the pushing component that is used for promoting mounting panel 12 lateral shifting, vertical groove 24 has been seted up to one side of mounting panel 12, one side inner wall fixedly connected with rack 22 of vertical groove 24, one side fixedly connected with driving case 2 of fixed casees 4, the inside of driving case 2 is provided with the drive assembly that is used for driving fixed casees 4 vertical upward movement, one side fixedly connected with two liang of symmetrical four sideboards 9, a plurality of first screw holes 11 have been seted up to the inside of sideboard 9, the inside threaded connection of first screw holes 11 that are located the below has second screw 23, the inside of fixed casees 4 is provided with the installation component that is used for installing second screw 23 and first screw 10. The driving assembly, the mounting assembly and the pushing assembly are respectively provided with a remote controller.
The working principle of the concrete pier template assembly equipment in the embodiment is as follows:
S1, moving the concrete bridge pier template assembly equipment to two sides of a bridge pier frame, wherein a worker firstly installs two mounting plates 12 positioned at the lowest part on the outer wall of the bridge pier frame, and ensures the stability of the mounting plates;
S2: then, mounting the mounting plate 12 on the fixed box 4, and starting the driving assembly to drive the fixed box 4 to vertically move upwards until the height of the fixed box 4 is consistent with the height of the mounted mounting plate 12;
s3, starting the pushing assembly to enable the mounting plates 12 to move transversely until the two mounting plates 12 to be mounted are in contact with each other;
S4, starting the installation assembly, and installing the first screw 10 and the second screw 23 to finish the installation;
s5, starting the pushing assembly again to drive the fixed box 4 to move in the direction away from the bridge pier frame;
S6: and then starting the driving assembly again to drive the fixed box 4 to vertically move downwards, then continuously installing the mounting plate 12, starting the driving assembly to drive the fixed box 4 to vertically move upwards, and repeating the steps S2-S3 until the installation of all templates of the bridge pier frames is completed.
Example two
Referring to FIGS. 1-9, a concrete bridge pier template assembling device and a using method thereof, comprising a bridge pier frame 1 and two fixing boxes 4, wherein the two fixing boxes 4 are respectively positioned at two sides of the bridge pier frame 1, the top of the fixing box 4 is provided with a mounting plate 12, two sides of the mounting plate 12 are fixedly connected with a side plate 8, two second threaded holes 25 symmetrically arranged are arranged on the side plate 8, a first screw 10 is connected with internal threads of the second threaded holes 25, a pushing component for pushing the mounting plate 12 to move transversely is arranged at the top of the fixing box 4, the pushing component comprises a first electric push rod 3 fixedly connected at the top of the fixing box 4, the top of the fixing box 4 is slidingly connected with a pushing plate 16, The piston rod of the first electric push rod 3 is fixedly connected with one side of the push plate 16, one side of the push plate 16 is fixedly connected with a clamping plate 17 clamped with a vertical groove 24 for pushing the mounting plate 12 to transversely move, one side of the mounting plate 12 is provided with the vertical groove 24, one side inner wall of the vertical groove 24 is fixedly connected with a rack 22, one side of the fixed box 4 is fixedly connected with a driving box 2, the inside of the driving box 2 is provided with a driving component for driving the fixed box 4 to vertically move upwards, the driving component comprises a second rotating shaft 32 rotatably connected with the inner wall of the driving box 2, the outer wall of the second rotating shaft 32 is fixedly sleeved with a first synchronous wheel 33, one side of the driving box 2 is fixedly connected with a servo motor 30, the output shaft of the servo motor 30 penetrates through the driving box 2 and is fixedly connected with one end of a second rotating shaft 32, the inner wall of the driving box 2 is rotationally connected with two first rotating shafts 29 which are symmetrically arranged, the outer walls of the two first rotating shafts 29 are fixedly sleeved with second synchronous wheels 31, the outer wall transmission sleeves of the first synchronous wheels 33 and the two second synchronous wheels 31 are provided with the same synchronous belt 27, the outer wall of the first rotating shaft 29 is fixedly sleeved with a gear 28 meshed with a rack 22 and used for driving the fixing box 4 to vertically move upwards, one side of the mounting plate 12 is fixedly connected with four side plates 9 which are symmetrical in pairs, the inner parts of the side plates 9 are provided with a plurality of first threaded holes 11, The first threaded hole 11 positioned below is internally and in threaded connection with a second screw 23, the inside of the fixed box 4 is provided with a mounting component for mounting the second screw 23 and the first screw 10, the mounting component comprises a second electric push rod 34 fixedly connected with the inner wall of one side of the fixed box 4, rectangular through holes 14 are respectively arranged on two sides of the fixed box 4, the inner walls of the two rectangular through holes 14 are slidably connected with the same transverse plate 35, a piston rod of the second electric push rod 34 is fixedly connected with one side of the transverse plate 35, two ends of the transverse plate 35 are rotatably connected with a rotating plate 5, one end of the rotating plate 5 is rotatably connected with a vertical plate 15, the top of the fixed box 4 is slidably connected with two arc plates 6 symmetrically arranged, an arc through hole 13 is formed in the arc plate 6, a sliding rod 20 is penetrated in the arc through hole 13 in a sliding manner, one end of the sliding rod 20 is fixedly connected with one side of the vertical plate 15, one end of the sliding rod 20, which is far away from the vertical plate 15, is fixedly connected with a supporting plate 19, one side of the supporting plate 19 is fixedly connected with a second automatic screw tightening machine 21, the second automatic screw tightening machine 21 is matched with a second screw 23 for use, the top of the arc plate 6 is fixedly connected with a first automatic screw tightening machine 7 matched with a first screw 10 for use, two T-shaped grooves 18 which are symmetrically arranged are formed in the inner wall of one side of the vertical groove 24, one side of the driving box 2 is fixedly connected with four T-shaped plates 26 which are clamped with the T-shaped grooves 18 in a pairwise symmetrical manner, so that the stability of movement of the device is improved, four first automatic screw screwing machines 7 are arranged in a central symmetry manner, used for installing four first screws 10, a plurality of T-shaped grooves 18 respectively penetrate through corresponding vertical grooves 24, and a plurality of T-shaped grooves 18 on the same side are mutually communicated, so that the device can continuously move upwards. Cameras are respectively arranged on the first automatic screw tightening machine 7 and the second automatic screw tightening machine 21, and the cameras are in wireless connection with a monitoring computer. The arrangement of the camera can facilitate an operator to more accurately control the first automatic screw screwing machine 7 to mount the first screw 10 on the ground; the second automatic screw machine 21 precisely mounts the second screw 23. In this embodiment, the first electric putter 3, the first automatic screw tightening machine 7, the second electric putter 34, the second automatic screw tightening machine 21 and the servo motor 30 may be connected with a remote computer for intelligent control, or may be configured with a remote controller and a camera respectively for use together to complete the installation of the template.
The working principle of the embodiment is as follows: when in use, a worker firstly installs two mounting plates 12 positioned at the lowest part on the outer wall of the bridge pier frame 1, ensures the stability of the mounting plates 12, clamps a T-shaped plate 26 into a T-shaped groove 18, enables a rack 22 to be meshed with a gear 28, places the mounting plates 12 to be installed on a fixed box 4, enables a clamping plate 17 to be clamped with a vertical groove 24, and enables a first screw 10 to be in threaded connection with a second threaded hole 25 in advance, at the moment, one side of an arc plate 6 is in contact with a side plate 8, meanwhile, a first automatic screw screwing machine 7 is positioned at one side of the first screw 10, a servo motor 30 is started, an output shaft of the servo motor 30 drives a second rotating shaft 32 to rotate, the second rotating shaft 32 drives a first synchronizing wheel 33 to rotate, the first synchronizing wheel 33 drives a synchronizing belt 27 to rotate, the synchronizing belt 27 drives a second synchronizing wheel 31 to rotate, the second synchronizing wheel 31 drives the first rotating shaft 29 to rotate, and the first rotating shaft 29 drives the gear 28 to rotate, because the T-shaped plate 26 is clamped with the T-shaped groove 18, the gear 28 can vertically move upwards along the rack 22 and drive the fixed box 4 to vertically move upwards until the height of the fixed box 4 is consistent with the height of the installed mounting plate 12, the first electric push rod 3 is started, a piston rod of the first electric push rod 3 drives the push plate 16 to transversely move, the push plate 16 drives the clamping plate 17 to transversely move, the clamping plate 17 drives the mounting plate 12 to be installed to transversely move until the two mounting plates 12 to be installed are in conflict, the first automatic screw screwing machine 7 is started, the first automatic screw screwing machine 7 is in threaded connection with the second threaded hole 25 on the other side plate 8, the second automatic screw screwing machine 21 is started again, the second automatic screw screwing machine 21 screws the second screw 23 into the first threaded hole 11, the second electric push rod 34 is started, the piston rod of the second electric push rod 34 drives the transverse plate 35 to transversely move, the transverse plate 35 drives the rotating plate 5 to rotate, the rotating plate 5 drives the vertical plate 15 to slide along the outer wall of the arc plate 6, the vertical plate 15 drives the sliding rod 20 to transversely move, the sliding rod 20 drives the supporting plate 19 to transversely move, the supporting plate 19 drives the second automatic screw screwing machine 21 to transversely move, a plurality of second screws 23 are screwed, the installation process of the installation plate 12 is completed, the first electric push rod 3 is started at the moment, the piston rod of the first electric push rod 3 is retracted, the two arc plates 6 and the clamping plate 17 are driven to retract, the servo motor 30 is started again, the output shaft of the servo motor 30 is reversed, the fixing box 4 is enabled to vertically move downwards, and then the new installation plate 12 can be installed again.
Of course, as well known to those skilled in the art, the working principles and the wiring methods of the first electric push rod 3, the first automatic screw tightening machine 7, the second electric push rod 34, the second automatic screw tightening machine 21 and the servo motor 30 can be that the first electric push rod 3, the first automatic screw tightening machine 7, the second electric push rod 34, the second automatic screw tightening machine 21 and the servo motor 30 can be connected with a remote computer for intelligent control, and also can be respectively configured with a remote controller to be matched with a camera for use together to finish the installation of a template; the above control method belongs to conventional means or common general knowledge in the art, and will not be described herein, and a person skilled in the art may perform any choice according to the needs or convenience.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (5)
1. The utility model provides a concrete bridge pier template equipment, includes bridge pier frame (1) and two fixed boxes (4), its characterized in that, two fixed boxes (4) are located the both sides of bridge pier frame (1) respectively, the top of fixed boxes (4) is provided with mounting panel (12), the equal fixedly connected with curb plate (8) in both sides of mounting panel (12), two second screw holes (25) that set up symmetrically are seted up on curb plate (8), the internal thread connection of second screw hole (25) has first screw (10), the top of fixed boxes (4) is provided with the pushing component that is used for promoting mounting panel (12) lateral shifting, vertical groove (24) have been seted up to one side of mounting panel (12), one side inner wall fixedly connected with rack (22) of vertical groove (24), one side fixedly connected with driving box (2) of fixed boxes (2), the inside of driving box (2) is provided with the drive assembly that is used for driving fixed boxes (4) vertical upward movement, one side fixedly connected with two symmetrical four side plates (9) of mounting panel (12), the inside screw hole (11) are seted up to one side screw hole (11) below the inside of two side plates (9), the inside of the fixed box (4) is provided with a mounting assembly for mounting a second screw (23) and a first screw (10);
the concrete bridge pier template assembling equipment comprises the following steps:
S1, moving the concrete bridge pier template assembly equipment to two sides of a bridge pier frame, wherein a worker firstly installs two mounting plates (12) positioned at the lowest part on the outer wall of the bridge pier frame, and ensures the stability of the mounting plates;
s2: then, the mounting plate (12) is mounted on the fixed box (4), and the driving assembly is started to drive the fixed box (4) to vertically move upwards until the height of the fixed box (4) is consistent with the height of the mounted mounting plate (12);
S3, starting the pushing assembly to enable the mounting plates (12) to move transversely until the two mounting plates (12) to be mounted are in contact;
S4, starting the installation assembly, and installing a first screw (10) and a second screw (23) to finish the installation;
s5, starting the pushing assembly again to drive the fixed box (4) to move in the direction away from the bridge pier frame;
s6: then, starting the driving assembly again to drive the fixed box (4) to vertically move downwards, then continuously installing the mounting plate (12), starting the driving assembly to drive the fixed box (4) to vertically move upwards, and repeating the steps S2-S3 until the installation of all templates of the bridge pier frame is completed;
The pushing assembly comprises a first electric push rod (3) fixedly connected to the top of the fixed box (4), a pushing plate (16) is slidably connected to the top of the fixed box (4), a piston rod of the first electric push rod (3) is fixedly connected with one side of the pushing plate (16), and a clamping plate (17) clamped with the vertical groove (24) is fixedly connected to one side of the pushing plate (16);
The driving assembly comprises a second rotating shaft (32) which is rotationally connected to the inner wall of the driving box (2), a first synchronous wheel (33) is fixedly sleeved on the outer wall of the second rotating shaft (32), a servo motor (30) is fixedly connected to one side of the driving box (2), an output shaft of the servo motor (30) penetrates through the driving box (2) and is fixedly connected with one end of the second rotating shaft (32), two first rotating shafts (29) which are symmetrically arranged are rotationally connected to the inner wall of the driving box (2), second synchronous wheels (31) are fixedly sleeved on the outer walls of the two first rotating shafts (29), a same synchronous belt (27) is arranged on the outer wall transmission sleeves of the first synchronous wheel (33) and the two second synchronous wheels (31), and a gear (28) which is meshed with the rack (22) is fixedly sleeved on the outer wall of the first rotating shaft (29);
The installation component includes the second electric putter (34) of fixed connection in fixed box (4) one side inner wall, rectangle through-hole (14) have all been seted up to the both sides of fixed box (4), two the inner wall sliding connection of rectangle through-hole (14) has same diaphragm (35), the piston rod of second electric putter (34) is fixedly connected with one side of diaphragm (35), the both ends of diaphragm (35) all rotate and are connected with swivel plate (5), the one end of swivel plate (5) rotates and is connected with riser (15), the top sliding connection of fixed box (4) has two arc plates (6) that the symmetry set up, arc through-hole (13) have been seted up to the inside of arc through-hole (13) slides and runs through has slide bar (20), one end and one side fixed connection of riser (15) of slide bar (20), one end fixedly connected with backup pad (19) of keeping away from riser (15), one side fixed connection of backup pad (19) has second automatic screw (21) of turning one end, second automatic screw machine (21) and first screw (7) are connected with one end of second machine (21) and first screw (7) use of the cooperation of screw;
Two symmetrically arranged T-shaped grooves (18) are formed in the inner wall of one side of the vertical groove (24), and four T-shaped plates (26) which are clamped with the T-shaped grooves (18) in a pairwise symmetrical mode are fixedly connected to one side of the driving box (2);
The T-shaped grooves (18) respectively penetrate through the corresponding vertical grooves (24), and the T-shaped grooves (18) on the same side are mutually communicated.
2. A concrete pier formwork assembly apparatus according to claim 1, characterized in that four first automatic screw twisting machines (7) are arranged symmetrically with respect to the center.
3. The concrete pier template assembly equipment according to claim 1, wherein cameras are respectively arranged on the first automatic screw twisting machine (7) and the second automatic screw twisting machine (21), and the cameras are in wireless connection with a monitoring computer.
4. The concrete pier template assembling device according to claim 1, wherein the driving assembly, the mounting assembly and the pushing assembly are further provided with remote controllers respectively.
5. The method for using the concrete pier template assembly equipment according to any one of claims 1 to 4, which is characterized by comprising the following steps:
S1, a worker firstly installs two mounting plates (12) positioned at the lowest part on the outer wall of a bridge pier frame, ensures the stability of the mounting plates (12), clamps a T-shaped plate (26) into a T-shaped groove (18), enables a rack (22) to be meshed with a gear (28), places the mounting plates (12) to be installed on a fixed box (4), enables a clamping plate (17) to be clamped with a vertical groove (24), and enables a first screw (10) to be connected in a second threaded hole (25) in advance, one side of an arc-shaped plate (6) is abutted against a side plate (8) at the moment, and meanwhile, a first automatic screw screwing machine (7) is positioned on one side of the first screw (10);
S2, starting a servo motor (30), wherein an output shaft of the servo motor (30) drives a second rotating shaft (32) to rotate, the second rotating shaft (32) drives a first synchronous wheel (33) to rotate, the first synchronous wheel (33) drives a synchronous belt (27) to rotate, the synchronous belt (27) drives a second synchronous wheel (31) to rotate, the second synchronous wheel (31) drives a first rotating shaft (29) to rotate, the first rotating shaft (29) drives a gear (28) to rotate, and the gear (28) moves vertically upwards along a rack (22) and drives a fixed box (4) to move vertically upwards until the height of the fixed box (4) is consistent with the height of an installed mounting plate (12) due to the clamping of a T-shaped plate (26);
S3, starting the first electric push rod (3), wherein a piston rod of the first electric push rod (3) drives a pushing plate (16) to transversely move, the pushing plate (16) drives a clamping plate (17) to transversely move, the clamping plate (17) drives a mounting plate (12) to be mounted to transversely move until the two mounting plates (12) to be mounted are in conflict, starting a first automatic screw screwing machine (7), enabling the first automatic screw screwing machine (7) to be in threaded connection with a second threaded hole (25) on the other side plate, starting a second automatic screw screwing machine (21), and enabling the second automatic screw screwing machine (21) to screw a second screw (23) into the first threaded hole (11);
And S4, then, starting a second electric push rod (34), wherein a piston rod of the second electric push rod (34) drives a transverse plate (35) to transversely move, the transverse plate (35) drives a rotating plate (5) to rotate, the rotating plate (5) drives a vertical plate (15) to slide along the outer wall of the arc plate (6), the vertical plate (15) drives a sliding rod (20) to transversely move, the sliding rod (20) drives a supporting plate (19) to transversely move, the supporting plate (19) drives a second automatic screw machine (21) to transversely move, a plurality of second screws (23) are screwed, the mounting process of the mounting plate (12) is completed, at the moment, the first electric push rod (3) is started, so that the piston rod of the first electric push rod (3) is retracted, the two arc plates (6) and the clamping plate (17) are driven to be retracted, the servo motor (30) is started again, the output shaft of the servo motor (30) is reversed, the fixing box (4) is vertically downwards moved, and then the new mounting plate (12) is mounted again.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202210139421.7A CN114592430B (en) | 2022-02-16 | Concrete bridge pier template assembling equipment and application method thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202210139421.7A CN114592430B (en) | 2022-02-16 | Concrete bridge pier template assembling equipment and application method thereof |
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CN114592430A CN114592430A (en) | 2022-06-07 |
CN114592430B true CN114592430B (en) | 2024-08-27 |
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CN216892038U (en) * | 2022-02-16 | 2022-07-05 | 中铁六局集团有限公司 | A equipment for concrete pier template equipment |
Patent Citations (1)
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CN216892038U (en) * | 2022-02-16 | 2022-07-05 | 中铁六局集团有限公司 | A equipment for concrete pier template equipment |
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