CN114589252A - Shearing mechanism is used in lead frame production - Google Patents
Shearing mechanism is used in lead frame production Download PDFInfo
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- CN114589252A CN114589252A CN202210249893.8A CN202210249893A CN114589252A CN 114589252 A CN114589252 A CN 114589252A CN 202210249893 A CN202210249893 A CN 202210249893A CN 114589252 A CN114589252 A CN 114589252A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/026—Combination of two or more feeding devices provided for in B21D43/04 - B21D43/18
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/08—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/12—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by chains or belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/18—Advancing work in relation to the stroke of the die or tool by means in pneumatic or magnetic engagement with the work
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
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- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
本发明涉及半导体引线框加工技术领域,具体涉及一种引线框架生产用剪切装置;本发明包括依次设置的送料组件、剪切组件和转运组件,剪切组件处还设有采集引线框架空间位置的定位组件和用于固定其上引线框架空间位置的限位组件,送料组件、剪切组件、转运组件、定位组件和限位组件均由控制柜控制,送料组件包括送料机、收纸辊和放料辊,剪切组件包括工作台、基座、送片器、整平器、横向行程单元、纵向行程单元、支撑臂、第一电磁旋转座、冲压装置和切割刀,转运组件包括设置纵向行架、纵向电动推杆、横板、电驱动滑块、升降电动推杆、第二电磁旋转座、水平板、真空吸盘和传送机;本发明能够有效地解决现有技术存在质量不稳定和效率较低等问题。
The invention relates to the technical field of semiconductor lead frame processing, in particular to a shearing device for lead frame production; the invention includes a feeding assembly, a shearing assembly and a transfer assembly arranged in sequence, and the shearing assembly is also provided with a collection lead frame spatial position The positioning component and the limit component used to fix the space position of the lead frame on it, the feeding component, the shearing component, the transfer component, the positioning component and the limiting component are all controlled by the control cabinet, and the feeding component includes the feeder, delivery roller and Unwinding roller, shearing assembly includes worktable, base, sheet feeder, leveler, transverse travel unit, longitudinal travel unit, support arm, first electromagnetic rotating seat, punching device and cutting knife, transfer assembly includes setting longitudinal Rack, vertical electric push rod, horizontal plate, electric drive slider, lift electric push rod, second electromagnetic rotating seat, horizontal plate, vacuum suction cup and conveyor; the present invention can effectively solve the problems of quality instability and poor quality in the prior art. lower efficiency, etc.
Description
技术领域technical field
本发明涉及半导体引线框加工技术领域,具体涉及一种引线框架生产用剪切装置。The invention relates to the technical field of semiconductor lead frame processing, in particular to a cutting device for lead frame production.
背景技术Background technique
随着电子技术的高速发展,产品的更新速度快,多样化的半导体行业,以前切片机切片方法是先放料、整平、气动手指夹片、无杆气缸送片、气动手指夹片、模具切断。生产过程中发现产品质量不稳定,切片单一,操作复杂、生产效率低。With the rapid development of electronic technology, the speed of product update is fast, and in the diversified semiconductor industry, the previous slicing method of the slicing machine was first discharging, leveling, pneumatic finger clamping, rodless cylinder feeding, pneumatic finger clamping, mold cut off. During the production process, it is found that the product quality is unstable, the slice is single, the operation is complicated, and the production efficiency is low.
在申请号:CN201020659162.3的专利文件中公开了一种引线框架自动切片机,其特征是包括机架、送料机、收纸器、控制器、压力缸、切片模、送片器、整平器、光电感应器;控制器安装在机架的上方,压力缸、送片器、整平器分别由控制器控制,整平器、送片器、切片模依次安装在机架中部的同一水平面上,压力缸与切片模的上模固定连接;送料机由电机驱动,其送料方向的上前方安装有收纸器,送料机与整平器之间待切料移动位置上设置光电感应器,光电感应器的感应信号输出到控制器;机架与送料机安装在同一平台架上。本实用新型切出的产品尺寸准确,更换产品快捷,简化切片工序。解决产品在切片过程中产品位置尺寸不稳定问题,提高了产品质量,减少了因多工序所受造成人力、物力的浪费,提高了生产效率。In the patent document with the application number: CN201020659162.3, a lead frame automatic slicer is disclosed, which is characterized by including a frame, a feeder, a paper delivery device, a controller, a pressure cylinder, a slicing die, a film feeder, a leveling The controller is installed on the top of the frame, and the pressure cylinder, film feeder, and leveler are controlled by the controller respectively. On the upper, the pressure cylinder is fixedly connected with the upper die of the slicing die; the feeder is driven by a motor, and a paper take-up device is installed in the upper and front of the feeding direction, and a photoelectric sensor is installed between the feeder and the leveler at the position to be cut. The sensing signal of the photoelectric sensor is output to the controller; the frame and the feeder are installed on the same platform frame. The product cut out by the utility model is accurate in size, quick to replace the product, and simplifies the slicing process. It solves the problem of unstable product position and size during the slicing process, improves product quality, reduces the waste of manpower and material resources caused by multiple processes, and improves production efficiency.
但是,其在实际应用过程中仍存在以下不足:However, it still has the following shortcomings in practical application:
第一,质量不稳定,因为上述对比文件中的装置只能通过光电传感器检测基带的放料长度来决定切片机是否动作,但是这种方式容易出现测量数据不准的问题,从而造成切割后的引线框架长短不一,同时基带在切片模处并不是完全平直的,而是相对切片模在水平方向存在一定倾斜,这又会使得切割的引线框架出现长短不一的缺陷。First, the quality is unstable, because the device in the above-mentioned comparison document can only determine whether the slicer operates by detecting the discharge length of the baseband by the photoelectric sensor, but this method is prone to the problem of inaccurate measurement data, resulting in the cutting The lead frames are of different lengths, and the base tape is not completely straight at the slicing die, but is inclined to a certain extent in the horizontal direction relative to the slicing die.
第二,效率较低,因为上述对比文件中的装置将引线框架切割下来后,需要人工手动去将引线框架从切片模上取下。Second, the efficiency is low, because after the device in the above reference documents cuts the lead frame, it is necessary to manually remove the lead frame from the slicing die.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了解决现有技术中存在的缺点,解决上述背景技术中提出的问题。The purpose of the present invention is to solve the shortcomings existing in the prior art and to solve the problems raised in the above-mentioned background art.
为了实现上述目的,本发明采用了如下技术方案:一种引线框架生产用剪切装置,包括依次设置的送料组件、剪切组件和转运组件;In order to achieve the above purpose, the present invention adopts the following technical solutions: a shearing device for lead frame production, comprising a feeding assembly, a shearing assembly and a transfer assembly arranged in sequence;
所述剪切组件处还设有采集引线框架空间位置的定位组件和用于固定其上引线框架空间位置的限位组件;The shearing component is also provided with a positioning component for collecting the spatial position of the lead frame and a limiting component for fixing the spatial position of the lead frame on it;
所述送料组件、剪切组件、转运组件、定位组件和限位组件均由控制柜控制。The feeding component, shearing component, transfer component, positioning component and limit component are all controlled by the control cabinet.
更进一步地,所述送料组件包括送料机、收纸辊和放料辊,所述送料机设置在地面上,所述收纸辊和送料辊均设置在送料机的前端,所述放料辊上缠绕有已经刻蚀有引线框架的基带,并且缠绕在所述放料辊上的基带上贴附的保护纸被撕开后缠绕在收纸辊上;Further, the feeding assembly includes a feeding machine, a delivery roller and a feeding roller, the feeding machine is arranged on the ground, the delivery roller and the feeding roller are both arranged at the front end of the feeding machine, and the feeding roller is The base tape that has been etched with the lead frame is wound on it, and the protective paper attached to the base tape wound on the unwinding roll is torn and wound on the delivery roll;
所述剪切组件包括工作台、基座、送片器、整平器、横向行程单元、纵向行程单元、支撑臂、第一电磁旋转座、冲压装置和切割刀,所述工作台设置在送料机在横向上的左端的底面上,所述基座固定在工作台中部的台面上,所述工作台顶部且位于基座左、右两端的台面上均设有送片器,所述工作台右端侧壁的顶部设有整平器,所述横向行程单元设置在工作台后端的地面上,所述纵向行程单元设置在横向行程单元上并由横向行程单元驱动位移,所述支撑臂设置在纵向行程单元上并由纵向行程单元驱动位移,所述支撑臂顶端靠近工作台一端的底部设有第一电磁旋转座,所述冲压装置设置在第一电磁旋转座的底部,所述切割刀设置在冲压装置的底部;The shearing assembly includes a worktable, a base, a film feeder, a leveler, a transverse stroke unit, a longitudinal stroke unit, a support arm, a first electromagnetic rotating seat, a punching device and a cutting knife, and the worktable is arranged at the feeding position. The machine is on the bottom surface of the left end in the horizontal direction, the base is fixed on the table in the middle of the worktable, the top of the worktable and the tabletops at the left and right ends of the base are provided with film feeders. The top of the right end side wall is provided with a leveler, the transverse travel unit is arranged on the ground at the rear end of the workbench, the longitudinal travel unit is arranged on the transverse travel unit and is driven and displaced by the transverse travel unit, and the support arm is arranged on the The longitudinal travel unit is driven and displaced by the longitudinal travel unit, the bottom of the top end of the support arm close to one end of the worktable is provided with a first electromagnetic rotating seat, the punching device is disposed at the bottom of the first electromagnetic rotating seat, and the cutting knife is provided with at the bottom of the stamping unit;
所述转运组件包括设置纵向行架、纵向电动推杆、横板、电驱动滑块、升降电动推杆、第二电磁旋转座、水平板、真空吸盘和传送机,所述纵向行架安装在工作台后端的地面上,所述横板滑接在纵向行架上并由设置在纵向行架上的纵向电动推杆驱动位移,所述横板上设有横向的导轨,所述电驱动滑块滑接在横板上的导轨上,所述升降电动推杆设置在电驱动滑块的底部,所述第二电磁旋转座设置在升降电动推杆的底部,所述水平板设置在第二电磁旋转座的底部,所述水平板底部的板面密布有真空吸盘,所述传送机设置工作台的后端且处于纵向行架正下方的地面上。The transfer assembly includes a vertical rack, a vertical electric push rod, a horizontal plate, an electric drive slider, a lifting electric push rod, a second electromagnetic rotating seat, a horizontal plate, a vacuum suction cup and a conveyor, and the longitudinal rack is installed on the On the ground at the rear end of the workbench, the horizontal plate is slidably connected to the longitudinal carriage and is driven and displaced by a longitudinal electric push rod arranged on the longitudinal carriage. The block is slidably connected to the guide rail on the horizontal plate, the lifting electric push rod is arranged at the bottom of the electric drive slider, the second electromagnetic rotating seat is arranged at the bottom of the lifting electric push rod, and the horizontal plate is arranged at the second At the bottom of the electromagnetic rotating base, the plate surface of the bottom of the horizontal plate is densely covered with vacuum suction cups, and the conveyor is arranged at the rear end of the workbench and is located on the ground directly below the longitudinal rack.
更进一步地,所述放料辊上的基带依次经过整平器和两个送片器并悬空于基座的正上方。Furthermore, the base tape on the unwinding roller passes through the leveler and the two sheet feeders in sequence and is suspended just above the base.
更进一步地,所述整平器包括安装在工作台上的转动座和转动连接在转动座上的整平辊;Further, the leveler includes a rotating base mounted on the worktable and a leveling roller rotatably connected to the rotating base;
所述送片器包括驱动座、送片辊、齿轮和送片电机,所述驱动座设置在工作台上,所述驱动座上转动连接有两个呈上、下对称关系的送片辊,所述送片辊伸出驱动座的端部均同轴式的固定有齿轮,同一所述驱动座上的两个齿轮啮合并且其中任意一个齿轮与送片电机的电机轴同轴式连接;The film feeder includes a driving seat, a film feeding roller, a gear and a film feeding motor, the driving seat is arranged on the worktable, and two film feeding rollers in an upper and lower symmetrical relationship are rotatably connected to the driving seat. Gears are fixed coaxially on the ends of the sheet feeding rollers extending out of the drive base, two gears on the same drive base are meshed, and any one of the gears is coaxially connected with the motor shaft of the sheet feeding motor;
所述横向行程单元包括横向轨道板、横向滑块、横向螺杆和横向电机,所述横向轨道板的数量至少为两个并且平行式的设置,所述横向轨道板上均滑接有横向滑块,所述横向滑块在横向螺杆和横向电机配合下驱动其位移;The transverse travel unit includes a transverse rail plate, a transverse slider, a transverse screw and a transverse motor. The number of the transverse rail plates is at least two and they are arranged in parallel, and the transverse rail plates are all slidably connected with transverse sliders. , the transverse slider drives its displacement under the cooperation of the transverse screw and the transverse motor;
所述纵向行程单元包括纵向轨道板、纵向滑块、纵向螺杆和纵向电机,所述横向滑块顶端均固定在纵向轨道板的底部,所述纵向滑块滑接在纵向轨道板上,所述纵向滑块在纵向螺杆和纵向电机配合下驱动其位移,所述支撑臂固定在纵向滑块上。The longitudinal travel unit includes a longitudinal rail plate, a longitudinal slider, a longitudinal screw and a longitudinal motor. The top ends of the transverse sliders are all fixed at the bottom of the longitudinal rail plate, and the longitudinal slider is slidably connected to the longitudinal rail plate. The longitudinal sliding block drives its displacement under the cooperation of the longitudinal screw and the longitudinal motor, and the support arm is fixed on the longitudinal sliding block.
更进一步地,所述基座的尺寸大于基带上引线框架的尺寸。Further, the size of the base is larger than the size of the lead frame on the base tape.
更进一步地,所述第一电磁旋转座和第二电磁旋转的旋转轴均垂直地面,所述冲压装置采用气压驱动方式或液压驱动方式中的任意一种,所述冲压装置上处于切割刀包围的区域内还设有压力平衡孔。Further, the rotating shafts of the first electromagnetic rotating base and the second electromagnetic rotating are both vertical to the ground, the punching device adopts any one of a pneumatic drive mode or a hydraulic drive mode, and the punching device is surrounded by a cutting knife. There is also a pressure balance hole in the area.
更进一步地,所述真空吸盘均由外接的气泵提供动力。Furthermore, the vacuum suction cups are powered by an external air pump.
更进一步地,所述定位组件包括第一轨道板、第一滑块、第一螺杆、第一电机、吊臂、检测板、定位传感器、摄像模组、光电传感器和压力传感器,所述第一轨道板安装行程方向沿纵向式地设置在工作台前端的地面上,所述第一滑块滑接在第一轨道板上,所述第一滑块在第一螺杆和第一电机配合下驱动其位移,所述吊臂设置在第一滑块上,所述检测板水平式地安装在吊臂靠近工作台一端的下端,所述定位传感器其和摄像模组均设置在检测板下端的板面上,所述光电传感器设置在放料辊与整平辊之间的底面上,所述压力传感器设置在基座上端面的中部;Further, the positioning assembly includes a first track plate, a first slider, a first screw, a first motor, a boom, a detection board, a positioning sensor, a camera module, a photoelectric sensor and a pressure sensor, the first The installation stroke direction of the rail plate is longitudinally arranged on the ground at the front end of the workbench, the first sliding block is slidably connected to the first rail plate, and the first sliding block is driven by the cooperation of the first screw rod and the first motor Its displacement, the boom is arranged on the first slider, the detection board is horizontally installed on the lower end of the boom close to one end of the workbench, and the positioning sensor and the camera module are both arranged on the lower end of the detection board. The photoelectric sensor is arranged on the bottom surface between the feeding roller and the leveling roller, and the pressure sensor is arranged in the middle of the upper end surface of the base;
所述限位组件包括纵向限位座、限位电动杆、纵向下压板和横向拉伸单元,所述纵向限位座的数量有两个,并且每个所述纵向限位座设置在基座与对应送片器之间,所述纵向限位座的两端均设有垂直方向的限位电动推杆,同一所述纵向限位座上两个限位电动推杆的顶端分别固定在同一纵向下压板的两端,所述横向拉伸单元包括角台、角块、导杆、第二螺杆和拉伸电机,所述纵向限位块的两端均设有角块,所述工作台后端的两个角块滑接在同一导杆上,所述工作台前端的两个角块螺接在同一第二螺杆上,所述导杆和第二螺杆的端部均转动连接在工作台上对应的角台上,所述第二螺杆由拉伸电机驱动旋转,所述导杆和第二螺杆的中轴线均沿横向,所述拉伸电机和第二螺杆配合驱动两个纵向限位座做关于基座对称的同步反向运动。The limit assembly includes a longitudinal limit seat, a limit electric rod, a longitudinal lower pressure plate and a transverse stretching unit. The number of the longitudinal limit seats is two, and each of the longitudinal limit seats is arranged on the base. Between the corresponding film feeder, both ends of the longitudinal limit seat are provided with vertical limit electric push rods, and the top ends of the two limit electric push rods on the same longitudinal limit seat are respectively fixed in the same position. Both ends of the longitudinal pressing plate are pressed down in the longitudinal direction. The transverse stretching unit includes a corner table, a corner block, a guide rod, a second screw and a stretching motor. Both ends of the longitudinal limit block are provided with corner blocks. The two corner blocks at the rear end are slidably connected to the same guide rod, the two corner blocks at the front end of the worktable are screwed on the same second screw rod, and the ends of the guide rod and the second screw rod are both rotatably connected to the worktable On the corresponding corner table, the second screw is driven to rotate by the stretching motor, the central axis of the guide rod and the second screw are in the transverse direction, and the stretching motor and the second screw cooperate to drive two longitudinal limit positions The seat performs synchronous reverse motion symmetrically about the base.
更进一步地,所述纵向限位座上端平面不高于基座上端的平面,两个所述送片器之间的基带还穿过纵向限位座和纵向下压板之间的空间;Further, the plane of the upper end of the longitudinal limit seat is not higher than the plane of the upper end of the base, and the base tape between the two film feeders also passes through the space between the longitudinal limit seat and the longitudinal lower platen;
所述工作台左端还设有受控制柜控制的回收组件,所述回收组件包括设置在地面上回收机和设置在回收机前端的回收辊,所述工作台左端的送片器输出基带缠绕在回收辊上。The left end of the worktable is also provided with a recycling assembly controlled by the control cabinet. The recycling assembly includes a recycling machine set on the ground and a recycling roller set at the front end of the recycling machine. The film feeder output base belt at the left end of the worktable is wound around on the recovery roll.
更进一步地,所述控制柜的前端设有触摸显示屏、接口区和按键区。。Further, the front end of the control cabinet is provided with a touch display screen, an interface area and a key area. .
与现有技术相比,本发明的优点和积极效果在于:Compared with the prior art, the advantages and positive effects of the present invention are:
1、本发明通过在剪切组件处设有采集引线框架空间位置的定位组件和用于固定其上引线框架空间位置的限位组件的设计。这样控制柜便能够通过限位组件将基座处的基带完全且稳定地贴附在基座的上端面,然后通过检测组件检测基座处于的引线框架相对基座在上端面的位置关系数据,然后控制柜根据检测组件采集到的数据来调整切割刀的刃口边缘在基座上的投影与引线框架边缘在基座上的投影完全重合,从而使得冲压装置驱动切割刀从基带上切割下来的引线框架完全符合预设形状。达到有效地提升本发明产品切割引线框架品质稳定性的效果。1. The present invention adopts the design of a positioning component for collecting the spatial position of the lead frame and a limiting component for fixing the spatial position of the lead frame on the shearing component. In this way, the control cabinet can completely and stably attach the base tape at the base to the upper end face of the base through the limit assembly, and then detect the positional relationship data of the lead frame where the base is located relative to the upper end face of the base through the detection assembly. Then, the control cabinet adjusts the projection of the cutting edge of the cutting knife on the base according to the data collected by the detection component to completely coincide with the projection of the edge of the lead frame on the base, so that the punching device drives the cutting knife to cut the tape from the base tape. The lead frame conforms exactly to the preset shape. The effect of effectively improving the quality stability of the cutting lead frame of the product of the present invention is achieved.
2、本发明通过在切割组件处设置转运组件,转运组件包括设置纵向行架、纵向电动推杆、横板、电驱动滑块、升降电动推杆、第二电磁旋转座、水平板、真空吸盘和传送机,纵向行架安装在工作台后端的地面上,横板滑接在纵向行架上并由设置在纵向行架上的纵向电动推杆驱动位移,横板上设有横向的导轨,电驱动滑块滑接在横板上的导轨上,升降电动推杆设置在电驱动滑块的底部,第二电磁旋转座设置在升降电动推杆的底部,水平板设置在第二电磁旋转座的底部,水平板底部的板面密布有真空吸盘,传送机设置工作台的后端且处于纵向行架正下方的地面上,真空吸盘均由外接的气泵提供动力的设计。这样当切割组件完成切割后,控制柜便可以通过上一次检测组件的检测数据来驱动水平板在基座上的投影完全覆盖引线框架在基座上的投影,并通过升降伸缩杆和真空吸盘的配合将基座上切割下来的引线框架取出,并转运至传送机上,然后传送机将引线框架运输至指定的收集点。达到有效地提升本发明产品切割引线框架时生产效率的效果。2. In the present invention, a transfer assembly is arranged at the cutting assembly, and the transfer assembly includes a vertical carriage, a vertical electric push rod, a horizontal plate, an electric drive slider, an elevating electric push rod, a second electromagnetic rotating seat, a horizontal plate, and a vacuum suction cup. And the conveyor, the longitudinal carriage is installed on the ground at the rear end of the workbench, the horizontal plate is slidably connected to the longitudinal carriage and is driven and displaced by the longitudinal electric push rod set on the longitudinal carriage, and the horizontal plate is provided with a horizontal guide rail. The electric drive slider is slidably connected to the guide rail on the horizontal plate, the lifting electric push rod is arranged at the bottom of the electric drive slider, the second electromagnetic rotating seat is arranged at the bottom of the lifting electric push rod, and the horizontal plate is arranged at the second electromagnetic rotating seat The bottom of the horizontal plate is densely covered with vacuum suction cups. The conveyor is set at the rear end of the worktable and is located on the ground directly below the vertical rack. The vacuum suction cups are all powered by an external air pump. In this way, after the cutting component is cut, the control cabinet can drive the projection of the horizontal plate on the base to completely cover the projection of the lead frame on the base through the detection data of the last detection component, and the projection of the lead frame on the base can be completely covered by the control cabinet. The lead frame cut from the base is taken out with cooperation and transferred to the conveyor, and then the conveyor will transport the lead frame to the designated collection point. The effect of effectively improving the production efficiency of the product of the present invention when cutting the lead frame is achieved.
附图说明Description of drawings
图1为本发明第一视角下的直观图;Fig. 1 is the direct view under the first angle of view of the present invention;
图2为本发明第二视角下的爆炸视图;Fig. 2 is the exploded view under the second angle of view of the present invention;
图3为本发明第三视角下转运组件的直观图;FIG. 3 is an intuitive view of the transport assembly from a third perspective of the present invention;
图4为本发明第四视角下切割组件的直观图;FIG. 4 is an intuitive view of the cutting assembly from a fourth perspective of the present invention;
图5为本发明第五视角下工作台处的直观图;Fig. 5 is the direct view of the workbench under the fifth angle of view of the present invention;
图6为本发明第六视角下部分定位组件的直观图;6 is an intuitive view of some positioning components from a sixth perspective of the present invention;
图7为本发明第七视角下部分定位组件的直观图;7 is an intuitive view of a part of the positioning assembly from a seventh perspective of the present invention;
图中的标号分别代表:The symbols in the figure represent:
100-控制柜;101-触摸显示屏;102-接口区;103-按键区;100-control cabinet; 101-touch screen; 102-interface area; 103-keypad area;
200-送料组件;201-送料机;202-收纸辊;203-放料辊;200-feeding assembly; 201-feeder; 202-delivery roller; 203-discharge roller;
300-剪切组件;301-工作台;302-基座;303-送片器;304-整平器;305-横向行程单元;306-纵向行程单元;307-支撑臂;308-第一电磁旋转座;309-冲压装置;310-切割刀;300-cutting assembly; 301-table; 302-base; 303-film feeder; 304-leveler; 305-transverse travel unit; 306-longitudinal travel unit; 307-support arm; 308-first electromagnetic Rotary seat; 309-stamping device; 310-cutting knife;
3031-驱动座;3032-送片辊;3033-齿轮;3034-送片电机;3031-drive base; 3032-film feeding roller; 3033-gear; 3034-film feeding motor;
3041-转动座;3042-整平辊;3041-rotating seat; 3042-leveling roller;
3051-横向轨道板;3052-横向滑块;3053-横向螺杆;3054-横向电机;3051-transverse track plate; 3052-transverse slider; 3053-transverse screw; 3054-transverse motor;
3061-纵向轨道板;3062-纵向滑块;3063-纵向螺杆;3064-纵向电机;3061-longitudinal track plate; 3062-longitudinal slider; 3063-longitudinal screw; 3064-longitudinal motor;
3091-压力平衡孔;3091-pressure balance hole;
400-转运组件;401-纵向行架;402-纵向电动推杆;403-横板;404-电驱动滑块;405-升降电动推杆;406-第二电磁旋转座;407-水平板;408-真空吸盘;409-传送机;400-Transfer component; 401-Longitudinal frame; 402-Longitudinal electric push rod; 403-Cross plate; 404- Electric drive slider; 405- Lift electric push rod; 406-Second electromagnetic rotating seat; 408-vacuum suction cup; 409-conveyor;
500-限位组件;501-纵向限位座;502-限位电动杆;503-纵向下压板;504-横向拉伸单元;500-limit component; 501-longitudinal limit seat; 502-limit electric rod; 503-longitudinal lower pressure plate; 504-transverse stretching unit;
5041-角台;5042-角块;5043-导杆;5044-第二螺杆;5045-拉伸电机;5041-corner table; 5042-corner block; 5043-guide rod; 5044-second screw; 5045-stretching motor;
600-定位组件;601-第一轨道板;602-第一滑块;603-第一螺杆;604-第一电机;605-吊臂;606-检测板;607-定位传感器;608-摄像模组;609-光电传感器;610-压力传感器;600-positioning assembly; 601-first track plate; 602-first sliding block; 603-first screw; 604-first motor; 605- boom; 606-detection board; 607-positioning sensor; 608-camera model Group; 609 - photoelectric sensor; 610 - pressure sensor;
700-回收组件;701-回收机;702-回收辊。700 - Recycling component; 701 - Recycling machine; 702 - Recycling roller.
具体实施方式Detailed ways
为了能够更清楚地理解本发明的上述目的、特征和优点,下面结合附图和实施例对本发明做进一步说明。需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。In order to more clearly understand the above objects, features and advantages of the present invention, the present invention will be further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments may be combined with each other in the case of no conflict.
在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是,本发明还可以采用不同于在此描述的其他方式来实施,因此,本发明并不限于下面公开说明书的具体实施例的限制。Many specific details are set forth in the following description to facilitate a full understanding of the present invention, however, the present invention may also be implemented in other ways than those described herein, and therefore, the present invention is not limited to the specific embodiments disclosed in the following description. limit.
本实施例的一种引线框架生产用剪切装置,参照图1-7:包括送料组件200、剪切组件300、转运组件400、定位组件600、限位组件500和回收组件700;并且送料组件200、剪切组件300、转运组件400、回收组件700、定位组件600和限位组件500均由控制柜100控制。A shearing device for lead frame production in this embodiment, referring to FIGS. 1-7: includes a feeding
(一)(one)
控制柜100的前端设有触摸显示屏101、接口区102和按键区103,这样使用者便可以通过触摸显示屏101和按键区103来使用控制柜100并未控制柜100设定指定的工作模式,从而实现让控制柜100自动控制送料组件200、剪切组件300、转运组件400、定位组件600、限位组件500和回收组件700进行工作的目的;其中,使用者可以通过接口区102向控制柜100进行数据交换或程序写入,从而实现对控制柜100的工作模式根据实际需要进行自定义。The front end of the
(二)(two)
送料组件200包括送料机201、收纸辊202和放料辊203,送料机201设置在地面上,收纸辊202和送料辊均设置在送料机201的前端,放料辊203上缠绕有已经刻蚀有引线框架的基带,并且缠绕在放料辊203上的基带上贴附的保护纸被撕开后缠绕在收纸辊202上。The feeding
值得注意的是:放料辊203和收纸辊202均是可拆卸式地安装在送料机201上并受其驱动旋转。It is worth noting that the feeding roller 203 and the
(三)(three)
剪切组件300包括工作台301、基座302、送片器303、整平器304、横向行程单元305、纵向行程单元306、支撑臂307、第一电磁旋转座308、冲压装置309和切割刀310,工作台301设置在送料机201在横向上的左端的底面上,基座302固定在工作台301中部的台面上,工作台301顶部且位于基座302左、右两端的台面上均设有送片器303,工作台301右端侧壁的顶部设有整平器304,横向行程单元305设置在工作台301后端的地面上,纵向行程单元306设置在横向行程单元305上并由横向行程单元305驱动位移,支撑臂307设置在纵向行程单元306上并由纵向行程单元306驱动位移,支撑臂307顶端靠近工作台301一端的底部设有第一电磁旋转座308,冲压装置309设置在第一电磁旋转座308的底部,切割刀310设置在冲压装置309的底部。The
值得注意的是:基座302的平面尺寸大于基带上引线框架的尺寸,且切割刀310的刀口尺寸也小于基座302的平面尺寸,这样可以保证切割刀310在切割引线框架时不会伤及工作台301的台面,同时也保护切割刀310的刀口不受损伤。It is worth noting that the plane size of the
值得注意的是:切割刀310是可拆卸式的安装在冲压装置309上,这样使用者可以根据不同型号的引线框架更换对应型号的切割刀310,这样可以提升本发明的适用范围。It is worth noting that the
值得注意的是:第一电磁旋转座308的旋转轴垂直地面。It is worth noting that the rotation axis of the first electromagnetic rotating
值得注意的是:冲压装置309采用气压驱动方式或液压驱动方式中的任意一种,在本实施例中,冲压装置309采用液压动力驱动的方式,因为液压驱动具有功率重量比大、启动和制动迅速、无级调速、调速范围宽、直线运动稳定性好、易于实现过载保护、工作安全和工作平稳等优点。It is worth noting that the
值得注意的是:冲压装置309上处于切割刀310包围的区域内还设有压力平衡孔3091,这样当冲压装置309驱动切割刀310引线框架切割下来后复位过程中,切割刀310与冲压装置309围成的空间中不会产生负压,而使得冲压装置309在向上收缩复位时将引线框架吸起,从而造成引线框架相对基座302的位置发生改变,从而不利于转运组件400的工作。It is worth noting that the
(三-一)(three one)
送片器303包括驱动座3031、送片辊3032、齿轮3033和送片电机3034,驱动座3031设置在工作台301上,驱动座3031上转动连接有两个呈上、下对称关系的送片辊3032,送片辊3032伸出驱动座3031的端部均同轴式的固定有齿轮3033,同一驱动座3031上的两个齿轮3033啮合并且其中任意一个齿轮3033与送片电机3034的电机轴同轴式连接。The
值得注意的是:放料辊203上的基带依次经过整平器304和两个送片器303并悬空于基座302的正上方,这样可以避免基带下端面与基座302之间发生摩擦,从而造成引线框架的下端面因机械磨损而损坏。It is worth noting that: the base tape on the unwinding roller 203 passes through the
(三-二)(three two)
整平器304包括安装在工作台301上的转动座3041和转动连接在转动座3041上的整平辊3042,这样便可以通过整平辊3042将放料辊203输出的基带整平并依次输送至送片器303、基座302和送片器303;同时整平器304也能保证基带不会与工作台301的棱边之间产生机械摩擦而损坏。The
(三-三)(Thirty-three)
横向行程单元305包括横向轨道板3051、横向滑块3061、横向螺杆3053和横向电机3054,横向轨道板3051的数量为两个并且平行式的设置,横向轨道板3051上均滑接有横向滑块3061,横向滑块3061在横向螺杆3053和横向电机3054配合下驱动其位移。The
(三-四)(three-four)
纵向行程单元306包括纵向轨道板3061、纵向滑块3062、纵向螺杆3063和纵向电机3064,横向滑块3061顶端均固定在纵向轨道板3061的底部,纵向滑块3062滑接在纵向轨道板3061上,纵向滑块3062在纵向螺杆3063和纵向电机3064配合下驱动其位移,支撑臂307固定在纵向滑块3062上。The
(四)(Four)
转运组件400包括设置纵向行架401、纵向电动推杆402、横板403、电驱动滑块404、升降电动推杆405、第二电磁旋转座406、水平板407、真空吸盘408和传送机409,纵向行架401安装在工作台301后端的地面上,横板403滑接在纵向行架401上并由设置在纵向行架401上的纵向电动推杆402驱动位移,横板403上设有横向的导轨,电驱动滑块404滑接在横板403上的导轨上,升降电动推杆405设置在电驱动滑块404的底部,第二电磁旋转座406设置在升降电动推杆405的底部,水平板407设置在第二电磁旋转座406的底部,水平板407底部的板面密布有真空吸盘408,传送机409设置工作台301的后端且处于纵向行架401正下方的地面上。The
值得注意的是:真空吸盘408均由外接的气泵提供动,这样控制柜100便可以通过控制气泵来让真空吸盘408上产生指定大小的负压,从而将基座302上的引线框架吸附起来,同时控制气泵让真空吸盘408上产生指定大小的正压,从而将水平板407下方的引线框架安全地释放到传送机409上。It is worth noting that the
值得注意的是:第二电磁旋转的旋转轴垂直地面。It is worth noting that the rotation axis of the second electromagnetic rotation is perpendicular to the ground.
(五)(five)
定位组件600包括第一轨道板601、第一滑块602、第一螺杆603、第一电机604、吊臂605、检测板606、定位传感器607、摄像模组608、光电传感器609和压力传感器610,第一轨道板601安装行程方向沿纵向式地设置在工作台301前端的地面上,第一滑块602滑接在第一轨道板601上,第一滑块602在第一螺杆603和第一电机604配合下驱动其位移,吊臂605设置在第一滑块602上,检测板606水平式地安装在吊臂605靠近工作台301一端的下端,定位传感器607其和摄像模组608均设置在检测板606下端的板面上,光电传感器609设置在放料辊203与整平辊3042之间的底面上,压力传感器610设置在基座302上端面的中部,The
其中,光电传感器609用于检测放料辊203释放多长的基带,这样控制柜100便可以通过光电传感器609的监测数据判断基座302处的基带运动了多长距离,从而确定基座302上方的基带上是否有一个完整的引线框架。Among them, the
其中,压力传感器610用于配合限位组件500,控制柜100通过控制限位组件500将基座302处的基带平整且水平式的下压在基座302的上端面,一旦压力传感器610检测信号并且信号达到指定值时,控制柜100便可以判定此时基带是平整且水平式的下压在基座302的上端面。The
其中,定位传感器607用于检测引线框架在基座302上的位置,然后控制柜100通过摄像模组608拍摄引线框架在基座302上的状态,然后控制柜100根据内置的机器视觉程序来计算引线框架相对基座302在水平面上偏转的幅度,以及确定引线框架在基座302上端面的具体位置。The
(六)(six)
限位组件500包括纵向限位座501、限位电动杆502、纵向下压板503和横向拉伸单元504,纵向限位座501的数量有两个,并且每个纵向限位座501设置在基座302与对应送片器303之间,纵向限位座501的两端均设有垂直方向的限位电动推杆,同一纵向限位座501上两个限位电动推杆的顶端分别固定在同一纵向下压板503的两端,横向拉伸单元504包括角台5041、角块5042、导杆5043、第二螺杆5044和拉伸电机5045,纵向限位块的两端均设有角块5042,工作台301后端的两个角块5042滑接在同一导杆5043上,工作台301前端的两个角块5042螺接在同一第二螺杆5044上,导杆5043和第二螺杆5044的端部均转动连接在工作台301上对应的角台5041上,第二螺杆5044由拉伸电机5045驱动旋转,导杆5043和第二螺杆5044的中轴线均沿横向,拉伸电机5045和第二螺杆5044配合驱动两个纵向限位座501做关于基座302对称的同步反向运动。The
值得注意的是:纵向限位座501上端平面等于基座302上端的平面,两个送片器303之间的基带还穿过纵向限位座501和纵向下压板503之间的空间。It is worth noting that the upper plane of the
这样控制柜100便可以通过限位电动推杆驱动纵向下压板503将基座302下行,从而与纵向限位座501配合将左、右两端的基带固定住,然后指令拉伸电机5045驱动第二螺杆5044旋转来使得两个纵向限位座501缓慢地向相反方向运动,从而将基座302处的基带拉平直。In this way, the
(七)(seven)
工作台301左端还设有受控制柜100控制的回收组件700,回收组件700包括设置在地面上回收机701和设置在回收机701前端的回收辊702,工作台301左端的送片器303输出基带缠绕在回收辊702上。The left end of the
这样控制柜100便可以通过回收组件700将废弃的基带进行集中收集,从而有利于节约成本。In this way, the
(八)(Eight)
本发明具体工作时的流程为:The process flow when the present invention works specifically is:
第一步,使用者首先将基带从放料辊203上拉出并依次经过整平器304、送片器303、限位组件500、基座302、限位组件500和送片器303并最终缠绕在回收辊702上,同时将基带上的保护纸缠绕在收纸辊202上。In the first step, the user first pulls out the base tape from the unwinding roller 203 and passes through the
第二步,使用者为控制柜100设定指定的工作模式In the second step, the user sets a specified working mode for the
第三步,控制柜100指令回收辊702、送片器303、放料辊203和收纸辊202启动,从而让基带运动起来。In the third step, the
第四步,控制柜100通过光电传感器609检测基带被放料的长度,一旦基带的运动长度达到指定值时(此时基座302正上方的基带上正好有一个完整的引线框架),控制柜100立即指令回收辊702、送片器303、放料辊203和收纸辊202关闭。In the fourth step, the
第五步,控制柜100指令限位电动推杆收缩,从而使得基座302两端的基带被夹紧,然后指令拉伸电机5045启动来驱动两个限位组件500做同步反向(二者背向运动)运动,从而将基座302处的基带拉的平直,此时,基座302的上端面与基带完全贴合。In the fifth step, the
第六步,控制柜100指令第一电机604启动从而将检测板606移动至基座302的正上方,然后控制柜100通过定位传感器607和摄像模组608计算出位置引线框架相对基座302在水平面上偏转的幅度,以及确定引线框架在基座302上端面的具体位置;然后控制柜100指令第一电机604启动从而将检测板606移动至工作台301外。In the sixth step, the
第七步,控制柜100根据第六步的检测数据,指令横向电机3054、纵向电机3064和第一电磁旋转座308,从而使得切割刀310的刃口边缘在基座302上的投影与引线框架边缘在基座302上的投影完全重合,然后控制柜100指令冲压装置309驱动切割刀310向下运动,从而将引线框架从基带上切割下来,然后控制柜100指令横向电机3054、纵向电机3064和第一电磁旋转座308复位(此时冲压装置309外遇工作台301的外端)。In the seventh step, the
第八步,控制柜100根据第六步的检测数据,指令纵向电动推杆402、电驱动块和第二电磁旋转座406启动,从而使得水平板407在基座302上的投影完全覆盖引线框架在基座302上的投影,并通过升降伸缩杆和真空吸盘408的配合将基座302上切割下来的引线框架取出,并转运至传送机409上,然后传送机409将引线框架运输至指定的收集点。In the eighth step, the
第九步,控制柜100指令第一电机604启动,从而使得两个限位组件500做同步反向(二者相向运动)运动,从而将基座302处的基带释放至自然松弛。In the ninth step, the
第十步,控制柜100指令指令限位电动推杆伸长,从而使得基座302两端的基带完全被释放。In the tenth step, the
第十一步,依次重复上述第三步至第十步。In the eleventh step, repeat the above third steps to tenth steps in turn.
以上所述,仅是本发明的较佳实施例而已,并非是对本发明作其它形式的限制,任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例应用于其它领域,但是凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与改型,仍属于本发明技术方案的保护范围。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention in other forms. Any person skilled in the art may use the technical content disclosed above to make changes or modifications to equivalent changes. The embodiments are applied to other fields, but any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still belong to the protection scope of the technical solutions of the present invention without departing from the content of the technical solutions of the present invention.
Claims (10)
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