CN114575624A - Wallboard unit, manufacturing method of wallboard unit, bathroom wall surface and integral bathroom - Google Patents

Wallboard unit, manufacturing method of wallboard unit, bathroom wall surface and integral bathroom Download PDF

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Publication number
CN114575624A
CN114575624A CN202011383129.7A CN202011383129A CN114575624A CN 114575624 A CN114575624 A CN 114575624A CN 202011383129 A CN202011383129 A CN 202011383129A CN 114575624 A CN114575624 A CN 114575624A
Authority
CN
China
Prior art keywords
wall
base frame
bathroom
panel unit
wall panel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202011383129.7A
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Chinese (zh)
Inventor
曹祎杰
宋英庆
郑合阵
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Beijing Weishi Living Technology Co ltd
Original Assignee
Beijing Weishi Living Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Beijing Weishi Living Technology Co ltd filed Critical Beijing Weishi Living Technology Co ltd
Priority to CN202011383129.7A priority Critical patent/CN114575624A/en
Publication of CN114575624A publication Critical patent/CN114575624A/en
Pending legal-status Critical Current

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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H1/00—Buildings or groups of buildings for dwelling or office purposes; General layout, e.g. modular co-ordination or staggered storeys
    • E04H1/12—Small buildings or other erections for limited occupation, erected in the open air or arranged in buildings, e.g. kiosks, waiting shelters for bus stops or for filling stations, roofs for railway platforms, watchmen's huts or dressing cubicles
    • E04H1/125—Small buildings, arranged in other buildings
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/7608—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only comprising a prefabricated insulating layer, disposed between two other layers or panels
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/82—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to sound only
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • E04C2/292—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and sheet metal
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • E04C2/38—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels
    • E04C2/384—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels with a metal frame
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/44—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
    • E04C2/46—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose specially adapted for making walls

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Electromagnetism (AREA)
  • Residential Or Office Buildings (AREA)
  • Finishing Walls (AREA)

Abstract

The invention discloses a wallboard unit, a manufacturing method of the wallboard unit, a bathroom wall surface and an integral bathroom. The wall panel unit comprises: a base frame; a back plate disposed on a back surface of the base frame; the wall bricks comprise a plurality of wall bricks, the wall bricks are sequentially lapped on the front surface of the base frame, and the wall bricks, the back plate and the base frame enclose a cavity; and the foaming material is filled in the accommodating cavity, so that the wall bricks, the base frame and the back plate form a plate-shaped whole. Through prefabricating out the wallboard unit in the mill for directly adopt mechanical assembly, the mode of concatenation to obtain the bathroom wall in the bathroom at the job site, and then improved bathroom fitment efficiency, hardly exert an influence to resident's indoor environment.

Description

Wallboard unit, manufacturing method of wallboard unit, bathroom wall surface and integral bathroom
Technical Field
The invention relates to the technical field of bathroom decoration, in particular to a wallboard unit, a manufacturing method of the wallboard unit, a bathroom wall surface and an integral bathroom.
Background
In the technical field of bathroom decoration, at present, residents who require wall tiles (such as ceramic tiles) for decoration of the wall surface of a bathroom mostly meet the requirements of the residents through wet decoration in the prior art. Specifically, the structural wall surface of the bathroom needs to be plastered at first, leveled, and then sequentially bonded with the ceramic tiles. However, the above-mentioned wet-method for obtaining a bathroom wall surface has the following disadvantages:
1. the appearance of the bathroom wall (e.g., flatness between tiles) obtained after construction is overly dependent on the skill level of the constructor.
2. The construction efficiency is very low because the procedures of cement manufacturing, plastering, sequential bonding of ceramic tiles and the like are required on site in a construction site.
3. The processes of on-site cement manufacturing, plastering, ceramic tile sequential waiting and the like have influence on the indoor environment.
Disclosure of Invention
In order to solve the technical problems in the prior art, the embodiment of the invention provides a wall panel unit, a manufacturing method of the wall panel unit, a bathroom wall and an integral bathroom.
In order to solve the technical problem, the embodiment of the invention adopts the following technical scheme:
a wall panel unit comprising:
a base frame;
a back plate disposed on a back surface of the base frame;
the wall bricks comprise a plurality of wall bricks, the wall bricks are sequentially lapped on the front surface of the base frame, and the wall bricks, the back plate and the base frame enclose a cavity;
and the foaming material is filled in the accommodating cavity, so that the wall bricks, the base frame and the back plate form a plate-shaped whole.
Preferably, the wall panel unit further comprises an encapsulation pad disposed between the base frame and the wall tile along an edge of the base frame.
Preferably, the packing pad is made of an elastic material, and the packing pad is kept in a certain compression state by the adhesive force of the foaming material to the wall tiles.
Preferably, a seam splicing strip is embedded in a seam formed between two adjacent wall bricks.
Preferably, the base frame is formed by welding four metal section bars.
Preferably, the metal profile strip has a U-shaped portion formed by bending.
Preferably, the metal profile strip is formed of a galvanized steel sheet by bending.
Preferably, the back plate is made of a galvanized steel sheet.
Preferably, the foamed material is polyurethane.
Preferably, the wall tiles comprise ceramic tiles.
Preferably, the encapsulation pad is made of a foam material or made of a rubber material.
The metal section bar is provided with a hook part extending towards the accommodating cavity.
The invention also discloses a manufacturing method of the wallboard unit, which comprises the following steps:
s10: placing a plurality of wall bricks in a matrix arrangement on the platform, and enabling the front surfaces of all the wall bricks to face the platform;
s20: arranging an encapsulation pad along the edge of the base frame;
s30: placing a foundation frame on the back of the wall brick;
s40: placing a back plate on the base frame so as to form a containing cavity between the back plate and the wall bricks;
s50: pressing the jig with the lower surface being a plane and the area being larger than that of the back plate against the back plate, and enabling the packaging pad to generate certain compression deformation;
s60: and filling foaming materials into the containing cavity through a hole which is formed in the base frame or the back plate and is communicated with the containing cavity, and curing the foaming materials in the containing cavity to form the wallboard unit.
The invention also discloses a bathroom wall surface, which comprises a plurality of the wall plate units; wherein:
a plurality of the wallboard units are vertically arranged and spliced to be erected on the outer side of the structural wall body of the bathroom.
The invention also discloses an integral bathroom which comprises the bathroom wall surface.
Compared with the prior art, the wallboard unit disclosed by the invention has the beneficial effects that:
1. through prefabricating out the wallboard unit in the mill for directly adopt mechanical assembly, the mode of concatenation to obtain the bathroom wall in the bathroom in the job site, and then improved bathroom fitment efficiency, hardly exert an influence to resident's indoor environment.
2. Every wallboard unit has integrateed a plurality of wall bricks of arranging in proper order, so, just only splice each wall that just can obtain the bathroom through several wallboard units at the job site.
3. The foundation frame in the wallboard unit not only can increase the strength of the whole wallboard unit, but also provides an assembly structure for assembling two adjacent wallboard units.
4. The cavity in the wallboard unit is filled by the foaming material, and this not only can be effectively lower wallboard unit's weight for wallboard unit has the effect of preferred sound insulation, thermal-insulated, damp proof moreover.
5. The wall brick and the back plate are fixed by means of the bonding effect of the solidified foaming material, so that the fixing mode of the wall brick and the back plate is simplified, and the wall plate unit is convenient to manufacture.
6. The jig with the smooth surface is utilized to pre-press the wall bricks, so that all the wall bricks obtain a very smooth surface, and then the bathroom wall surface obtained after splicing has higher flatness.
7. The encapsulation pad that sets up between wall brick in the wallboard unit and the foundation frame can avoid wall brick and foundation frame direct contact, and then effectively avoids producing vibration noise between wall brick and the foundation frame.
8. The packaging pad is in a compression state with larger deformation, so that the packaging pad has stronger strength, and further the wall bricks on the bathroom wall surface can be prevented from being retracted or dislocated after being locally pressed.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the invention.
The summary of various implementations or examples of the technology described in this disclosure is not a comprehensive disclosure of the full scope or all features of the disclosed technology.
Drawings
In the drawings, which are not necessarily drawn to scale, like reference numerals may describe similar components in different views. Like reference numerals having letter suffixes or different letter suffixes may represent different instances of similar components. The drawings illustrate various embodiments, by way of example and not by way of limitation, and together with the description and claims, serve to explain the inventive embodiments. The same reference numbers will be used throughout the drawings to refer to the same or like parts, where appropriate. Such embodiments are illustrative, and are not intended to be exhaustive or exclusive embodiments of the present apparatus or method.
Fig. 1 is a perspective view of a wall panel unit according to an embodiment of the present invention.
Fig. 2 is an enlarged view of a portion a of fig. 1.
Fig. 3 is a perspective view of another perspective view of a wall panel unit according to an embodiment of the present invention.
Fig. 4 is an enlarged view of a portion B of fig. 3.
Figure 5 is a view of a wall panel unit provided by an embodiment of the present invention in a state during manufacture.
Fig. 6 is a perspective view of a wall panel unit in a docked state according to an embodiment of the present invention.
Fig. 7 is an enlarged view of a portion C of fig. 6.
Fig. 8 is a perspective view of another perspective view of a wall panel unit in a docked state according to an embodiment of the present invention.
Fig. 9 is a schematic perspective view of a bathroom unit according to an embodiment of the present invention.
Fig. 10 is an enlarged view of a portion D of fig. 9.
In the figure:
10-a wallboard unit; 11-wall brick; 12-a base frame; 121-metal profile bar; 1211-U-shaped portion; 1212-a hook portion; 13-a back plate; 14-a foamed material; 15-packaging the pad; 20-a snap member; 30-supporting columns; 40-a cross beam; 50-a top plate; 100-jig.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the drawings of the embodiments of the present invention. It is to be understood that the embodiments described are only a few embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the described embodiments of the invention without any inventive step, are within the scope of protection of the invention.
Unless defined otherwise, technical or scientific terms used herein shall have the ordinary meaning as understood by one of ordinary skill in the art to which this invention belongs. The use of "first," "second," and similar terms in the present application do not denote any order, quantity, or importance, but rather the terms are used to distinguish one element from another. The word "comprising" or "comprises", and the like, means that the element or item listed before the word covers the element or item listed after the word and its equivalents, but does not exclude other elements or items. The terms "connected" or "coupled" and the like are not restricted to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "upper", "lower", "left", "right", and the like are used merely to indicate relative positional relationships, and when the absolute position of the object being described is changed, the relative positional relationships may also be changed accordingly.
To maintain the following description of the embodiments of the present invention clear and concise, a detailed description of known functions and known components of the invention have been omitted.
As shown in fig. 1 to 10, the embodiment of the present invention discloses a wall panel unit 10 and a method of manufacturing the same, a bathroom wall surface including the wall panel unit 10, and an integrated bathroom including the bathroom wall surface. As shown in fig. 9, the bathroom unit further includes a bathroom chassis (not shown in the drawings) erected on the structural floor of the bathroom during construction, a supporting upright 30 arranged on the periphery of the bathroom chassis during construction, a cross beam 40 connected to the upper end of the supporting upright 30 during construction, and a bathroom ceiling 50 installed on the frame spliced by the cross beam 40.
The wall panel unit 10, the bathroom chassis assembly, the support posts 30, the cross beams 40, and the top panel 50 are assembled directly in the factory in the bathroom.
Each wall panel unit 10 comprises: a base frame 12, a plurality of wall tiles 11, a back panel 13, an encapsulating pad 15, and a foaming material 14 for filling.
The base frame 12 is prefabricated in a factory, the base frame 12 is formed by tailor welding from four metal profile bars 121 bent and formed in the factory; when prefabricating in a factory, the flatness of the base frame 12 can be ensured by means of a mold. At least two relatively long metal profiles 121 of the base frame 12 are bent over to form a U-shaped portion 1211. Preferably, the metal section bar 121 is formed by bending a metal plate strip which is not easily oxidized to rust, for example, a galvanized plate strip.
The back sheet 13 is cut out of a metal sheet that does not easily rust, for example, a galvanized sheet, in a prefabrication factory. The dimensions of the back plate 13 substantially match the dimensions of the base frame 12.
The wall tiles 11 may be made of a variety of materials, such as calcium silicate board, and preferably, existing ceramic tiles are selected for the wall tiles 11.
The encapsulation pad 15 may also be made of various materials, for example, a rubber material, or foam.
Referring now to fig. 5 in conjunction with the other drawings, the manufacturing process of the wall panel unit 10 in the factory as described above is now described, and the construction of the wall panel unit 10 is thereby disclosed:
s10: a plurality of self-made or purchased wall bricks 11 are sequentially paved on a bottom die (platform) with a flat plane, and gaps among the wall bricks 11 are kept consistent; the front surfaces of all the wall bricks 11 face downwards, and the back surfaces face upwards; a membrane is provided on the inside of the adjacent wall brick 11.
S20: the package pad 15 is adhered to one side of the base frame 12 along the edge of the base frame 12.
S30: the base frame 12 is placed on the wall tile 11 with the gasket 15 on one side of the wall tile 11 such that the gasket 15 is between the wall tile 11 and the base frame 12.
S40: the cut back plate 13 is placed on the base frame 12 with the side edges of the back plate 13 substantially flush with the side edges of the base frame 12.
S50: the jig 100 having a flat lower surface and a larger area than the back plate 13 is pressed against the back plate 13, so that the package pad 15 is compressed by a certain amount, and the package pad 15 becomes thinner by the compression.
S60: the cavity is filled with the foaming material 14 (such as polyurethane) through the hole which is formed in the base frame 12 or the back plate 13 and is communicated with the cavity, after the foaming material 14 in the cavity is cured, the foaming material 14 has a large bonding effect on the wall brick 11 and the back plate 13, and then the base frame 12, the wall brick 11 and the back plate 13 form the wallboard unit 10 with an integral structure. The foamed material 14 is prevented from escaping from the gaps between the wall tiles 11 because the membrane is disposed on the back of the adjacent wall tiles 11.
In addition, the gaps between the wall tiles 11 in the wall panel unit 10 can be made at the factory, for example, by using colloidal substances to make the gaps, or by using formed strips to embed the gaps. Of course, the gap can also be treated at the construction site (bathroom finishing site).
It will be readily appreciated that the above-described wall panel units 10 need to be assembled at the construction site so that the tiled surface of the wall panel units 10 forms a bathroom wall. Therefore, the present invention further provides a clip member 20 for splicing two wall panel units 10, wherein the clip member 20 is a U-shaped 1211 member having elasticity, when the two wall panel units 10 are spliced together, the metal section bars 121 of the base frame 12 are butted, and at this time, the two side plates of the clip member 20 are simultaneously used for covering the U-shaped 1211 of the metal section bars 121, so that the two wall panel units 10 are spliced together tightly.
Preferably, the metal section bar 121 is bent to form a hook portion 1212, and the hook portion 1212 extends into the cavity, so that, after the cavity is filled with the foaming material 14 and solidified, the hook portion 1212 has a better fixing effect on the foaming material 14, which inevitably can increase the strength of the wall panel unit 10.
The construction process of obtaining a monoblock bathroom by assembling the above prefabricated parts at the construction site is briefly described as follows:
the bathroom chassis device is erected on the structural ground of a bathroom, a plurality of supporting upright posts 30 are erected vertically and assembled with a base of the bathroom chassis device, and the upper ends of the supporting upright posts 30 are connected through cross beams 40 to form a three-dimensional rectangular frame body.
The wall units 10 are sequentially assembled, and two adjacent wall units 10 forming the same wall surface are assembled by means of the buckle parts 20, so that one side with the wall bricks 11 faces outwards, and one side of the back plate 13 faces inwards. The wall panel unit 10 and the support post 30 corresponding to the wall corner of the bathroom are assembled by the above-mentioned clip member 20, so that the support post 30 is required to be bent into a U-shaped portion in a factory.
Finally, the top plate 50 is assembled so that the top plate 50 is connected to both the cross beam 40 and the upper side of the wall panel unit 10.
The invention has the advantages that:
1. through prefabricating out wallboard unit 10 in the mill for directly adopt mechanical assembly, the mode of concatenation to obtain the bathroom wall in the bathroom at the job site, and then improved bathroom fitment efficiency, hardly produce the influence to resident's indoor environment.
2. Each wall panel unit 10 has integrated a plurality of wall bricks 11 of arranging in proper order, so, just splice each wall in bathroom through several wall panel units 10 at the job site.
3. The base frame 12 in the wall panel unit 10 not only increases the strength of the entire wall panel unit 10, but also provides an assembly structure for the assembly of two adjacent wall panel units 10.
4. The interior volume of wall panel unit 10 is filled with foam 14, which not only effectively reduces the weight of wall panel unit 10, but also provides wall panel unit 10 with improved sound, heat, and moisture insulation.
5. The wall brick 11 and the back plate 13 are fixed by the bonding effect of the solidified foaming material 14, so that the fixing mode of the wall brick 11 and the back plate 13 is simplified, and the wall plate unit 10 is convenient to manufacture.
6. The wall bricks are flatly laid on the bottom die with a flat surface, and the jig 100 with the flat surface is utilized to pre-press the wall bricks 11, so that all the wall bricks 11 obtain a very flat surface, and the bathroom wall obtained after splicing has high flatness.
7. The packaging pad 15 arranged between the wall brick 11 and the base frame 12 in the wall panel unit 10 can prevent the wall brick 11 from directly contacting with the base frame 12, and further effectively prevent the wall brick 11 from generating vibration noise with the base frame 12.
8. The packing pad 15 is in a compression state with large deformation, so that the packing pad 15 has strong strength, and further the wall brick 11 on the bathroom wall surface can be prevented from being partially pressed and then retracted or dislocated.
Moreover, although exemplary embodiments have been described herein, the scope of the present invention includes any and all embodiments based on the present invention with equivalent elements, modifications, omissions, combinations (e.g., of various embodiments across), adaptations or alterations. The elements of the claims are to be interpreted broadly based on the language employed in the claims and not limited to examples described in the present specification or during the prosecution of the application, which examples are to be construed as non-exclusive. It is intended, therefore, that the specification and examples be considered as exemplary only, with a true scope and spirit being indicated by the following claims and their full scope of equivalents.
The above description is intended to be illustrative and not restrictive. For example, the above-described examples (or one or more versions thereof) may be used in combination with each other. For example, other embodiments may be used by those of ordinary skill in the art upon reading the above description. In addition, in the above-described embodiments, various features may be grouped together to streamline the disclosure. This should not be interpreted as an intention that a disclosed feature not claimed is essential to any claim. Rather, inventive subject matter may lie in less than all features of a particular disclosed embodiment. Thus, the following claims are hereby incorporated into the detailed description as examples or embodiments, with each claim standing on its own as a separate embodiment, and it is contemplated that these embodiments may be combined with each other in various combinations or permutations. The scope of the invention should be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled.
The above embodiments are only exemplary embodiments of the present invention, and are not intended to limit the present invention, and the scope of the present invention is defined by the claims. Various modifications and equivalents may be made by those skilled in the art within the spirit and scope of the present invention, and such modifications and equivalents should also be considered as falling within the scope of the present invention.

Claims (15)

1. A wall panel unit, comprising:
a base frame;
a back plate disposed on a back surface of the base frame;
the wall bricks comprise a plurality of wall bricks, the wall bricks are sequentially lapped on the front surface of the base frame, and the wall bricks, the back plate and the base frame enclose a cavity;
and the foaming material is filled in the accommodating cavity, so that the wall bricks, the base frame and the back plate form a plate-shaped whole.
2. The wall panel unit of claim 1, further comprising an encapsulation pad disposed between the base frame and the wall tile along an edge of the base frame.
3. A wall panel unit according to claim 2, wherein the sealing pad is made of an elastic material, and is held in a compressed state by the adhesive force of the foaming material to the wall tile.
4. The wall panel unit according to claim 1, wherein a joint strip is embedded in a gap formed between two adjacent wall tiles.
5. The wall panel unit according to claim 1, wherein the base frame is tailor welded from four metal profile strips.
6. The wall panel unit according to claim 5, wherein the metal profile strip has a U-shaped portion formed by bending.
7. The wall panel unit according to claim 5, wherein the metal profile strip is formed from galvanized steel sheet by bending.
8. The wall panel unit of claim 1, wherein the back panel is made of galvanized steel.
9. The wall panel unit of claim 1, wherein the foam material is polyurethane.
10. The wall panel unit of claim 1, wherein the wall tiles comprise ceramic tiles.
11. The wall panel unit according to claim 2, wherein the encapsulation pad is made of a foam material or of a rubber material.
12. The wall panel unit of claim 5, wherein said metal profile strip has a hook portion extending towards said receptacle.
13. A method of manufacturing a wallboard unit comprising:
s10: placing a plurality of wall bricks in a matrix arrangement on the platform, and enabling the front surfaces of all the wall bricks to face the platform;
s20: arranging an encapsulation pad along the edge of the base frame;
s30: placing a foundation frame on the back of the wall brick;
s40: placing a back plate on the base frame so as to form a containing cavity between the back plate and the wall bricks;
s50: pressing the jig with the lower surface being a plane and the area being larger than that of the back plate against the back plate, and enabling the packaging pad to generate certain compression deformation;
s60: and filling foaming materials into the containing cavity through a hole which is formed in the base frame or the back plate and is communicated with the containing cavity, and curing the foaming materials in the containing cavity to form the wallboard unit.
14. A bathroom wall comprising a plurality of wall panel units as claimed in any one of claims 1 to 12; wherein:
and the plurality of wallboard units are vertically arranged and spliced and are erected on the outer side of the structural wall body of the bathroom.
15. A unit bathroom comprising the bathroom wall of claim 14.
CN202011383129.7A 2020-12-01 2020-12-01 Wallboard unit, manufacturing method of wallboard unit, bathroom wall surface and integral bathroom Pending CN114575624A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011383129.7A CN114575624A (en) 2020-12-01 2020-12-01 Wallboard unit, manufacturing method of wallboard unit, bathroom wall surface and integral bathroom

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011383129.7A CN114575624A (en) 2020-12-01 2020-12-01 Wallboard unit, manufacturing method of wallboard unit, bathroom wall surface and integral bathroom

Publications (1)

Publication Number Publication Date
CN114575624A true CN114575624A (en) 2022-06-03

Family

ID=81767273

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202011383129.7A Pending CN114575624A (en) 2020-12-01 2020-12-01 Wallboard unit, manufacturing method of wallboard unit, bathroom wall surface and integral bathroom

Country Status (1)

Country Link
CN (1) CN114575624A (en)

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