CN114575549B - Light-transmitting concrete member and manufacturing method thereof - Google Patents
Light-transmitting concrete member and manufacturing method thereof Download PDFInfo
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- CN114575549B CN114575549B CN202210262684.7A CN202210262684A CN114575549B CN 114575549 B CN114575549 B CN 114575549B CN 202210262684 A CN202210262684 A CN 202210262684A CN 114575549 B CN114575549 B CN 114575549B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 55
- 239000013307 optical fiber Substances 0.000 claims abstract description 49
- 238000005192 partition Methods 0.000 claims abstract description 44
- 239000002023 wood Substances 0.000 claims abstract description 22
- 239000000463 material Substances 0.000 claims abstract description 14
- 210000000988 bone and bone Anatomy 0.000 claims abstract description 6
- 230000005540 biological transmission Effects 0.000 claims abstract description 5
- 238000007493 shaping process Methods 0.000 claims description 31
- 229910000831 Steel Inorganic materials 0.000 claims description 28
- 239000010959 steel Substances 0.000 claims description 28
- 238000000034 method Methods 0.000 claims description 26
- 238000012423 maintenance Methods 0.000 claims description 17
- 230000002787 reinforcement Effects 0.000 claims description 16
- 229910001294 Reinforcing steel Inorganic materials 0.000 claims description 9
- 238000005266 casting Methods 0.000 claims description 8
- 238000009966 trimming Methods 0.000 claims description 7
- 238000010276 construction Methods 0.000 claims description 6
- 239000004575 stone Substances 0.000 claims description 6
- 238000003466 welding Methods 0.000 claims description 6
- 239000000835 fiber Substances 0.000 claims description 5
- 230000003014 reinforcing effect Effects 0.000 claims description 4
- 239000004568 cement Substances 0.000 claims description 3
- 238000000354 decomposition reaction Methods 0.000 claims description 3
- 238000005498 polishing Methods 0.000 claims description 3
- 239000002390 adhesive tape Substances 0.000 claims description 2
- 230000001680 brushing effect Effects 0.000 claims description 2
- 239000003795 chemical substances by application Substances 0.000 claims description 2
- 238000000227 grinding Methods 0.000 claims description 2
- 125000006850 spacer group Chemical group 0.000 claims 1
- 239000012634 fragment Substances 0.000 description 7
- 230000000694 effects Effects 0.000 description 5
- 238000009415 formwork Methods 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 238000009749 continuous casting Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0866—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of several layers, e.g. sandwich panels or layered panels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/14—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/0037—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects with elements being able to conduct light, e.g. light conducting fibers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V21/00—Supporting, suspending, or attaching arrangements for lighting devices; Hand grips
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2290/00—Specially adapted covering, lining or flooring elements not otherwise provided for
- E04F2290/02—Specially adapted covering, lining or flooring elements not otherwise provided for for accommodating service installations or utility lines, e.g. heating conduits, electrical lines, lighting devices or service outlets
- E04F2290/026—Specially adapted covering, lining or flooring elements not otherwise provided for for accommodating service installations or utility lines, e.g. heating conduits, electrical lines, lighting devices or service outlets for lighting
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Panels For Use In Building Construction (AREA)
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
Abstract
The invention discloses a light-transmitting concrete member and a manufacturing method thereof, wherein the light-transmitting concrete member comprises a drawing board layer which has the same appearance as the light-transmitting concrete member, the drawing board layer is formed by connecting a plurality of layers of wood boards and is arranged in the light-transmitting concrete member, and the drawing board layer is provided with a hollow cavity; long Guceng the keel layer is attached to the outer surface of the pattern plate layer, and the keel layer is made of rigid materials with equal thickness; the partition plate layer is bonded and welded on the periphery of the keel layer; and the concrete layer is poured along the outer surface of the partition plate layer, and a plurality of light-transmitting optical fibers are arranged in the concrete layer and penetrate through the partition plate layer and the concrete layer. According to the light-transmitting concrete member disclosed by the invention, the modeling is determined through the picture plate layer, the dragon bone layer, the partition plate layer and the concrete layer with fixed thickness are sequentially arranged on the outer surface of the picture plate layer, so that the outer surface of the member is identical to the modeling of the picture plate layer, and light in the picture plate layer is transmitted to the outside of the concrete layer by using the light-transmitting optical fiber, so that the member can meet the requirement of light transmission while the modeling is met.
Description
Technical Field
The invention relates to the technical field of concrete buildings, in particular to a light-transmitting concrete member and a manufacturing method thereof.
Background
The light-transmitting concrete is formed by combining a large amount of optical fibers and concrete, and has a light-transmitting and opaque decorative effect, and a hazy aesthetic feeling is given to people, so that a good decorative effect is formed.
The existing light-transmitting concrete member basically stays in the stage of flat light transmission, and most of light-transmitting concrete members are small-specification plates with prefabricated plane tangential planes, so that independent and three-dimensional complete non-planar modeling of concrete cannot be realized while the light-transmitting requirement of the concrete is met, and the growing decoration requirements of people require that light-transmitting concrete can be manufactured into various models for appreciation or use.
Therefore, how to make the light-transmitting concrete member meet the modeling requirements needed by people is a technical problem that needs to be solved by those skilled in the art.
Disclosure of Invention
In view of the above, the present invention is directed to a light-transmitting concrete member to meet the modeling requirements of people while transmitting light.
Another object of the present invention is to provide a method for manufacturing the light-transmitting concrete member.
In order to achieve the above purpose, the present invention provides the following technical solutions:
a light transmissive concrete member comprising:
the drawing board layer is formed by a plurality of layers of plates at intervals of a first preset distance and is provided with a hollow cavity for installing a lamp;
the keel layer is attached to the outer surface of the drawing board layer, and is made of rigid materials with the same thickness;
the partition plate layer is bonded and welded outside the keel layer;
the concrete layer, concrete layer is followed the surface of baffle layer is pour, concrete layer thickness is first preset thickness, be provided with a plurality of printing opacity optic fibre in the concrete layer, printing opacity optic fibre runs through the baffle layer with the concrete layer, in order to with light transmission in the drawing board layer extremely the concrete layer is outside.
Preferably, in the light-transmitting concrete member, the light-transmitting concrete member further comprises a reinforcing bar layer provided inside the concrete layer to improve the strength of the concrete layer.
Preferably, in the light-transmitting concrete member, the distance between the reinforcing steel bar layer and the partition layer is half of the first preset thickness.
Preferably, in the light-transmitting concrete member, the keel layer is made of rectangular steel material cut off from three sides, and the rectangular steel material cut off from three sides is continuously and curvedly enclosed on the outer surface of the panel layer.
Preferably, in the light-transmitting concrete member, the drawing board layer is formed by connecting a plurality of wood boards with the thickness of 10-20mm, and the adjacent wood boards are separated by 50-200mm.
Preferably, in the light-transmitting concrete member, the light-transmitting concrete member further comprises a maintenance hole, wherein the maintenance hole is arranged at the bottom of the light-transmitting concrete member and is used for installing and maintaining the lamp in the hollow cavity of the drawing board layer.
The invention also provides a manufacturing method of the light-transmitting concrete member, which is used for manufacturing the light-transmitting concrete member with any technical effect, and comprises the following steps:
manufacturing a picture board layer: a plurality of wood boards are used for connecting to manufacture the model with the light-transmitting concrete member reduced in an equal ratio, and a maintenance hole is formed in the bottom of the pattern plate layer;
making a dragon bone layer: enclosing the outer surface of the picture layer by using a continuous bendable rigid material;
manufacturing a partition board layer: wrapping the outer surface of the keel layer by using a steel plate, welding the steel plate on the keel layer, and arranging a mounting hole for inserting the light-transmitting optical fiber on the partition plate layer;
manufacturing a shaping ring: the sectional view for manufacturing the drawing board layer is amplified in an equal ratio, a method for manufacturing the drawing board layer is used for manufacturing a shaping ring sleeved on the outer side of the partition board layer, and the distance between the inner ring of the shaping ring and the outer surface of the partition board layer is a first preset thickness;
implanting a light-transmitting optical fiber: fixing the light-transmitting optical fiber on a small template;
pouring concrete: arranging a small template fixed with the light-transmitting optical fiber on the inner ring of the shaping ring, inserting one end of the light-transmitting optical fiber into the mounting hole, and pouring concrete between the partition plate layer and the shaping ring by using a small template pouring construction process;
preferably, in the above manufacturing method, the steps for manufacturing the graphics board layer specifically include: and determining the three-dimensional model of the light-transmitting concrete member by using three-dimensional software, performing equal-ratio shrinkage and decomposition, decomposing the light-transmitting concrete member model into a plurality of sectional views by taking a first preset distance as a distance, performing equal-ratio sawing on the wood boards according to the shapes of the sectional views, and connecting the sawn plurality of wood boards in sequence according to the sequence of the sectional views, wherein the distance between every two adjacent wood boards is the first preset distance.
Preferably, in the above manufacturing method, the concrete pouring step specifically includes: setting the small template fixed with the light-transmitting optical fiber in the inner ring of the shaping ring, pouring concrete at the position between the partition plate layer and the shaping ring, which is provided with the small template, and continuously placing and pouring the small template fixed with the light-transmitting optical fiber after pouring until the partition plate layer and the shaping ring are filled with concrete.
Preferably, in the above manufacturing method, after the step of pouring concrete, the method further comprises the steps of:
and (5) demolding and trimming: removing the shaping ring after maintenance, and trimming the light-transmitting optical fiber extending out of the concrete layer;
post-treatment: and grinding, polishing and brushing the finishing agent, and filling the lamp into the hollow cavity of the pattern plate layer.
Preferably, in the above manufacturing method, between the step of manufacturing the separator layer and the step of manufacturing the shaping ring, the method further includes the step of:
implanting a reinforcing steel bar layer: and welding a steel bar layer along the outer side of the partition plate layer by using a steel mesh, wherein the distance between the steel bar layer and the partition plate layer is smaller than a first preset thickness so as to ensure that the steel bar layer is arranged in the concrete layer.
Preferably, in the above manufacturing method, the steel bar layer is welded by using a steel mesh with a mesh size of 40×40mm and a steel bar diameter of 3-5mm, and the distance between the steel bar layer and the separator layer is half of the first preset thickness.
Preferably, in the above manufacturing method, in the step of manufacturing the panel layer, the first preset distance is 50-200mm.
Preferably, in the above manufacturing method, in the step of pouring concrete, the concrete used has a stone size of 10-20mm and a cement to stone ratio of 3:1.
Preferably, in the above manufacturing method, in the step of implanting the light-transmitting optical fiber, the light-transmitting optical fiber is adhered to the small template by double-sided tape and fixed using a nail.
Preferably, in the above manufacturing method, in the step of manufacturing the partition layer, the mounting holes are round holes with diameters of 30-50mm, and the distance between adjacent round holes is 20-100mm.
According to the technical scheme, the light-transmitting concrete member is provided with the picture plate layer in the light-transmitting concrete member, the picture plate layer is formed by a plurality of layers of plates at intervals of a first preset distance, the appearance of the picture plate layer is the same as that of the required light-transmitting concrete member, and the picture plate layer is provided with a hollow cavity for installing a lamp; the outer side of the picture plate layer is provided with a keel layer, the keel layer is attached to the outer surface of the picture plate layer, the keel layer is made of rigid materials to support concrete pouring, meanwhile, the outer surface of the keel layer is attached and welded with a partition plate layer to increase rigidity of the keel layer, a concrete layer with a first preset thickness is poured on the outer surface of the partition plate layer, a plurality of light-transmitting optical fibers are arranged in the concrete layer, and the light-transmitting optical fibers penetrate through the partition plate layer and the concrete layer; the light-transmitting concrete member provided by the invention adopts the three-dimensional structure with the reduced equal ratio, namely the picture layer, which is formed by using the multi-layer wood boards, so that the appearance of the picture layer is the same as that of the required light-transmitting concrete member, and the thicknesses of the dragon bone layer, the partition plate layer and the concrete layer at all positions on the outer surface of the picture layer are the same, so that the appearance of the outermost concrete layer is the same as that of the required light-transmitting concrete member, meanwhile, the hollow cavity in the picture layer is used for installing a lamp, and the light-transmitting optical fibers penetrate through the partition plate layer and the concrete layer and can transmit light in the picture layer to the outer surface of the concrete layer, so that the light-transmitting concrete member provided by the invention can meet the demands of modeling and light transmission.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a cross-sectional view of a light-transmitting concrete member according to the present invention;
FIG. 2 is an exploded view of a light transmissive concrete member model provided by the present invention;
FIG. 3 is a schematic view of the structure of a slab layer of a light-transmitting concrete member provided by the invention;
fig. 4 is a schematic view of a keel layer material provided by the present invention;
FIG. 5 is a schematic view of a small template for bonding light-transmitting fibers provided by the present invention;
wherein 10 is the picture board layer, 110 is the maintenance hole, 20 is the dragon bone layer, 30 is the baffle layer, 40 is the concrete layer, 50 is the light-transmitting optical fiber, 60 is the reinforcing bar layer, 70 is the shaping circle, 80 is the small form.
Detailed Description
The core of the invention is to provide a light-transmitting concrete member so as to meet the modeling requirements required by people while transmitting light.
The invention also provides a manufacturing method for manufacturing the light-transmitting concrete member.
In order to better understand the solution of the present invention, the following description of the embodiments of the present invention refers to the accompanying drawings. Furthermore, the embodiments shown below do not limit the summary of the invention described in the claims. The whole contents of the constitution shown in the following examples are not limited to the solution of the invention described in the claims.
As shown in fig. 1, the light-transmitting concrete member provided by the invention comprises a panel layer 10, a keel layer 20, a partition plate layer 30 and a concrete layer 40, wherein, as shown in fig. 2 and 3, the panel layer 10 is formed by a plurality of layers of plates at intervals of a first preset distance, the appearance of the multi-layer plate is the same as that of the light-transmitting concrete member so as to provide a reference core of the light-transmitting concrete member, the panel layer 10 is of a hollow cavity structure, on one hand, the hollow cavity of the panel layer 10 is used for installing a lamp, and on the other hand, the panel layer 10 of the hollow cavity can reduce the weight of the light-transmitting concrete member; the keel layer 20 is arranged on the outer side of the picture plate layer 10, the keel layer 20 is attached to the outer surface of the picture plate layer 10, and the thicknesses of any positions of the keel layer 20 are the same, so that the appearance of the keel layer 20 is the same as that of the picture plate layer 10, and the strength of the picture plate layer 10 cannot meet the strength requirement of concrete pouring, so that the keel layer 20 is made of a rigid material with higher strength.
In order to avoid the penetration of the keel layer 20 and the drawing board layer 10 during the concrete pouring, a circle of partition board layer 30 is bonded and welded on the periphery of the keel layer 20, the partition board layer 30 enhances the strength of the keel layer 20 and the drawing board layer 10 while avoiding the concrete penetration, the concrete layer 40 is formed by pouring on the outer surface of the partition board layer 30, and the thickness of the concrete layer 40 is a first preset thickness.
It should be noted that, the thickness of any position of the concrete layer 40 is a first preset thickness, so that the outer surface of the concrete layer 40 is an equal-ratio enlarged shape of the drawing board layer 10, and the first preset thickness is determined by a designer according to the size of the light-transmitting concrete member.
A plurality of light-transmitting optical fibers 50 are arranged in the middle of the concrete layer 40, and as the light in the picture plate layer 10 can pass through the keel layer 20 and is blocked by the partition plate layer 30, the light-transmitting optical fibers 50 penetrate through the partition plate layer 30 and the concrete layer 40, so that when the light is arranged in the hollow cavity of the picture plate layer 10, the light in the picture plate layer 10 is transmitted to the outer surface of the concrete layer 40, and the light-transmitting concrete member has a light-transmitting function.
According to the light-transmitting concrete member provided by the invention, the drawing board layer 10 is arranged in the light-transmitting concrete member, the drawing board layer 10 is formed by a plurality of layers of plates at intervals of a first preset distance, the appearance of the drawing board layer 10 is the same as that of the required light-transmitting concrete member, and the drawing board layer 10 is provided with the hollow cavity, so that the weight of the light-transmitting concrete member is reduced while a lamp is installed; the outside at the drawing board layer 10 is provided with fossil fragments layer 20, fossil fragments layer 20 laminating drawing board layer 10's surface sets up, fossil fragments layer 20 uses rigid material to make with the pouring of support concrete, simultaneously in fossil fragments layer 20's surface laminating welding division board layer 30 in order to increase fossil fragments layer 20's rigidity, and prevent concrete infiltration fossil fragments layer 20 and drawing board layer 10, the surface at division board layer 30 is for pouring the concrete layer 40 that forms, the thickness of concrete layer 40 is first preset thickness, because fossil fragments layer 20, division board layer 30 and the concrete layer 40 of drawing board layer 10 surface optional position are the same thickness, consequently the appearance of concrete layer 40 surface is the same with the appearance of drawing board layer 10. Meanwhile, a plurality of light-transmitting optical fibers 50 are arranged in the middle of the concrete layer 40, and light in the picture plate layer 10 can penetrate through the keel layer 20 and be blocked by the partition plate layer 30, so that the light-transmitting optical fibers 50 penetrate through the partition plate layer 30 and the concrete layer 40, and when light is arranged in the hollow cavity of the picture plate layer 10, the light in the picture plate layer 10 is transmitted to the outer surface of the concrete layer 40, so that the light-transmitting concrete member has a light-transmitting function. According to the light-transmitting concrete member provided by the invention, the light-transmitting optical fibers 50 penetrating through the partition plate layers 30 and the concrete layers 40 enable the light-transmitting concrete member to have a light-transmitting function, meanwhile, the figure of the light-transmitting concrete member is preset through the drawing plate layers 10 formed by the multiple layers of wood plates, and the keel layers 20, the partition plate layers 30 and the concrete layers 40 with fixed thickness are arranged on the outer surfaces of the drawing plate layers 10, so that the figure of the outer surfaces of the concrete layers 40 is identical with the figure of the drawing plate layers 10, and the light-transmitting concrete member with the preset shape is obtained.
Further, in the light-transmitting concrete member provided by the invention, the light-transmitting concrete member further comprises the reinforcing steel bar layer 60, wherein the reinforcing steel bar layer 60 is arranged inside the concrete layer 40 to improve the strength of the concrete layer 40, so that the concrete layer 40 is stronger in integrity and firmer in combination with the partition plate layer 30.
In order to further optimize the above technical solution, the reinforcement layer 60 is sleeved on the outer surface of the separator layer 30 and is parallel to the outer surface of the separator layer 30, and the distance between the reinforcement layer 60 and the outer surface of the separator layer 30 is half of the first preset thickness, that is, the reinforcement layer 60 is disposed at the center of the concrete layer 40.
Further, as shown in fig. 4, in an embodiment of the present invention, the keel layer 20 is made of rectangular steel with three cut surfaces, and the rectangular steel is cut by three cut surfaces and connected, so that the square steel with three cut surfaces can be folded and enclosed continuously in a continuous state, and the square steel with three cut surfaces is enclosed continuously and flexibly on the outer surface of the drawing board layer 10 so as to be connected with the drawing board layer 10 as a whole, thereby avoiding the problem that the drawing board layer 10 cannot bear the pouring of concrete due to insufficient strength, and in an embodiment of the present invention, the keel layer 20 is formed by using 40×40 square steel with three cut surfaces and enclosed continuously and flexibly on the outer surface of the drawing board layer 10.
Further, the drawing sheet layer 10 is composed of a plurality of wood boards having a thickness of 10-20mm at intervals of a first preset distance of 50-200mm. In another embodiment of the invention, shown in FIG. 3, the deck 10 is formed using a plurality of wood boards of 18mm thickness joined together with adjacent wood boards spaced 100mm apart.
It should be noted that, the pattern board layer 10 is formed by using a plurality of layers of plates at intervals of a first preset distance, the purpose of using the plurality of layers of plates is to decompose the light-transmitting concrete member into a plurality of slice structures, each plate corresponds to one slice structure, the appearance of the light-transmitting concrete member can be obtained by connecting and combining a plurality of plates, the closer the interval between two adjacent plates is, the closer the appearance of the obtained pattern board layer 10 is to the appearance of the light-transmitting concrete member, the plates with the thickness of 18mm are used, the plates with the thickness of 18mm are universal woodworking plates, the thickness and the strength are moderate, the purchase is convenient, the interval between the adjacent plates is 100mm, the appearance of the pattern board layer 10 formed by connecting the plates is close to the appearance of the light-transmitting concrete member, and the material of the plates is saved to a certain extent.
Further, the light-transmitting concrete member provided by the invention further comprises a maintenance hole 110, wherein the maintenance hole 110 is arranged at the bottom of the light-transmitting concrete member, the depth of the maintenance hole 110 is from the outer surface of the concrete layer 40 to the hollow cavity of the pattern plate layer 10, and the maintenance hole 110 is used for installing and maintaining a lamp installed in the hollow cavity of the pattern plate layer 10.
The invention also provides a manufacturing method of the light-transmitting concrete member, which is used for manufacturing the light-transmitting concrete member with the technical effects of any embodiment, and comprises the following steps:
s01: manufacturing a picture board layer: a plurality of wood boards are used for connecting to manufacture a model with an equal-ratio reduced light-transmitting concrete member, and a maintenance hole 110 is formed in the bottom of the drawing board layer 10;
s02: making a dragon bone layer: enclosing the outer surface of the drawing board layer 10 by using a rigid material which can be continuously and flexibly enclosed;
s03: manufacturing a partition board layer; wrapping the outer surface of the keel layer 20 with a steel plate, welding the steel plate on the keel layer 20, and arranging a mounting hole for inserting the light-transmitting optical fiber 50 on the baffle plate layer 30;
s04: manufacturing a shaping ring; the sectional view of the manufactured picture layer 10 is amplified in equal proportion, a method for manufacturing the picture layer 10 is used for manufacturing a shaping ring sleeved on the outer side of the partition board layer 30, and the distance between the inner ring of the shaping ring and the outer surface of the partition board layer 30 is a first preset thickness;
s05: implanting a light-transmitting optical fiber; fixing the light-transmitting optical fiber 50 on the small template 80;
s06: pouring concrete; arranging a small template 80 fixed with a light-transmitting optical fiber 50 on the inner ring of the shaping ring, inserting one end of the light-transmitting optical fiber 50 into the mounting hole, and pouring full concrete between the baffle plate layer 30 and the shaping ring by using a pouring construction process of the small template 80;
further, in step S01, the specific operations of the step of fabricating the panel layer 10 are as follows: and determining the three-dimensional model of the light-transmitting concrete member by using three-dimensional software, performing equal-ratio shrinkage and decomposition, decomposing the light-transmitting concrete member model into a plurality of sectional views by taking a first preset distance as a distance, as shown in fig. 2, wherein adjacent sectional lines on the model are the plurality of sectional views of the light-transmitting concrete member model, and are cut on the wood boards according to the shapes of the sectional views by equal-ratio sawing, and the sawn plurality of wood boards are sequentially connected according to the sequence of the sectional views, wherein the distance between the two adjacent wood boards is the first preset distance as shown in fig. 3.
Further, in step S06, concrete pouring steps are specifically performed as follows: setting the small templates 80 fixed with the light-transmitting optical fibers 50 on the inner ring of the shaping ring, pouring concrete at the positions between the shaping rings of the partition plate layers 30, wherein the small templates 80 are arranged, and after pouring, continuing to place the small templates 80 fixed with the light-transmitting optical fibers 50 and pouring until the space between the partition plate layers 30 and the shaping rings is filled with concrete.
It should be noted that, the small formwork 80 casting construction process can implement fine concrete construction, and implement seamless continuous casting on the concrete casting working surface, and is applicable to the concrete curved surface casting process in the present invention, and the specific small formwork 80 casting construction process is disclosed in the prior art and will not be repeated herein.
Further, after step S06 is completed, the method further includes the steps of:
s07: removing the mould and trimming; removing the shaping ring after maintenance, and trimming the light-transmitting optical fiber 50 extending out of the concrete layer 40;
s08: post-treatment: the finish is ground, polished and brushed, and the lamp is installed in the hollow cavity of the pattern plate layer 10.
It should be noted that, in step S07, the maintenance is to wait for the setting and curing of the concrete poured in step S06, and in one embodiment of the present invention, the maintenance process is 7 days; the operation of removing the mould is to remove the shaped shaping ring, and the specific operation of trimming is to cut and polish the end of the light-transmitting optical fiber 50 extending out of the outer surface of the concrete layer 40.
It should be further noted that in step S08, the post-treatment is performed by using a pencil to outline the outer surface of the concrete layer 40, which is used as a polishing basis, so that the light-transmitting concrete member is more realistic.
Further, between step S03 and step S04, step S031 is further included: the step of implanting the reinforcing steel bar layer 60 is specifically as follows: the steel mesh is used to weld the reinforcement layer 60 along the outside of the separator layer 30, and the distance between the reinforcement layer 60 and the separator layer 30 is less than a first predetermined thickness to ensure that the reinforcement layer 60 is disposed in the concrete layer 40.
In order to further optimize the above technical solution, in step S031, the reinforcement layer 60 is welded by using a steel mesh with mesh size of 40×40mm and reinforcement diameter of 3-5mm, the distance between the reinforcement layer 60 and the separator layer 30 is half of the first preset thickness, it should be noted that the reinforcement layer 60 may also be welded by using reinforcement with any diameter to form a steel mesh with any size, and the reinforcement layer 60 formed by reinforcement with any diameter and steel mesh with any size is within the protection scope of the present invention.
Further, in step S01, it is noted that, as the first preset distance is smaller, the profile of the drawing board layer 10 formed by connecting a plurality of wood boards is closer to the profile of the light-transmitting concrete member to be manufactured, but the consumption of the wood boards is larger. In one embodiment of the present invention, the first predetermined distance is 100mm
Further, in a specific embodiment of the present invention, in step S06, the concrete used is a semi-dry fine aggregate gray concrete, in which the stone size is 10-20mm, the ratio of cement to stone is 3:1, and in the casting process, the semi-dry fine aggregate gray concrete is rammed by using a rubber hammer.
Further, in step S05, as shown in fig. 5, the light-transmitting optical fiber 50 is adhered to the small template 80 by double-sided adhesive tape, and fixed using a tack. In one embodiment of the present invention, the light-transmitting optical fibers 50 are bonded to the small templates 80 in a comb-like shape, and adjacent light-transmitting optical fibers 50 are arranged in parallel with a pitch of 30mm.
Further, in a specific embodiment of the present invention, in step S03, the mounting hole is a circular hole with a diameter of 40mm, the distance between adjacent circular holes is 50mm, the diameter of the light-transmitting optical fiber 50 is 2-3mm, multiple light-transmitting optical fibers 50 can be inserted into a single mounting hole, so that the intensity of the light-transmitting optical fibers 50 is higher, the light-transmitting optical fibers 50 cannot be overwhelmed when concrete is poured, and the light-transmitting effect of the outer surface of the light-transmitting concrete member can be improved by inserting multiple light-transmitting optical fibers 50 into the single mounting hole.
The term "first" in the description of the invention and the claims and in the above figures is used to distinguish between different objects and is not used to describe a particular sequence. Furthermore, the terms "comprise" and "have," as well as any variations thereof, are intended to cover a non-exclusive inclusion. For example, a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to the listed steps or elements but may include steps or elements not expressly listed.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (15)
1. The manufacturing method of the light-transmitting concrete member is characterized by comprising the following steps of:
manufacturing a picture board layer: using a plurality of wood boards to connect and manufacture a model with the required light-transmitting concrete member reduced in an equal ratio;
making a dragon bone layer: the method comprises the steps of enclosing the outer surface of a drawing board layer by using continuous rectangular steel materials which can be enclosed and bent;
manufacturing a partition board layer: wrapping the outer surface of the keel layer by using a steel plate, welding the steel plate on the keel layer, and arranging a mounting hole for inserting a light-transmitting optical fiber on the partition plate layer;
manufacturing a shaping ring: the sectional view of the picture plate layer is amplified in an equal ratio, a shaping ring sleeved on the outer side of the partition plate layer is manufactured by using a method for manufacturing the picture plate layer, and the distance between the inner ring of the shaping ring and the outer surface of the partition plate layer is a first preset thickness;
implanting a light-transmitting optical fiber: fixing the light-transmitting optical fiber on a small template;
pouring concrete: arranging a small template fixed with the light-transmitting optical fiber on the inner ring of the shaping ring, inserting one end of the light-transmitting optical fiber into the mounting hole, and pouring concrete between the partition plate layer and the shaping ring by using a small template pouring construction process;
the manufacturing method is used for manufacturing a light-transmitting concrete member, and the light-transmitting concrete member comprises the following components:
the panel layer (10) is the same as the appearance of the light-transmitting concrete member, the panel layer (10) is formed by a plurality of layers of plates at intervals of a first preset distance, and the panel layer (10) is provided with a hollow cavity for installing a lamp;
long Guceng (20), wherein the keel layer (20) is arranged to be attached to the outer surface of the picture board layer (10), and the Long Guceng (20) is made of rigid materials with the same thickness;
a separator layer (30), wherein the separator layer (30) is bonded and welded to the periphery of the Long Guceng (20);
concrete layer (40), concrete layer (40) are followed the surface of baffle layer (30) is pour, the thickness of concrete layer (40) is first default thickness, be provided with a plurality of printing opacity optic fibre (50) in concrete layer (40), printing opacity optic fibre (50) run through baffle layer (30) with concrete layer (40), in order to with light transmission in baffle layer (10) is to the outside of concrete layer (40).
2. The method of claim 1, wherein the step of producing the panel layer comprises: and determining the three-dimensional model of the light-transmitting concrete member by using three-dimensional software, performing equal-ratio shrinkage and decomposition, decomposing the light-transmitting concrete member model into a plurality of sectional views by taking a first preset distance as a distance, performing equal-ratio sawing on the wood boards according to the shapes of the sectional views, and connecting the sawn plurality of wood boards in sequence according to the sequence of the sectional views, wherein the distance between every two adjacent wood boards is the first preset distance.
3. The method of claim 1, wherein the concrete casting step comprises: setting the small template (80) fixed with the light-transmitting optical fiber (50) on the inner ring of the shaping ring (70), pouring concrete at the position between the baffle plate layer (30) and the shaping ring (70) and provided with the small template (80), and continuously placing and pouring the small template (80) fixed with the light-transmitting optical fiber (50) after pouring until the concrete is filled between the baffle plate layer (30) and the shaping ring (70).
4. The method of manufacturing of claim 1, further comprising the step of, after the step of casting the concrete:
and (5) demolding and trimming: removing the shaping ring (70) after maintenance, and trimming the light-transmitting optical fiber (50) extending out of the concrete layer (40);
post-treatment: and (3) grinding, polishing and brushing the finishing agent, and filling the lamp into the hollow cavity of the pattern plate layer (10).
5. The method of manufacturing of claim 1, further comprising the step of, between the step of manufacturing the separator layer and the step of manufacturing the shaping ring:
implanting a reinforcing steel bar layer: and welding a reinforcing steel bar layer (60) along the outer side of the partition plate layer (30), wherein the distance between the reinforcing steel bar layer (60) and the partition plate layer (30) is smaller than a first preset thickness so as to ensure that the reinforcing steel bar layer (60) is arranged in the concrete layer (40).
6. The method according to claim 5, wherein the reinforcement layer (60) is welded using a mesh of 40 x 40mm steel with a reinforcement diameter of 3-5mm, and the reinforcement layer (60) is spaced from the separator layer (30) by half the first predetermined thickness.
7. The method of manufacturing according to claim 1, wherein in the step of manufacturing the panel layer, the first predetermined distance is 50-200mm.
8. The method of claim 1, wherein in the step of casting the concrete, concrete is used having a stone size of 10-20mm and a cement to stone ratio of 3:1.
9. The method of claim 1, wherein in the step of implanting the light-transmitting optical fiber, the light-transmitting optical fiber (50) is adhered to the small template by double-sided adhesive tape and fixed using a nail.
10. The method of claim 1, wherein in the step of manufacturing the spacer layer, the mounting holes are circular holes having a diameter of 30-50mm, and the distance between adjacent circular holes is 20-100mm.
11. The method of claim 1, wherein the light-transmitting concrete member further comprises a reinforcing bar layer (60), the reinforcing bar layer (60) being disposed inside the concrete layer (40) to increase the strength of the concrete layer (40).
12. The method of claim 11, wherein the rebar layer (60) is spaced from the separator layer (30) by one half of a first predetermined thickness.
13. The method of manufacture of claim 1 wherein said keel layer (20) is formed from a three sided cut rectangular steel material continuously curved around the outer surface of said panel layer (10).
14. A method according to claim 1, wherein the pattern layer (10) is formed using a plurality of boards having a thickness of 10-20mm spaced apart by a first predetermined distance of 50-200mm.
15. The manufacturing method according to claim 1, wherein the light-transmitting concrete member further comprises a maintenance hole (110), the maintenance hole (110) is arranged at the bottom of the light-transmitting concrete member, and the maintenance hole (110) is used for installing and maintaining a lamp in the hollow cavity of the panel layer (10).
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| TW200712032A (en) * | 2005-09-19 | 2007-04-01 | Ruentex Eng & Constr Co Ltd | Light transparent concret construction material and its manufacturing method |
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| GB833009A (en) * | 1957-01-24 | 1960-04-21 | John Healey | Improvements in or relating to light-transmitting building elements |
| JP2006220981A (en) * | 2005-02-10 | 2006-08-24 | Ohbayashi Corp | Method for manufacturing light transmissive member |
| CN107225649A (en) * | 2017-06-19 | 2017-10-03 | 中建商品混凝土有限公司 | A kind of preparation method of curved surface non-light tight concrete |
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| CN114575549A (en) | 2022-06-03 |
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