CN114575527A - Preparation process of ALC autoclaved aerated concrete reinforced electrical integrated wallboard - Google Patents
Preparation process of ALC autoclaved aerated concrete reinforced electrical integrated wallboard Download PDFInfo
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- 239000004567 concrete Substances 0.000 title claims abstract description 15
- 238000002360 preparation method Methods 0.000 title claims abstract description 10
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 17
- 239000010959 steel Substances 0.000 claims abstract description 17
- 230000002787 reinforcement Effects 0.000 claims abstract description 8
- 238000004519 manufacturing process Methods 0.000 claims abstract description 5
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 5
- 238000001125 extrusion Methods 0.000 claims abstract description 4
- 239000002994 raw material Substances 0.000 claims abstract description 4
- 239000002002 slurry Substances 0.000 claims description 6
- 230000010354 integration Effects 0.000 claims description 5
- 230000008719 thickening Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 9
- 238000010276 construction Methods 0.000 abstract description 3
- 238000005336 cracking Methods 0.000 abstract description 2
- 230000002708 enhancing effect Effects 0.000 abstract description 2
- 238000000926 separation method Methods 0.000 abstract description 2
- 238000009429 electrical wiring Methods 0.000 description 6
- 238000009415 formwork Methods 0.000 description 3
- 239000004927 clay Substances 0.000 description 2
- 239000011449 brick Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/44—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
- E04C2/52—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits
- E04C2/521—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits serving for locating conduits; for ventilating, heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B19/00—Machines or methods for applying the material to surfaces to form a permanent layer thereon
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/20—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/38—Connections for building structures in general
- E04B1/61—Connections for building structures in general of slab-shaped building elements with each other
- E04B1/6108—Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together
- E04B1/612—Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together by means between frontal surfaces
- E04B1/6125—Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together by means between frontal surfaces with protrusions on the one frontal surface co-operating with recesses in the other frontal surface
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
- E04C2/32—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure formed of corrugated or otherwise indented sheet-like material; composed of such layers with or without layers of flat sheet-like material
- E04C2/324—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure formed of corrugated or otherwise indented sheet-like material; composed of such layers with or without layers of flat sheet-like material with incisions or reliefs in the surface
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- Ceramic Engineering (AREA)
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- Manufacturing & Machinery (AREA)
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Abstract
Description
技术领域technical field
本发明属于建筑墙板技术领域，具体涉及一种ALC蒸压加气混凝土加筋电气一体化墙板制备工艺。The invention belongs to the technical field of building wall panels, and in particular relates to a preparation process of an ALC autoclaved aerated concrete reinforced electrical integrated wall panel.
背景技术Background technique
建筑行业在禁止使用黏土砖的实施过程中，涌现了大量的非黏土制品墙体材料，入蒸压加气混凝土砌块，由于自身轻质的特点，被广泛使用。但是仍然存在强度低，需要边砌边抹砂浆，并且在进行布局水电时，需要再重新开槽，布设好后再复原，工序繁琐而且开槽对工人的操作技术要求也高。During the implementation of the ban on the use of clay bricks in the construction industry, a large number of non-clay wall materials have emerged, including autoclaved aerated concrete blocks, which are widely used due to their lightweight characteristics. However, there is still low strength, and it is necessary to apply mortar while laying, and when laying out water and electricity, it is necessary to re-groove, and then restore after laying out.
发明内容SUMMARY OF THE INVENTION
针对上述现有技术中描述的不足，本发明提供一种ALC蒸压加气混凝土加筋电气一体化墙板制备工艺。In view of the deficiencies described in the above-mentioned prior art, the present invention provides a preparation process of ALC autoclaved aerated concrete reinforced electrical integration wallboard.
本发明所采用的技术方案为：The technical scheme adopted in the present invention is:
一种ALC蒸压加气混凝土加筋电气一体化墙板制备工艺，步骤如下：A process for preparing ALC autoclaved aerated concrete reinforced electrical integration wallboard, the steps are as follows:
制备ECP板：To prepare ECP plates:
将制备ECP板的原料加入到真空高压挤出机中进行真空高压挤出得到ECP板，所述ECP板至少一个外端面有凹凸结构，且所述ECP板内至少一个预制孔作为电气走线孔；The raw materials for preparing the ECP board are added to a vacuum high-pressure extruder for vacuum high-pressure extrusion to obtain an ECP board, at least one outer end surface of the ECP board has a concave-convex structure, and at least one prefabricated hole in the ECP board is used as an electrical wiring hole ;
制备钢筋网笼：To prepare the steel mesh cage:
制作与ECP板大小适宜的钢筋网笼；所述的钢筋网笼纵横交叉；Make a reinforced mesh cage suitable for the size of the ECP board; the said reinforced mesh cage crosses vertically and horizontally;
装配固定ECP板和钢筋网笼形成加强内芯：Assemble the fixed ECP board and the steel mesh cage to form a reinforced inner core:
ECP板位于钢筋网笼内，用连接卡件将钢筋网笼与ECP板外端面的凹凸结构的凹部固定连接；The ECP board is located in the reinforcement mesh cage, and the reinforcement mesh cage is fixedly connected to the concave part of the concave-convex structure on the outer end face of the ECP board by connecting clips;
浇筑成型获得ALC一体化墙板：Pouring and forming to obtain ALC integrated wall panels:
在加强内芯外放置ALC模板，并向ALC模板内浇筑ALC板浆料，ALC板浆料将钢筋网笼和ECP板凹凸结构的凹部填充满；在ALC模板内产生气泡、膨胀、稠化和硬化，得到包裹加强内芯的ALC一体化墙板；The ALC formwork is placed outside the reinforcing inner core, and the ALC board slurry is poured into the ALC board. The ALC board slurry fills the concave part of the reinforcement mesh cage and the concave-convex structure of the ECP board; bubbles, expansion, thickening and Hardened to obtain an ALC integrated wallboard with a reinforced inner core;
对ALC一体化墙板进行高温高压养护。High temperature and high pressure curing of ALC integrated wall panels.
作为本发明的一种优选方案，所述ECP板的两个端面设有凹凸结构，所述的凹凸结构包括燕尾隼，相邻燕尾隼之间形成燕尾槽，凹凸结构的设置能够增大与ALC板浇注料的接触面积，使其成型后更为稳固。As a preferred solution of the present invention, two end faces of the ECP board are provided with concave-convex structures, the concave-convex structures include dovetail falcons, and a dovetail groove is formed between adjacent dovetail falcons, and the arrangement of the concave-convex structures can increase the difference between the ALC and the ALC. The contact area of the plate castable makes it more stable after forming.
作为本发明的一种优选方案，连接卡件将钢筋网笼与ECP板的燕尾槽固定连接，连接卡件将钢筋网笼和ECP板固定连接成框架后，便于后期浇筑。As a preferred solution of the present invention, the connecting clips fixedly connect the steel mesh cage and the dovetail groove of the ECP board, and after the connecting clips fixedly connect the steel mesh cage and the ECP board into a frame, it is convenient for later pouring.
作为本发明的一种优选方案，所述ALC一体化墙板的外端面设有连接凹凸结构，相邻ALC一体化墙板通过连接凹凸结构组装连接，连接凹凸结构的设置便于多块组合形成不同尺寸的墙体。As a preferred solution of the present invention, the outer end surface of the ALC integrated wall panel is provided with a connecting concave-convex structure, and the adjacent ALC integrated wall panels are assembled and connected through the connecting concave-convex structure, and the setting of the connecting concave-convex structure is convenient for multiple pieces to form different size wall.
作为本发明的一种优选方案，所述的连接凹凸结构包括连接凹槽和连接凸块，连接凸块与相邻ALC一体化墙板的连接凹槽对应；连接凹槽与相邻ALC一体化墙板的连接凸块对应。As a preferred solution of the present invention, the connecting concave-convex structure includes a connecting groove and a connecting bump, and the connecting bump corresponds to the connecting groove of the adjacent ALC integrated wall panel; the connecting groove is integrated with the adjacent ALC. The connection bumps of the wall panels correspond.
本发明将ALC板和ECP板结合在一起形成复合板，并且使用ECP板自带的预制孔作为电气走线孔，在进行布设电线时电线直接从电气走线孔中穿设，只需在需要安装电器盒的位置开槽与预制孔相通即可，简化和减少开槽，降低对工人的操作水平要求。本发明在增强ALC板强度的前提下还能简化后期施工，而且为了让两种不同材质的板材能够更好的结合，ECP板外端面设置燕尾榫卯结构，ALC板内部钢筋网笼和ECP板的燕尾槽用卡件弹性链接的同时ALC蒸压加气混凝土生产制造时会镶入ECP板面榫卯结构的燕尾槽内，使两种材料完全结合成一个整体，从而避免两种材料的相接处开裂分离等情况发生。The invention combines the ALC board and the ECP board to form a composite board, and uses the prefabricated holes of the ECP board as the electrical wiring holes. When wiring the wires, the wires are directly passed through the electrical wiring holes. The slot where the electrical box is installed can be connected with the prefabricated hole, which simplifies and reduces the slot, and reduces the operation level requirements for workers. The invention can also simplify the later construction on the premise of enhancing the strength of the ALC board, and in order to allow the two different materials to be better combined, the outer end face of the ECP board is provided with a dovetail tenon structure, and the inner reinforcement mesh cage of the ALC board and the ECP board are provided. The dovetail groove is elastically linked with clips, and the ALC autoclaved aerated concrete will be inserted into the dovetail groove of the tenon-and-mortise structure of the ECP board surface, so that the two materials can be completely combined into a whole, thereby avoiding the phase difference between the two materials. Joint cracking and separation occur.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本发明的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative efforts.
图1为采用本发明制备工艺制造的ALC蒸压加气混凝土加筋电气一体化墙板的结构示意图。1 is a schematic structural diagram of an ALC autoclaved aerated concrete reinforced electrical integrated wallboard manufactured by the preparation process of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有付出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
实施例：Example:
一种ALC蒸压加气混凝土加筋电气一体化墙板制备工艺，步骤如下：A process for preparing ALC autoclaved aerated concrete reinforced electrical integration wallboard, the steps are as follows:
制备ECP板2：Prepare ECP Plate 2:
将制备ECP板的原料加入到真空高压挤出机中进行真空高压挤出得到ECP板，所述ECP板至少一个外端面有凹凸结构，且所述ECP板内至少一个预制孔作为电气走线孔；The raw materials for preparing the ECP board are added to a vacuum high-pressure extruder for vacuum high-pressure extrusion to obtain an ECP board, at least one outer end surface of the ECP board has a concave-convex structure, and at least one prefabricated hole in the ECP board is used as an electrical wiring hole ;
本实施例中，如图1所示，在ECP板2的两个端面设有凹凸结构，所述的凹凸结构包括燕尾隼4，相邻燕尾隼4之间形成燕尾槽5，凹凸结构的设置能够增大与ALC板浇注料的接触面积，使其成型后更为稳固。In this embodiment, as shown in FIG. 1 , two end faces of the ECP board 2 are provided with concave-convex structures. The concave-convex structures include dovetail falcons 4 , and a dovetail groove 5 is formed between adjacent dovetail falcons 4 . The concave-convex structures are arranged It can increase the contact area with the castable of the ALC board, making it more stable after molding.
制备钢筋网笼：To prepare the steel mesh cage:
制作与ECP板大小适宜的钢筋网笼3；所述的钢筋网笼纵横交叉。A
装配固定ECP板和钢筋网笼形成加强内芯：Assemble the fixed ECP board and the steel mesh cage to form a reinforced inner core:
ECP板位于钢筋网笼内，用连接卡件将钢筋网笼与ECP板外端面的凹凸结构的凹部固定连接；具体是连接卡件将钢筋网笼与ECP板的燕尾槽固定连接，连接卡件将钢筋网笼和ECP板固定连接成框架后，便于后期浇筑。The ECP board is located in the steel mesh cage, and the steel mesh cage is fixedly connected with the concave part of the concave-convex structure on the outer end face of the ECP board by connecting clips; specifically, the connecting clips fix the steel mesh cage with the dovetail groove of the ECP board, and the connecting clips After the steel mesh cage and the ECP board are fixedly connected to form a frame, it is convenient for later pouring.
浇筑成型获得ALC一体化墙板：Pouring and forming to obtain ALC integrated wall panels:
在加强内芯外放置ALC模板，并向ALC模板内浇筑ALC板浆料1，ALC板浆料将钢筋网笼和ECP板凹凸结构的凹部填充满；在ALC模板内产生气泡、膨胀、稠化和硬化，得到包裹加强内芯的ALC一体化墙板；并且所述ALC一体化墙板的外端面设有连接凹凸结构，相邻ALC一体化墙板通过连接凹凸结构组装连接，连接凹凸结构的设置便于多块组合形成不同尺寸的墙体。The ALC formwork is placed outside the reinforcing inner core, and the ALC board slurry 1 is poured into the ALC board. The ALC board slurry fills the concave part of the reinforcement mesh cage and the concave-convex structure of the ECP board; bubbles, expansion and thickening are generated in the ALC formwork and hardening to obtain an ALC integrated wallboard wrapped and reinforced with an inner core; and the outer end face of the ALC integrated wallboard is provided with a connecting concave-convex structure, and adjacent ALC integrated wallboards are assembled and connected through the connecting concave-convex structure, and the connecting concave-convex structure The setting facilitates the combination of multiple pieces to form walls of different sizes.
本实施例中，所述的连接凹凸结构包括连接凹槽6和连接凸块7，连接凸块7与相邻ALC一体化墙板的连接凹槽6对应；连接凹槽6与相邻ALC一体化墙板的连接凸块7对应。In this embodiment, the connecting concave-convex structure includes a connecting groove 6 and a connecting bump 7, and the connecting bump 7 corresponds to the connecting groove 6 of the adjacent ALC integrated wall panel; the connecting groove 6 is integrated with the adjacent ALC. Corresponding to the connection bumps 7 of the wallboard.
浇筑成型后对ALC一体化墙板进行高温高压养护。After pouring and forming, the ALC integrated wallboard is cured under high temperature and high pressure.
养护完成的ALC一体化墙板拼装成所需尺寸即可进行使用，使用ECP板自带的预制孔作为电气走线孔，在进行布设电线时电线直接从电气走线孔中穿设，只需在需要安装电器盒的位置开槽与预制孔相通即可，简化和减少开槽，降低对工人的操作水平要求。The cured ALC integrated wall panel can be assembled into the required size for use. The prefabricated holes in the ECP board are used as electrical wiring holes. When wiring the wires, the wires are directly passed through the electrical wiring holes. Slotting can be connected to the prefabricated hole at the position where the electrical box needs to be installed, which simplifies and reduces the slotting and reduces the operation level requirements for workers.
本说明书的描述中，参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中，对上述术语的示意性表述不一定指的是相同的实施例或示例。而且，描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, description with reference to the terms "one embodiment", "example", "specific example", etc. means that a specific feature, structure, material or characteristic described in connection with the embodiment or example is included in at least one of the present invention examples or examples. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上所述，仅为本发明较佳的具体实施方式，但本发明的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本发明揭露的技术范围内，根据本发明的技术方案及其发明构思加以等同替换或改变，都应涵盖在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. The equivalent replacement or change of the inventive concept thereof shall be included within the protection scope of the present invention.
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