CN114572732A - Reflective film drying and winding machine and working method thereof - Google Patents
Reflective film drying and winding machine and working method thereof Download PDFInfo
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- CN114572732A CN114572732A CN202210364496.5A CN202210364496A CN114572732A CN 114572732 A CN114572732 A CN 114572732A CN 202210364496 A CN202210364496 A CN 202210364496A CN 114572732 A CN114572732 A CN 114572732A
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- 238000001035 drying Methods 0.000 title claims abstract description 62
- 238000004804 winding Methods 0.000 title claims abstract description 40
- 238000000034 method Methods 0.000 title abstract description 7
- 238000001816 cooling Methods 0.000 claims abstract description 90
- 239000000428 dust Substances 0.000 claims abstract description 67
- 238000005520 cutting process Methods 0.000 claims abstract description 46
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 33
- 238000010438 heat treatment Methods 0.000 claims description 17
- 238000003825 pressing Methods 0.000 claims description 12
- 238000005485 electric heating Methods 0.000 claims description 3
- 238000010521 absorption reaction Methods 0.000 claims description 2
- 239000012528 membrane Substances 0.000 abstract description 35
- 238000005096 rolling process Methods 0.000 abstract description 17
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 description 12
- 229920006395 saturated elastomer Polymers 0.000 description 7
- 230000001105 regulatory effect Effects 0.000 description 6
- 238000004140 cleaning Methods 0.000 description 4
- 230000005484 gravity Effects 0.000 description 4
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 230000037303 wrinkles Effects 0.000 description 3
- 230000003749 cleanliness Effects 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000012717 electrostatic precipitator Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000017105 transposition Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B6/00—Cleaning by electrostatic means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
- B26D1/08—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
- B26D1/085—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type for thin material, e.g. for sheets, strips or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/18—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
- B65H23/188—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in connection with running-web
- B65H23/1888—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in connection with running-web and controlling web tension
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/26—Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/34—Apparatus for taking-out curl from webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H37/00—Article or web delivery apparatus incorporating devices for performing specified auxiliary operations
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B13/00—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement
- F26B13/10—Arrangements for feeding, heating or supporting materials; Controlling movement, tension or position of materials
- F26B13/14—Rollers, drums, cylinders; Arrangement of drives, supports, bearings, cleaning
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B13/00—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement
- F26B13/24—Arrangements of devices using drying processes not involving heating
- F26B13/28—Arrangements of devices using drying processes not involving heating for applying pressure; for brushing; for wiping
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/11—Dimensional aspect of article or web
- B65H2701/113—Size
- B65H2701/1133—Size of webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/17—Nature of material
- B65H2701/171—Physical features of handled article or web
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/40—Solar thermal energy, e.g. solar towers
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention relates to a reflective film drying and winding machine and a working method thereof, wherein the reflective film drying and winding machine comprises a first base and a second base, wherein a first conveying table is fixed at the top of the first base, a drying mechanism is fixed at the top of the first conveying table, a first supporting table is fixed at one end of the top of the second base, a cutting mechanism is fixed at the top of the first supporting table, a second supporting table is arranged on one side of the first supporting table, a cooling mechanism is fixed at the top of the second supporting table, a second conveying table is arranged on one side of the second supporting table, a tensioning mechanism is arranged on one side of the second conveying table, and a dust removing mechanism is arranged on one side of the second base; the problem that in the prior art, the reflective film is not treated before being rolled, so that dust is easily accumulated on the surface of the reflective film, and the production quality of the reflective film is influenced is solved; the reflective membrane can't keep the tension state when the rolling for the reflective membrane produces the fold easily when the rolling, leads to the inhomogeneous scheduling problem of rolling.
Description
Technical Field
The invention relates to the technical field of reflective film production, in particular to a reflective film drying and winding machine and a working method thereof.
Background
The Chinese patent discloses a reflective film processing and winding device (publication number: CN 212863361U), which comprises a raw material shaft and a winding shaft, wherein support columns are fixedly connected to the upper surface of a horizontal plate, first workbenches are fixedly connected to the upper surfaces of two first support columns, first workbenches are fixedly connected to the upper surface of a second support column and the side wall of an adjacent first support column, a bearing seat bearing is connected with the raw material shaft, a stretching shaft and the winding shaft, support rings are movably sleeved on the side wall of the winding shaft, limit rings are fixedly connected to the side wall of each support ring, clamping grooves are longitudinally formed in the side wall of the winding shaft, sliding grooves are transversely formed in the side wall of the winding shaft, and clamping rings are slidably connected to the side wall of each sliding groove. This reflective membrane processing coiling mechanism realizes having saved the time that the workman calibrated the cost many times to the accurate location of cup jointing the fiber container through set up the draw-in groove on the rolling axle of former device, makes rolling work convenient and fast more.
In the patent, the reflective film is not treated before being rolled, so that dust is easily accumulated on the surface of the reflective film, and the production quality of the reflective film is influenced; the reflective membrane can not keep the tension state when the rolling, so that the reflective membrane is easy to wrinkle when rolling, and the rolling is not uniform.
In order to solve the above-mentioned drawbacks, a technical solution is now provided.
Disclosure of Invention
The invention aims to provide a reflective film drying and winding machine and a working method thereof.
The technical problems to be solved by the invention are as follows:
in the prior art, the reflective film is not treated before being rolled, so that dust is easily accumulated on the surface of the reflective film, and the production quality of the reflective film is influenced; the reflective membrane can not keep the tension state when the rolling, so that the reflective membrane is easy to wrinkle when rolling, and the rolling is not uniform.
The purpose of the invention can be realized by the following technical scheme:
a reflective film drying and winding machine comprises a first base and a second base, wherein a first conveying table is fixed at the top of the first base, a drying mechanism is fixed at the top of the first conveying table and comprises a drying chamber fixed with the top of the first conveying table, heating boxes are fixed on two sides of the outside of the drying chamber and communicated with the inside of the drying chamber, an electric heating rod is arranged inside the heating boxes, a first fan is fixed on the outside of the heating boxes, the output end of the first fan is communicated with the inside of the heating boxes, a first supporting table is fixed at one end of the top of the second base, a cutting mechanism is fixed at the top of the first supporting table, a second supporting table is arranged on one side of the first supporting table, a cooling mechanism is fixed at the top of the second supporting table, a second conveying table is arranged on one side of the second supporting table, a tensioning mechanism is arranged on one side of the second conveying table, and a dust removal mechanism is arranged on one side of the second base, dust removal mechanism includes the dust removal base of fixing mutually with one side of second base, and the top of dust removal base is fixed with revolving cylinder, and revolving cylinder's output is fixed with the connecting seat, and the both ends of connecting seat all are equipped with the lift seat, are fixed with the lift cylinder on the lift seat, and the output of lift cylinder passes the lift seat and is fixed with the sucking disc, and the bottom of sucking disc adsorbs there is the electrostatic precipitator board, and first supporting station and second are carried all to be fixed with a plurality of hold-down mechanism on the platform.
Furthermore, the one end of second base is fixed with the support frame, and the internal surface of support frame rotates and is connected with the wind-up roll, and one side of support frame is fixed with the rolling motor, and the output of rolling motor passes the support frame and is fixed mutually with the wind-up roll.
Further, first logical groove has all been seted up to the both sides of drying chamber, and the inside of drying chamber is equipped with the lifter plate, and the bottom of lifter plate all is fixed with a plurality of evenly distributed's the frame that absorbs water with the inside bottom of drying chamber, and the internal surface rotation that absorbs water the frame is connected with the roller that absorbs water, and the outside top of drying chamber is fixed with two cylinders that absorb water, and the output of the cylinder that absorbs water passes the drying chamber and is fixed mutually with the top of lifter plate.
Furthermore, shutdown mechanism includes the cutting off room of fixing mutually with the top of first supporting bench, and the second leads to the groove has all been seted up to the both sides of cutting off the room, and the inside bottom of cutting off the room is fixed with cuts off the seat, and the top of cutting off the room is fixed with cuts off the cylinder, and the output that cuts off the cylinder passes the cutting off room and is fixed with the cutting off sword.
Further, cooling body includes the cooling chamber of fixing mutually with the second brace table, and the third logical groove has all been seted up to the both sides of cooling chamber, and the inside lateral wall sliding connection of cooling chamber has the cooling seat, and a plurality of cooling holes have been seted up to the bottom of cooling seat, and the outside top of cooling chamber is fixed with the second fan, and the output of second fan passes the cooling chamber and communicates with each other with the cooling seat is inside through the hose, and the top both sides of cooling chamber all are fixed with cooling cylinder, and cooling cylinder's output passes the cooling chamber and fixes mutually with the top of cooling seat.
Further, straining device includes and carries a fixed tensioning plate of platform one side mutually with the second, is connected with first tensioning roller and second tensioning roller through first bearing rotation respectively on the tensioning plate, is equipped with the dancer roll between first tensioning roller and the second tensioning roller, has seted up the spout on the tensioning plate, and sliding connection has the second bearing on the spout, and the dancer roll rotates with the second bearing to be connected, and one side of tensioning plate is fixed with adjust cylinder, and adjust cylinder's output is fixed mutually with the second bearing.
Furthermore, both ends of the connecting seat are rotatably connected with two symmetrically distributed lifting wheels, a lifting belt is installed between the two lifting wheels, the lifting seat is fixed with the lifting belt, the two ends of the inner surface of the connecting seat are both fixed with lifting motors, and the output ends of the two lifting motors penetrate through the connecting seat and are respectively fixed with one of the lifting wheels on both sides of the connecting seat.
Furthermore, hold-down mechanism includes two and compresses tightly the seat with first supporting bench top both sides looks fixed respectively, and the top hinged joint who compresses tightly the seat has the connecting rod, rotates between two connecting rods to be connected with the pinch roller.
A working method of a reflective film drying and winding machine comprises the following steps:
firstly, one end of a reflective film sequentially passes through a drying mechanism, a cutting mechanism, a cooling mechanism, a dust removing mechanism, a pressing mechanism and a tensioning mechanism from a cleaning pool and is fixed on the surface of a winding roller, a winding motor drives the winding roller to rotate to wind the reflective film, and after the winding is saturated, a cutting cylinder is started to drive a cutting knife to move downwards to cut the reflective film by matching with a cutting seat;
step two, the cleaned reflective film passes through the space between two rows of water suction rollers through a first through groove, a water suction cylinder pushes a lifting plate to descend, so that a plurality of upper water suction rollers are matched with lower water suction rollers to extrude the reflective film, the moisture on the surface of the reflective film is absorbed, and the reflective film is convenient to dry;
thirdly, starting a second fan to introduce cooling air into the cooling seat through a connecting hose and uniformly blow the cooling air to the reflective film through a plurality of cooling holes, wherein the cooling air cylinder can push the cooling seat to move downwards, the distance between the cooling holes and the reflective film is adjusted, and the cooling effect is controlled;
fourthly, the reflective film is respectively wound on the surfaces of the first tensioning roller, the adjusting roller and the second tensioning roller, meanwhile, the adjusting cylinder can push the second bearing to slide on the sliding groove, so that the tension degree of the reflective film is adjusted, the reflective film is conveniently and uniformly wound on the surface of the winding roller without generating folds, and the compression roller compresses the reflective film under the action of gravity, so that the smoothness of the reflective film is ensured;
and fifthly, starting the lifting motor to drive one of the lifting wheels to rotate, matching with the other lifting wheel to drive the lifting belt to move, enabling the lifting seat to lift along with the lifting belt, pushing the electric dust removing plate to move to the surface of the reflective film under the action of the lifting cylinder, performing dust removing operation on the surface of the reflective film, and after the electric dust removing plate is saturated, driving the electric dust removing plates at two ends of the connecting seat to be transposed through the rotary cylinder, so that the clean electric dust removing plate continues to remove dust, and cleaning the saturated electric dust removing plate.
The invention has the beneficial effects that:
according to the invention, the drying mechanism is arranged, so that the cleaned reflective film passes through the space between the two rows of water absorbing rollers through the first through groove, the water absorbing cylinder pushes the lifting plate to descend, the water absorbing rollers above the water absorbing rollers are matched with the water absorbing rollers below the water absorbing rollers to extrude the reflective film, the moisture on the surface of the reflective film is absorbed, and the drying is convenient.
Through setting up cooling body for the second fan lets in the cooling air through coupling hose to the cooling seat, and evenly blows to the reflective membrane through a plurality of cooling holes, and cooling cylinder can promote the cooling seat and move down, adjusts the distance of cooling hole and reflective membrane, control cooling effect.
Through setting up straining device for the reflective membrane twines respectively at first tensioning roller, regulating roll and second tensioning roller surface, and simultaneously, adjusting cylinder can promote the second bearing and slide on the spout, thereby adjust the rate of tension of reflective membrane, be convenient for make reflective membrane evenly twine on the wind-up roll surface, and do not produce the fold, setting through straining device, make the compressing roller make under the effect of gravity compress tightly the reflective membrane, guarantee the level and smooth of reflective membrane, improve the whole rolling effect of device.
Through setting up dust removal mechanism, make elevator motor drive one of them lifting wheel and rotate, another lifting wheel of cooperation drives the motion of lifting belt, make the lift seat follow lifting belt and realize going up and down, electric dust removal board removes to the reflective membrane surface under the effect of lift cylinder, remove dust to the reflective membrane surface and operate, after electric dust removal board removes dust and reaches the saturation, it replaces to drive the electric dust removal board at connecting seat both ends through revolving cylinder, make clean electric dust removal board continue to remove dust, clear up the electric dust removal board of saturation, it can guarantee the cleanliness factor of reflective membrane to set up dust removal mechanism, the effectual of dust removal simultaneously, and the dust collection efficiency is high.
Drawings
The invention is described in further detail below with reference to the figures and the specific embodiments.
FIG. 1 is a schematic structural view of a reflective film drying and winding machine according to the present invention;
FIG. 2 is a schematic structural diagram of the drying mechanism of the present invention;
FIG. 3 is a schematic view of the internal structure of a drying chamber according to the present invention;
FIG. 4 is a schematic structural view of the cutting mechanism of the present invention;
FIG. 5 is a schematic view of the cooling mechanism of the present invention;
FIG. 6 is a schematic structural view of the tensioning mechanism of the present invention;
FIG. 7 is a schematic structural view of the dust removing mechanism of the present invention;
fig. 8 is a schematic structural view of the pressing mechanism of the present invention.
In the figure: 1. a first base; 2. a second base; 3. a drying mechanism; 4. a cutting mechanism; 5. a cooling mechanism; 6. a tensioning mechanism; 7. a dust removal mechanism; 8. a hold-down mechanism; 101. a first conveying table; 201. a first support table; 202. a second support table; 203. a second conveying table; 204. a support frame; 205. a wind-up roll; 206. a winding motor; 301. a drying chamber; 302. a first through groove; 303. a lifting plate; 304. a water absorption frame; 305. a suction roll; 306. a water suction cylinder; 307. a heating box; 308. a first fan; 401. a cutting chamber; 402. a second through groove; 403. a cutting seat; 404. cutting off the air cylinder; 405. cutting off the cutter; 501. a cooling chamber; 502. a third through groove; 503. a cooling seat; 504. a cooling hole; 505. a second fan; 506. cooling the cylinder; 601. a tension plate; 602. a first tension roller; 603. a second tension roller; 604. a regulating roller; 605. a chute; 606. an adjusting cylinder; 701. a dust removal base; 702. a rotating cylinder; 703. a connecting seat; 704. a lifting wheel; 705. a lifting belt; 706. a lifting seat; 707. a lifting cylinder; 708. a suction cup; 709. electric dust removing plates; 801. a pressing seat; 802. a connecting rod; 803. and a compression roller.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 8, the present invention provides a technical solution:
a reflective film drying and winding machine comprises a first base 1 and a second base 2, wherein a first conveying table 101 is fixed at the top of the first base 1, a drying mechanism 3 is fixed at the top of the first conveying table 101, the drying mechanism 3 can dry a cleaned reflective film, a first supporting table 201 is fixed at one end of the top of the second base 2, a cutting mechanism 4 is fixed at the top of the first supporting table 201, the cutting mechanism 4 can cut the reflective film, a second supporting table 202 is arranged on one side of the first supporting table 201, a cooling mechanism 5 is fixed at the top of the second supporting table 202, the cooling mechanism 5 can cool the reflective film, a second conveying table 203 is arranged on one side of the second supporting table 202, a tensioning mechanism 6 is arranged on one side of the second conveying table 203, the tensioning mechanism 6 can adjust the tension of the reflective film to ensure the reflective film to be uniformly wound, a dust removing mechanism 7 is arranged on one side of the second base 2, dust removal mechanism 7 can remove dust to the reflective membrane surface, all be fixed with a plurality of hold-down mechanism 8 on first supporting platform 201 and the second transport platform 203, hold-down mechanism 8 can make the reflective membrane compress tightly all the time on first supporting platform 201 and the second transport platform 203 in the transportation, the one end of second base 2 is fixed with support frame 204, the internal surface of support frame 204 rotates and is connected with wind-up roll 205, one side of support frame 204 is fixed with rolling motor 206, the output of rolling motor 206 passes support frame 204 and is fixed mutually with wind-up roll 205.
The two ends of the inner surface of the first conveying table 101 are rotatably connected with first driving wheels, a first conveying belt is installed between the two first driving wheels and driven by a first driving motor to transport, and the cleaned reflective film is transported by being tightly attached to the first conveying belt.
The inner surface both ends of second transport platform 203 all rotate and are connected with the second drive wheel, install second conveyor belt between two second drive wheels, and second conveyor belt is transported by the drive of second driving motor.
Referring to fig. 2-3, the drying mechanism 3 includes a drying chamber 301 fixed to the top of the first conveying platform 101, first through slots 302 are formed in both sides of the drying chamber 301, a lifting plate 303 is disposed inside the drying chamber 301, a plurality of water absorbing frames 304 are uniformly distributed on the bottom of the lifting plate 303 and the bottom end of the inside of the drying chamber 301, a water absorbing roller 305 is rotatably connected to the inner surface of the water absorbing frame 304, water on the surface of the reflective film is absorbed by the water absorbing roller 305, two water absorbing cylinders 306 are fixed to the top end of the outside of the drying chamber 301, and output ends of the water absorbing cylinders 306 penetrate through the drying chamber 301 and are fixed to the top of the lifting plate 303.
Referring to fig. 4, the cutting mechanism 4 includes a cutting chamber 401 fixed to the top of the first support table 201, second through grooves 402 are formed on both sides of the cutting chamber 401, a cutting base 403 is fixed to the bottom end of the inside of the cutting chamber 401, a cutting cylinder 404 is fixed to the top of the cutting chamber 401, and an output end of the cutting cylinder 404 penetrates through the cutting chamber 401 and is fixed to a cutting knife 405. Through setting up shutdown mechanism 4 for cut off cylinder 404 and drive cutting off cutter 405 and move down, the cooperation cuts off seat 403 and cuts off the reflective membrane, satisfies different users' user demand.
Referring to fig. 5, the cooling mechanism 5 includes a cooling chamber 501 fixed to the second support platform 202, third through grooves 502 are formed on both sides of the cooling chamber 501, a cooling base 503 is slidably connected to an inner side wall of the cooling chamber 501, a plurality of cooling holes 504 are formed in a bottom of the cooling base 503, a second fan 505 is fixed to an outer top end of the cooling chamber 501, an output end of the second fan 505 penetrates through the cooling chamber 501 and communicates with an inner portion of the cooling base 503 through a hose, cooling cylinders 506 are fixed to both sides of a top portion of the cooling chamber 501, and output ends of the cooling cylinders 506 penetrate through the cooling chamber 501 and are fixed to the top portion of the cooling base 503. Through setting up cooling body 5 for second fan 505 lets in the cooling air to cooling seat 503 through coupling hose to evenly blow to the reflective membrane through a plurality of cooling holes 504, cooling cylinder 506 can promote cooling seat 503 and move down, adjusts the distance of cooling holes 504 and reflective membrane, control cooling effect.
Referring to fig. 6, the tensioning mechanism 6 includes a tensioning plate 601 fixed to one side of the second conveying platform 203, the tensioning plate 601 is rotatably connected to a first tensioning roller 602 and a second tensioning roller 603 through a first bearing, a regulating roller 604 is disposed between the first tensioning roller 602 and the second tensioning roller 603, a sliding slot 605 is formed in the tensioning plate 601, a second bearing is slidably connected to the sliding slot 605, the regulating roller 604 is rotatably connected to the second bearing, a regulating cylinder 606 is fixed to one side of the tensioning plate 601, and an output end of the regulating cylinder 606 is fixed to the second bearing. Through setting up straining device 6 for the reflective membrane twines respectively on first tensioning roller 602, adjusting roller 604 and second tensioning roller 603 surface, and simultaneously, adjusting cylinder 606 can promote the second bearing and slide on spout 605, thereby adjusts the rate of tension of reflective membrane, is convenient for make the reflective membrane evenly twine on wind-up roll 205 surface, and does not produce the fold.
Referring to fig. 7, the dust removing mechanism 7 includes a dust removing base 701 fixed to one side of the second base 2, a rotating cylinder 702 is fixed to the top of the dust removing base 701, a connection seat 703 is fixed to an output end of the rotating cylinder 702, two symmetrically distributed lifting wheels 704 are rotatably connected to two ends of the connection seat 703, a lifting belt 705 is installed between the two lifting wheels 704, a lifting seat 706 is fixed to a surface of one side of the lifting belt 705, a lifting cylinder 707 is fixed to the lifting seat 706, an output end of the lifting cylinder 707 penetrates through the lifting seat 706 and is fixed to a suction cup 708, an electric dust removing plate 709 is adsorbed to the bottom of the suction cup 708, the electric dust removing plate 709 can remove electric dust on the surface of the reflective film, lifting motors are fixed to two ends of the inner surface of the connection seat 703, and output ends of the two lifting motors penetrate through the connection seat 703 and are fixed to one of the lifting wheels 704 on two sides of the connection seat 703. Through setting up dust removal mechanism 7, make lift motor drive one of them lifting wheel 704 rotate, another lifting wheel 704 of cooperation drives lifting belt 705 motion, make lift seat 706 follow lifting belt 705 realize going up and down, electric dust removal board 709 removes to the reflective membrane surface under the effect of lift cylinder 707, remove dust to the reflective membrane surface and operate, after electric dust removal board 709 removes dust and reaches the saturation, drive the transposition of electric dust removal board 709 at connecting seat 703 both ends through revolving cylinder 702, make clean electric dust removal board 709 continue to remove dust, clear up saturated electric dust removal board 709, set up dust removal mechanism 7 and can guarantee the cleanliness factor of reflective membrane, the effect of removing dust simultaneously is good, and the dust collection efficiency is high.
Referring to fig. 8, the pressing mechanism 8 includes two pressing bases 801 fixed to two sides of the top of the first supporting platform 201, respectively, a connecting rod 802 is hinged to the top of the pressing base 801, and a pressing roller 803 is rotatably connected between the two connecting rods 802. Through the setting of hold-down mechanism 8 for the pinch roller 803 makes to compress tightly the reflective membrane under the effect of gravity, guarantees leveling of reflective membrane, improves the whole rolling effect of device.
A working method of a reflective film drying and winding machine comprises the following steps:
firstly, one end of a reflective film sequentially passes through a drying mechanism 3, a cutting mechanism 4, a cooling mechanism 5, a dust removal mechanism 7, a pressing mechanism 8 and a tensioning mechanism 6 from a cleaning pool and is fixed on the surface of a winding roller 205, a winding motor 206 drives the winding roller 205 to rotate to wind the reflective film, and after the winding is saturated, a cutting cylinder 404 is started to drive a cutting knife 405 to move downwards to be matched with a cutting seat 403 to cut the reflective film;
step two, the cleaned reflective film passes through the space between two rows of water suction rollers 305 through a first through groove 302, a water suction cylinder 306 pushes a lifting plate 303 to descend, so that a plurality of upper water suction rollers 305 are matched with the lower water suction rollers 305 to extrude the reflective film, the moisture on the surface of the reflective film is absorbed, and the reflective film is convenient to dry, and meanwhile, a first fan 308 blows hot air in a heating box 307 into a drying chamber 301 to dry the reflective film;
step three, starting a second fan 505 to introduce cooling air into the cooling seat 503 through a connecting hose, and uniformly blowing the cooling air to the reflective film through a plurality of cooling holes 504, wherein the cooling air cylinder 506 can push the cooling seat 503 to move downwards, adjust the distance between the cooling holes 504 and the reflective film, and control the cooling effect;
fourthly, the reflective film is respectively wound on the surfaces of the first tensioning roller 602, the adjusting roller 604 and the second tensioning roller 603, meanwhile, the adjusting cylinder 606 can push the second bearing to slide on the sliding groove 605, so that the tension degree of the reflective film is adjusted, the reflective film is conveniently and uniformly wound on the surface of the winding roller 205 without generating wrinkles, and the compression roller 803 compresses the reflective film under the action of gravity, so that the smoothness of the reflective film is ensured;
step five, starting the lifting motor to drive one of the lifting wheels 704 to rotate, matching with the other lifting wheel 704 to drive the lifting belt 705 to move, enabling the lifting seat 706 to lift along with the lifting belt 705, pushing the electric dust removing plate 709 to move to the surface of the reflective film under the action of the lifting cylinder 707, performing dust removal operation on the surface of the reflective film, after the electric dust removing plate 709 is saturated in dust removal, driving the electric dust removing plates 709 at the two ends of the connecting seat 703 to shift positions through the rotating cylinder 702, enabling the clean electric dust removing plate 709 to continue to remove dust, and cleaning the saturated electric dust removing plate 709.
While one embodiment of the present invention has been described in detail, the description is only a preferred embodiment of the present invention and should not be taken as limiting the scope of the invention. All equivalent changes and modifications made within the scope of the present invention shall fall within the scope of the present invention.
Claims (8)
1. A reflective film drying and winding machine comprises a first base (1) and a second base (2), wherein a first conveying table (101) is fixed at the top of the first base (1), and is characterized in that a drying mechanism (3) is fixed at the top of the first conveying table (101), a first supporting table (201) is fixed at one end of the top of the second base (2), a cutting mechanism (4) is fixed at the top of the first supporting table (201), a second supporting table (202) is arranged on one side of the first supporting table (201), a cooling mechanism (5) is fixed at the top of the second supporting table (202), a second conveying table (203) is arranged on one side of the second supporting table (202), a tensioning mechanism (6) is arranged on one side of the second conveying table (203), a dust removing mechanism (7) is arranged on one side of the second base (2), and the dust removing mechanism (7) comprises a dust removing base (701) fixed with one side of the second base (2), the top of dust removal base (701) is fixed with revolving cylinder (702), the output of revolving cylinder (702) is fixed with connecting seat (703), the both ends of connecting seat (703) all are equipped with lift seat (706), be fixed with lift cylinder (707) on lift seat (706), the output of lift cylinder (707) passes lift seat (706) and is fixed with sucking disc (708), the bottom absorption of sucking disc (708) has electric dust removal board (709), all be fixed with a plurality of hold-down mechanism (8) on first supporting platform (201) and the second transport platform (203).
2. The reflective film drying and winding machine according to claim 1, wherein a support frame (204) is fixed at one end of the second base (2), a winding roller (205) is rotatably connected to the inner surface of the support frame (204), a winding motor (206) is fixed at one side of the support frame (204), and the output end of the winding motor (206) penetrates through the support frame (204) and is fixed with the winding roller (205).
3. The reflective film drying and winding machine according to claim 1, wherein the drying mechanism (3) comprises a drying chamber (301) fixed to the top of the first conveying table (101), heating boxes (307) are fixed to two sides of the outside of the drying chamber (301), the heating boxes (307) are communicated with the inside of the drying chamber (301), an electric heating rod is arranged inside the heating boxes (307), a first fan (308) is fixed to the outside of the heating boxes (307), an output end of the first fan (308) is communicated with the inside of the heating boxes (307), first through grooves (302) are formed in two sides of the drying chamber (301), a lifting plate (303) is arranged inside the drying chamber (301), a plurality of water absorbing frames (304) are uniformly distributed and fixed to the bottom of the lifting plate (303) and the bottom end of the inside of the drying chamber (301), and a water absorbing roller (305) is rotatably connected to the inner surface of the water absorbing frames (304), two water suction cylinders (306) are fixed at the top end of the outer part of the drying chamber (301), and the output ends of the water suction cylinders (306) penetrate through the drying chamber (301) and are fixed with the top of the lifting plate (303).
4. The reflective film drying and winding machine according to claim 1, wherein the cutting mechanism (4) comprises a cutting chamber (401) fixed to the top of the first supporting table (201), second through grooves (402) are formed in two sides of the cutting chamber (401), a cutting seat (403) is fixed to the bottom end of the inside of the cutting chamber (401), a cutting cylinder (404) is fixed to the top of the cutting chamber (401), and an output end of the cutting cylinder (404) penetrates through the cutting chamber (401) and is fixed with a cutting knife (405).
5. The reflective film drying and winding machine according to claim 1, wherein the cooling mechanism (5) comprises a cooling chamber (501) fixed to the second support platform (202), third through grooves (502) are formed in two sides of the cooling chamber (501), a cooling seat (503) is connected to the inner side wall of the cooling chamber (501) in a sliding mode, a plurality of cooling holes (504) are formed in the bottom of the cooling seat (503), a second fan (505) is fixed to the top end of the outer portion of the cooling chamber (501), the output end of the second fan (505) penetrates through the cooling chamber (501) and is communicated with the inside of the cooling seat (503) through a hose, cooling cylinders (506) are fixed to two sides of the top of the cooling chamber (501), and the output ends of the cooling cylinders (506) penetrate through the cooling chamber (501) and are fixed to the top of the cooling seat (503).
6. The reflective film drying and winding machine according to claim 1, wherein the tensioning mechanism (6) comprises a tensioning plate (601) fixed to one side of the second conveying table (203), the tensioning plate (601) is rotatably connected with a first tensioning roller (602) and a second tensioning roller (603) through a first bearing respectively, an adjusting roller (604) is arranged between the first tensioning roller (602) and the second tensioning roller (603), a sliding groove (605) is formed in the tensioning plate (601), a second bearing is slidably connected onto the sliding groove (605), the adjusting roller (604) is rotatably connected with the second bearing, an adjusting cylinder (606) is fixed to one side of the tensioning plate (601), and an output end of the adjusting cylinder (606) is fixed to the second bearing.
7. The reflective film drying and winding machine according to claim 1, wherein two ends of the connecting base (703) are rotatably connected with two symmetrically distributed lifting wheels (704), a lifting belt (705) is installed between the two lifting wheels (704), a lifting base (706) is fixed with the lifting belt (705), two ends of the inner surface of the connecting base (703) are respectively fixed with a lifting motor, and output ends of the two lifting motors penetrate through the connecting base (703) and are respectively fixed with one of the lifting wheels (704) on two sides of the connecting base (703).
8. The reflective film drying and winding machine according to claim 1, wherein the pressing mechanism (8) comprises two pressing seats (801) respectively fixed to two sides of the top of the first supporting table (201), a connecting rod (802) is hinged to the top of each pressing seat (801), and a pressing roller (803) is rotatably connected between the two connecting rods (802).
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