CN114572444A - Hose filling and tail sealing system and hose filling and tail sealing method - Google Patents
Hose filling and tail sealing system and hose filling and tail sealing method Download PDFInfo
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- CN114572444A CN114572444A CN202210333961.9A CN202210333961A CN114572444A CN 114572444 A CN114572444 A CN 114572444A CN 202210333961 A CN202210333961 A CN 202210333961A CN 114572444 A CN114572444 A CN 114572444A
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- 238000007789 sealing Methods 0.000 title claims abstract description 47
- 238000000034 method Methods 0.000 title claims abstract description 22
- 238000001514 detection method Methods 0.000 claims abstract description 39
- 238000010926 purge Methods 0.000 claims abstract description 34
- 230000000007 visual effect Effects 0.000 claims abstract description 28
- 239000002699 waste material Substances 0.000 claims abstract description 20
- 238000007664 blowing Methods 0.000 claims abstract description 10
- 230000007246 mechanism Effects 0.000 claims description 57
- 239000000463 material Substances 0.000 claims description 31
- 230000000694 effects Effects 0.000 claims description 19
- 239000011159 matrix material Substances 0.000 claims description 18
- 238000004049 embossing Methods 0.000 claims description 17
- 230000005540 biological transmission Effects 0.000 claims description 9
- 230000008859 change Effects 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 18
- 238000011179 visual inspection Methods 0.000 abstract description 10
- 238000007599 discharging Methods 0.000 abstract description 3
- 230000006872 improvement Effects 0.000 abstract description 2
- 238000003825 pressing Methods 0.000 abstract 1
- 239000011295 pitch Substances 0.000 description 37
- 230000032258 transport Effects 0.000 description 10
- 238000010586 diagram Methods 0.000 description 6
- 238000007689 inspection Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 238000005259 measurement Methods 0.000 description 5
- 230000000903 blocking effect Effects 0.000 description 4
- 239000000428 dust Substances 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 230000003068 static effect Effects 0.000 description 4
- 230000007547 defect Effects 0.000 description 3
- 230000036512 infertility Effects 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000010408 sweeping Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000003885 eye ointment Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B9/00—Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
- B65B9/10—Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/16—Feeding, e.g. conveying, single articles by grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/24—Feeding, e.g. conveying, single articles by endless belts or chains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/56—Orientating, i.e. changing the attitude of, articles, e.g. of non-uniform cross-section
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/12—Feeding flexible bags or carton blanks in flat or collapsed state; Feeding flat bags connected to form a series or chain
- B65B43/14—Feeding individual bags or carton blanks from piles or magazines
- B65B43/16—Feeding individual bags or carton blanks from piles or magazines by grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/52—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using roller-ways or endless conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/54—Means for supporting containers or receptacles during the filling operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
- B65B51/16—Applying or generating heat or pressure or combinations thereof by rotary members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
- B65B55/24—Cleaning of, or removing dust from, containers, wrappers, or packaging ; Preventing of fouling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/26—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for marking or coding completed packages
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
Abstract
The invention discloses a hose filling and tail sealing system which comprises an annular conveying device, and a variable-pitch feeding device, a label aligning device, a blowing device, a filling device, a tail folding device, an impressing device, a visual detection device, a discharging device and a waste removing device which are sequentially arranged along the conveying direction of the annular conveying device, wherein one side of the annular conveying device is a horizontal conveying side, the other side of the annular conveying device is an upright conveying side, the variable-pitch feeding device, the discharging device and the waste removing device are positioned on the horizontal conveying side of the annular conveying device, and the label aligning device, the blowing device, the filling device, the tail folding device, the pressing device and the visual detection device are positioned on the upright conveying side of the annular conveying device. Also discloses a hose filling and tail sealing method, which comprises the following steps: feeding; performing benchmarking; purging; filling; folding the tail; stamping; and (5) blanking if the visual inspection is qualified, and rejecting waste if the visual inspection is not qualified. The hose filling and tail sealing system and the hose filling and tail sealing method have the advantages of reasonable layout, improvement on production efficiency and production quality and the like.
Description
Technical Field
The invention relates to the technical field of food and medicine packaging mechanical equipment, in particular to a hose filling and tail sealing system and a hose filling and tail sealing method.
Background
The following defects exist in most hose filling and end sealing systems: 1) the structure layout is unreasonable, the production efficiency is low, and the productivity is generally low; 2) the feeding structure of the equipment has the defects of mutual friction and extrusion of hoses and the like, or the feeding structure is complex, poor in stability and high in error rate; 3) the method is not considered for a sterile process, and has extremely low adaptability to products with requirements on eye ointments and the like; 4) many part structures need to be replaced and adjusted after the product specification is replaced, so that the requirement on interchangeability of equipment parts is high, and the requirement on operators is high.
Disclosure of Invention
The technical problem to be solved by the invention is to overcome the defects of the prior art, and provide a hose filling and tail sealing system which is reasonable in overall structural layout and improves the production efficiency and the production quality; the hose filling and end sealing method is reasonable in process layout and improves production efficiency and production quality.
In order to solve the technical problem, the invention adopts the following technical scheme:
the utility model provides a hose filling seals tail system, includes the variable pitch loading attachment that is used for the annular conveyor of carrying the hose and sets gradually along annular conveyor direction of delivery, to mark device, sweeps device, filling device, rolls over tail device, impression device, visual detection device, unloader and inspection rejects the device, one side of annular conveyor is the horizontal transport side of horizontal transport hose, and the opposite side is the vertical transport side of vertical transport hose, variable pitch loading attachment, unloader and inspection rejects the device and lie in annular conveyor's horizontal transport side, to mark device, sweep device, filling device, roll over tail device, impression device and visual detection device and lie in annular conveyor's vertical transport side.
As a further improvement of the above technical solution:
the annular conveying device comprises an annular conveying chain, at least two rows of pipe seats arranged on the annular conveying chain and a conveying driving mechanism used for driving the annular conveying chain to run.
The annular conveying chain is provided with a bracket, and the pipe seat can be jacked and can be rotatably arranged on the bracket.
The alignment device comprises an alignment frame and a jacking rotating mechanism used for jacking and rotating the tube seat, the jacking rotating mechanism is arranged on the alignment frame, and a color code detection mechanism used for detecting a color code on the hose and a return measurement mechanism used for detecting whether the tube seat descends or not are arranged on the alignment frame.
The variable-pitch feeding device comprises a mechanical arm and a material taking mechanism, wherein the material taking mechanism comprises a mounting seat and at least two variable-pitch guide seats, the mounting seat is detachably arranged on the mechanical arm, the at least two parallel variable-pitch guide seats are arranged on the mounting seat in a detachable mode, and the variable-pitch guide seats are provided with a plurality of air bag material taking heads which are arranged at intervals along the length direction of the variable-pitch guide seats and can be varied in pitch.
The purging device comprises a purging frame, a lifting frame arranged on the purging frame and a lifting servo used for driving the lifting frame to lift, wherein a vacuum suction head and a purging needle are arranged on the lifting frame, and the purging needle penetrates through the vacuum suction head.
Roll over the tail device including roll over the tail frame and locate roll over the tail mould on the tail frame, roll over the tail servo and roll over the tail drive assembly, roll over the tail drive assembly and include cam, connecting rod and slide bar, the cam locate roll over on the tail frame and with roll over the servo output shaft of tail, the slide bar cunning is located and is rolled over on the tail frame and with roll over the tail mould and be connected, the connecting rod articulates between cam and slide bar.
The embossing device comprises an embossing frame, a front face matrix and a back face matrix, wherein the front face matrix and the back face matrix are arranged on the embossing frame, and the embossing frame is provided with an embossing servo used for driving the front face matrix and the back face matrix to be close to or far away from each other.
The visual inspection device comprises a visual inspection frame, a camera, a prism and a light source, wherein the camera, the prism and the light source are arranged on the visual inspection frame, and the camera and the prism are arranged oppositely.
A hose filling and tail sealing method is carried out by adopting the hose filling and tail sealing system, and comprises the following steps:
s1, feeding: the variable-pitch feeding device takes out the hose in the material box and transfers the hose to a feeding station on the horizontal conveying side of the annular conveying device, and then the hose is horizontally inserted into the annular conveying device;
s2, benchmarking: the annular conveying device conveys the hose to a calibration station, and the calibration device conveys the color codes of the hose to the same direction;
s3, purging: the annular conveying device conveys the hose to a blowing station, and the blowing device blows and cleans the inner wall of the hose;
s4, filling: the annular conveying device conveys the hose to a filling station, and the filling device fills the hose;
s5, folding tail: the annular conveying device conveys the hose to a tail folding station, and the tail folding device folds and seals the tail of the hose;
s6, imprinting: the annular conveying device conveys the hose to an embossing station, and the embossing device embosses the hose;
s7, visual detection: the annular conveying device conveys the hose to a visual detection station, the visual detection device detects the tail folding and impression effects of the hose, if the tail folding and impression effects are qualified, S8 is carried out, and if the tail folding and impression effects are not qualified, S9 is carried out;
s8, blanking: the annular conveying device conveys the hose to a blanking station, and the blanking device blanks the hose;
s9, waste removal: the annular conveying device conveys the hose to a waste removing station, and the waste removing device removes the hose.
Compared with the prior art, the invention has the advantages that:
according to the hose filling and tail sealing system, the variable-pitch feeding device, the discharging device and the waste removing device are positioned on the horizontal conveying side of the annular conveying device, the hose can be horizontally fed and discharged, particle dust can be prevented from falling into the hose through horizontal feeding, products with high requirements on sterility and the like can be met, and the flexible-pitch feeding device is used for horizontal feeding, so that the feeding stability is good, and the error rate is low. The horizontal conveying side and the vertical conveying side of the annular conveying device are formed by obliquely arranging the annular conveying device, and if the annular conveying device is arranged at 45 degrees, the annular conveying device is better in static stress, the centrifugal force of a system during far rotation can be effectively reduced, the horizontal area can be reduced, and when laminar flows exist, the blocking of laminar flow wind can be reduced. A visual detection device is arranged behind the tail folding device and the impressing device, so that unqualified products such as tail folding effects can be detected and rejected, and the product quality is ensured. This hose filling seals tail system, overall structure is rationally distributed, has improved production efficiency and production quality.
According to the hose filling and tail sealing system, the annular conveying chains are obliquely arranged at an angle, so that the hose filling and tail sealing system is good in stress, small in abrasion, small in noise, small in centrifugal force and more stable in operation, and meanwhile, the operation of a plurality of hoses is realized, so that the whole system is higher in capacity, and the laminar flow effect is better.
According to the hose filling and end sealing system, after a hose is conveyed to a mark aligning station, the conveying driving mechanism stops, the jacking rotating mechanism starts, the pipe seat is jacked, the pipe seat is lifted to a position which is not limited by the rotation limit of the bracket, the jacking rotating mechanism drives the pipe seat to rotate again until the color mark detection mechanism detects a color mark on the hose, then the pipe seat is lowered into the bracket by the jacking rotating mechanism, and after the return measuring mechanism detects the pipe seat, the conveying driving mechanism starts, and the pipe seat and the hose are conveyed to the next station. The color code detection mechanism, the return measurement mechanism, the jacking rotation mechanism and the conveying driving mechanism are in signal connection, and the production efficiency is improved through the cooperation of the jacking rotation mechanism, the color code detection mechanism, the return measurement mechanism and the conveying driving mechanism.
According to the hose filling and tail sealing method, the variable-pitch feeding device, the blanking device and the waste removing device are located on the horizontal conveying side of the annular conveying device, the hose can be horizontally fed and blanked, particle dust can be prevented from falling into the hose during horizontal feeding, products with high requirements on sterility and the like can be met, and the flexible hose filling and tail sealing method is good in feeding stability and low in error rate through the horizontal feeding of the variable-pitch feeding device. The horizontal conveying side and the vertical conveying side of the annular conveying device are formed by obliquely arranging the annular conveying device, and if the annular conveying device is arranged at 45 degrees, the annular conveying device is better in static stress, the centrifugal force of a system during far rotation can be effectively reduced, the horizontal area can be reduced, and when laminar flows exist, the blocking of laminar flow wind can be reduced. A visual detection device is arranged behind the tail folding device and the impressing device, so that unqualified products such as tail folding effects can be detected and rejected, and the product quality is ensured. The hose filling and end sealing method has reasonable process layout, and improves the production efficiency and the production quality.
Drawings
Fig. 1 is a schematic top view of the hose filling and sealing system of the present invention.
Fig. 2 is a schematic front view of the hose filling and sealing system of the present invention.
Fig. 3 is a schematic side view of the hose filling and sealing system of the present invention.
Fig. 4 is a schematic structural diagram of a material taking mechanism of the hose filling and tail sealing system.
Fig. 5 is a schematic perspective view of an annular conveying device of the hose filling and sealing system of the invention.
Fig. 6 is a schematic side view of the annular conveying device of the hose filling and sealing system of the invention.
Fig. 7 is a schematic structural diagram of the alignment device of the hose filling and sealing system of the invention.
Fig. 8 is a schematic structural diagram of a purging device of the hose filling and sealing system of the invention.
Fig. 9 is a schematic structural diagram of a tail folding device of the hose filling and tail sealing system of the invention.
Fig. 10 is a schematic structural diagram of the stamping device of the hose filling and sealing system of the invention.
Fig. 11 is a schematic structural diagram of a visual inspection device of the hose filling and sealing system of the present invention.
The reference numerals in the figures denote:
1. an annular conveying device; 11. an endless conveyor chain; 12. a tube holder; 13. a conveying drive mechanism; 14. a bracket; 2. a variable pitch feeding device; 21. a manipulator; 22. a material taking mechanism; 221. a mounting seat; 222. a variable-pitch guide seat; 223. an air bag material taking head; 3. a calibration device; 31. aligning the mark frame; 32. a jacking rotating mechanism; 33. a color code detection mechanism; 34. returning the measuring mechanism; 4. a purging device; 41. a purging frame; 42. a lifting frame; 43. lifting servo; 44. a vacuum suction head; 45. a purge needle; 5. a filling device; 6. a tail folding device; 61. folding the tail frame; 62. a tail folding die; 63. tail folding servo; 64. a tail folding transmission assembly; 641. a cam; 642. a connecting rod; 643. a slide bar; 7. an imprint device; 71. a stamping frame; 72. a front face matrix; 73. a reverse side matrix; 74. imprinting servo; 8. a visual inspection device; 81. a vision inspection rack; 82. a camera; 83. a prism; 84. a light source; 9. a blanking device; 91. a waste removing device.
Detailed Description
The invention will be described in further detail below with reference to the drawings and specific examples.
The first embodiment is as follows:
as shown in fig. 1 to 11, the hose filling and end sealing system of this embodiment includes an annular conveying device 1 for conveying a hose, and a variable pitch feeding device 2, a label aligning device 3, a purging device 4, a filling device 5, an end folding device 6, an imprinting device 7, a visual detection device 8, a blanking device 9, and an inspection device 91 that are sequentially arranged along a conveying direction of the annular conveying device 1, one side of the annular conveying device 1 is a horizontal conveying side of the horizontal conveying hose, the other side is an upright conveying side of the upright conveying hose, the variable pitch feeding device 2, the blanking device 9, and the inspection device 91 are located on the horizontal conveying side of the annular conveying device 1, and the label aligning device 3, the purging device 4, the filling device 5, the end folding device 6, the imprinting device 7, and the visual detection device 8 are located on the upright conveying side of the annular conveying device 1.
The process of filling and sealing the tail of the hose: the variable-pitch feeding device 2 takes out the hose in the material box and transfers the hose to a feeding station on the horizontal conveying side of the annular conveying device 1, and then the hose is horizontally inserted into the annular conveying device 1 to complete feeding; after the feeding is finished, the annular conveying device 1 conveys the hose to a calibration station, and the calibration device 3 conveys the color code of the hose to the same direction; after the alignment is finished, the annular conveying device 1 conveys the hose to a purging station, and the purging device 4 purges and cleans the inner wall of the hose; after purging and cleaning are finished, the annular conveying device 1 conveys the hose to a filling station, and a filling device 5 fills the hose; after filling, the annular conveying device 1 conveys the hose to a tail folding station, and the tail folding device 6 folds and seals the hose; after the tail folding sealing is finished, the annular conveying device 1 conveys the hose to an embossing station, and the embossing device 7 embosses the hose; after the impression is finished, the annular conveying device 1 conveys the hose to a visual detection station, the visual detection device 8 detects the tail folding and impression effects of the hose, if the hose is qualified, the annular conveying device 1 conveys the hose to a blanking station, the blanking device 9 blanks the hose, if the hose is unqualified, the annular conveying device 1 conveys the hose to a waste rejecting station, and the waste rejecting device 91 rejects the hose. This hose filling seals tail system, overall structure is rationally distributed, has improved production efficiency and production quality.
This tail system is sealed in hose filling, variable pitch loading attachment 2, unloader 9 and inspection rejects device 91 are located the horizontal transport side of annular conveyor 1, and the hose can carry out horizontal material loading and unloading, and the horizontal material loading can avoid the granule dust to fall into in the hose, can satisfy the high product of requirement such as aseptic to through the 2 horizontal material loading of variable pitch loading attachment, material loading stability is good, and the error rate is low. The horizontal conveying side and the vertical conveying side of the annular conveying device 1 are formed by obliquely arranging the annular conveying device 1, and if the annular conveying device 1 is arranged at 45 degrees, the annular conveying device 1 is better in static stress, the centrifugal force of a system during remote rotation can be effectively reduced, the horizontal area can be reduced, and when laminar flow exists, the blocking of laminar flow wind can be reduced. A visual detection device 8 is arranged behind the tail folding device 6 and the stamping device 7, so that unqualified products such as tail folding effects can be detected and rejected, and the quality of the products is ensured.
In this embodiment, the endless conveying device 1 includes an endless conveying chain 11, at least two rows of tube seats 12 provided on the endless conveying chain 11, and a conveying driving mechanism 13 for driving the endless conveying chain 11 to run. The annular conveying device 1 can meet the requirement of conveying multiple rows simultaneously, and the conveying efficiency is improved.
In this embodiment, as shown in fig. 5, the endless conveying chain 11 is provided with a carriage 14, and the tube seats 12 are arranged on the carriage 14 in a manner that they can be lifted and rotated. The annular conveying chain 11 is arranged in an inclined manner of 45 degrees, is good in stress, small in abrasion and noise, small in centrifugal force and stable in operation, and simultaneously realizes operation on a plurality of hoses, so that the whole system is higher in capacity, and the laminar flow effect is better.
In this embodiment, as shown in fig. 7, the alignment device 3 includes an alignment frame 31 and a lifting and rotating mechanism 32 for lifting and rotating the tube socket 12, the lifting and rotating mechanism 32 is disposed on the alignment frame 31, and the alignment frame 31 is provided with a color scale detecting mechanism 33 for detecting a color scale on the hose and a return measuring mechanism 34 for detecting whether the tube socket 12 is lowered and returned. After the hose is conveyed to the alignment station, the conveying driving mechanism 13 stops, the jacking rotating mechanism 32 starts, the pipe seat 12 is jacked, the pipe seat 12 is enabled to ascend to a position which is not limited by the rotation limit of the bracket 14, the jacking rotating mechanism 32 drives the pipe seat 12 to rotate again until the color mark detection mechanism 33 detects the color mark on the hose, then the jacking rotating mechanism 32 lowers the pipe seat 12 into the bracket 14, and after the return measuring mechanism 34 detects the pipe seat 12, the conveying driving mechanism 13 starts, and the pipe seat 12 and the hose are conveyed to the next station. The color code detection mechanism 33, the return measurement mechanism 34, the jacking rotation mechanism 32 and the conveying driving mechanism 13 are in signal connection, and the production efficiency is improved through the cooperation of the jacking rotation mechanism 32, the color code detection mechanism 33, the return measurement mechanism 34 and the conveying driving mechanism 13.
In this embodiment, as shown in fig. 1 to 4, the variable-pitch feeding device 2 includes a manipulator 21 and a taking mechanism 22, the taking mechanism 22 includes a mounting seat 221 detachably disposed on the manipulator 21 and at least two variable-pitch guide seats 222 parallelly disposed on the mounting seat 221 and having variable pitches, and a plurality of air bag taking heads 223 arranged at intervals along the length direction of the variable-pitch guide seats 222 and having variable pitches are disposed on the variable-pitch guide seats 222. Specifically, the mounting seat 221 is provided with a pitch adjustment servo for adjusting the pitch of each pitch guide seat 222, and the pitch guide seats 222 are provided with pitch adjustment servos for adjusting the pitch of each air bag take-out head 223. The hose is conveyed to the material taking position through the conveying device, then each air bag material taking head 223 contracts to grab the hose from a material box at the material taking position, and then the hose is transferred to the feeding station of the annular conveying device 1 through the manipulator 21, then each air bag material taking head 223 pulls open the row-column spacing, and the hose is horizontally inserted into the hose clamp on the tube seat 12, so that feeding is achieved. Through this 2 material loading of variable pitch loading attachment, the flexibility is good, can satisfy the material loading of the many of multirow simultaneously, and it is convenient that specification piece is changed, can keep low material loading beat in addition when satisfying the production beat, guarantees the stability of material loading. This variable pitch loading attachment 2, the reliability is high, and adaptability is good, only needs to change feeding agencies 22 when the specification is changed, pitch automatically regulated, very convenient and fast.
In this embodiment, as shown in fig. 8, the purging device 4 includes a purging frame 41, a lifting frame 42 disposed on the purging frame 41, and a lifting servo 43 for driving the lifting frame 42 to lift, wherein a vacuum suction head 44 and a purging needle 45 are disposed on the lifting frame 42, and the purging needle 45 is inserted into the vacuum suction head 44. Specifically, the purge needle 45 is connected to a clean compressed air supply system, and the vacuum suction head 44 is connected to a vacuum pumping system. The lifting servo 43 lowers the lifting frame 42, the vacuum suction head 44 presses on the opening of the hose, the purging needle 45 is inserted into the hose, clean compressed air is blown out of the hose, and meanwhile, the vacuum suction head 44 sucks away gas with impurities to realize purging.
In this embodiment, as shown in fig. 9, the tail folding device 6 includes a tail folding frame 61, a tail folding mold 62, a tail folding servo 63, and a tail folding transmission assembly 64 disposed on the tail folding frame 61, the tail folding transmission assembly 64 includes a cam 641, a connecting rod 642, and a sliding rod 643, the cam 641 is disposed on the tail folding frame 61 and connected to an output shaft of the tail folding servo 63, the sliding rod 643 is slidably disposed on the tail folding frame 61 and connected to the tail folding mold 62, and the connecting rod 642 is hinged between the cam 641 and the sliding rod 643. The tail folding servo 63 drives the cam 641 to rotate, and then drives the sliding rod 643 through the connecting rod 642, so as to drive the tail folding die 62 to complete the tail folding action. Specifically, the tail folding dies 62 are provided with a plurality of groups, each group of tail folding dies 62 is respectively provided with a tail folding servo 63 and a tail folding transmission assembly 64, and the stroke time sequences of the cams 641 of each group of tail folding transmission assemblies 64 can be set in a distinguishing manner, so that the tail folding effects of each group of tail folding dies 62 are different, and one-time folding, two-time folding and three-time folding or more-time folding is realized.
In this embodiment, as shown in fig. 10, the imprint apparatus 7 includes an imprint frame 71, and a front face matrix 72 and a back face matrix 73 that are provided on the imprint frame 71, and an imprint servo 74 for driving the front face matrix 72 and the back face matrix 73 to approach or separate from each other is provided on the imprint frame 71. When the hose with the folded tail passes through the stamping station, the stamping servo 74 drives the front matrix 72 and the back matrix 73 to move oppositely to stamp characters on two sides of the hose.
In this embodiment, as shown in fig. 11, the visual inspection device 8 includes a visual inspection frame 81, and a camera 82, a prism 83, and a light source 84 which are disposed on the visual inspection frame 81, and the camera 82 and the prism 83 are disposed opposite to each other. When the hose with the tail folded and stamped passes through the visual detection station, the tail folding effect is detected through the cooperation of the camera 82, the prism 83 and the light source 84.
Example two:
a hose filling and tail sealing method is carried out by adopting the hose filling and tail sealing system, and comprises the following steps:
s1, feeding: the pitch-variable feeding device 2 takes out the hose in the material box and transfers the hose to a feeding station at the horizontal conveying side of the annular conveying device 1, and then the hose is horizontally inserted into the annular conveying device 1;
s2, benchmarking: the annular conveying device 1 conveys the hose to a calibration station, and the calibration device 3 conveys the color codes of the hose to the same direction;
s3, purging: the annular conveying device 1 conveys the hose to a blowing station, and the blowing device 4 blows and cleans the inner wall of the hose;
s4, filling: the annular conveying device 1 conveys the hose to a filling station, and the filling device 5 fills the hose;
s5, folding tail: the annular conveying device 1 conveys the hose to a tail folding station, and the tail folding device 6 folds the tail of the hose for sealing;
s6, imprinting: the annular conveying device 1 conveys the hose to an embossing station, and the embossing device 7 embosses the hose;
s7, visual detection: the annular conveying device 1 conveys the hose to a visual detection station, a visual detection device 8 detects the tail folding and impression effects of the hose, if the tail folding and impression effects are qualified, S8 is carried out, and if the tail folding and impression effects are not qualified, S9 is carried out;
s8, blanking: the annular conveying device 1 conveys the hose to a blanking station, and the blanking device 9 blanks the hose;
s9, waste removal: the annular conveying device 1 conveys the hose to a waste removing station, and the waste removing device 91 removes the hose.
The hose is conveyed to the material taking position through the conveying device, each air bag material taking head 223 contracts to grab the hose from a material box at the material taking position, the hose is transferred to the feeding station of the annular conveying device 1 through the mechanical arm 21, then each air bag material taking head 223 pulls open the row-column spacing, and the hose is horizontally inserted into the hose clamp on the tube seat 12 to achieve feeding. Annular conveyor 1 transports the hose to the station of registering, and the device 3 of registering will accompany the tube socket 12 jacking and the rotation that has the hose, finds the color mark position of hose, transports all hoses to the same direction, and the retransmission is to sweeping the station, is washd the hose inner wall by sweeping vacuum suction head 44 and the needle 45 that sweeps of device 4, is transported to the filling station after the washing is accomplished, and the hose is by jack-up, is accomplished the filling by filling device 5 to it. The hose that accomplishes the filling transports to a tail station, rolls over tail device 6 and drives cam 641 through rolling over tail servo 63 and rotate to the transmission is to rolling over on the tail mould 62, thereby realizes in proper order that the hose exhausts and once rolls over, the secondary is rolled over and the cubic is rolled over and is reached a tail and roll over sealedly. Then the product is transferred to an embossing station, embossing of three stages and the like is completed by an embossing device 7, then the detection of the tail folding and embossing effects of the hose is completed by a visual detection device 8 at a detection station, qualified products are blanked by a blanking device 9 at a blanking station and are transmitted to the next procedure, and unqualified products are rejected by a rejecting device 91 at a rejecting station.
According to the hose filling and tail sealing method, the variable-pitch feeding device 2, the blanking device 9 and the waste removing device 91 are located on the horizontal conveying side of the annular conveying device 1, the hose can be horizontally fed and blanked, particle dust can be prevented from falling into the hose during horizontal feeding, products with high requirements on sterility and the like can be met, and feeding stability is good and the error rate is low through horizontal feeding of the variable-pitch feeding device 2. The horizontal conveying side and the vertical conveying side of the annular conveying device 1 are formed by obliquely arranging the annular conveying device 1, and if the annular conveying device 1 is arranged at 45 degrees, the annular conveying device 1 is better in static stress, the centrifugal force of a system during remote rotation can be effectively reduced, the horizontal area can be reduced, and when laminar flow exists, the blocking of laminar flow wind can be reduced. A visual detection device 8 is arranged behind the tail folding device 6 and the stamping device 7, so that unqualified products such as tail folding effects can be detected and rejected, and the quality of the products is ensured. The hose filling and end sealing method has reasonable process layout, and improves the production efficiency and the production quality.
And (4) firstly, the calibration is performed and then the purging is performed, so that particles possibly generated in the calibration process are removed. And the filling is carried out after purging, so that the filling quality is ensured.
Although the present invention has been described with reference to the preferred embodiments, it is not intended to be limited thereto. Those skilled in the art can make numerous possible variations and modifications to the present invention, or modify equivalent embodiments to equivalent variations, without departing from the scope of the invention, using the teachings disclosed above. Therefore, any simple modification, equivalent change and modification made to the above embodiments according to the technical spirit of the present invention should fall within the protection scope of the technical scheme of the present invention, unless the technical spirit of the present invention departs from the content of the technical scheme of the present invention.
Claims (10)
1. The utility model provides a hose filling tail-sealing system which characterized in that: comprises an annular conveying device (1) for conveying a hose, and a variable-pitch feeding device (2), a mark aligning device (3), a blowing device (4), a filling device (5), a tail folding device (6), a stamping device (7), a visual detection device (8), a blanking device (9) and a waste removing device (91) which are sequentially arranged along the conveying direction of the annular conveying device (1), one side of the annular conveying device (1) is a horizontal conveying side of a horizontal conveying hose, the other side of the annular conveying device is an upright conveying side of an upright conveying hose, the variable-pitch feeding device (2), the blanking device (9) and the waste removing device (91) are positioned on the horizontal conveying side of the annular conveying device (1), the alignment device (3), the blowing device (4), the filling device (5), the tail folding device (6), the stamping device (7) and the visual detection device (8) are positioned on the vertical conveying side of the annular conveying device (1).
2. The hose filling and tailing system of claim 1, wherein: the annular conveying device (1) comprises an annular conveying chain (11), at least two rows of tube seats (12) arranged on the annular conveying chain (11) and a conveying driving mechanism (13) used for driving the annular conveying chain (11) to run.
3. The hose filling and tailing sealing system according to claim 2, wherein: the annular conveying chain (11) is provided with a bracket (14), and the pipe seat (12) can be jacked and can be rotatably arranged on the bracket (14).
4. The hose filling and tailing sealing system according to claim 3, wherein: alignment device (3) are including aligning frame (31) and jacking rotary mechanism (32) that are used for jacking and rotatory tube socket (12), jacking rotary mechanism (32) are located on aligning frame (31), be equipped with color mark detection mechanism (33) that are used for detecting the color mark on the hose and return measuring mechanism (34) that are used for detecting tube socket (12) and whether descend the return on aligning frame (31).
5. The hose filling and tailing sealing system according to claim 2, wherein: the pitch-variable feeding device (2) comprises a manipulator (21) and a material taking mechanism (22), wherein the material taking mechanism (22) comprises a mounting seat (221) detachably arranged on the manipulator (21) and at least two distance-variable guide seats (222) which are arranged on the mounting seat (221) in parallel and can change the distance, and a plurality of air bag material taking heads (223) which are arranged along the length direction of the distance-variable guide seats (222) at intervals and can change the distance are arranged on the distance-variable guide seats (222).
6. The hose filling and tailing system of claim 1, wherein: the purging device (4) comprises a purging frame (41), a lifting frame (42) arranged on the purging frame (41) and a lifting servo (43) used for driving the lifting frame (42) to lift, wherein a vacuum suction head (44) and a purging needle (45) are arranged on the lifting frame (42), and the purging needle (45) is arranged in the vacuum suction head (44) in a penetrating mode.
7. The hose filling and tailing system of claim 1, wherein: the tail folding device (6) comprises a tail folding frame (61), a tail folding mold (62), a tail folding servo (63) and a tail folding transmission assembly (64), wherein the tail folding mold (62), the tail folding servo (63) and the tail folding transmission assembly (64) are arranged on the tail folding frame (61), the tail folding transmission assembly (64) comprises a cam (641), a connecting rod (642) and a sliding rod (643), the cam (641) is arranged on the tail folding frame (61) and is connected with an output shaft of the tail folding servo (63), the sliding rod (643) is arranged on the tail folding frame (61) in a sliding mode and is connected with the tail folding mold (62), and the connecting rod (642) is hinged between the cam (641) and the sliding rod (643).
8. The hose filling and tailing system of claim 1, wherein: the stamping device (7) comprises a stamping frame (71), a front face matrix (72) and a back face matrix (73) which are arranged on the stamping frame (71), and a stamping servo (74) used for driving the front face matrix (72) and the back face matrix (73) to be close to or far away from each other is arranged on the stamping frame (71).
9. The hose fill and seal system of any one of claims 1 to 8, wherein: the visual detection device (8) comprises a visual detection frame (81), and a camera (82), a prism (83) and a light source (84) which are arranged on the visual detection frame (81), wherein the camera (82) and the prism (83) are oppositely arranged.
10. A method for filling and sealing a hose, which is performed by using the hose filling and sealing system according to any one of claims 1 to 9, and comprises the following steps:
s1, feeding: the pitch-variable feeding device (2) takes out the hose in the material box and transfers the hose to a feeding station on the horizontal conveying side of the annular conveying device (1), and then the hose is horizontally inserted into the annular conveying device (1);
s2, benchmarking: the annular conveying device (1) conveys the hoses to a benchmarking station, and the benchmarking device (3) conveys the color codes of the hoses to the same direction;
s3, purging: the annular conveying device (1) conveys the hose to a blowing station, and the blowing device (4) blows and cleans the inner wall of the hose;
s4, filling: the annular conveying device (1) conveys the hose to a filling station, and the filling device (5) fills the hose;
s5, folding tail: the annular conveying device (1) conveys the hose to a tail folding station, and the tail folding device (6) folds and seals the tail of the hose;
s6, imprinting: the annular conveying device (1) conveys the hose to an embossing station, and the embossing device (7) embosses the hose;
s7, visual detection: the annular conveying device (1) conveys the hose to a visual detection station, a visual detection device (8) detects the tail folding and impression effects of the hose, if the tail folding and impression effects are qualified, S8 is carried out, and if the tail folding and impression effects are not qualified, S9 is carried out;
s8, blanking: the annular conveying device (1) conveys the hose to a blanking station, and the blanking device (9) blanks the hose;
s9, waste removal: the annular conveying device (1) conveys the hose to a waste rejecting station, and the waste rejecting device (91) rejects the hose.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210333961.9A CN114572444A (en) | 2022-03-31 | 2022-03-31 | Hose filling and tail sealing system and hose filling and tail sealing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210333961.9A CN114572444A (en) | 2022-03-31 | 2022-03-31 | Hose filling and tail sealing system and hose filling and tail sealing method |
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| CN114572444A true CN114572444A (en) | 2022-06-03 |
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| CN202210333961.9A Pending CN114572444A (en) | 2022-03-31 | 2022-03-31 | Hose filling and tail sealing system and hose filling and tail sealing method |
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| CN (1) | CN114572444A (en) |
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