CN114570673A - Motor fault detection system with sorting function - Google Patents
Motor fault detection system with sorting function Download PDFInfo
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- CN114570673A CN114570673A CN202210183576.0A CN202210183576A CN114570673A CN 114570673 A CN114570673 A CN 114570673A CN 202210183576 A CN202210183576 A CN 202210183576A CN 114570673 A CN114570673 A CN 114570673A
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- 230000007246 mechanism Effects 0.000 claims abstract description 104
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- 238000004088 simulation Methods 0.000 claims abstract description 20
- 210000000481 breast Anatomy 0.000 claims description 21
- 238000005452 bending Methods 0.000 claims description 3
- 230000003139 buffering effect Effects 0.000 claims description 3
- 238000005192 partition Methods 0.000 claims description 3
- 238000009826 distribution Methods 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 7
- 238000012546 transfer Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 235000019504 cigarettes Nutrition 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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Abstract
The invention discloses a motor fault detection system with a sorting function, which comprises a system framework consisting of a detection assembly and a sorting assembly which are mutually connected, wherein a detected motor is sent into a detection box through a sliding plate on the detection assembly, is connected with a load simulation device through a coupler, detects operation parameters through the detection box, and then transmits signals into a direction adjusting mechanism of the sorting assembly through the detection box; after detection, the connection between the motor to be detected and the load simulation device is disconnected, the motor to be detected is moved out of the control box by the sliding plate and moves to the sorting assembly, the motor to be detected is automatically transmitted to the bearing mechanism through the transmission mechanism of the sorting assembly, the direction of different transmission channels of the distribution mechanism is guided by the direction adjusting mechanism and selected on the way, the direction of automatic transmission of the motor to be detected is controllable, and the motor to be detected is automatically transmitted to the bearing mechanism along the preset transmission channel, so that the motor to be detected is free from manual transportation and classified detection on the basis of providing load detection, and the overhauling efficiency and the accuracy can be greatly improved.
Description
Technical Field
The invention relates to the field of cigarette manufacturing, in particular to a motor fault detection system with a sorting function.
Background
Along with the development of society, the cost of manpower rises gradually, and the rise of automation industry, the wide use of automation equipment has been irreplaceable, and the vigorous popularization of automation equipment, an important tool, can save a large amount of manpower and material resources for tobacco and cigarette industries, improve the quality of products, and increase the benefit of output value.
In the automatic equipment, the motor is used as a main force equipment and is an essential part in the automatic production and transportation link of the cigarette enterprise. Therefore, the motor fault needs to be detected before the motor leaves the factory, so that the qualification rate of the equipment is improved.
However, for motor detection, not only is a simulated load convenient for motor fault analysis lacked, but especially, after motor fault detection, an unqualified motor usually needs to be manually removed from a production line, and the operation process is complicated, the operation efficiency is low, and the labor intensity of detection personnel is high.
Disclosure of Invention
In view of the above, the present invention aims to provide a motor fault detection system with a sorting function, which realizes simulation of motor load, and performs fault analysis and alarm on a motor quickly, and particularly solves the problems of complexity, low efficiency and high labor intensity of detection personnel caused by manually moving an unqualified motor from a production line after motor fault detection.
The technical scheme adopted by the invention is as follows:
the invention provides a motor fault detection system with a sorting function, which comprises: the device comprises a detection assembly and a sorting assembly;
the detection assembly comprises a workbench, a sliding plate, a detection box and a load simulation device, wherein the detection box and the load simulation device are respectively and fixedly arranged on the workbench, and the sliding plate is arranged on the workbench in a sliding manner;
the sliding plate is used for fixing and conveying a tested motor into the detection box, the detection box is used for detecting the operation parameters of the tested motor, and the load simulation device is used for being connected with the tested motor and simulating the motor load;
the sorting assembly comprises an underframe, two sides above the underframe are respectively and fixedly connected with a breast board, a transmission mechanism, a direction adjusting mechanism and a distributing mechanism are arranged between the breast boards, and a bearing mechanism is arranged in the output direction of the distributing mechanism and on one side of the underframe;
the transmission mechanism is used for automatically transporting a tested motor from the workbench to one end of the bearing mechanism; the direction adjusting mechanism is used for adjusting the angle of the tested motor towards the distributing mechanism; the distributing mechanism is used for distributing and conveying the tested motor to the bearing mechanism according to different preset transmission channels; the bearing mechanism is used for buffering the advancing trend of the motor to be tested and bearing the motor to be tested;
the workbench is connected with the transmission mechanism and far away from the bearing mechanism, and the detection box is connected with the direction adjusting mechanism through an electric signal.
In at least one possible implementation, the transmission mechanism includes: the device comprises a driving wheel, a fixed block, a first motor and a conveying belt;
the driving wheels are respectively and rotatably connected between the two breast boards and positioned at two ends of the breast boards, the fixed block is fixedly connected to one end, close to the bearing mechanism, of each breast board, the first motor is fixedly connected to the fixed block, and an output shaft of the first motor is fixedly connected with the driving wheels close to one end of the bearing mechanism;
the conveying belt for conveying the motor to be detected is sleeved on the surfaces of the two driving wheels, and the first motor drives the driving wheels to rotate so as to drive the conveying belt to move towards the direction of the bearing mechanism.
In at least one possible implementation manner, the direction adjusting mechanism includes: the device comprises two guide plates with bending structures, two supporting plates, a fixed plate, a placing frame, a second motor, a first bevel gear, a second bevel gear, a rotating rod, a transmission rod, two movable plates and a connecting plate;
the guide plates are respectively arranged on the conveying belt and fixedly connected to the inner sides of the two breast boards, the two guide plates form a larger opening and a smaller opening, the larger opening faces the workbench, and the smaller opening faces the bearing mechanism; the two support plates are respectively fixedly connected to the inner sides of the breast boards, the fixed plate is fixedly connected to the upper ends of the two support plates, the placing frame is fixedly connected to the fixed plate, the second motor is fixedly connected to the placing frame, the first bevel gear is fixedly connected to an output shaft of the second motor, the rotating rod penetrates through the fixed plate in a rotating mode, the second bevel gear is fixedly connected to the upper end of the rotating rod, the rotating rod is perpendicular to the output shaft of the second motor, and the second bevel gear is meshed with the first bevel gear;
one end of the transmission rod is fixedly connected to the lower end of the rotating rod, one ends of the two movable plates respectively rotate and are correspondingly connected with the side faces of the end parts of the two guide plates, two ends of the connecting plate are rotatably connected to the upper end faces of the other ends of the two movable plates, and the connecting plate is rotatably connected with the other end of the transmission rod;
the detection box is connected with the second motor through an electric signal.
In at least one possible implementation thereof, the dispensing mechanism includes: the conveying plate is provided with a descending ramp structure and is divided into at least two conveying channels through a partition plate, one end of the conveying plate is located on the conveying belt, and the other end of the conveying plate is connected with the bearing structure.
In at least one possible implementation manner, the dispensing mechanism further includes a plurality of limiting rods spanning above the transmission channel, and two ends of each limiting rod are fixedly connected to the upper end surfaces of the two breast boards.
In at least one possible implementation manner, the bearing mechanism comprises a placing block, a bearing plate and a plurality of springs;
the placing block is fixedly connected to the side end of the bottom frame, an empty groove is formed in the upper end of the placing block, the bearing plate is connected to the inner wall of the empty groove in a sliding mode, and the spring is located in the empty groove and connected between the bearing plate and the placing block.
In at least one possible implementation manner, the number of the bearing plates is consistent with that of the transmission channels and corresponds to one another, and the bearing plates are independent from one another.
In at least one possible implementation manner, the detection box comprises a control screen, a temperature sensor, a current sensor, a vibration sensor and a rotating speed sensor, the components are used for measuring whether the parameter of the detected motor reaches the standard or not, and the control screen is in electrical signal connection with the direction adjusting mechanism.
In at least one possible implementation manner, the load simulation apparatus includes: the device comprises a coupler, a gasket, a first connecting rod, a rotating block, a second connecting rod, a second shaft seat, an adjusting nut, a first shaft seat, a bracket and a rotating body;
the coupler is connected with the rotating body, and the lining is arranged on the inner sides of the first connecting rod and the second connecting rod and is in contact with the surface of the rotating body;
the bracket is positioned at one side of the rotating body, the bottom ends of the first connecting rod and the second connecting rod are respectively movably connected with the first shaft base and the second shaft base, the upper end of the first connecting rod is movably connected with the rotating block, and the upper end of the second connecting rod is movably connected with the bracket;
the bracket is connected with the rotating block through the adjusting screw cap.
In at least one possible implementation manner, the lining and the first connecting rod and the second connecting rod are in detachable connection structures.
The invention has the main design concept that a system frame is formed by a detection assembly and a sorting assembly which are mutually connected, a detected motor is sent into a detection box through a sliding plate on the detection assembly, the detection box is connected with a load simulation device through a coupler, the detected motor parameter is detected through the detection box, and then the detection box transmits a signal to a direction adjusting mechanism of the sorting assembly; after the detection is finished, the connection between the tested motor and the load simulation device is disconnected, the sliding plate is moved out of the control box and moves the tested motor to the sorting assembly connected to one end of the workbench, the tested motor is automatically transmitted to the bearing mechanism through the transmission mechanism of the sorting assembly, the direction of different transmission channels of the distribution mechanism is guided by the direction adjusting mechanism and selected on the way, the direction of automatic transmission of the tested motor is controllable, and finally the tested motor is automatically transmitted to the bearing mechanism along the preset transmission channel, so that the motors after manual carrying and classification detection are avoided on the basis of providing load detection, and the overhauling efficiency and the accuracy can be greatly improved.
Drawings
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be further described with reference to the accompanying drawings, in which:
fig. 1 is a schematic diagram of an overall structure of a motor fault detection system with a sorting function according to an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a detecting assembly according to an embodiment of the present invention;
FIG. 3 is a schematic structural diagram of a sorting module according to an embodiment of the present invention;
fig. 4 is a schematic structural diagram (two) of a sorting assembly according to an embodiment of the present invention;
FIG. 5 is a schematic structural diagram of a detection box according to an embodiment of the present invention;
fig. 6 is a schematic structural diagram (one) of a load simulation apparatus according to an embodiment of the present invention;
fig. 7 is a schematic structural diagram (two) of the load simulation apparatus according to the embodiment of the present invention.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative only and should not be construed as limiting the invention.
The present invention provides an embodiment of a motor fault detection system with sorting function, specifically, as shown in fig. 1, including: a detection component A and a sorting component B;
as shown in fig. 2, the detecting assembly a may include a workbench 24, a sliding plate 25, a detecting box 26 and a load simulating device 27, where the detecting box 26 and the load simulating device 27 are respectively fixed on the workbench 24, and the sliding plate 25 is slidably disposed on the workbench 24;
the sliding plate 25 is used for fixing and sending the tested motor into the detection box 26 (the sliding fit mode of the sliding plate and the workbench is not described and limited in the present invention), the detection box 26 is used for detecting the operation parameters of the tested motor, and the load simulation device 27 is used for connecting with the tested motor and simulating the motor load;
as shown in fig. 3 to 4, the sorting module B may include: the device comprises an underframe 1, two sides above the underframe 1 are respectively and fixedly connected with baffle plates 2, a transmission mechanism, a direction adjusting mechanism and a distributing mechanism are arranged between the baffle plates 2, and a bearing mechanism is arranged at one side of the underframe 1 in the output direction of the distributing mechanism;
the transmission mechanism is used for automatically transporting the tested motor from the workbench 24 to one end of the bearing mechanism; the direction adjusting mechanism is used for adjusting the angle of the tested motor towards the distributing mechanism; the distributing mechanism is used for distributing and conveying the tested motor to the bearing mechanism according to different preset transmission channels; the bearing mechanism is used for buffering the advancing trend of the motor to be tested and bearing the motor to be tested;
the workbench 24 is connected with the transmission mechanism and far away from the bearing mechanism, and the detection box 26 is connected with the direction adjusting mechanism through an electric signal.
According to the embodiment, the detected motor is sent into the detection box through the sliding plate and is connected with the load simulation device through the coupler, the motor is started, parameters such as temperature, current and rotating speed are detected through the detection box, signals are transmitted into the direction adjusting mechanism of the sorting component through the detection box, after the detected motor is detected, the connection with the load simulation device is disconnected, the sliding plate is moved out of the control box and is moved out of the control box, the detected motor is moved to the sorting component connected to one end of the workbench, the detected motor is automatically transmitted to the bearing mechanism through the transmission mechanism, the direction of different transmission channels of the distributing mechanism is guided by the direction adjusting mechanism and selected on the way, the conveying direction of the detected motor is controllable, the detected motor is automatically conveyed to the bearing mechanism along the preset transmission channels, and therefore the motor overhauling efficiency and accuracy can be greatly improved.
For the specific implementation of the above four mechanisms, in combination with fig. 3 and 4, reference may be made to the following descriptions:
(1) the transmission mechanism may include: the device comprises a driving wheel 3, a fixed block 4, a first motor 5 and a conveyor belt 6; the driving wheels 3 are respectively and rotatably connected to two ends of the two breast boards 2, the fixed block 4 is fixedly connected to one end, close to the bearing mechanism, of each breast board 2, the first motor 5 is fixedly connected to the fixed block 4, and an output shaft of the first motor 5 is fixedly connected to the driving wheels 3 close to one end of the bearing mechanism;
the conveyor belt 6 for conveying the motor to be detected is sleeved on the surfaces of the two driving wheels 3, and the first motor 5 drives the driving wheels 3 to rotate so as to drive the conveyor belt 6 to move towards the bearing mechanism.
(2) The direction adjusting mechanism may include: two guide plates 7 with a bending structure, two support plates 8, a fixed plate 9, a placing frame 10, a second motor 11, a first bevel gear 12, a second bevel gear 13, a rotating rod 14, a transmission rod 15, two movable plates 16 and a connecting plate 17;
the guide plates 7 are respectively arranged on the conveyor belt 6 and fixedly connected to the inner sides of the two breast boards 2, and the two guide plates 7 form a larger opening and a smaller opening, the larger opening faces the workbench 24, and the smaller opening faces the bearing mechanism; the two support plates 8 are respectively fixedly connected to the inner sides of the breast boards 2, the fixing plate 9 is fixedly connected to the upper ends of the two support plates 8, the placing frame 10 is fixedly connected to the fixing plate 9, the second motor 11 is fixedly connected to the placing frame 10, the first bevel gear 12 is fixedly connected to an output shaft of the second motor 11, the rotating rod 14 rotatably penetrates through the fixing plate 9, the second bevel gear 13 is fixedly connected to the upper end of the rotating rod 14, the rotating rod 14 is perpendicular to the output shaft of the second motor 11, and the second bevel gear 13 is in meshed connection with the first bevel gear 12;
one end of the transmission rod 15 is fixedly connected to the lower end of the rotating rod 14, one ends of the two movable plates 16 are respectively and correspondingly connected to the side surfaces of the end portions of the two guide plates 7, two ends of the connecting plate 17 are rotatably connected to the upper end surfaces of the other ends of the two movable plates 16, and the connecting plate 17 is rotatably connected to the other end of the transmission rod 15.
Thus, when the tested motor is sent to the larger openings of the two guide plates 7 from the workbench 24, the running direction of the tested motor can be adjusted through the running of the conveyor belt and the guiding action of the guide plates, so that the tested motor can smoothly pass through the smaller openings formed by the two guide plates 7; the detection box 26 transmits a detection signal to the second motor 11 so as to trigger an output shaft of the second motor 11 to drive the first bevel gear 12 to rotate according to a preset direction, because the first bevel gear 12 is meshed with the second bevel gear 13, the second bevel gear 13 drives the rotating rod 14 to rotate, the rotating rod 14 drives the transmission rod 15 to rotate immediately, and then the transmission rod 15 is linked to drive the connecting plate 17 to drive the two movable plates 16 to rotate, under the linkage action of the above components, the two movable plates 16 are deviated to be close to a side fence 2, so that the detected motor flows to different transmission channels of the distribution mechanism.
It will be understood that the signal provided by the detection box 26 can trigger the second motor 11 to rotate in the forward and reverse directions, so as to drive the two movable plates 16 to swing between the two balustrades 2, and thus to adjust the running direction of the motor to be detected as required.
(3) The dispensing mechanism includes: a transfer plate 18 with a descending ramp structure, wherein the transfer plate 18 is divided into at least two conveying channels by a partition plate 1801, one end of the transfer plate 18 is located on the conveyor belt 6, and the other end of the transfer plate 18 is connected with the bearing structure.
Further, the dispensing mechanism further comprises a plurality of limiting rods 19 spanning above the transmission channels, two ends of each limiting rod 19 are fixedly connected to the upper end surfaces of the two breast boards 2, in practical operation, the upper end surfaces of the separation board 1801 and the transfer board 18 can also be connected with the limiting rods 19, and the limiting rods 19 function to limit the motors to be measured to stably travel to the bearing mechanism in the respective transmission channels.
(4) The bearing mechanism comprises a placing block 20, a bearing plate 22 and a plurality of springs 23; the placing block 20 is fixedly connected to the side end of the chassis 1, the upper end of the placing block 20 is provided with an empty groove 21, the bearing plate 22 is slidably connected to the inner wall of the empty groove 21, and the spring 23 is located in the empty groove 21 and connected between the bearing plate 22 and the placing block 20, so that after the tested motor is transferred to the bearing plate 22 by the distributing mechanism, the bearing plate 22 buffers the falling trend of the tested motor through the springs 23, and the tested motor stably falls on the bearing plate 22. It should be noted here that, in order to correspond to different delivery channels of the dispensing mechanism, several receiving plates 22 may be provided in one-to-one correspondence with the delivery channels, i.e. each receiving plate 22 and the spring 23 of the empty slot 21 are independent from each other.
Further, as shown in fig. 5, the detection box 26 includes a control panel 26-1, a temperature sensor 26-2, a current sensor 26-3, a vibration sensor 26-4 and a rotation speed sensor 26-5, which are used for measuring whether the measured motor parameter reaches the standard, wherein the control panel 26-1 is electrically connected with the direction adjusting mechanism (such as the second motor 11).
Further, as shown in fig. 6 and 7, the load simulator 27 includes: the device comprises a coupler 27-1, a lining 27-2, a first connecting rod 27-3, a rotating block 27-4, a second connecting rod 27-5, a second shaft seat 27-6, an adjusting nut 27-7, a first shaft seat 27-8, a bracket 27-9 and a rotating body 27-10;
the coupling 27-1 is coupled to the rotating body 27-10, and the lining 27-2 is installed inside the first link 27-3 and the second link 27-5 and contacts the surface of the rotating body 27-10;
the bracket 27-9 is positioned at one side of the rotating body 27-10, the bottom ends of the first connecting rod 27-3 and the second connecting rod 27-5 are movably connected with the first shaft seat 27-8 and the second shaft seat 27-6 respectively, the upper end of the first connecting rod 27-3 is movably connected with the rotating block 27-4, and the upper end of the second connecting rod 27-5 is movably connected with the bracket 27-9;
the bracket 27-9 is connected with the rotating block 27-4 through the adjusting nut 27-7, so that the degree of pressing of the first connecting rod 27-3 and the second connecting rod 27-5 on the rotating block 27-10 through the respective linings 27-2 can be changed through changing the tightness of the adjusting nut 27-7, thereby realizing simulation of different motor loads.
Further, the lining 27-2, the first link 27-3 and the second link 27-5 are detachably connected to each other so that the lining can be replaced when worn.
To sum up, a system framework is formed by the mutually connected detection assembly and the sorting assembly, the detected motor is sent into a detection box through a sliding plate on the detection assembly, the detection box is connected with a load simulation device through a coupler, the detected motor parameters are detected through the detection box, and then the detection box transmits signals to a direction adjusting mechanism of the sorting assembly; after the detection is finished, the connection between the tested motor and the load simulation device is disconnected, the sliding plate is moved out of the control box and moves the tested motor to the sorting assembly connected to one end of the workbench, the tested motor is automatically transmitted to the bearing mechanism through the transmission mechanism of the sorting assembly, the direction of different transmission channels of the distribution mechanism is guided by the direction adjusting mechanism and selected on the way, the direction of automatic transmission of the tested motor is controllable, and finally the tested motor is automatically transmitted to the bearing mechanism along the preset transmission channel, so that the motors after manual carrying and classification detection are avoided on the basis of providing load detection, and the overhauling efficiency and the accuracy can be greatly improved.
In the embodiments of the present invention, "at least one" means one or more, "a plurality" means two or more. "and/or" describes the association relationship of the associated objects, and means that there may be three relationships, for example, a and/or B, and may mean that a exists alone, a and B exist simultaneously, and B exists alone. Wherein A and B can be singular or plural. The character "/" generally indicates that the former and latter associated objects are in an "or" relationship. "at least one of the following" and similar expressions refer to any combination of these items, including any combination of singular or plural items. For example, at least one of a, b, and c may represent: a, b, c, a and b, a and c, b and c or a and b and c, wherein a, b and c can be single or multiple.
The structure, features and effects of the present invention have been described in detail with reference to the embodiments shown in the drawings, but the above embodiments are merely preferred embodiments of the present invention, and it should be understood that technical features related to the above embodiments and preferred modes thereof can be reasonably combined and configured into various equivalent schemes by those skilled in the art without departing from and changing the design idea and technical effects of the present invention; therefore, the invention is not limited to the embodiments shown in the drawings, and all the modifications and equivalent embodiments that can be made according to the idea of the invention are within the scope of the invention as long as they are not beyond the spirit of the description and the drawings.
Claims (10)
1. A motor fault detection system with a sorting function, comprising: the device comprises a detection assembly and a sorting assembly;
the detection assembly comprises a workbench, a sliding plate, a detection box and a load simulation device, wherein the detection box and the load simulation device are respectively and fixedly arranged on the workbench, and the sliding plate is slidably arranged on the workbench;
the sliding plate is used for fixing and conveying a tested motor into the detection box, the detection box is used for detecting the operation parameters of the tested motor, and the load simulation device is used for being connected with the tested motor and simulating the load of the motor;
the sorting assembly comprises an underframe, two sides above the underframe are respectively and fixedly connected with a breast board, a transmission mechanism, a direction adjusting mechanism and a distributing mechanism are arranged between the breast boards, and a bearing mechanism is arranged in the output direction of the distributing mechanism and on one side of the underframe;
the transmission mechanism is used for automatically transporting a tested motor from the workbench to one end of the bearing mechanism; the direction adjusting mechanism is used for adjusting the angle of the tested motor towards the distributing mechanism; the distributing mechanism is used for distributing and conveying the tested motor to the bearing mechanism according to different preset transmission channels; the bearing mechanism is used for buffering the advancing trend of the motor to be tested and bearing the motor to be tested;
the workbench is connected with the transmission mechanism and far away from the bearing mechanism, and the detection box is connected with the direction adjusting mechanism through an electric signal.
2. The motor fault detection system with sorting function of claim 1, wherein the transmission mechanism comprises: the device comprises a driving wheel, a fixed block, a first motor and a conveying belt;
the driving wheels are respectively and rotatably connected between the two breast boards and positioned at two ends of the breast boards, the fixed block is fixedly connected to one end, close to the bearing mechanism, of each breast board, the first motor is fixedly connected to the fixed block, and an output shaft of the first motor is fixedly connected with the driving wheels close to one end of the bearing mechanism;
the conveying belt for conveying the motor to be detected is sleeved on the surfaces of the two driving wheels, and the first motor drives the driving wheels to rotate so as to drive the conveying belt to move towards the direction of the bearing mechanism.
3. The motor fault detection system with sorting function of claim 2, wherein the direction adjustment mechanism comprises: the device comprises two guide plates with bending structures, two supporting plates, a fixing plate, a placing frame, a second motor, a first bevel gear, a second bevel gear, a rotating rod, a transmission rod, two movable plates and a connecting plate;
the guide plates are respectively arranged on the conveying belt and fixedly connected to the inner sides of the two breast boards, the two guide plates form a larger opening and a smaller opening, the larger opening faces the workbench, and the smaller opening faces the bearing mechanism; the two support plates are respectively fixedly connected to the inner sides of the breast boards, the fixed plate is fixedly connected to the upper ends of the two support plates, the placing frame is fixedly connected to the fixed plate, the second motor is fixedly connected to the placing frame, the first bevel gear is fixedly connected to an output shaft of the second motor, the rotating rod penetrates through the fixed plate in a rotating mode, the second bevel gear is fixedly connected to the upper end of the rotating rod, the rotating rod is perpendicular to the output shaft of the second motor, and the second bevel gear is meshed with the first bevel gear;
one end of the transmission rod is fixedly connected to the lower end of the rotating rod, one ends of the two movable plates respectively rotate and are correspondingly connected with the side faces of the end parts of the two guide plates, two ends of the connecting plate are rotatably connected to the upper end faces of the other ends of the two movable plates, and the connecting plate is rotatably connected with the other end of the transmission rod;
the detection box is connected with the second motor through an electric signal.
4. The motor fault detection system with sorting function of claim 2, wherein the dispensing mechanism comprises: the conveying plate is provided with a descending ramp structure and is divided into at least two conveying channels through a partition plate, one end of the conveying plate is located on the conveying belt, and the other end of the conveying plate is connected with the bearing structure.
5. The motor fault detection system with sorting function of claim 4, wherein the dispensing mechanism further comprises a plurality of position limiting rods spanning above the transmission channel, and two ends of the position limiting rods are fixedly connected to the upper end surfaces of the two breast boards.
6. The motor fault detection system with sorting function of claim 1, wherein the carrying mechanism comprises a placing block, a receiving plate and a plurality of springs;
the placing block is fixedly connected to the side end of the bottom frame, an empty groove is formed in the upper end of the placing block, the bearing plate is connected to the inner wall of the empty groove in a sliding mode, and the spring is located in the empty groove and connected between the bearing plate and the placing block.
7. The motor fault detection system with sorting function according to claim 6, wherein the number of the receiving plates is the same as the number of the transmission channels and corresponds to one another, and the receiving plates are independent of each other.
8. The motor fault detection system with sorting function of claim 1, characterized in that the detection box comprises a control panel, a temperature sensor, a current sensor, a vibration sensor and a rotation speed sensor, the above components are used for measuring whether the detected motor parameter reaches the standard or not, wherein the control panel is in electrical signal connection with the direction adjusting mechanism.
9. The motor fault detection system with a sorting function according to any one of claims 1 to 8, wherein the load simulator includes: the device comprises a coupler, a gasket, a first connecting rod, a rotating block, a second connecting rod, a second shaft seat, an adjusting nut, a first shaft seat, a bracket and a rotating body;
the coupler is connected with the rotating body, and the lining is arranged on the inner sides of the first connecting rod and the second connecting rod and is in contact with the surface of the rotating body;
the bracket is positioned at one side of the rotating body, the bottom ends of the first connecting rod and the second connecting rod are respectively movably connected with the first shaft base and the second shaft base, the upper end of the first connecting rod is movably connected with the rotating block, and the upper end of the second connecting rod is movably connected with the bracket;
the bracket is connected with the rotating block through the adjusting screw cap.
10. The motor fault detection system with sorting function of claim 9, wherein the lining and the first and second links each employ a detachable connection structure.
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