Automatic steel band edge covering device for wooden box processing
Technical Field
The invention relates to the technical field of wooden case processing equipment, in particular to an automatic steel belt edge covering device for wooden case processing.
Background
The wooden box is a colloid rectangular packaging container made of wood, bamboo or wood mixed material. The wooden box is the oldest packaging container and is one of important transportation packaging containers, and has the advantages of being simple in manufacture, high in strength, locally available, good in durability, elastic, capable of bearing impact and vibration, low in price and the like, and plays a very important role in the packaging world.
Because early wooden case is often connected the polylith plank through the nail, is being used for holding the goods, but the junction of plank can drop more easily in the transportation removal in-process that relapses for a long time to the edge comparatively easily produces the collision in the transportation of wooden case, consequently the edge of wooden case can damage comparatively easily, thereby reduces the holistic intensity of wooden case, improves the life of wooden case simultaneously in order to increase the intensity of wooden case, can bordure the processing to the plank.
Need manual operation when borduring to the plank among the prior art, consequently there is work efficiency low to the manual work is low to the precision that the plank was bordured, and the plank after accomplishing to bordure has the unnecessary leftover bits easily to have the steel band corner, thereby leads to other people to be injured in the wooden case use.
Disclosure of Invention
The embodiment of the invention provides an automatic edge covering device for a steel belt for processing a wooden box, which aims to solve the technical problems.
The embodiment of the invention adopts the following technical scheme: including automatic riveter, steel band drilling machine, plank feed mechanism, plank drive mechanism, steel band feed mechanism and workbin, plank feed mechanism, plank drive mechanism and workbin set up side by side, just workbin and plank feed mechanism are in plank drive mechanism's both sides respectively, steel band feed mechanism sets up the side at plank drive mechanism, just automatic riveter and steel band drilling machine all set up on steel band feed mechanism and are in the one side that is close to plank drive mechanism.
Further, plank feed mechanism includes material loading case, material loading lift electric jar, material loading tray, material loading gag lever post and plank propelling movement cylinder, the material loading gag lever post sets up in the material loading case, the material loading tray sets up in the material loading case, be provided with spacing sleeve on the material loading tray, the material loading gag lever post alternates the spacing sleeve on the material loading tray, the material loading is gone up and down the electric jar and is set up the side at the material loading case, just the output of material loading lift electric jar is rotated and is connected to the material loading tray, plank propelling movement cylinder sets up the side at the material loading case, just the output of plank propelling movement cylinder sets up towards plank drive mechanism direction.
Further, plank drive mechanism includes plank transmission platform, underdrive belt, underdrive roller, goes up the drive belt, goes up drive roller and plank drive motor, the underdrive roller sets up two, and two underdrive rollers rotate and set up at the plank transmission bench, the underdrive belt cover is established on two underdrive rollers, go up the drive roller and set up two, go up the drive roller and rotate the setting at the plank transmission bench and be in two under drive rollers directly over, go up the drive belt cover and establish on two last drive rollers, plank drive motor sets up at the plank transmission bench, and plank drive motor and underdrive roller transmission are connected, the underdrive roller is connected with last drive roller transmission.
Further, still include the supporting roller among the plank drive mechanism, the supporting roller sets up a plurality of, and a plurality of supporting roller sets up side by side between two lower drive rollers, and a plurality of supporting roller is in the inboard of lower drive belt.
Further, still include the transmission among the plank drive mechanism and compress tightly the subassembly, the transmission compresses tightly the subassembly and sets up a plurality of, and a plurality of transmission compresses tightly the subassembly and lays between two last transmission rollers, the transmission compresses tightly the subassembly including compressing tightly the roller, compressing tightly support and pressure spring, compress tightly the roller setting in the inboard of plank drive platform, the both sides of plank drive platform set up waist round hole, and the waist round hole of plank drive platform both sides is passed to the both sides that compress tightly the roller, compress tightly the support and slide and set up on plank drive platform, and compress tightly the both sides of support and rotate with the both sides that compress tightly the roller respectively and be connected, pressure spring's one end is hung and is established on compressing tightly the support, pressure spring's the other end is fixed to the up end of plank drive platform.
Further, steel band feed mechanism includes steel band material loading platform, steel band coil stock frame, coil stock motor, laser guillootine and steel band pushing ram, automatic riveter and steel band drilling machine all set up at steel band material loading bench, steel band coil stock frame sets up at steel band material loading bench, the coil stock motor is installed on steel band coil stock frame, steel band material loading bench is provided with the steel band spacing groove, the steel band pushes away the side that material cylinder set up at laser guillootine, and the steel band pushes away the output of material cylinder and sets up towards plank drive mechanism direction.
Furthermore, a feeding positioning guide wheel is arranged between the steel belt coil rack and the laser cutting machine, a guide motor is arranged at the side end of the feeding positioning guide wheel, and the guide motor is in transmission connection with the feeding positioning guide wheel.
Further, still include the steel band subassembly that flattens in the steel band feed mechanism, the steel band subassembly that flattens is including flattening the electric jar and flattening the board, the electric jar that flattens erects on the steel band material loading bench, and is in the steel band and pushes away the side of material cylinder, the output of the electric jar that flattens is vertical downwards, and the flattening board sets up the output at the electric jar that flattens.
Further, steel band material loading bench has two to compress tightly the processing subassembly, automatic riveter and steel band drilling machine set up respectively on compressing tightly the processing subassembly, compress tightly the processing subassembly including processing frame, processing lift electric jar, processing spring and compressing tightly the piece, processing lift electric jar sets up on steel band material loading bench, the output of processing frame setting at processing lift electric jar, compress tightly a slip setting on the processing frame, just processing spring housing is established on compressing tightly the piece, automatic riveter and steel band drilling machine are installed respectively on both sides compress tightly the processing frame on the processing subassembly.
Further, be equipped with edging mechanism between plank feed mechanism and the steel band feed mechanism, edging mechanism includes the edging motor, polishes the mounting bracket, the side piece and the upper end piece of polishing, the side is polished a piece and the upper end is polished a piece and is all rotated the setting on the mounting bracket of polishing, edging motor drive is connected to the mounting bracket of polishing and the side is polished a piece.
The embodiment of the invention adopts at least one technical scheme which can achieve the following beneficial effects:
firstly, the boards are conveyed to the board transmission mechanism one by one through the board feeding mechanism, the boards are conveyed to the steel belt feeding mechanism through the board feeding mechanism, the steel belt is cut by the steel belt feeding mechanism and then laid on the boards, then the boards and the steel belt are drilled through the steel belt drilling mechanism in the steel belt feeding mechanism, and then the steel belt is installed at the corners of the boards through the automatic riveting machine, so that the automatic edge covering of the boards is realized.
Secondly, the transmission pressing assembly is arranged in the board transmission mechanism, the board is located between the upper transmission belt and the lower transmission belt, the upper transmission belt and the lower transmission belt are driven by the board transmission motor to drive the board to be transmitted, and meanwhile, the board is pressed by the transmission pressing assemblies, so that the board can stably move, and the processing dislocation caused by position deviation of the board in the processing process is prevented.
Thirdly, a steel belt feeding mechanism is arranged, a coiling motor is started to release a steel belt during operation, a guiding motor is operated to drive a feeding positioning guide wheel to rotate so as to push the steel belt with proper length into a steel belt limiting groove, then a laser cutting machine is started, the steel belt is cut through the laser cutting machine, the steel belt is cut into proper length, then a flattening electric cylinder is started, a flattening plate is driven by the flattening electric cylinder to flatten the steel belt, a steel belt pushing air cylinder is started after the steel belt is flattened, the steel belt is pushed to a position under a steel belt drilling machine through the steel belt pushing air cylinder, automatic cutting and feeding of the steel belt are achieved, the automation degree of equipment is improved, and meanwhile the installation accuracy of the steel belt is improved.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural view of a plank feeding mechanism according to the present invention;
FIG. 3 is a cross-sectional view of the plank feeding mechanism of the present invention;
FIG. 4 is a schematic view of the structure of the wood driving mechanism according to the present invention;
FIG. 5 is an enlarged view of the structure at A in FIG. 4;
FIG. 6 is a cross-sectional view of the present invention at the plank drive mechanism;
FIG. 7 is a first structural diagram of a steel strip feeding mechanism in the invention;
FIG. 8 is an enlarged view of the structure at B in FIG. 7;
FIG. 9 is a second schematic structural view of a steel strip feeding mechanism according to the present invention;
FIG. 10 is a front view of a steel strip feeding mechanism according to the present invention;
FIG. 11 is a top view of the steel strip feeding mechanism of the present invention;
FIG. 12 is an exploded view of the installation of the wood board and the steel belt according to the present invention.
Reference numerals
A wood board feeding mechanism 1, a feeding box 11, a feeding lifting electric cylinder 12, a feeding tray 13, a feeding limit rod 14, a wood board pushing air cylinder 15, a wood board transmission mechanism 2, a wood board transmission table 21, a lower transmission belt 22, a lower transmission roller 23, an upper transmission belt 24, an upper transmission roller 25, a wood board transmission motor 26, a support roller 27, a transmission pressing assembly 28, a pressing roller 281, a pressing bracket 282, a pressing spring 283, a steel belt feeding mechanism 3, a steel belt feeding table 31, a steel belt limit groove 311, a steel belt coil rack 32, a coil motor 33, a laser cutting machine 34, a steel belt pushing air cylinder 35, a feeding positioning guide wheel 36, a guide motor 37, a steel belt flattening assembly 38, a flattening electric cylinder 381, a pressing plate 382, a pressing processing assembly 39, a processing rack 391, a processing lifting electric cylinder 392, a processing spring 393, a pressing piece, an automatic machine 4, a steel belt drilling machine 5, a feeding box riveting machine 6, edging mechanism 7, edging motor 71, the mounting bracket 72 of polishing, side polishing piece 73, upper end polishing piece 74, steel band 8, rivet 81, plank 9.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be clearly and completely described below with reference to the specific embodiments of the present invention and the accompanying drawings. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The technical solutions provided by the embodiments of the present invention are described in detail below with reference to the accompanying drawings.
The embodiment of the invention provides an automatic steel belt edge covering device for wood box processing, which comprises a wood board feeding mechanism 1, a wood board transmission mechanism 2, a steel belt feeding mechanism 3, an automatic riveting machine 4, a steel belt drilling machine 5 and a blanking box 6, wherein the wood board feeding mechanism 1, the wood board transmission mechanism 2 and the blanking box 6 are arranged side by side, the blanking box 6 and the wood board feeding mechanism 1 are respectively arranged at two sides of the wood board transmission mechanism 2, the steel belt feeding mechanism 3 is arranged at the side end of the wood board transmission mechanism 2, the automatic riveting machine 4 and the steel belt drilling machine 5 are both arranged on the steel belt feeding mechanism 3, wood boards are fed to the wood board transmission mechanism 2 one by one through the wood board feeding mechanism 1, the wood boards are conveyed to the steel belt feeding mechanism 3 through the wood board feeding mechanism 1, the steel belt is cut by the steel belt feeding mechanism 3 and then laid on the wood boards, and the steel belts are drilled through the steel belt drilling machine 5 in the steel belt feeding mechanism 3, and then the steel belt is arranged at the corner of the wood board through an automatic riveting machine 4, so that the wood board is wrapped, and finally the processed wood board is conveyed to a discharging box 6 through a wood board transmission mechanism 2 to be stored.
Preferably, plank feed mechanism 1 includes material loading box 11, material loading lift electric cylinder 12, material loading tray 13, material loading gag lever post 14 and plank propelling movement cylinder 15, material loading gag lever post 14 sets up in material loading box 11, material loading tray 13 sets up in material loading box 11, be provided with stop sleeve on the material loading tray 13, material loading gag lever post 14 has penetrated the stop sleeve on the material loading tray 13, and is spacing to material loading tray 13 through material loading gag lever post 14, material loading lift electric cylinder 12 sets up the side at material loading box 11, just the output of material loading lift electric cylinder 12 rotates and is connected to material loading tray 13, can control material loading tray 13 through material loading lift electric cylinder 12 and carry out the elevating movement, plank propelling movement cylinder 15 sets up the side at material loading box 11, just the output of plank propelling movement cylinder 15 sets up towards plank drive mechanism 2 directions, through the plank propelling movement cylinder 15 that sets up in with material loading box 11 in plank propelling movement to plank drive mechanism 2.
Preferably, the plank drive mechanism 2 includes plank drive platform 21, lower drive belt 22, lower drive roller 23, upper drive belt 24, upper drive roller 25 and plank drive motor 26, lower drive roller 23 sets up two, and two lower drive rollers 23 rotate and set up on plank drive platform 21, lower drive belt 22 cover is established on two lower drive rollers 23, upper drive roller 25 sets up two, and two upper drive rollers 25 rotate and set up on plank drive platform 21 and be in two lower drive rollers 23 directly over, upper drive belt 24 cover is established on two upper drive rollers 25, plank drive motor 26 sets up on plank drive platform 21, and plank drive motor 26 is connected with lower drive roller 23 transmission, lower drive roller 23 is connected with upper drive roller 25 transmission, carries the plank through plank feed mechanism 1 during the use to between upper drive belt 24 and lower drive belt 22, the wood board transmission motor 26 is started, the lower transmission roller 23 is driven by the wood board transmission motor 26 to rotate, the upper transmission roller 25 is driven by the lower transmission roller 23 to rotate synchronously, and the upper transmission belt 24 which are sleeved on the upper transmission roller 25 and the lower transmission roller 23 rotate synchronously to drive the wood board in the upper transmission roller 25 and the lower transmission roller 23 to move transversely.
Preferably, the wood board transmission mechanism 2 further comprises a plurality of supporting rollers 27, the supporting rollers 27 are arranged between the two lower transmission rollers 23 side by side, the supporting rollers 27 are located on the inner sides of the lower transmission belts 22, and the lower transmission belts 22 are supported by the supporting rollers 27, so that when a wood board is transmitted on the lower transmission belts 22, the wood board can be in a horizontal state.
Preferably, the wood board transmission mechanism 2 further comprises a transmission pressing assembly 28, the transmission pressing assembly 28 is provided with a plurality of transmission pressing assemblies 28, the transmission pressing assemblies 28 are arranged between two upper transmission rollers 25, each transmission pressing assembly 28 comprises a pressing roller 281, a pressing support 282 and a pressing spring 283, the pressing rollers 281 are arranged on the inner sides of the wood board transmission tables 21, waist round holes are formed in the two sides of each wood board transmission table 21, the waist round holes in the two sides of each wood board transmission table 21 are penetrated through the two sides of each pressing roller 281, the pressing supports 282 are arranged on the wood board transmission tables 21 in a sliding mode, the two sides of each pressing support 282 are respectively connected with the two sides of the corresponding pressing roller 281 in a rotating mode, one end of each pressing spring 283 is hung on the corresponding pressing support 282, the other end of each pressing spring 283 is fixed to the upper end face of the wood board transmission table 21, the pressing supports 282 are pulled down through the pressing springs 283 to enable the pressing rollers 281 to push downwards, therefore, the upper transmission belt 24 has downward pressure, the wood board is located between the upper transmission belt 24 and the lower transmission belt 22 during use, the upper transmission belt 24 and the lower transmission belt 22 are driven by the wood board transmission motor 26 to drive the wood board to be transmitted, and meanwhile, the wood board is tightly pressed by the plurality of transmission pressing assemblies 28, so that the wood board can be stably moved, and the processing dislocation caused by the position deviation of the wood board in the processing process is prevented.
Preferably, the steel strip feeding mechanism 3 comprises a steel strip feeding table 31, a steel strip rolling frame 32, a rolling motor 33, a laser cutter 34 and a steel strip pushing cylinder 35, the automatic riveting machine 4 and the steel strip drilling machine 5 are both arranged on the steel strip feeding table 31, the steel strip rolling frame 32 is arranged on the steel strip feeding table 31, a rolled steel strip is placed on the steel strip rolling frame 32 during use, the rolling motor 33 is arranged on the steel strip rolling frame 32, steel strip discharging on the steel strip rolling frame 32 is controlled through the rolling motor 33, a steel strip limiting groove 311 is arranged on the steel strip feeding table 31, the steel strip output from the steel strip rolling frame 32 is limited by the steel strip limiting groove 311 when being in the steel strip limiting groove 311, the laser cutter 34 is arranged at the side end of the steel strip rolling frame 32, the steel strip is cut through the laser cutter 34, the steel strip pushing cylinder 35 is arranged at the side end of the laser cutter 34, and the output end of the steel strip pushing cylinder 35 is arranged towards the direction of the wood board transmission mechanism 2, and the cut steel strip is pushed to the wood board through the steel strip pushing cylinder 35 so as to be convenient for subsequently installing the steel strip on the wood board.
Preferably, a feeding positioning guide wheel 36 is arranged between the steel strip coil rack 32 and the laser cutting machine 34, a guide motor 37 is arranged at the side end of the feeding positioning guide wheel 36, the guide motor 37 is in transmission connection with the feeding positioning guide wheel, a steel strip coil on the steel strip coil rack 32 passes through the feeding positioning guide wheel 36 during use, the length of the output steel strip is measured through the feeding positioning guide wheel 36, and the steel strip is pushed to a steel strip pushing cylinder 35 through the rotation of the feeding positioning guide wheel 36 driven by the guide motor 37, so that the length of the steel strip can be controlled to be accurately fed.
Preferably, still include the steel band subassembly 38 that flattens in the steel band feed mechanism 3, the steel band subassembly 38 that flattens is including flattening electric cylinder 381 and flattening board 382, the electric cylinder 381 that flattens erects on steel band material loading platform 31, and is in the steel band and pushes away the side of material cylinder 35, the output of the electric cylinder 381 that flattens is vertical downwards, and flattening board 382 sets up at the output of the electric cylinder 381 that flattens, and when the steel band was carried to the steel band and is pushed away material cylinder 35 department, the electric cylinder 381 that starts to flatten, flattens the steel band through flattening electric cylinder 381 drive flattening board 382 to prevent to have the condition such as fold when the follow-up plank of steel band is bordured.
Preferably, the steel strip feeding table 31 is provided with two pressing processing assemblies 39, the automatic riveting machine 4 and the steel strip drilling machine 5 are respectively arranged on the pressing processing assemblies 39, each pressing processing assembly 39 comprises a processing frame 391, a processing lifting electric cylinder 392, a processing spring 393 and a pressing member 394, the processing lifting electric cylinder 392 is arranged on the steel strip feeding table 31, the processing frame 391 is arranged at the output end of the processing lifting electric cylinder 392, the processing frame 391 is driven by the processing lifting electric cylinder 392 to move up and down, the pressing member 394 is slidably arranged on the processing frame 391, the processing spring 393 is sleeved on the pressing member 394, the pressing member 394 is driven by the processing spring 393 to press down, the automatic riveting machine 4 and the steel strip drilling machine 5 are respectively arranged on the processing frames 391 on the pressing processing assemblies 39 on two sides, when drilling or riveting is needed, the corresponding processing lifting electric cylinder 392 is started, the processing frame 391 is driven to be pressed downwards by a processing lifting electric cylinder 392, a pressing piece 394 presses the wood board in the process of pressing the processing frame 391 downwards, the pressing piece 394 provides enough pressing force to press the steel strip onto the wood board by buffering by a processing spring 393, and the automatic riveting machine 4 or the steel strip drilling machine 5 is driven to be pressed downwards to perform drilling or riveting operation while the processing frame 391 is pressed downwards.
Preferably, the wood board polishing device further comprises an edging mechanism 7, wherein the edging mechanism 7 is arranged between the wood board feeding mechanism 1 and the steel belt feeding mechanism 3, the edging mechanism 7 comprises an edging motor 71, a polishing mounting frame 72, a side polishing piece 73 and an upper end polishing piece 74, the side polishing piece 73 and the upper end polishing piece 74 are both rotatably arranged on the polishing mounting frame 72, the edging motor 71 is in transmission connection with the two edging motors, the polishing mounting frame 72 and the side polishing piece 73 are arranged, when the wood board feeding mechanism 1 drives a wood board to move to the edging mechanism 7, the edging motor 71 is started, the side polishing piece 73 and the upper end polishing piece 74 are driven by the edging motor 71 to polish the position of the steel belt mounted in the wood board, and therefore the steel belt is prevented from being installed and dislocated due to the existence of bulges on the wood board.
The operation process of the invention is as follows: firstly, a worker places a pile of wood boards 9 in a wood board feeding mechanism 1, then a feeding lifting electric cylinder 12 is started, the wood boards 9 are driven to rise by a certain height through the feeding lifting electric cylinder 12, then a wood board pushing air cylinder 15 is started, a single wood board is pushed to a wood board transmission mechanism 2 through the wood board pushing air cylinder 15, a wood board transmission motor 26 is started, an upper transmission belt 24 and an upper transmission belt 24 are driven to synchronously run through the wood board transmission motor 26, so that the wood boards move, the wood boards firstly move through an edging mechanism 7, an edging motor 71 is started, a side end grinding piece 73 and an upper end grinding piece 74 are driven by the edging motor 71 to grind the positions of the steel belts installed in the wood boards, the wood boards after edging are moved to a steel belt drilling machine 5, at the moment, a coil material motor 33 is started to release the steel belts 8, a guiding motor 37 runs to drive a feeding positioning guiding wheel 36 to rotate to push the steel belts with proper length to a steel belt limiting groove 311, then the laser cutting machine 34 is started, the steel belt is cut through the laser cutting machine 34, the steel belt is cut into a proper length, then the flattening electric cylinder 381 is started, the flattening plate 382 is driven by the flattening electric cylinder 381 to flatten the steel belt, the steel belt pushing air cylinder 35 is started after flattening is finished, the steel belt is pushed to the position right below the steel belt drilling machine 5 through the steel belt pushing air cylinder 35, the steel belt is laid on the wood plate at the moment, the pressing processing assembly 39 is started to press the steel belt, the steel belt drilling machine 5 is operated to drill the steel belt, the steel belt after drilling is embedded on the wood plate, the wood plate transmission mechanism 2 is started again to move the wood plate with the steel belt to the automatic riveting machine 4, the rivets 81 are driven into the steel belt and the wood plate through the automatic riveting machine 4 to finish the edge covering action of the wood plate, and finally the wood plate transmission mechanism 2 is started to convey the wood plate to the blanking box 6 to be stored, when the multiple edges of the wood board need to be machined, the wood board only needs to be sent into the equipment again for machining again after the edges of the wood board are changed.
The above description is only an example of the present invention, and is not intended to limit the present invention. Various modifications and alterations to this invention will become apparent to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.