CN114544350A - A connecting strip for strength test of aircraft component with aluminum alloy frame and test method - Google Patents
A connecting strip for strength test of aircraft component with aluminum alloy frame and test method Download PDFInfo
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Abstract
本申请一方面提供一种带有铝合金框飞机组件强度试验连接带板,其设计连接带板的连接端呈台阶状,且每个台阶上具有螺栓孔,以能够配合螺栓紧固件连接到铝合金框上,在具体应用时,可通过改变台阶的数量以及各个台阶上螺栓孔间的间距,保证连接带板的疲劳寿命满足要求,以及可通过调节各个台阶的高度、各个台阶上螺栓孔的大小,调节连接带板连接端的刚度,使连接端与铝合金框的整体刚度相匹配,具有与飞机组件协调变形的能力。本申请另一方面提供一种带有铝合金框飞机组件强度试验方法,其基于上述带有铝合金框飞机组件强度试验连接带板实施,可保证连接带板的疲劳寿命、与铝合金框的刚度匹配能够满足需求,进而可保证试验的顺利进行,以及试验结果的准确性。
One aspect of the present application provides a connecting strip for strength test of an aircraft component with an aluminum alloy frame. The connecting end of the connecting strip is designed to be stepped, and each step is provided with a bolt hole, so as to be able to be connected with a bolt fastener. On the aluminum alloy frame, in specific applications, the number of steps and the spacing between the bolt holes on each step can be changed to ensure that the fatigue life of the connecting belt plate meets the requirements, and the height of each step and the bolt holes on each step can be adjusted by adjusting the height of each step. Adjust the rigidity of the connecting end of the connecting belt plate, so that the connecting end matches the overall rigidity of the aluminum alloy frame, and has the ability to coordinate deformation with the aircraft components. Another aspect of the present application provides a method for testing the strength of an aircraft component with an aluminum alloy frame. The stiffness matching can meet the requirements, which can ensure the smooth progress of the test and the accuracy of the test results.
Description
技术领域technical field
本申请属于带有铝合金框飞机组件强度试验技术领域,具体涉及一种带有铝合金框飞机组件强度试验连接带板及试验方法。The application belongs to the technical field of strength testing of aircraft components with aluminum alloy frames, and in particular relates to a connecting strip for strength testing of aircraft components with aluminum alloy frames and a test method.
背景技术Background technique
飞机组件中多含有铝合金框,例如飞机机身气密顶板框接头结构,在对该类飞机组件进行强度试验时,多是通过连接带板连接铝合金框,加载机构通过连接带板向铝合金框传载载荷,进而施加到组件上,完成对飞机组件的强度考核。Aircraft components mostly contain aluminum alloy frames, such as the airtight roof-frame joint structure of the aircraft fuselage. In the strength test of such aircraft components, the aluminum alloy frames are mostly connected by connecting strips, and the loading mechanism is connected to the aluminum alloy through the connecting strips. The alloy frame transmits the load and then applies it to the component to complete the strength assessment of the aircraft component.
当前,为了保证连接带板的疲劳寿命,多设计连接带板具有较大的强度,厚度较厚,质量较重,然而,在某些情形下,不仅要求将试验载荷施加到飞机组件上,同时需要连接带板与铝合金框间载荷平稳均匀传递,连接带板与铝合金框整体刚度相匹配,具有与飞机组件协调变形的能力。Currently, in order to ensure the fatigue life of the connecting strips, the connecting strips are designed with greater strength, thicker thickness and heavier mass. However, in some cases, it is not only required to apply test loads to aircraft components, but also It is necessary to transfer the load smoothly and evenly between the connecting strip and the aluminum alloy frame, and to match the overall rigidity of the connecting strip and the aluminum alloy frame, and to have the ability to coordinate deformation with the aircraft components.
鉴于上述技术缺陷的存在提出本申请。The present application is made in view of the existence of the above-mentioned technical defects.
需注意的是,以上背景技术内容的公开仅用于辅助理解本发明的发明构思及技术方案,其并不必然属于本专利申请的现有技术,在没有明确的证据表明上述内容在本申请的申请日已经公开的情况下,上述背景技术不应当用于评价本申请的新颖性和创造性。It should be noted that the disclosure of the above background technology content is only used to assist the understanding of the inventive concept and technical solution of the present invention, and it does not necessarily belong to the prior art of the present patent application. If the filing date has been disclosed, the above background art should not be used to evaluate the novelty and inventive step of the present application.
发明内容SUMMARY OF THE INVENTION
本申请的目的是提供一种带有铝合金框飞机组件强度试验连接带板及试验方法,以克服或减轻已知存在的至少一方面的技术缺陷。The purpose of the present application is to provide a connecting strip for strength test of an aircraft component with an aluminum alloy frame and a test method, so as to overcome or alleviate the known technical defects in at least one aspect.
本申请的技术方案是:The technical solution of this application is:
一方面提供一种带有铝合金框飞机组件强度试验连接带板,连接带板一端为连接端,呈台阶状,每个台阶上具有螺栓孔,以能够配合螺栓紧固件连接到铝合金框上;On the one hand, there is provided a connecting strip for strength test of aircraft components with an aluminum alloy frame. One end of the connecting strip is a connecting end, which is in the shape of steps, and each step has a bolt hole, so as to be able to be connected to the aluminum alloy frame with a bolt fastener. superior;
连接带板另一端为加载端,其上具有销钉孔,以能够配合销钉连接到加载机构上,从而能够将加载机构施加的试验载荷传递到铝合金框上,进而传递到飞机组件上,对飞机组件进行强度试验。The other end of the connecting belt plate is the loading end, and there are pin holes on it, so that the pins can be connected to the loading mechanism, so that the test load applied by the loading mechanism can be transferred to the aluminum alloy frame, and then transferred to the aircraft components. Components are tested for strength.
根据本申请的至少一个实施例,上述的带有铝合金框飞机组件强度试验连接带板中,连接带板连接端上相邻台阶间厚度递增不超过2。According to at least one embodiment of the present application, in the above-mentioned connecting strip for the strength test of the aircraft component with an aluminum alloy frame, the thickness increment between adjacent steps on the connecting end of the connecting strip does not exceed 2.
根据本申请的至少一个实施例,上述的带有铝合金框飞机组件强度试验连接带板中,连接带板连接端各个台阶上螺栓孔间的间距为螺栓孔直径的3-6倍。According to at least one embodiment of the present application, in the above-mentioned connecting strip for strength test of aircraft components with aluminum alloy frame, the spacing between bolt holes on each step of the connecting end of the connecting strip is 3-6 times the diameter of the bolt holes.
根据本申请的至少一个实施例,上述的带有铝合金框飞机组件强度试验连接带板中,相邻台阶间厚度递增不超过2。According to at least one embodiment of the present application, in the above-mentioned connecting strip for the strength test of an aircraft component with an aluminum alloy frame, the thickness increment between adjacent steps does not exceed 2.
另一方面一种带有铝合金框飞机组件强度试验方法,包括:On the other hand, a method for testing the strength of an aircraft component with an aluminum alloy frame, comprising:
根据铝合金框的形状、尺寸,设计连接带板的外形;Design the shape of the connecting strip according to the shape and size of the aluminum alloy frame;
对连接带板的结构进行详细设计,包括连接带板连接端上台阶数量、高度以及每个台阶上螺栓孔的数量、直径;Carry out detailed design of the structure of the connecting strip, including the number and height of the steps on the connecting end of the connecting strip, and the number and diameter of the bolt holes on each step;
构建连接带板与飞机组件配合的三维模型,以有限元分析方法,验证接带板的疲劳寿命、与铝合金框的刚度匹配是否满足需求,在不满足需求时,重新对连接带板的结构进行详细设计;Build a three-dimensional model of the connection between the strip and the aircraft components, and use the finite element analysis method to verify whether the fatigue life of the strip and the rigidity of the aluminum alloy frame meet the requirements. If the requirements are not met, the structure of the connection strip is redesigned carry out detailed design;
制作连接带板;Making connecting strips;
以连接带板配合加载机构对飞机组件进行强度试验。The strength test of the aircraft components is carried out by connecting the belt plate with the loading mechanism.
根据本申请的至少一个实施例,上述的带有铝合金框飞机组件强度试验方法中,加载机构为作动筒或试验机。According to at least one embodiment of the present application, in the above-mentioned method for testing the strength of an aircraft component with an aluminum alloy frame, the loading mechanism is an actuator or a testing machine.
本申请至少具有以下有益技术效果:The present application has at least the following beneficial technical effects:
一方面提供一种带有铝合金框飞机组件强度试验连接带板,其设计连接带板的连接端呈台阶状,且每个台阶上具有螺栓孔,以能够配合螺栓紧固件连接到铝合金框上,在具体应用时,可通过改变台阶的数量以及各个台阶上螺栓孔间的间距,保证连接带板的疲劳寿命满足要求,以及可通过调节各个台阶的高度、各个台阶上螺栓孔的大小,调节连接带板连接端的刚度,使连接端与铝合金框的整体刚度相匹配,具有与飞机组件协调变形的能力。On the one hand, there is provided a connecting strip for strength test of an aircraft component with an aluminum alloy frame, the connecting end of the connecting strip is designed to be stepped, and each step has a bolt hole, so as to be able to be connected to the aluminum alloy with a bolt fastener. On the frame, in specific applications, the number of steps and the spacing between the bolt holes on each step can be changed to ensure that the fatigue life of the connecting belt plate meets the requirements, and the height of each step and the size of the bolt holes on each step can be adjusted. , Adjust the rigidity of the connecting end of the connecting belt plate, so that the connecting end matches the overall rigidity of the aluminum alloy frame, and has the ability to coordinate deformation with the aircraft components.
另一方面提供带有铝合金框飞机组件强度试验方法,其基于上述带有铝合金框飞机组件强度试验连接带板实施,可保证连接带板的疲劳寿命、以与铝合金框的刚度匹配能够满足需求,进而可保证试验的顺利进行,以及试验结果的准确性。On the other hand, a strength test method for aircraft components with aluminum alloy frame is provided, which is implemented based on the above-mentioned strength test of aircraft components with aluminum alloy frame connecting strips, which can ensure the fatigue life of the connecting strips to match the rigidity of the aluminum alloy frame. To meet the needs, it can ensure the smooth progress of the test and the accuracy of the test results.
附图说明Description of drawings
图1是本申请实施例提供的带有铝合金框飞机组件强度试验连接带板的示意图;Fig. 1 is the schematic diagram of the strength test connection belt plate with aluminum alloy frame aircraft components provided by the embodiment of the present application;
图2是本申请实施例提供的带有铝合金框飞机组件强度试验连接带板与飞机组件配合的示意图;Fig. 2 is the schematic diagram of the strength test of the aircraft assembly with the aluminum alloy frame provided by the embodiment of the present application, the connection strip and the aircraft assembly are matched;
图3是本申请实施例提供的带有铝合金框飞机组件强度试验方法的流程图;3 is a flow chart of a method for testing the strength of an aircraft component with an aluminum alloy frame provided by an embodiment of the present application;
其中:in:
1-连接带板;2-铝合金框;3-飞机组件。1-connecting belt plate; 2-aluminum alloy frame; 3-aircraft components.
为了更好说明本实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸;此外,附图用于示例性说明,其位置关系仅限于示例性说明,不能理解为对本专利的限制。In order to better illustrate this embodiment, some parts in the drawings are omitted, enlarged or reduced, which do not represent the size of the actual product; in addition, the drawings are used for exemplary description, and their positional relationship is only for exemplary description and cannot be understood to limit this patent.
具体实施方式Detailed ways
为使本申请的技术方案及其优点更加清楚,下面将结合附图对本申请的技术方案作进一步清楚、完整的详细描述,可以理解的是,此处所描述的具体实施例仅是本申请的部分实施例,其仅用于解释本申请,而非对本申请的限定。需要说明的是,为了便于描述,附图中仅示出了与本申请相关的部分,其他相关部分可参考通常设计,在不冲突的情况下,本申请中的实施例及实施例中的技术特征可以相互组合以得到新的实施例。In order to make the technical solution of the present application and its advantages more clear, the technical solution of the present application will be further described in detail and completely with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only part of the present application. The examples are only used to explain the present application, but not to limit the present application. It should be noted that, for the convenience of description, only the parts related to the present application are shown in the drawings, and other related parts may refer to the general design. If there is no conflict, the embodiments in the present application and the techniques in the embodiments Features can be combined with each other to obtain new embodiments.
此外,除非另有定义,本申请描述中所使用的技术术语或者科学术语应当为本申请所属领域内一般技术人员所理解的通常含义。本申请描述中所使用的“上”、“下”、“左”、“右”、“中心”、“竖直”、“水平”、“内”、“外”等表示方位的词语仅用以表示相对的方向或者位置关系,而非暗示装置或元件必须具有特定的方位、以特定的方位构造和操作,当被描述对象的绝对位置发生改变后,其相对位置关系也可能发生相应的改变,因此不能理解为对本申请的限制。本申请描述中所使用的“第一”、“第二”、“第三”以及类似用语,仅用于描述目的,用以区分不同的组成部分,而不能够将其理解为指示或暗示相对重要性。本申请描述中所使用的“一个”、“一”或者“该”等类似词语,不应理解为对数量的绝对限制,而应理解为存在至少一个。本申请描述中所使用的“包括”或者“包含”等类似词语意指出现在该词前面的元件或者物件涵盖出现在该词后面列举的元件或者物件及其等同,而不排除其他元件或者物件。Also, unless otherwise defined, technical or scientific terms used in the description of this application shall have the ordinary meaning as understood by those of ordinary skill in the art to which this application belongs. The words "upper", "lower", "left", "right", "center", "vertical", "horizontal", "inner", "outer", etc. used in the description of this application to indicate orientation are only used To indicate relative direction or positional relationship, rather than implying that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and when the absolute position of the described object changes, its relative positional relationship may also change accordingly. , so it cannot be construed as a limitation on this application. The terms "first", "second", "third" and similar terms used in the description of this application are only used for descriptive purposes, to distinguish different components, and cannot be construed as indicating or implying relative importance. Words like "a," "an," or "the" used in the description of this application should not be construed as an absolute limitation on quantity, but rather as the presence of at least one. As used in the description of this application, "comprises" or "comprising" and similar words mean that the elements or things appearing before the word encompass the elements or things listed after the word and their equivalents, but do not exclude other elements or things.
此外,还需要说明的是,除非另有明确的规定和限定,在本申请的描述中使用的“安装”、“相连”、“连接”等类似词语应做广义理解,例如,连接可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,还可以是两个元件内部的连通,领域内技术人员可根据具体情况理解其在本申请中的具体含义。In addition, it should be noted that, unless otherwise expressly specified and limited, the words "installed", "connected", "connected" and the like used in the description of this application should be understood in a broad sense, for example, the connection may be a fixed The connection can also be a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be an internal connection between two components. A skilled person can understand its specific meaning in this application according to specific circumstances.
下面结合附图1至图3对本申请做进一步详细说明。The present application will be further described in detail below with reference to FIGS. 1 to 3 .
一方面提供一种带有铝合金框飞机组件强度试验连接带板,连接带板1一端为连接端,呈台阶状,每个台阶上具有螺栓孔,以能够配合螺栓紧固件连接到铝合金框2上;On the one hand, a connecting strip plate with an aluminum alloy frame for strength test of aircraft components is provided. One end of the connecting
连接带板1另一端为加载端,其上具有销钉孔,以能够配合销钉连接到加载机构上,从而能够将加载机构施加的试验载荷传递到铝合金框2上,进而传递到飞机组件3上,对飞机组件3进行强度试验。The other end of the connecting
对于上述实施例公开的带有铝合金框飞机组件强度试验连接带板,领域内技术人员可以理解的是,其设计连接带板1的连接端呈台阶状,且每个台阶上具有螺栓孔,以能够配合螺栓紧固件连接到铝合金框2上,在具体应用时,可通过改变台阶的数量以及各个台阶上螺栓孔间的间距,保证连接带板1的疲劳寿命满足要求,以及可通过调节各个台阶的高度、各个台阶上螺栓孔的大小,调节连接带板1连接端的刚度,使连接端与铝合金框2的整体刚度相匹配,具有与飞机组件3协调变形的能力。For the strength test connecting strip plate with an aluminum alloy frame disclosed in the above embodiment, those skilled in the art can understand that the connecting end of the connecting
在一些可选的实施例中,上述的带有铝合金框飞机组件强度试验连接带板中,连接带板1连接端上相邻台阶间厚度递增不超过2。In some optional embodiments, in the above-mentioned connecting strip for strength test of aircraft components with aluminum alloy frame, the thickness increment between adjacent steps on the connecting end of connecting
在一些可选的实施例中,上述的带有铝合金框飞机组件强度试验连接带板中,连接带板1连接端各个台阶上螺栓孔间的间距为螺栓孔直径的3-6倍。In some optional embodiments, in the above-mentioned connecting strip for strength test of aircraft components with aluminum alloy frame, the spacing between bolt holes on each step of the connecting end of connecting
在一些可选的实施例中,上述的带有铝合金框飞机组件强度试验连接带板中,相邻台阶间厚度递增不超过2。In some optional embodiments, in the above-mentioned connecting strips for the strength test of aircraft components with aluminum alloy frames, the thickness increment between adjacent steps does not exceed 2.
另一方面一种带有铝合金框飞机组件强度试验方法,包括:On the other hand, a method for testing the strength of an aircraft component with an aluminum alloy frame, comprising:
根据铝合金框2的形状、尺寸以及飞机组件3要求的加载方案,设计连接带板1的外形;According to the shape and size of the
对连接带板1的结构进行详细设计,包括连接带板1连接端上台阶数量、高度以及每个台阶上螺栓孔的数量、直径;Carry out a detailed design of the structure of the connecting
构建连接带板1与飞机组件3配合的三维模型,以有限元分析方法,验证接带板1的疲劳寿命、与铝合金框2的刚度匹配是否满足需求,在不满足需求时,重新对连接带板1的结构进行详细设计;Build a three-dimensional model of the connection between the connecting
制作连接带板1,具体过程为绘制加工图纸、设计加工工艺以及生产制造等;Making the connecting
以连接带板1配合加载机构对飞机组件3进行组件级强度试验。The component-level strength test of the
对于上述实施例公开的带有铝合金框飞机组件强度试验方法,领域内技术人员可以理解的是,其中所说的验证接带板1的疲劳寿命是否满足需求,具体是指验证接带板1的疲劳寿命是否远大于飞机组件3,在其疲劳寿命相对于飞机组件3没有优势时,可通过增加连接带板1连接端上台阶的数量以及减小各个台阶上螺栓孔间的间距,使连接端的应力分布更为均匀,以此增加接带板1的疲劳寿命,使接带板1的疲劳寿命远超过飞机组件3,满足需求。For the strength test method for an aircraft component with an aluminum alloy frame disclosed in the above embodiments, those skilled in the art can understand that the verification of whether the fatigue life of the
对于上述实施例公开的带有铝合金框飞机组件强度试验方法,领域内技术人员还可以理解的是,验证接带板1与铝合金框2的刚度匹配不满足需求时,时可通过降低各个台阶的高度以及减小各个台阶上螺栓孔的直径,降低连接带板1连接端的刚度,使连接端与铝合金框2的整体刚度相匹配,具有与飞机组件3协调变形的能力。For the strength test method for an aircraft assembly with an aluminum alloy frame disclosed in the above-mentioned embodiments, those skilled in the art can also understand that when it is verified that the stiffness matching between the
在一些可选的实施例中,上述的带有铝合金框飞机组件强度试验方法中,加载机构为液压作动筒或标准试验机。In some optional embodiments, in the above-mentioned method for testing the strength of an aircraft component with an aluminum alloy frame, the loading mechanism is a hydraulic cylinder or a standard testing machine.
说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。The various embodiments in the specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments, and the same and similar parts between the various embodiments may be referred to each other.
至此,已经结合附图所示的优选实施方式描述了本申请的技术方案,领域内技术人员应该理解的是,本申请的保护范围显然不局限于这些具体实施方式,在不偏离本申请的原理的前提下,本领域技术人员可以对相关技术特征作出等同的更改或替换,这些更改或替换之后的技术方案都将落入本申请的保护范围之内。So far, the technical solutions of the present application have been described with reference to the preferred embodiments shown in the accompanying drawings. Those skilled in the art should understand that the protection scope of the present application is obviously not limited to these specific embodiments, without departing from the principles of the present application. Under the premise that those skilled in the art can make equivalent changes or replacements to the relevant technical features, the technical solutions after these changes or replacements will fall within the protection scope of the present application.
Claims (6)
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