CN207528451U - A kind of tailpipe attachment device for engine rig test - Google Patents

A kind of tailpipe attachment device for engine rig test Download PDF

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Publication number
CN207528451U
CN207528451U CN201721643061.5U CN201721643061U CN207528451U CN 207528451 U CN207528451 U CN 207528451U CN 201721643061 U CN201721643061 U CN 201721643061U CN 207528451 U CN207528451 U CN 207528451U
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attachment device
pipe
fastening
middle pipe
rig test
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张更娥
鞠成伟
黄才贵
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Nanning Institute
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Nanning Institute
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Abstract

一种用于发动机台架试验的排气尾管连接装置,包括连接中管、连接螺栓、上紧螺母、夹持板、紧固圈,连接中管为中端小两端大的锥形管,连接中管的两端管口的外壁处均设有多个连接板,每一个连接板都对应连接一个连接螺栓以及一个夹持板;进行连接时,连接螺栓的另一端通过上紧螺母紧固于紧固板上,紧固圈旋紧于多个夹持板的外壁组成的外圆上。通过本实用新型的实施,能快速、便捷地安装需要进行试验的排气尾管,并且本实用新型中的连接中管中设置有多级台阶圆槽,使得本装置能适应多种不同型号发动机排气管和实验对象的口径大小,能大大提高试验的效率,缩短产品的研制周期。

An exhaust tailpipe connection device for engine bench tests, including a connecting middle pipe, connecting bolts, tightening nuts, clamping plates, and fastening rings. The connecting middle pipe is a tapered pipe with a small middle end and large ends , the outer walls of the nozzles at both ends of the connecting pipe are provided with multiple connecting plates, and each connecting plate is connected to a connecting bolt and a clamping plate; when connecting, the other end of the connecting bolt is tightened by tightening the nut It is fixed on the fastening plate, and the fastening ring is screwed on the outer circle formed by the outer walls of a plurality of clamping plates. Through the implementation of the utility model, the exhaust tailpipe that needs to be tested can be installed quickly and conveniently, and the connecting middle pipe in the utility model is provided with a multi-step circular groove, so that the device can adapt to various types of engines The diameter of the exhaust pipe and the test object can greatly improve the efficiency of the test and shorten the product development cycle.

Description

一种用于发动机台架试验的排气尾管连接装置An exhaust tailpipe connection device for engine bench test

技术领域technical field

本实用新型属于发动机研发领域,具体涉及一种用于发动机台架试验的排气尾管连接装置。The utility model belongs to the field of engine research and development, in particular to an exhaust tailpipe connection device used for engine bench tests.

背景技术Background technique

目前在发动机台架试验当中,针对专用的台架大多数都会设置专用连接件,在进行不同对象的试验时可能会设计并更换新的连接件,导致通用性差,也会延长试验周期和提高加工成本。在研究加装的某一排气尾管对发动机动力性、燃油经济型和排放指标等影响的试验时,需要使得加装的排气尾管快速、有效的安装在发动机原排气管后面,要求具有高气密性、稳固性以及便捷的拆装性能。目前,安装排气尾管的做法是通过焊接带有安装孔的法兰盘螺纹连接,每次都需要上紧多颗螺纹才能保证气密性和稳固性,工作量大且实验结束后需等待排气管降温了之后才能拆卸,进而安装新的实验对象。而且,针对不同型号发动机进行新排气尾管试验时,则需要焊接新的法兰连接盘,极为不方便,此外,实验完毕之后原发动机排气管所焊接的法兰盘则难以拆卸,对外观影响较大并且对再次的使用极为不利。At present, in the engine bench test, most of the special benches will be equipped with special connectors. When conducting tests on different objects, new connectors may be designed and replaced, resulting in poor versatility, prolonging the test cycle and improving processing. cost. When studying the effects of an additional exhaust tailpipe on engine power, fuel economy and emission indicators, it is necessary to quickly and effectively install the additional exhaust tailpipe behind the original exhaust pipe of the engine. It is required to have high air tightness, stability and convenient disassembly and assembly performance. At present, the method of installing the exhaust tailpipe is to weld the flange with mounting holes and thread the connection. Each time, multiple threads need to be tightened to ensure airtightness and stability. The workload is heavy and you need to wait after the experiment is over. After the exhaust pipe has cooled down, it can be disassembled, and then a new test object can be installed. Moreover, when carrying out new exhaust tailpipe tests for different types of engines, new flange connection plates need to be welded, which is extremely inconvenient. In addition, after the experiment is completed, the welded flanges of the original engine exhaust pipes are difficult to disassemble. The appearance has a great influence and is extremely unfavorable for repeated use.

中国专利(公开号:CN203420769U)公开了一种带有O形圈螺钉紧固的尾管连接机构,此机构主要用于连接排气尾管与消声器,使用多个半圆形螺孔相配合的方式进行排气管的连接,此种连接方式仅仅适用于尾管管径差距不大的情况,并且紧固的过程中会对排气尾管进行挤压,一旦排气管尾管发生变形,则会大大影响密封连接的效果。Chinese patent (publication number: CN203420769U) discloses a tailpipe connection mechanism with O-ring screw fastening, this mechanism is mainly used to connect exhaust tailpipe and muffler, using a plurality of semicircular screw holes to match The connection of the exhaust pipe is carried out in this way. This connection method is only suitable for the case where the diameter difference of the tail pipe is not large, and the exhaust tail pipe will be squeezed during the fastening process. Once the tail pipe of the exhaust pipe is deformed, It will greatly affect the effect of the sealed connection.

实用新型内容Utility model content

为解决上述技术问题,本实用新型提供了一种用于发动机台架试验的排气尾管连接装置。In order to solve the above-mentioned technical problems, the utility model provides an exhaust tailpipe connection device used for engine bench tests.

本实用新型通过以下技术方案得以实现。The utility model is realized through the following technical solutions.

本实用新型提供的一种用于发动机台架试验的排气尾管连接装置,包括连接中管、连接螺栓、上紧螺母、夹持板、紧固圈,连接中管为中端小两端大的锥形管,连接中管的两端管口的外壁处均设有多个连接板,每一个连接板都对应连接一个连接螺栓以及一个夹持板;夹持板为圆锥形,夹持板的外壁底部设有紧固板,夹持板的外侧设有外螺纹;紧固圈的内壁设有与夹持板外螺纹相配合的内螺纹;进行连接时,连接螺栓的另一端通过上紧螺母紧固于紧固板上,紧固圈旋紧于多个夹持板的外壁组成的外圆上。The utility model provides an exhaust tailpipe connection device for engine bench test, which includes a connecting middle pipe, connecting bolts, tightening nuts, clamping plates, and fastening rings. The connecting middle pipe is the middle end and the small two ends For large tapered tubes, there are multiple connecting plates on the outer walls of the nozzles at both ends of the middle tube, and each connecting plate is connected to a connecting bolt and a clamping plate; the clamping plate is conical, clamping The bottom of the outer wall of the plate is provided with a fastening plate, and the outer side of the clamping plate is provided with external threads; the inner wall of the fastening ring is provided with internal threads that match the external threads of the clamping plate; when connecting, the other end of the connecting bolt passes through the upper The tightening nut is fastened on the fastening plate, and the fastening ring is screwed on the outer circle formed by the outer walls of a plurality of clamping plates.

所述连接板上设有连接孔,孔内设置有连接销,连接销穿过连接螺栓将连接螺栓固定于连接板上,连接螺栓可以连接销为轴进行转动。The connecting plate is provided with a connecting hole, and a connecting pin is arranged in the hole, and the connecting pin passes through the connecting bolt to fix the connecting bolt on the connecting plate, and the connecting bolt can rotate with the connecting pin as an axis.

所述连接中管的内部两端口处设有阶梯圆槽,阶梯圆槽靠近连接中管的端口处的圆槽直径为46mm,阶梯圆槽向连接中管的内部延伸多级,每往内延伸一级,圆槽直径较上一级减小2mm。The inner two ports of the connecting middle pipe are provided with stepped round grooves, the diameter of the round groove near the port of the connecting middle pipe is 46mm, and the stepped round grooves extend to the inside of the connecting middle pipe for multiple stages, each time extending inward In the first level, the diameter of the circular groove is reduced by 2mm compared with the previous level.

所述夹持板的内侧设有防滑条纹。The inner side of the clamping plate is provided with anti-slip stripes.

所述紧固圈的外壁设有多个紧固手柄。The outer wall of the fastening ring is provided with a plurality of fastening handles.

所述紧固圈的内部直径为50mm,外部直径为58mm。The internal diameter of the fastening ring is 50mm and the external diameter is 58mm.

所述连接板的数量为3-5个。The number of the connecting boards is 3-5.

所述紧固板上设有紧固安装孔,进行连接时,连接螺栓穿过紧固安装孔与上紧螺母配合连接。The fastening plate is provided with a fastening installation hole, and when connecting, the connecting bolt passes through the fastening installation hole and is connected with the tightening nut.

本实用新型的有益效果在于:通过本实用新型的实施,在连接中管的两端设置快速接插装置,能快速、便捷地安装需要进行试验的排气尾管,并且本实用新型中的连接中管中设置有多级台阶圆槽,使得本装置能适应多种不同型号发动机排气管和实验对象的口径大小,能大大提高试验的效率,缩短产品的研制周期,此外,本实用新型结构简单,安装后气密性良好,可在多种需要进行管状连接的试验中进行推广使用。The beneficial effects of the utility model are: through the implementation of the utility model, a quick plug-in device is provided at both ends of the connecting pipe, which can quickly and conveniently install the exhaust tailpipe that needs to be tested, and the connection in the utility model The middle pipe is provided with multi-level stepped circular grooves, so that the device can adapt to the diameters of various types of engine exhaust pipes and experimental objects, which can greatly improve the efficiency of the test and shorten the product development cycle. In addition, the structure of the utility model It is simple and has good airtightness after installation, and can be popularized and used in various tests that require tubular connections.

附图说明Description of drawings

图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2是本实用新型的连接中管半剖面结构示意图;Fig. 2 is a schematic diagram of the half-section structure of the connecting pipe of the present invention;

图3是本实用新型的夹持板结构示意图;Fig. 3 is a structural schematic diagram of the clamping plate of the present invention;

图中:1-连接中管,11-连接板,111-连接孔,112-连接销,12- 阶梯圆槽,2-连接螺栓,3-上紧螺母,4-夹持板,41-紧固板,411-紧固安装孔,5-紧固圈,51-紧固手柄。In the figure: 1-connecting middle pipe, 11-connecting plate, 111-connecting hole, 112-connecting pin, 12-step circular groove, 2-connecting bolt, 3-tightening nut, 4-clamping plate, 41-tightening Fixed plate, 411-fastening mounting hole, 5-fastening ring, 51-fastening handle.

具体实施方式Detailed ways

下面进一步描述本实用新型的技术方案,但要求保护的范围并不局限于所述。The technical solution of the utility model is further described below, but the scope of protection is not limited to the description.

如图1-图3所示,一种用于发动机台架试验的排气尾管连接装置,包括连接中管1、连接螺栓2、上紧螺母3、夹持板4、紧固圈5,连接中管1为中端小两端大的锥形管,连接中管1的两端管口的外壁处均设有多个连接板11,每一个连接板11都对应连接一个连接螺栓以及一个夹持板4;夹持板4为圆锥形,夹持板4的外壁底部设有紧固板41,夹持板4的外侧设有外螺纹;紧固圈5的内壁设有与夹持板4外螺纹相配合的内螺纹;进行连接时,连接螺栓2的另一端通过上紧螺母3紧固于紧固板41上,紧固圈5旋紧于多个夹持板4的外壁组成的外圆上。As shown in Figures 1-3, an exhaust tailpipe connection device for engine bench tests, including a connecting middle pipe 1, a connecting bolt 2, a tightening nut 3, a clamping plate 4, and a fastening ring 5, The connecting middle pipe 1 is a tapered pipe with a small middle end and a large two ends, and a plurality of connecting plates 11 are arranged on the outer walls of the nozzles at both ends of the connecting middle pipe 1, and each connecting plate 11 is correspondingly connected with a connecting bolt and a Clamping plate 4; Clamping plate 4 is conical, and the outer wall bottom of clamping plate 4 is provided with fastening plate 41, and the outside of clamping plate 4 is provided with external thread; The inner wall of fastening ring 5 is provided with and clamping plate 4. The internal thread matched with the external thread; when connecting, the other end of the connecting bolt 2 is fastened on the fastening plate 41 through the tightening nut 3, and the fastening ring 5 is screwed on the outer wall of a plurality of clamping plates 4. on the outer circle.

所述连接板11上设有连接孔111,孔内设置有连接销112,连接销 112穿过连接螺栓2将连接螺栓2固定于连接板11上,连接螺栓2可以连接销112为轴进行转动。将连接螺栓2与连接板11的连接设置为可转动的连接形式,便于在试验中对喷气管尾管的安装位置进行调整,也可不在同一条直线上进行喷气管尾管与试验发动机尾管的连接,更加方便试验的进行。The connecting plate 11 is provided with a connecting hole 111, and a connecting pin 112 is arranged in the hole. The connecting pin 112 passes through the connecting bolt 2 to fix the connecting bolt 2 on the connecting plate 11. The connecting bolt 2 can be rotated on the connecting pin 112 as an axis. . The connection between the connecting bolt 2 and the connecting plate 11 is set in a rotatable connection form, which is convenient for adjusting the installation position of the jet pipe tail pipe in the test, and it is not necessary to carry out the jet pipe tail pipe and the test engine tail pipe on the same straight line. The connection is more convenient for testing.

所述连接中管1的内部两端口处设有阶梯圆槽12,阶梯圆槽12靠近连接中管1的端口处的圆槽直径为46mm,阶梯圆槽12向连接中管1 的内部延伸多级,每往内延伸一级,圆槽直径较上一级减小2mm。设置多级阶梯状圆槽,便于各种不同大小的发动机尾管进行连接,大大增强了本实用新型的普遍适用性。The inner two ports of the connecting middle pipe 1 are provided with stepped round grooves 12, the diameter of the round grooves near the ports of the connecting middle pipe 1 is 46mm, and the stepped round grooves 12 extend more to the inside of the connecting middle pipe 1 Level, every time one level is extended inward, the diameter of the circular groove is reduced by 2mm compared with the previous level. The multi-stage stepped circular grooves are arranged to facilitate the connection of engine tailpipes of various sizes, which greatly enhances the universal applicability of the utility model.

所述夹持板4的内侧设有防滑条纹。所述防滑条纹为人字形条纹、 V字形条纹、鱼骨形条纹、斜直线纹以及横向直条纹中的一种。通过设置防滑条纹,能够起到将喷气管尾管紧固于夹持板4的内壁上的作用,防止其在试验中因气流的作用脱落,影响试验的正常进行。The inner side of the clamping plate 4 is provided with anti-slip stripes. The anti-slip stripes are one of herringbone stripes, V-shaped stripes, herringbone stripes, oblique straight stripes and horizontal straight stripes. By arranging the anti-slip stripes, it can play the role of fastening the tailpipe of the jet pipe on the inner wall of the clamping plate 4, preventing it from falling off due to the effect of the air flow during the test, and affecting the normal progress of the test.

所述紧固圈5的外壁设有多个紧固手柄51。通过紧固手柄51对紧固圈进行拆卸,可以增大紧固圈5在旋紧时的扭矩,使紧固更加牢固,此外,还可以避免因排气管的温度过高人无法直接旋紧紧固圈的情况发生。The outer wall of the fastening ring 5 is provided with a plurality of fastening handles 51 . Disassembling the fastening ring through the fastening handle 51 can increase the torque of the fastening ring 5 during tightening, making the fastening more firm. In addition, it can also prevent people from directly tightening the exhaust pipe due to excessive temperature. The case of the fastening ring occurs.

所述紧固圈5的内部直径为50mm,外部直径为58mm。The inner diameter of the fastening ring 5 is 50mm, and the outer diameter is 58mm.

所述连接板11的数量为3-5个。The number of the connecting plates 11 is 3-5.

所述紧固板41上设有紧固安装孔411,进行连接时,连接螺栓2 穿过紧固安装孔411与上紧螺母3配合连接。The fastening plate 41 is provided with a fastening installation hole 411 , and when connecting, the connecting bolt 2 passes through the fastening installation hole 411 and cooperates with the tightening nut 3 to connect.

具体实施时,设置在紧固圈5外壁的紧固手柄51为3个,连接中管 1的两端均设有3个连接板11,每一个连接板11连接一个夹持板4;需要进行安装时,将试验的排气尾管套进连接中管1的一端并通过紧固手柄51旋紧紧固圈5,使此端的夹持板4夹紧试验的排气尾管,然后将此端的上紧螺母3旋紧,将试验的排气尾管往连接中管1方向压紧完成连接,随后以同样的方式,在连接中管1的另一端将发动机排气管进行连接,试验完成后,先将上紧螺母3旋松,再将两端的紧固圈5通过紧固手柄51旋松,使夹持板4放开对试验的排气尾管和发动机排气管的紧固,取出试验的排气尾管和发动机的排气管。During specific implementation, there are three fastening handles 51 arranged on the outer wall of the fastening ring 5, and three connecting plates 11 are arranged at both ends of the connecting middle pipe 1, and each connecting plate 11 is connected to a clamping plate 4; During installation, put the exhaust tailpipe to be tested into one end of the connecting pipe 1 and tighten the fastening ring 5 through the fastening handle 51, so that the clamping plate 4 at this end clamps the exhaust tailpipe to be tested, and then put this Tighten the tightening nut 3 at the end, and press the exhaust tail pipe to be tested toward the direction of the connecting middle pipe 1 to complete the connection, and then connect the engine exhaust pipe at the other end of the connecting middle pipe 1 in the same way, and the test is completed Finally, unscrew the tightening nut 3 first, and then unscrew the tightening rings 5 at both ends through the tightening handle 51, so that the clamping plate 4 releases the fastening of the exhaust tail pipe and the engine exhaust pipe of the test, Take out the test exhaust tailpipe and the exhaust pipe of the engine.

通过本实用新型的实施,在连接中管的两端设置快速接插装置,能快速、便捷地安装需要进行试验的排气尾管,并且本实用新型中的连接中管中设置有多级台阶圆槽,使得本装置能适应多种不同型号发动机排气管和实验对象的口径大小,能大大提高试验的效率,缩短产品的研制周期,此外,本实用新型结构简单,安装后气密性良好,可在多种需要进行管状连接的试验中进行推广使用。Through the implementation of the utility model, a quick plug-in device is provided at both ends of the connecting middle pipe, which can quickly and conveniently install the exhaust tailpipe that needs to be tested, and the connecting middle pipe in the utility model is provided with multiple steps The circular groove enables the device to adapt to the calibers of various types of engine exhaust pipes and experimental objects, which can greatly improve the efficiency of the test and shorten the product development cycle. In addition, the utility model has a simple structure and good air tightness after installation. , which can be popularized and used in various tests that require tubular connections.

Claims (8)

1. a kind of tailpipe attachment device for engine rig test, it is characterised in that:Including connection middle pipe (1), even Connecting bolt (2) tightens nut (3), grip block (4), tight loop (5), and connection middle pipe (1) is the big conical pipe in the small both ends of middle-end, Multiple connecting plates (11) are equipped at the outer wall of the both ends nozzle of connection middle pipe (1), each connecting plate (11) is correspondingly connected with One connection bolt and a grip block (4);Grip block (4) is cone, and the outer wall bottom of grip block (4) is equipped with fastening plates (41), the outside of grip block (4) is equipped with external screw thread;The inner wall of tight loop (5) is equipped with matched interior with grip block (4) external screw thread Screw thread;When being attached, the other end of connection bolt (2) is anchored on by tightening nut (3) in fastening plates (41), tight loop (5) it is tightened in the outer circle of outer wall composition of multiple grip blocks (4).
2. it to be used for the tailpipe attachment device of engine rig test as described in claim 1, it is characterised in that:The company Fishplate bar (11) is equipped with connecting hole (111), and connecting pin (112) is provided in hole, and connecting pin (112) will across connection bolt (2) Connection bolt (2) is fixed on connecting plate (11), and connection bolt (2) can be rotated with connecting pin (112) for axis.
3. it to be used for the tailpipe attachment device of engine rig test as described in claim 1, it is characterised in that:The company It connects and ladder circular groove (12) is equipped at the inside two-port of middle pipe (1), ladder circular groove (12) is at the port of connection middle pipe (1) The a diameter of 46mm of circular groove, the internal stretch of ladder circular groove (12) to connection middle pipe (1) is multistage, and per level-one is extended inside, circular groove is straight Diameter reduces 2mm compared with upper level.
4. it to be used for the tailpipe attachment device of engine rig test as described in claim 1, it is characterised in that:The folder The inside for holding plate (4) is equipped with skid resistance strip.
5. it to be used for the tailpipe attachment device of engine rig test as described in claim 1, it is characterised in that:It is described tight The outer wall of Gu Quan (5) is equipped with multiple fastening handles (51).
6. it to be used for the tailpipe attachment device of engine rig test as described in claim 1, it is characterised in that:It is described tight The inside diameter of Gu Quan (5) is 50mm, outer dia 58mm.
7. it to be used for the tailpipe attachment device of engine rig test as described in claim 1, it is characterised in that:The company The quantity of fishplate bar (11) is 3-5.
8. it to be used for the tailpipe attachment device of engine rig test as described in claim 1, it is characterised in that:It is described tight Solid plate (41) is equipped with fastening mounting hole (411), and when being attached, connection bolt (2) is across fastening mounting hole (411) with tightening Nut (3) is connected.
CN201721643061.5U 2017-11-30 2017-11-30 A kind of tailpipe attachment device for engine rig test Expired - Fee Related CN207528451U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107907338A (en) * 2017-11-30 2018-04-13 南宁学院 A kind of tailpipe attachment device for engine rig test
CN114544350A (en) * 2022-02-25 2022-05-27 中国航空工业集团公司西安飞机设计研究所 A connecting strip for strength test of aircraft component with aluminum alloy frame and test method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107907338A (en) * 2017-11-30 2018-04-13 南宁学院 A kind of tailpipe attachment device for engine rig test
CN114544350A (en) * 2022-02-25 2022-05-27 中国航空工业集团公司西安飞机设计研究所 A connecting strip for strength test of aircraft component with aluminum alloy frame and test method

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