CN114536466A - Automatic reprint die-cutting control method for two-dimensional code information preprocessing - Google Patents
Automatic reprint die-cutting control method for two-dimensional code information preprocessing Download PDFInfo
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- CN114536466A CN114536466A CN202210090676.9A CN202210090676A CN114536466A CN 114536466 A CN114536466 A CN 114536466A CN 202210090676 A CN202210090676 A CN 202210090676A CN 114536466 A CN114536466 A CN 114536466A
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- 238000005520 cutting process Methods 0.000 title claims abstract description 94
- 238000000034 method Methods 0.000 title claims abstract description 24
- 238000007781 pre-processing Methods 0.000 title claims abstract description 14
- 230000001360 synchronised effect Effects 0.000 claims description 5
- 230000008569 process Effects 0.000 abstract description 4
- 230000007246 mechanism Effects 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 2
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- 238000010586 diagram Methods 0.000 description 1
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- 238000006467 substitution reaction Methods 0.000 description 1
- 238000010408 sweeping Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K7/00—Methods or arrangements for sensing record carriers, e.g. for reading patterns
- G06K7/10—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation
- G06K7/14—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation using light without selection of wavelength, e.g. sensing reflected white light
- G06K7/1404—Methods for optical code recognition
- G06K7/1408—Methods for optical code recognition the method being specifically adapted for the type of code
- G06K7/1417—2D bar codes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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Abstract
The invention belongs to the field of die cutting, and particularly relates to an automatic plate-transferring die cutting control method for preprocessing two-dimensional code information, which is characterized in that more than two orders are printed on the same roll of material before processing, adjacent orders are separated by two-dimensional codes, and plate-transferring information of the orders is integrated in the two-dimensional codes at the front end of the orders; when the order is switched, the digital die cutting machine analyzes the two-dimensional code through the two-dimensional code recognition device arranged on the digital die cutting machine, and automatic plate switching and die cutting are carried out on the order at the rear end of the two-dimensional code according to plate switching information contained in the two-dimensional code. According to the method, the digital die-cutting machine can automatically transfer and die-cut the orders at the rear end of the two-dimensional code, manual transfer is not needed, and the processing efficiency is higher. And the labor cost is lower, a plurality of digital die-cutting machines can be simultaneously controlled by one person to process, and the operation is more convenient.
Description
Technical Field
The invention belongs to the field of die cutting, and particularly relates to an automatic plate-rotating die cutting control method.
Background
In the die cutting process, if a cutting die is required, the time cost is long and the capital cost is high, so that in order to solve the problem, a digital die cutting machine which does not need to be used as the cutting die is produced along with the requirement.
The digital die-cutting machine only needs a user to extract a contour map to be cut when making a printed picture, the contour map is sent to computer software and processed into a G code to be imported into a machine controller, and the controller can operate according to the position coordinate value of the G code to carve a finished product label required by a client. Because the digital die-cutting machine has no plate die-cutting and drawing guide processing functions, the time and capital cost are greatly saved, and short single-vertical availability is realized. But the existing digital die-cutting machine has the defect of low processing speed; based on the fact that the digital die-cutting machine is used for cutting short orders, when each small roll of material is ordered, the workload of a machine station operator is very large, and the order changing and processing are very troublesome; if multiple orders are printed on a large roll of material, i.e., there are multiple orders on a roll of material, the workload of the machine operator is reduced, and frequent loading and unloading are not needed, but the processing efficiency is still relatively low because of manual plate transfer.
Disclosure of Invention
In order to solve the above problems, the primary object of the present invention is to provide an automatic plate-transferring and die-cutting control method for preprocessing two-dimensional code information, wherein when a digital die-cutting machine using the method processes a plurality of orders on a roll of material, the automatic plate-transferring and die-cutting can be performed without manual plate-transferring, and the processing efficiency is higher.
The invention also aims to provide an automatic plate-rotating die-cutting control method for preprocessing two-dimensional code information, which has lower labor cost, can simultaneously control a plurality of digital die-cutting machines by one person for processing and is more convenient.
In order to achieve the above object, the present invention has the following technical means.
The automatic plate-transferring die-cutting control method for preprocessing two-dimensional code information is characterized in that more than two orders are printed on the same roll of material before processing, adjacent orders are separated by two-dimensional codes, and plate-transferring information of the orders is integrated in the two-dimensional codes at the front end of the orders; when the order is switched, the digital die cutting machine analyzes the two-dimensional code through the two-dimensional code recognition device arranged on the digital die cutting machine, and automatic plate switching and die cutting are carried out on the order at the rear end of the two-dimensional code according to plate switching information contained in the two-dimensional code. In the method, the plate transferring information of the order is integrated into the two-dimensional code in advance, and the two-dimensional code is printed at the front end of the corresponding order, so that the plate transferring information of the order at the rear end of the two-dimensional code can be obtained after the two-dimensional code is analyzed by the two-dimensional code identification device, the order at the rear end of the two-dimensional code can be automatically transferred and die-cut by the digital die-cutting machine, manual plate transferring is not needed, and the processing efficiency is higher. And the labor cost is lower, a plurality of digital die-cutting machines can be controlled by one person to process, and the operation is more convenient.
Furthermore, a plurality of marks are uniformly printed on the side edges of the order, and the distance between two adjacent marks in the same order is the length of a file version; the distance from the last label on the side edge of the previous order to the foremost label on the side edge of the next order of two adjacent orders is larger than the length of the file version. One order has several lines of patterns to be processed, and each mark corresponds to the pattern to be processed in each line.
Further, the two-dimensional code recognition device recognizes that the two-dimensional code obtains the plate transfer information and meets a first plate transfer condition; when the length of a file version is exceeded and the file version is not scanned, a camera on the digital die-cutting machine meets a second version rotating condition; and after meeting the first plate rotating condition and the second plate rotating condition, stopping the digital die cutting machine, correspondingly adjusting according to the plate rotating information, starting after the adjustment is finished, and starting to continue die cutting according to the plate rotating information after the mark is scanned. The digital die cutting machine is provided with a tool rest which moves on XYZ axes, and a camera is fixed on the tool rest, and the digital die cutting machine is provided with the prior art. The X-axis is the movement of the material, and the tool rest moves relative to the material on the X-axis.
Furthermore, the two-dimensional codes are arranged in two rows and are uniformly printed at the front ends of the corresponding orders. The two-dimensional code is two rows of settings, can make two-dimensional code recognition device can be better scan the two-dimensional code.
Further, the reprint information of the order contained in the two-dimensional code includes: the file name, the file version length, the number of the started tool rests, the arrangement interval of the tool rests, the interval between the tool apron and whether the tool apron is synchronous or not. The digital die cutting machine comprises a digital die cutting machine body, a digital control module, a printing module and a printing module.
Further, before processing, the XYZ-axis motion trail of the tool rest when each order is processed is input into a controller memory of the digital die-cutting machine through a G code file, and the name of the G code file containing the XYZ-axis motion trail of the tool rest is consistent with the file name of the corresponding order; when the digital die-cutting machine stops and performs corresponding adjustment according to the plate rotating information, the controller of the digital die-cutting machine can acquire the XYZ-axis motion trail of the knife rest corresponding to the file name in the memory according to the file name contained in the two-dimensional code. The method is characterized in that after a file name is obtained through a two-dimensional code, the XYZ-axis motion trail of the knife rest corresponding to the file name in the memory is obtained according to the file name.
Furthermore, the two-dimensional code recognition device is a two-dimensional code scanner. The two-dimensional code bar scanner is the structure of two-dimensional code of sweeping now.
Specifically, when the order is switched, the processing steps of the digital die cutting machine are as follows:
step 1, starting the machine, and carrying out traction transportation on the material on a digital die-cutting machine.
And 2, manually adjusting the digital die-cutting machine to enable the digital die-cutting machine to perform die-cutting processing on the first order.
And 4, stopping the digital die cutting machine, correspondingly adjusting according to the plate rotating information, starting after the adjustment is finished, continuously towing and transporting the materials, and starting die cutting and processing the next order according to the plate rotating information after the camera of the digital die cutting machine sweeps the mark again.
And 5, circularly performing the steps 3 and 4 until the materials are completely processed.
In the invention, the plate transferring information of the order is integrated into the two-dimensional code in advance, and the two-dimensional code is printed at the front end of the corresponding order, so that the plate transferring information of the order at the rear end of the two-dimensional code can be obtained after the two-dimensional code is analyzed by the two-dimensional code identification device, and the digital die-cutting machine can automatically perform plate transferring and die cutting on the order at the rear end of the two-dimensional code without manual plate transferring, thereby having higher processing efficiency. And the labor cost is lower, a plurality of digital die-cutting machines can be simultaneously controlled by one person to process, and the operation is more convenient.
Drawings
FIG. 1 is a schematic view of a material printed with an order and a two-dimensional code without the two-dimensional code in front of the first order.
Fig. 2 is a schematic diagram of a two-dimensional code preceding a first order when printing orders and two-dimensional codes on a material.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1-2, a two-dimensional code 12 information preprocessing automatic plate-transferring die-cutting control method is characterized in that a digital die-cutting machine is provided with a tool rest, a camera and a two-dimensional code recognition device, wherein the tool rest and the camera are positioned on the same Y-axis motion mechanism, the tool rest is provided with a Z-axis motion mechanism, the movement of a material moves in an X-axis direction relative to the tool rest and the camera, and an XYZ-axis motion track of the tool rest is a motion track of the tool rest relative to the material in XYZ-axes; the two-dimensional code recognition device is positioned in front of the tool rest and the camera; the camera and the knife rest on the digital die-cutting machine are arranged in a conventional way; before processing, more than two orders 11 are printed on the same roll of material 1, two-dimensional codes 12 are printed at the front ends of the orders 11, the reprint information of the orders 11 is integrated in the two-dimensional codes 12 at the front ends of the orders 11, and the adjacent orders 11 are separated by the two-dimensional codes 12; when the order is switched, the digital die-cutting machine analyzes the two-dimensional code 12 through the two-dimensional code recognition device arranged on the digital die-cutting machine, and automatic plate-switching die-cutting is carried out on the order 11 at the rear end of the two-dimensional code 12 according to plate-switching information contained in the two-dimensional code 12. And the plate transferring die cutting is to switch orders, and the next order is die cut. In the method, when the first order is subjected to the first die cutting, the data of the digital die cutting machine can be manually adjusted so that the digital die cutting machine can carry out the die cutting on the first order; or the two-dimensional code 12 printed with the processing data corresponding to the order is also arranged in front of the first order, the two-dimensional code 12 is automatically identified through a digital die cutting machine, and the order 11 at the rear end of the two-dimensional code 12 is automatically die-cut according to the processing data contained in the two-dimensional code 12. The version conversion information is the processing data information of the next order.
Further, a plurality of marks 13 are uniformly printed on the side edge of the order 11, and the distance between two adjacent marks 13 in the same order 11 is the file version length 14; the distance between the last mark 13 at the side of the former order 11 and the foremost mark 13 at the side of the latter order 11 of two adjacent orders 11 is larger than the file version length 14. The target 13 is identified by a camera.
Further, the two-dimensional code recognition device recognizes that the two-dimensional code 12 obtains the plate transfer information and meets a first plate transfer condition; when the camera on the digital die-cutting machine does not sweep the mark 13 after exceeding the file version length 14, the second version transferring condition is met; and after meeting the first plate rotating condition and the second plate rotating condition, stopping the digital die cutting machine, correspondingly adjusting according to the plate rotating information, starting after the adjustment is finished, and starting to continue die cutting according to the plate rotating information after the mark 13 is swept. Specifically, when the digital die-cutting machine is stopped and corresponding adjustment is carried out according to the plate rotating information, the adjusted data is the data of the knife rest; when the digital die-cutting machine is started after adjustment is finished, the material is pulled to start moving, the knife rest is still, and the camera on the knife rest scans the mark 13 and then continues die-cutting processing (the digital die-cutting machine is adjusted correspondingly according to the plate rotating information during die-cutting processing).
Further, the two-dimensional codes 12 are two rows and are uniformly printed at the front end of the corresponding order 11.
Further, the reprint information of the order 11 contained in the two-dimensional code 12 includes: the file name, the file version length 14, the number of the used tool rests, the arrangement distance of the tool rests, the distance between the tool rests and whether the tool rests are synchronous or not. The tool rest is perpendicular to the material, the tool rest number is the number of a plurality of tool rest seats arranged on the X axis, the distance between the tool rest rows is the X axis direction interval distance between the tool rest seats, the distance between the tool rests means whether the arrangement distance between the first cutting tool rest and the second tool rest on the material moving direction Y axis is synchronous, namely whether the file is used for operating one tool rest or two tool rests, the signal is not needed when one tool rest operates, if two tool rests operate simultaneously, the signal is also bound, and the signal is whether the tool rests are synchronous.
Further, before processing, the XYZ-axis motion trajectory of the tool rest for processing each order 11 is input into a controller memory of the digital die-cutting machine through a G code file, and the name of the G code file containing the XYZ-axis motion trajectory of the tool rest is consistent with the file name of the corresponding order 11; when the digital die-cutting machine stops and performs corresponding adjustment according to the plate rotating information, the controller of the digital die-cutting machine can acquire the XYZ-axis motion track of the knife rest corresponding to the file name in the memory according to the file name contained in the two-dimensional code 12. The tool rest and the camera are positioned on the same Y-axis motion mechanism, the tool rest moves on the Y-axis motion mechanism in the Z-axis direction, the movement of the material moves in the X-axis direction relative to the tool rest, and the XYZ-axis motion trail of the tool rest is the motion trail of the tool rest relative to the material on the XYZ axes; the arrangement of the structure is conventional.
Further, the two-dimensional code recognition device is a two-dimensional code 12 code scanner.
The present invention is not limited to the above preferred embodiments, and any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The automatic plate-transferring die-cutting control method for preprocessing two-dimensional code information is characterized in that more than two orders are printed on the same roll of material before processing, adjacent orders are separated by two-dimensional codes, and plate-transferring information of the orders is integrated in the two-dimensional codes at the front end of the orders; when the order is switched, the digital die cutting machine analyzes the two-dimensional code through the two-dimensional code recognition device arranged on the digital die cutting machine, and automatic plate switching and die cutting are carried out on the order at the rear end of the two-dimensional code according to plate switching information contained in the two-dimensional code.
2. The automatic plate-transferring and die-cutting control method for preprocessing of two-dimensional code information according to claim 1, wherein a plurality of marks are uniformly printed on the side edges of orders, and the distance between two adjacent marks in the same order is the length of a file plate; the distance from the last label on the side edge of the previous order to the foremost label on the side edge of the next order of two adjacent orders is larger than the length of the file version.
3. The method for controlling the automatic plate transferring and die cutting of the two-dimensional code information preprocessing according to claim 2, wherein the two-dimensional code recognition device recognizes that the two-dimensional code obtains the plate transferring information and meets a first plate transferring condition; when the length of a file version is exceeded and the standard is not scanned, a camera on the digital die-cutting machine meets a second version turning condition; and after meeting the first plate rotating condition and the second plate rotating condition, stopping the digital die cutting machine, correspondingly adjusting according to the plate rotating information, starting after the adjustment is finished, and starting to continue die cutting according to the plate rotating information after the mark is scanned.
4. The method for controlling the preprocessing, automatic plate transferring and die cutting of the two-dimension codes according to claim 1, wherein the two-dimension codes are arranged in two rows and are uniformly printed at the front end of the corresponding order.
5. The method for controlling the pre-processing, automatic plate transferring and die cutting of the two-dimensional code information according to claim 1, wherein the plate transferring information of the order contained in the two-dimensional code comprises: file name, file version length, the number of knife rests used, the arrangement distance of the knife rests, the distance between knife blocks and whether the knife blocks are synchronous or not.
6. The two-dimensional code information preprocessing automatic plate-transferring and die-cutting control method according to claim 5, characterized in that, before processing, XYZ-axis motion trajectories of the tool rest for processing each order are inputted into a controller memory of a digital die-cutting machine through a G code file, and the name of the G code file containing the XYZ-axis motion trajectories of the tool rest is consistent with the file name of the corresponding order; when the digital die-cutting machine stops and performs corresponding adjustment according to the plate rotating information, the controller of the digital die-cutting machine can acquire the XYZ-axis motion trail of the knife rest corresponding to the file name in the memory according to the file name contained in the two-dimensional code.
7. The method for controlling the pre-processing, automatic plate-transferring and die-cutting of the two-dimensional code information according to claim 1, wherein the two-dimensional code recognition device is a two-dimensional code scanner.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210090676.9A CN114536466A (en) | 2022-01-26 | 2022-01-26 | Automatic reprint die-cutting control method for two-dimensional code information preprocessing |
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| CN202210090676.9A CN114536466A (en) | 2022-01-26 | 2022-01-26 | Automatic reprint die-cutting control method for two-dimensional code information preprocessing |
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| CN110465752A (en) * | 2019-09-04 | 2019-11-19 | 深圳市智远数控有限公司 | A kind of printing paper pattern-cut method and its laser cutting device |
| CN210256358U (en) * | 2019-02-26 | 2020-04-07 | 深圳市富邦精密机械科技有限公司 | Digital die-cutting machine and multi-cutter cutting control system thereof |
| CN113119622A (en) * | 2020-04-02 | 2021-07-16 | 合肥磐石数控科技有限公司 | Digital die cutting material, digital die cutting machine and working control method thereof |
-
2022
- 2022-01-26 CN CN202210090676.9A patent/CN114536466A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108290365A (en) * | 2015-09-22 | 2018-07-17 | Ds史密斯包装有限公司 | corrugating roll mill process control system |
| CN107193840A (en) * | 2016-03-15 | 2017-09-22 | 北大方正集团有限公司 | Turn the storage method and device of version file |
| CN109732674A (en) * | 2019-02-26 | 2019-05-10 | 深圳市富邦精密机械科技有限公司 | Digital die-cutting machine and its multitool cut-sytle pollination method, system |
| CN210256358U (en) * | 2019-02-26 | 2020-04-07 | 深圳市富邦精密机械科技有限公司 | Digital die-cutting machine and multi-cutter cutting control system thereof |
| CN110465752A (en) * | 2019-09-04 | 2019-11-19 | 深圳市智远数控有限公司 | A kind of printing paper pattern-cut method and its laser cutting device |
| CN113119622A (en) * | 2020-04-02 | 2021-07-16 | 合肥磐石数控科技有限公司 | Digital die cutting material, digital die cutting machine and working control method thereof |
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Application publication date: 20220527 |