CN114535974B - Continuous assembly production equipment for electrode elastic sheets - Google Patents
Continuous assembly production equipment for electrode elastic sheets Download PDFInfo
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- CN114535974B CN114535974B CN202210309591.5A CN202210309591A CN114535974B CN 114535974 B CN114535974 B CN 114535974B CN 202210309591 A CN202210309591 A CN 202210309591A CN 114535974 B CN114535974 B CN 114535974B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/008—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes the parts being continuously transported through the machine during assembling or disassembling
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention discloses electrode elastic sheet continuous assembly production equipment, which comprises a metal sheet feeding mechanism, a processing module and a reciprocating driving mechanism, wherein the metal sheet feeding mechanism is arranged on the metal sheet feeding mechanism; the metal sheet feeding mechanism comprises a conveying belt and a feeding driving mechanism, and a plurality of positioning seats are arranged on the conveying belt; the processing module comprises two assembling mechanisms and two pressing mechanisms, and the two pressing mechanisms are arranged in front of the two assembling mechanisms; each assembling mechanism comprises a material pushing seat and a material pushing driving mechanism, the material pushing seat is arranged on one side of the conveying belt, and the moving direction of the material pushing seat is perpendicular to the moving direction of the conveying belt; each pressing mechanism comprises a lifting column and a pressing driving mechanism; in the assembling and pressing process, the reciprocating driving mechanism drives the processing module to move forwards, and the moving speed of the processing module is the same as that of the conveying belt. The invention realizes that the electrode elastic sheet is assembled and pressed in the moving process, and the finished product is continuously obtained in the production process, thereby greatly improving the production efficiency.
Description
Technical Field
The invention relates to battery box production equipment, in particular to electrode elastic sheet continuous assembly production equipment.
Background
The two ends of the battery mounting cavity of the battery box are respectively provided with a positive plate and a negative plate which are respectively connected with the positive electrode and the negative electrode of the battery; wherein, the positive plate is generally a metal plate and is contacted with the raised cylinder of the positive pole of the battery; the negative plate is typically a negative spring plate and contacts the negative end of the battery. In order to facilitate the installation of the battery, the battery can be fully connected with the positive electrode and the negative electrode of the battery installation cavity, so that the spring is arranged on the negative electrode elastic sheet, and the battery is tightly abutted while the negative electrode is contacted. The negative electrode spring piece generally comprises a negative electrode metal piece and a spring arranged on the metal piece, wherein a convex ring is arranged on the negative electrode metal piece, and a circular ring at one end part of the spring is embedded in a through groove between the convex ring and the negative electrode metal piece.
The production process of the negative elastic sheet generally comprises a spring assembling station and a pressing station; in the production process, under the drive of a conveyer belt, the cathode metal sheets which are arranged one by one are conveyed to a spring assembling station and a pressing station in sequence in an intermittent mode, when the cathode metal sheets move to the spring assembling station, a material pushing mechanism pushes a spring to the cathode metal sheets, and a circle of ring at the lower end of the spring is embedded into a through groove in the pushing process to complete assembling; subsequently, under the drive of conveyer belt, the negative pole sheetmetal of accomplishing the assembly moves to compressing tightly the station, and the stamping head pushes down bellied bulge loop central authorities on the negative pole sheetmetal this moment for bulge loop middle part downwarping, thereby the realization is died the spring clamp card in crossing the groove, avoids the pine to take off to drop, accomplishes the whole assembly production of negative pole shell fragment.
However, in the production process of the negative electrode elastic sheet, the negative electrode metal sheet needs to be moved intermittently to be matched with the spring assembling station and the processing module on the pressing station, and the conveyer belt cannot keep moving continuously, so that the conveying efficiency and the assembling and processing efficiency of the negative electrode metal sheet cannot be further improved, and the production benefit is affected.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides the continuous assembly production equipment for the electrode spring plate, which can be used for completing assembly and pressing processing of the electrode spring plate in the moving process, continuously obtaining finished products in the production process and greatly improving the production efficiency.
The purpose of the invention is realized by the following technical scheme:
an electrode elastic sheet continuous assembly production device is characterized by comprising a metal sheet feeding mechanism, a processing module and a reciprocating driving mechanism for driving the processing module to move; the metal sheet feeding mechanism comprises a conveying belt and a feeding driving mechanism for driving the conveying belt to move, and a plurality of positioning seats which are arranged at equal intervals and used for limiting the position of the metal sheet are arranged on the conveying belt; the processing module comprises two assembling mechanisms and two pressing mechanisms, and the two pressing mechanisms are arranged in front of the two assembling mechanisms along the moving direction of the metal sheet; each assembling mechanism comprises a material pushing seat and a material pushing driving mechanism for driving the material pushing seat to move, the material pushing seat is arranged on one side of the conveying belt, and the moving direction of the material pushing seat is perpendicular to that of the conveying belt; each pressing mechanism comprises a lifting column and a pressing driving mechanism for driving the lifting column to move vertically; in the assembling and pressing process, the reciprocating driving mechanism drives the processing module to move forwards, and the moving speed of the processing module is the same as that of the conveying belt.
The working principle of the continuous assembly production equipment for the electrode spring plates is as follows:
the metal sheet to be assembled is placed on the positioning seat of the conveying belt independently, the spring feeding device conveys the spring to the corresponding position of the assembling station, and the spring to be assembled is arranged in front of the moving direction of the material pushing seat. During processing, the feeding driving mechanism drives the conveying belt to keep uniform motion, and the metal sheet on the positioning seat moves forwards at a uniform speed; when the metal sheets on two adjacent positioning seats move to the assembling station (when the metal sheets are aligned with the material pushing seats of the two assembling mechanisms), the reciprocating driving mechanisms drive the processing module and the conveying belt to move forwards synchronously, so that the material pushing seats of the two assembling mechanisms in the processing module and the two metal sheets on the assembling station keep relatively static, meanwhile, the material pushing driving mechanisms of the two assembling mechanisms drive the material pushing seats to extend out, the springs are pushed onto the metal sheets, and the spring assembling is completed in the process that the material pushing seats and the metal sheets move forwards synchronously. Then, the reciprocating driving mechanism drives the processing module to reset rapidly, namely the processing module returns to an initial position at a higher speed (faster than the movement speed of the conveying belt), the metal sheets on the two rear adjacent positioning seats also move to the assembly station, the metal sheets on the two rear adjacent positioning seats are aligned with the material pushing seats of the two assembly mechanisms, and the two metal sheets for completing spring assembly on the front two metal sheets are aligned with the lifting columns of the two pressing mechanisms; and then, the reciprocating driving mechanism drives the processing module to move forwards again and is synchronous with the speed of the conveying belt, and in the synchronous forward moving process, the material pushing seat of the assembling mechanism and the lifting column of the pressing mechanism correspondingly complete the spring assembling of the two rear adjacent metal sheets and the pressing treatment of the two front adjacent metal sheets. By analogy, in the process of continuous back and forth movement of the processing module, the conveyer belt keeps moving forwards continuously at a constant speed, and the assembly and pressing treatment of the metal sheet and the spring in the electrode elastic sheet are completed, so that continuous assembly production is realized, and the production efficiency is effectively improved.
According to a preferred scheme of the invention, the positioning seat comprises a seat body and a clamping mechanism, wherein a limiting step is arranged on the seat body and corresponds to one side of the metal sheet; the clamping mechanism comprises a swinging clamping piece and an extension rod, the swinging clamping piece is arranged on the other side of the metal sheet, the extension rod is connected with the swinging clamping piece and extends outwards, a first elastic element is arranged between the swinging clamping piece and the base body, and the elasticity of the first elastic element always enables the swinging clamping piece to swing towards one side of the limiting step so as to clamp the metal sheet; and one side of the starting end of the conveying belt is provided with a poke rod, and the poke rod is arranged corresponding to the extension rod.
The invention also comprises a metal sheet feeding device, wherein the metal sheet feeding device comprises a first vibrating disc and a discharging switch mechanism; the discharging end of the first vibrating disc is provided with a dropping opening, and the discharging switch mechanism is arranged at the dropping opening; discharge switch mechanism includes two baffles and gear drive assembly, two baffles set up the department that drops, all be equipped with the tooth condition on two baffles, the tooth condition sets up the top at the baffle, gear drive assembly includes linkage wheel, intermediate wheel and drive wheel, the linkage wheel with rack toothing on two baffles is connected, the intermediate wheel sets up the top of linkage wheel and with linkage wheel fixed connection, the drive wheel rotate connect in the frame and with the intermediate wheel meshing is connected, just be equipped with the actuating lever that downwardly extending set up on the drive wheel, be equipped with second elastic element between drive wheel and the frame, second elastic element's elasticity makes all the time the drive wheel forward rotates in order to impel two baffles to keep the closure state, the actuating lever with the side of pedestal corresponds the setting, the side of pedestal is equipped with slope guide part, crosses when the actuating lever the pedestal side makes the actuating lever counter swing.
According to a preferable scheme of the invention, the spring loading device comprises a second vibrating disc, a moving frame, a lifting driving mechanism for driving the moving frame to lift and a transverse driving mechanism for driving the moving frame to transversely move, two loading rods for extending into an inner ring of a spring are arranged on the moving frame, and the two loading rods are arranged corresponding to the material pushing seats of the two assembling mechanisms.
Preferably, the moving frame is provided with a transverse sliding groove, the two feeding rods comprise a moving rod and a fixed rod, the fixed rod is fixedly connected to the moving frame, the moving rod can be transversely movably arranged on the transverse sliding groove and is arranged on one side close to the second vibrating disk, a third elastic element is arranged between the moving rod and the moving frame, and the elastic force of the third elastic element enables the moving rod to move to one side far away from the fixed rod; a blocking positioning block is arranged on the rack, is arranged above the discharge end of the second vibrating disc and corresponds to the moving rod; when the blocking positioning block is contacted and tightly propped against the moving rod, the moving rod corresponds to the second spring on the discharge end of the second vibrating disk.
In a preferred embodiment of the present invention, the processing module further includes a sliding frame, the two assembling mechanisms and the two pressing mechanisms are both disposed on the sliding frame, and the power output member of the reciprocating driving mechanism is connected to the sliding frame.
According to a preferable scheme of the invention, the material pushing surface of the material pushing seat is arranged in a V shape.
According to a preferable scheme of the invention, the assembling mechanism further comprises a guide compression spring piece, and the guide compression spring piece is arranged in front of the material pushing seat along the extending direction of the material pushing seat; the direction pressure spring spare with carriage fixed connection, the top of direction pressure spring spare reduces the setting gradually, and the outer end of direction pressure spring spare is equipped with the limiting plate.
In a preferred embodiment of the present invention, the pressing mechanism further includes a telescopic driving mechanism for driving the lifting column to move telescopically, and the lifting column is disposed on one side of the conveying belt.
In a preferred embodiment of the present invention, the apparatus further comprises a blanking device disposed at the end of the conveyor belt; the blanking device comprises a material stirring rod, a material receiving channel and a material receiving box; one end of the material poking rod is connected with the rack, and the other end of the material poking rod extends towards one side of the conveying belt; one end of the material receiving channel corresponds to the tail end of the conveying belt, and the other end of the material receiving channel extends downwards in an inclined mode and is located above the material receiving box. The electrode shell fragment after accomplishing the processing removes to the end of conveyer belt, and when the material pole was dialled in the process, the spring on the sheetmetal was stirred to the material pole of dialling, makes the sheetmetal break away from the pedestal, and the situation drops to receiving the material passageway to finally drop to receiving in the material case under the guide of receiving the material passageway, accomplish off-the-shelf receipts material.
Compared with the prior art, the invention has the following beneficial effects:
1. in the whole processing process, the metal sheet is driven by the conveying belt to keep moving at a constant speed, the machine does not need to be stopped to wait for assembly and compression processing, the assembly of the spring and the compression of the convex ring of the metal sheet are completed in the moving process, the continuous processing and production mode is realized, and the production efficiency is greatly improved.
2. The whole production and processing process is carried out continuously, the automation degree is high, the continuous operation of equipment is kept while the production efficiency is improved, and the improvement of the production and processing precision is facilitated.
3. The processing module comprises two assembling mechanisms and two pressing mechanisms, the two assembling mechanisms and the two pressing mechanisms are used for synchronously producing and processing two electrode elastic sheets, the processing efficiency is effectively improved, and the distance between the two processing stations is utilized to be matched with the reciprocating movement of the processing module, so that the synchronous movement with the conveying belt is realized.
Drawings
Fig. 1 to fig. 2 are schematic structural views of an overall structure of an electrode pellet continuous assembly production apparatus according to the present invention, in which fig. 1 is a front view and fig. 2 is a perspective view.
Fig. 3-4 are schematic structural views of the positioning base, wherein fig. 3 is a perspective view, and fig. 4 is a perspective view after the metal sheet is hidden.
Fig. 5-6 are schematic structural views of the discharging switch mechanism, wherein fig. 5 is a perspective view, and fig. 6 is a perspective view without a gear driving assembly.
Fig. 7-8 are schematic structural views of the spring feeding device, wherein fig. 7 is a perspective view, and fig. 8 is a perspective view of the assembly mechanism.
Fig. 9 is a perspective view of the fitting mechanism and the pressing mechanism.
Fig. 10 is a perspective view of the blanking device.
Fig. 11-15 are schematic views of the electrode pellet continuous assembly manufacturing apparatus according to the present invention, wherein fig. 11 is a state diagram when two metal sheets to be assembled are aligned with the pusher block, fig. 12 is a schematic view after the processing module and the conveyor belt move forward synchronously and the spring assembly is completed during the movement, fig. 13 is a state diagram after the processing module is reset, fig. 14 is a schematic view after the processing module and the conveyor belt move forward synchronously and the two metal sheets and the spring assembly are completed during the movement, and fig. 15 is a state diagram after the processing module is reset again.
Detailed Description
The present invention will be further described with reference to the following examples and drawings, but the embodiments of the present invention are not limited thereto.
Referring to fig. 1 to 10, the continuous assembly production equipment for electrode spring plates of the present embodiment includes a metal plate feeding mechanism, a processing module, and a reciprocating driving mechanism 6 for driving the processing module to move; the metal sheet feeding mechanism comprises a conveying belt 9 and a feeding driving mechanism 17 for driving the conveying belt 9 to move, and a plurality of positioning seats 16 which are arranged at equal intervals and used for limiting the position of the metal sheet are arranged on the conveying belt 9; the processing module comprises two assembling mechanisms 1 and two pressing mechanisms 3, and the two pressing mechanisms 3 are arranged in front of the two assembling mechanisms 1 along the moving direction of the metal sheet; each assembling mechanism 1 comprises a material pushing seat 37 and a material pushing driving mechanism 36 for driving the material pushing seat 37 to move, the material pushing seat 37 is arranged on one side of the conveying belt 9, and the moving direction of the material pushing seat 37 is perpendicular to the moving direction of the conveying belt 9; each pressing mechanism 3 comprises a lifting column 14 and a pressing driving mechanism 13 for driving the lifting column 14 to move vertically; during the assembling and pressing process, the reciprocating driving mechanism 6 drives the processing module to move forwards, and the moving speed of the processing module is the same as that of the conveying belt 9.
Referring to fig. 2 to 4, the positioning seat 16 includes a seat body 18 and a clamping mechanism, a limiting step 19 is disposed on the seat body 18, and the limiting step 19 is disposed corresponding to one side of the metal sheet; the clamping mechanism comprises a swinging clamping piece 23 and an extension rod 14, the swinging clamping piece 23 is arranged on the other side of the metal sheet, the extension rod 14 is connected with the swinging clamping piece 23 and extends outwards, a first elastic element 22 is arranged between the swinging clamping piece 23 and the base body 18, and the elastic force of the first elastic element 22 always enables the swinging clamping piece 23 to swing towards one side of the limiting step 19 so as to clamp the metal sheet; a poke rod 26 is arranged at one side of the starting end of the conveying belt 9, and the poke rod 26 is arranged corresponding to the extension rod 14. In the feeding process of metal sheets, when the extension rod 14 moves to the position of the poke rod 26, the poke rod 26 blocks the extension piece, so that the elasticity of the first elastic element 22 is overcome to drive the swing clamping piece 23 to swing to one side far away from the limit step 19, the vacancy between the swing clamping piece 23 and the limit step 19 is enlarged, and at the moment, the metal sheets drop from the upper part and are positioned between the swing clamping piece 23 and the limit step 19; subsequently, under the drive of conveyer belt 9, this positioning seat 16 continues to move forward, and extension rod 14 sweeps poker rod 26, and poker rod 26 no longer produces the effect to extension rod 14 this moment for under the effect of first elastic element 22 extension rod 14 and swing clamping piece 23 reset, swing clamping piece 23 is to the one side swing of being close to spacing step 19, realize the clamp tight and the location to the sheetmetal, ensure the position accuracy of sheetmetal effectively, are favorable to improving the precision of follow-up spring assembly, improve finished product quality. In this embodiment, be equipped with installation pole 21 on the pedestal 18, first elastic element 22 is the torsional spring, the suit is in on the installation pole 21, one side of pedestal 18 is equipped with spacing face 25, extension rod 14 sets up one side of spacing face 25 for block that extension rod 14 makes further swing under first elastic element 22's elasticity effect, thereby realize spacing the swing of swing clamping piece 23, improve the tight precision of clamp to the sheetmetal, avoid the clamp force too big and damage the sheetmetal. The seat body 18 of this embodiment is further provided with a guide groove 20 for guiding the free end of the torsion spring, so as to improve the stability and accuracy of the elastic force. Further, in this embodiment, a magnet 27 is disposed between the swing clamping piece 23 and the limiting step 19, and is used for adsorbing and positioning the metal sheet, so as to prevent the metal sheet from shifting when the metal sheet drops or during assembling, processing and conveying, and effectively ensure the position accuracy of the metal sheet.
Referring to fig. 1-2 and 5-6, the device further comprises a metal sheet feeding device 5, wherein the metal sheet feeding device 5 comprises a first vibrating disk 10 and a discharging switch mechanism; a dropping opening is formed in the discharging end of the first vibrating disc 10, and the discharging switch mechanism is arranged at the dropping opening; discharge switch mechanism includes two baffles 35 and gear drive assembly, two baffles 35 set up the department that drops, all be equipped with tooth condition 29 on two baffles 35, tooth condition 29 sets up the top at baffle 35, gear drive assembly includes interlocking wheel 30, intermediate wheel 31 and drive wheel 32, interlocking wheel 30 with rack toothing on two baffles 35 is connected, intermediate wheel 31 sets up the top of interlocking wheel 30 and with interlocking wheel 30 fixed connection, drive wheel 32 rotate connect in the frame and with intermediate wheel 31 meshing is connected, just be equipped with the actuating lever 33 of downwardly extending setting on the drive wheel 32, be equipped with second elastic element 34 between drive wheel 32 and the frame, the elasticity of second elastic element 34 impels drive wheel 32 forward rotation all the time in order to impel two baffles 35 to keep the closure state, actuating lever 33 with the side of pedestal 18 corresponds the setting, the side of pedestal 18 is equipped with slope guide part 28, when actuating lever 33 paddled during the 18 side, the pedestal 18 side impels the pedestal 33 reverse swing pedestal 33. When the positioning seat 16 moves below the dropping opening, the driving rod 33 passes through the side surface of the seat body 18, so that the driving wheel 32 rotates in the opposite direction to drive the linkage wheel 30 to rotate in the opposite direction, so that the two baffles 35 are opened, and finally the metal sheet discharged from the dropping opening drops downwards onto the seat body 18; after the positioning seat 16 completely passes through the drop opening, the side surface of the seat body 18 no longer acts on the driving rod 33, under the action of the second elastic element 34, the driving wheel 32 rotates in the forward direction, and under the driving of the intermediate wheel 31 and the linkage wheel 30, the two baffle plates 35 reset to continuously block the drop opening to wait for the arrival of the next positioning seat 16. By arranging the metal sheet feeding device 5, the metal sheet feeding of the whole process automation is realized, the discharging switch mechanism is matched with the positioning seat 16, the linked switch is realized, the induction of electronic parts is not needed, and the mechanical induction switch is adopted, so that the falling and feeding precision of the metal sheet is improved; meanwhile, the clamping mechanism is matched with the clamping mechanism on the positioning seat 16, and the metal sheet is clamped and positioned immediately after falling off, so that the subsequent assembling and processing precision is effectively ensured.
Referring to fig. 1-2 and 7-8, the spring loading device 2 further comprises a spring loading device, the spring loading device 2 comprises a second vibrating disk 11, a moving frame 44, a lifting driving mechanism 15 for driving the moving frame 44 to lift, and a transverse driving mechanism 12 for driving the moving frame 44 to transversely move, two loading rods for extending into inner rings of springs are arranged on the moving frame 44, and the two loading rods are arranged corresponding to the material pushing seats 37 of the two assembling mechanisms 1.
Referring to fig. 7-8, the moving frame 44 is provided with a transverse sliding slot 47, two of the feeding rods comprise a moving rod 46 and a fixed rod 38, the fixed rod 38 is fixedly connected to the moving frame 44, the moving rod 46 is transversely movably arranged on the transverse sliding slot 47, the moving rod 46 is arranged at one side close to the second vibrating disk 11, a third elastic element 41 is arranged between the moving rod 46 and the moving frame 44, and the elastic force of the third elastic element 41 urges the moving rod 46 to move to the side far away from the fixed rod 38; a blocking positioning block 45 is arranged on the rack, the blocking positioning block 45 is arranged above the discharge end of the second vibrating disk 11, and the blocking positioning block 45 is arranged corresponding to the moving rod 46; when the blocking positioning block 45 contacts and abuts against the moving rod 46, the moving rod 46 corresponds to the second spring on the discharging end of the second vibrating plate 11. In this embodiment, a stopper 43 is disposed on the top of the moving rod 46, the stopper 43 is connected to the guide rod 42, the third elastic element 41 is a spring, and is sleeved on the guide rod 42, and the stopper 43 and the stopper positioning block 45 are disposed correspondingly. Specifically, in the spring feeding process, under the action of the second vibrating disk 11, springs to be assembled are arranged on a passageway at the discharge end one by one; then, the transverse driving mechanism 12 drives 0 the moving rack 44 to move towards one side of the discharging end, in the moving process, after the moving rod 46 transversely moves to the position above the second spring, under the blocking of the blocking positioning block 45, the moving rod 46 cannot continuously transversely move, but the moving rack 44 continuously transversely moves, the third elastic element 41 continuously compresses until the fixed rod 38 moves to the position above the first spring; then, the lifting driving mechanism 15 drives the moving frame 44 to descend, the moving rod 46 and the fixed rod 38 are correspondingly inserted into the first and second springs at the discharging end, then the transverse driving mechanism 12 drives the moving frame 44 to move transversely and return, and under the action of the third elastic element 41, the moving rod 46 and the fixed rod 38 still correspond to the material pushing seats 37 of the two assembling mechanisms 1, so that the springs are dragged to the front of the appointed two material pushing seats 37 to wait for assembling. Through the arrangement of the moving frame 44, the structure is simple, double-station spring feeding is realized, the spring feeding device can be matched with vibration feeding of the second vibration disc 11, and two adjacent springs are conveyed and transferred to an assembly station.
Referring to fig. 2 and 9, the processing module further includes a sliding frame 48, the two assembly devices 1 and the two pressing devices 3 are disposed on the sliding frame 48, and a power output of the reciprocating drive device 6 is connected to the sliding frame 48.
Referring to fig. 9, the pushing surface of the pushing seat 37 is arranged in a V shape.
Referring to fig. 8 and 9, the assembly mechanism 1 further includes a guide compression spring 39, and the guide compression spring 39 is arranged in front of the material pushing seat 37 along the extending direction of the material pushing seat 37; the guide compression spring piece 39 is fixedly connected with the sliding frame 48, the top of the guide compression spring piece 39 is gradually lowered, and a limiting plate 40 is arranged at the outer end of the guide compression spring piece 39. Through the setting of direction pressure spring spare 39, when being convenient for impel the sheetmetal with the spring, push down the spring, let the spring handle compression state to make the last ring of lower extreme of spring imbed to the groove of crossing of sheetmetal, limiting plate 40's setting simultaneously, so that put the spring in place, improve the assembly precision.
Referring to fig. 9, the pressing mechanism 3 further includes a telescopic driving mechanism 49 for driving the lifting column 14 to move telescopically, and the lifting column 14 is disposed on one side of the conveying belt 9. In this way, the lifting column 14 is firstly driven to the upper side of the metal sheet on the conveying belt 9 through the telescopic driving mechanism 49, and then the convex ring of the metal sheet is pressed through the pressing driving mechanism 13, so that the lifting column 14 is arranged on one side of the conveying belt 9, and the interference and collision with the spring on the metal sheet are avoided.
Referring to fig. 10, a blanking device 4 is further included, and the blanking device 4 is arranged at the tail end of the conveying belt 9; the blanking device 4 comprises a material stirring rod 50, a material receiving channel 7 and a material receiving box 8; one end of the material poking rod 50 is connected with the rack, and the other end of the material poking rod 50 extends towards one side of the conveying belt 9; one end of the material receiving channel 7 is arranged corresponding to the tail end of the conveying belt 9, and the other end of the material receiving channel extends obliquely downwards and is located above the material receiving box 8. The electrode shell fragment after accomplishing processing removes to the end of conveyer belt 9, and when the material pole 50 was dialled in the process, the spring on the sheetmetal was stirred to the material pole 50, makes the sheetmetal break away from pedestal 18, and the situation drops to receiving material passageway 7 to finally drop to receiving material case 8 under the guide of receiving material passageway 7, accomplish off-the-shelf receipts material.
Referring to fig. 1 to 15, the working principle of the electrode pellet continuous assembly production apparatus of the present embodiment is as follows:
the metal sheet to be assembled is separately placed on the positioning seat 16 of the conveying belt 9, the spring feeding device 2 conveys the spring to the corresponding position of the assembling station, and the spring to be assembled is arranged in front of the moving direction of the material pushing seat 37. During processing, the feeding driving mechanism 17 drives the conveying belt 9 to keep constant-speed motion, and the metal sheet on the positioning seat 16 moves forwards at a constant speed; when the metal sheets on two adjacent positioning seats 16 move to the assembly station (when the metal sheets are aligned with the material pushing seats 37 of the two assembly mechanisms 1), the reciprocating driving mechanism 6 drives the processing module and the conveying belt 9 to move forward synchronously, so that the material pushing seats 37 of the two assembly mechanisms 1 in the processing module and the two metal sheets on the assembly station keep relatively static, meanwhile, the material pushing driving mechanisms 36 of the two assembly mechanisms 1 drive the material pushing seats 37 to extend out, the springs are pushed into the metal sheets, and the assembly of the springs is completed in the process that the material pushing seats 37 and the metal sheets move forward synchronously. Then, the reciprocating driving mechanism 6 drives the processing module to reset rapidly, that is, the processing module returns to the initial position at a faster speed (faster than the moving speed of the conveyor belt 9), at this time, the metal sheets on the two rear adjacent positioning seats 16 also move to the assembly station, the metal sheets on the two rear adjacent positioning seats 16 are aligned with the material pushing seats 37 of the two assembly mechanisms 1, and at this time, the two metal sheets of the front two completed spring assemblies are aligned with the lifting columns 14 of the two pressing mechanisms 3; subsequently, the reciprocating driving mechanism 6 drives the processing module to move forwards again and is synchronous with the speed of the conveying belt 9, and in the synchronous forward moving process, the material pushing seat 37 of the assembling mechanism 1 and the lifting column 14 of the pressing mechanism 3 correspondingly complete the spring assembling of the two rear adjacent metal sheets and the pressing processing of the two front adjacent metal sheets. By analogy, in the continuous back-and-forth movement process of the processing module, the conveying belt 9 keeps moving forwards continuously at a constant speed, and the assembly and pressing treatment of the metal sheet and the spring in the electrode elastic sheet are completed, so that the continuous assembly production is realized, and the production efficiency is effectively improved.
Further, as shown in fig. 11-15, when the two metal sheets 51 to be assembled move to the position aligned with the material pushing seat 37 (at this time, the first two metal sheets 51 have been assembled by the springs 52 and correspond to the two lifting columns 14), the reciprocating driving mechanism drives the two assembling mechanisms and the two pressing mechanisms to move forward at the same speed as the moving speed of the conveying belt, so as to realize synchronous movement, and the two assembling mechanisms and the two pressing mechanisms are in a relative static state with the conveying belt and the corresponding metal sheets 51 on the conveying belt. At this time, in the process of synchronous forward movement, the assembling mechanism and the pressing mechanism perform corresponding processing on the corresponding metal sheet 51, so that the metal sheet 51 (No. 1 and No. 2) completes the assembly of the spring 52, and the metal sheet 51 (No. 0 and No. 1) completes the pressing processing; after the assembly of the spring 52 and the press processing are completed, the spring is returned to the original position quickly, and the processing of the next group of metal pieces 51 is continued. In order to more clearly illustrate the movement between the processing module and the conveyor belt, the specific examples of fig. 11-15 are: after the conveyer belt moves forwards for a distance of one positioning seat, the processing module completes corresponding processing, and after the conveyer belt moves forwards for a distance of one positioning seat, the processing module completes return reset. Thus, as shown in fig. 11 to 13, the spring 52 assembly of the metal piece 51 (No. 1 and No. 2) and the pressing process of the metal piece 51 (No. 0 and No. 1) are completed, and after the machining module is reset, the two assembly mechanisms of the machining module are aligned with the new metal piece 51 (No. 3 and No. 4) to be assembled and the two pressing mechanisms are aligned with the metal piece 51 (No. 1 and No. 2) on which the spring 52 has just been assembled, and then the same machining process is continued, as shown in fig. 14 to fig. 15. Wherein the black bold bars in the figure indicate that the compaction process has been completed.
The present invention is not limited to the above embodiments, and any other changes, modifications, substitutions, combinations, and simplifications which do not depart from the spirit and principle of the present invention should be construed as equivalents and equivalents thereof, which are intended to be included in the scope of the present invention.
Claims (10)
1. An electrode elastic sheet continuous assembly production device is characterized by comprising a metal sheet feeding mechanism, a processing module and a reciprocating driving mechanism for driving the processing module to move; the metal sheet feeding mechanism comprises a conveying belt and a feeding driving mechanism for driving the conveying belt to move, and a plurality of positioning seats which are arranged at equal intervals and used for limiting the position of the metal sheet are arranged on the conveying belt; the processing module comprises two assembling mechanisms and two pressing mechanisms, and the two pressing mechanisms are arranged in front of the two assembling mechanisms along the moving direction of the metal sheet; each assembling mechanism comprises a material pushing seat and a material pushing driving mechanism for driving the material pushing seat to move, the material pushing seat is arranged on one side of the conveying belt, and the moving direction of the material pushing seat is perpendicular to that of the conveying belt; each pressing mechanism comprises a lifting column and a pressing driving mechanism for driving the lifting column to move vertically; in the assembling and pressing process, the reciprocating driving mechanism drives the processing module to move forwards;
during machining, the feeding driving mechanism drives the conveying belt to keep constant-speed motion, and the metal sheet on the positioning seat moves forwards at a constant speed; when the metal sheets on two adjacent positioning seats move to be aligned with the material pushing seats of the two assembling mechanisms, the reciprocating driving mechanisms drive the processing module and the conveying belt to move forwards synchronously, so that the material pushing seats of the two assembling mechanisms in the processing module and the two metal sheets on the assembling station keep relatively static, meanwhile, the material pushing driving mechanisms of the two assembling mechanisms drive the material pushing seats to extend out, the springs are pushed into the metal sheets, and the assembly of the springs is completed in the process that the material pushing seats and the metal sheets move forwards synchronously; then, the reciprocating driving mechanism drives the processing module to reset rapidly, namely the processing module returns to an initial position faster than the movement speed of the conveying belt, at the moment, the metal sheets on the two rear adjacent positioning seats also move to the assembling station, the metal sheets on the two rear adjacent positioning seats are aligned with the material pushing seats of the two assembling mechanisms, and at the moment, the two metal sheets of the front two spring assembling completion mechanisms are aligned with the lifting columns of the two pressing mechanisms; and then, the reciprocating driving mechanism drives the processing module to move forwards again and is synchronous with the speed of the conveying belt, and in the synchronous forward moving process, the material pushing seat of the assembling mechanism and the lifting column of the pressing mechanism correspondingly complete the spring assembling of the two rear adjacent metal sheets and the pressing treatment of the two front adjacent metal sheets.
2. The electrode pellet continuous assembly production equipment of claim 1, wherein the positioning seat comprises a seat body and a clamping mechanism, the seat body is provided with a limiting step, and the limiting step is arranged corresponding to one side of the metal sheet; the clamping mechanism comprises a swinging clamping piece and an extension rod, the swinging clamping piece is arranged on the other side of the metal sheet, the extension rod is connected with the swinging clamping piece and extends outwards, a first elastic element is arranged between the swinging clamping piece and the base body, and the elasticity of the first elastic element always enables the swinging clamping piece to swing towards one side of the limiting step so as to clamp the metal sheet; and a poke rod is arranged at one side of the starting end of the conveying belt and corresponds to the extension rod.
3. The electrode tab continuous assembly production facility of claim 2, further comprising a sheet metal feeding device comprising a first vibratory pan and a discharge switch mechanism; the discharging end of the first vibrating disc is provided with a dropping opening, and the discharging switch mechanism is arranged at the dropping opening; discharge switch mechanism includes two baffles and gear drive assembly, two baffles set up the department that drops, all be equipped with the tooth condition on two baffles, the tooth condition sets up the top at the baffle, gear drive assembly includes linkage wheel, intermediate wheel and drive wheel, the linkage wheel with rack toothing on two baffles is connected, the intermediate wheel sets up the top of linkage wheel and with linkage wheel fixed connection, the drive wheel rotate connect in the frame and with the intermediate wheel meshing is connected, just be equipped with the actuating lever that downwardly extending set up on the drive wheel, be equipped with second elastic element between drive wheel and the frame, second elastic element's elasticity makes all the time the drive wheel forward rotates in order to impel two baffles to keep the closure state, the actuating lever with the side of pedestal corresponds the setting, the side of pedestal is equipped with slope guide part, crosses when the actuating lever the pedestal side makes the actuating lever counter swing.
4. The electrode tab continuous assembly production equipment according to claim 1, further comprising a spring loading device, wherein the spring loading device comprises a second vibrating plate, a moving frame, a lifting driving mechanism for driving the moving frame to lift, and a transverse driving mechanism for driving the moving frame to transversely move, two loading rods for extending into inner rings of springs are arranged on the moving frame, and the two loading rods are arranged corresponding to the material pushing seats of the two assembly mechanisms.
5. The electrode pellet continuous assembly production equipment as claimed in claim 4, wherein the movable frame is provided with a transverse sliding groove, two of the feeding rods comprise a movable rod and a fixed rod, the fixed rod is fixedly connected to the movable frame, the movable rod is transversely movably arranged on the transverse sliding groove, the movable rod is arranged on one side close to the second vibrating disk, a third elastic element is arranged between the movable rod and the movable frame, and the elastic force of the third elastic element urges the movable rod to move towards the side far away from the fixed rod; a blocking positioning block is arranged on the rack, is arranged above the discharge end of the second vibrating disc and corresponds to the moving rod; when the blocking positioning block is contacted and abutted tightly with the moving rod, the moving rod corresponds to the second spring on the discharge end of the second vibrating disk.
6. The electrode pellet continuous assembly production equipment of claim 1, wherein the processing module further comprises a sliding frame, the two assembly mechanisms and the two pressing mechanisms are arranged on the sliding frame, and a power output part of the reciprocating driving mechanism is connected with the sliding frame.
7. The electrode pellet continuous assembly production equipment of claim 1, wherein the pushing surface of the pushing seat is arranged in a V shape.
8. The electrode blank continuous assembly production equipment according to claim 6, wherein the assembly mechanism further comprises a guide compression spring member, and the guide compression spring member is arranged in front of the material pushing seat along the extending direction of the material pushing seat; the direction pressure spring spare with carriage fixed connection, the top of direction pressure spring spare reduces the setting gradually, and the outer end of direction pressure spring spare is equipped with the limiting plate.
9. The electrode tab continuous assembly production apparatus of claim 1, wherein the pressing mechanism further comprises a telescopic driving mechanism for driving a lifting column to move telescopically, the lifting column being disposed at one side of the conveyor belt.
10. The electrode tab continuous assembly production apparatus according to claim 2, further comprising a blanking device provided at an end of the conveyor belt; the blanking device comprises a material stirring rod, a material receiving channel and a material receiving box; one end of the material poking rod is connected with the rack, and the other end of the material poking rod extends towards one side of the conveying belt; the one end of receiving the material passageway corresponds the setting with the end of conveyer belt, and the other end slope downwardly extending sets up and is located the top of receiving the workbin.
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| CN202210309591.5A CN114535974B (en) | 2022-03-25 | 2022-03-25 | Continuous assembly production equipment for electrode elastic sheets |
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| CN202210309591.5A CN114535974B (en) | 2022-03-25 | 2022-03-25 | Continuous assembly production equipment for electrode elastic sheets |
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Citations (5)
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|---|---|---|---|---|
| KR20110038413A (en) * | 2009-10-08 | 2011-04-14 | (주)연우 | Press assembly apparatus for cv valve manufacturing system |
| CN108296377A (en) * | 2018-02-08 | 2018-07-20 | 浙江盛业科技有限公司 | A kind of stator processing device |
| CN109514253A (en) * | 2018-12-27 | 2019-03-26 | 共聚生化科技（昆山）有限公司 | Lipstick tube beam automatic assembling |
| CN111152021A (en) * | 2020-03-10 | 2020-05-15 | 陈壮 | Full-automatic assembly equipment of stabilizer bar connecting rod with adjustable |
| CN215286623U (en) * | 2021-05-18 | 2021-12-24 | 上海鉴龙电子工程有限公司 | Locking mechanism device |
-
2022
- 2022-03-25 CN CN202210309591.5A patent/CN114535974B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20110038413A (en) * | 2009-10-08 | 2011-04-14 | (주)연우 | Press assembly apparatus for cv valve manufacturing system |
| CN108296377A (en) * | 2018-02-08 | 2018-07-20 | 浙江盛业科技有限公司 | A kind of stator processing device |
| CN109514253A (en) * | 2018-12-27 | 2019-03-26 | 共聚生化科技（昆山）有限公司 | Lipstick tube beam automatic assembling |
| CN111152021A (en) * | 2020-03-10 | 2020-05-15 | 陈壮 | Full-automatic assembly equipment of stabilizer bar connecting rod with adjustable |
| CN215286623U (en) * | 2021-05-18 | 2021-12-24 | 上海鉴龙电子工程有限公司 | Locking mechanism device |
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