CN114535113A - Capacitor case expansion detection device and capacitor forming system - Google Patents
Capacitor case expansion detection device and capacitor forming system Download PDFInfo
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- CN114535113A CN114535113A CN202210058067.5A CN202210058067A CN114535113A CN 114535113 A CN114535113 A CN 114535113A CN 202210058067 A CN202210058067 A CN 202210058067A CN 114535113 A CN114535113 A CN 114535113A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
- B07C5/06—Sorting according to size measured mechanically
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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Abstract
The invention discloses a capacitance shell expansion detection device, which comprises: the detection station is provided with a shell expansion detection mechanism which comprises a peripheral side expansion detection assembly for detecting the peripheral side expansion condition of the capacitor shell and a bottom expansion detection assembly for detecting the bottom expansion condition of the capacitor shell; a capacitive shaping system is also disclosed. The peripheral side expansion detection assembly and the bottom expansion detection assembly are arranged in a matched manner, so that peripheral side and bottom detection of the capacitor shell can be completed in a limited space in a very short time, and the detection convenience and the detection accuracy are greatly improved; the fixed point rotating mechanism and the second detection die holder are arranged in the bottom expansion detection assembly in a matched mode, so that the detection and material moving module can meet the functions of detection limiting fixing and pushing discharging of the capacitor in a limited space, the structural design is ingenious, and the space utilization efficiency of the device is improved to a great extent.
Description
Technical Field
The invention relates to the technical field of capacitance detection, in particular to a capacitance shell expansion detection device and a capacitance forming system.
Background
The capacitor is used as a part commonly used in high-end equipment, plays an important role in circuits such as tuning, bypass, coupling and filtering, and the excellent precision and quality performance of the capacitor play an important role in normal use of the equipment, however, in the process of long-time use of the existing capacitor, expansion and burst are easy to occur due to the generation of a large amount of heat energy, in order to avoid the problems, generally, shell expansion detection operation needs to be carried out on a capacitor shell, the capacitor is put into use by optimizing good products, and the occurrence of safety accidents is further reduced. The expansion detection of the capacitor shell generally aims at the peripheral side and the bottom of a capacitor to inspect the expansion condition, and in order to realize the detection, the conventional detection process generally independently distributes a peripheral side detection device and a bottom detection device on a conveying production line.
Disclosure of Invention
In order to overcome the technical problem, the invention discloses a capacitance shell expansion detection device and a capacitance forming system.
The technical scheme adopted by the invention for realizing the purpose is as follows:
a capacitive enclosure expansion detection apparatus, the apparatus comprising:
the detection station is provided with a shell expansion detection mechanism which comprises a peripheral side expansion detection component and a bottom expansion detection component, wherein the peripheral side expansion detection component is used for detecting the peripheral side expansion condition of the capacitor shell, and the bottom expansion detection component is used for detecting the bottom expansion condition of the capacitor shell.
In the expansion detection device for the capacitor case, the peripheral expansion detection assembly includes a first mounting frame disposed at the detection station, a lateral position adjustment support movably disposed on the first mounting frame, and a first detection die holder detachably disposed on the lateral position adjustment support;
longitudinally run through first detection die holder is provided with first detection chamber, centers on first detection chamber is provided with the week side detection structure that is used for detecting the expansion condition of capacitor case week side.
In the device for detecting expansion of a capacitor case, the first detection die holder includes a lead-in section and a detection section which are sequentially arranged from top to bottom, and the first detection cavity is arranged at the center of the detection section;
the intercommunication first detection chamber vertically runs through leading-in section is provided with leading-in chamber of first shell, the internal diameter in leading-in chamber of first shell is from the initiating terminal to terminal diminishing gradually, the terminal internal diameter in leading-in chamber of first shell is greater than or equal to the internal diameter in first detection chamber.
Foretell electric capacity shell inflation detection device, wherein vertically run through first detection die holder is provided with first stitch and dodges the groove, first stitch dodges the groove intercommunication first shell import chamber and first detection chamber.
In the device for detecting expansion of a capacitor case, the bottom expansion detection assembly comprises a detection base arranged at the detection station and a detection material moving module movably arranged on the detection base;
the detection material moving module comprises a second detection cavity arranged corresponding to the first detection cavity;
a detection through hole longitudinally penetrates through the detection base, and the inner diameter of the detection through hole is smaller than that of the second detection cavity so as to form a capacitance limiting detection seat;
and a bottom detection structure for detecting the expansion condition of the bottom of the capacitor shell is arranged in the detection through hole.
In the device for detecting expansion of a capacitor case, the detection material moving module includes a second detection die holder and a fixed-point rotating structure, the second detection die holder includes a main die holder, and a first die holder and a second die holder respectively hinged to two ends of the main die holder, and the first die holder and the second die holder are respectively movably sleeved on the fixed-point rotating structure to realize fixed-point rotating separation or gathering;
and when the main die holder, the first die holder and the second die holder are gathered and closed towards the detection through holes, the second detection cavity is formed.
Foretell electric capacity shell inflation detection device, wherein vertically run through the main die holder corresponds first stitch dodges the groove and is provided with the second stitch and dodges the groove, the second stitch dodges the groove intercommunication the second detects the chamber.
The capacitance shell expansion detection device further comprises a discharge station arranged at the discharge end of the detection station;
a material pushing mechanism and a material discharging conveying channel are arranged on the material discharging station, and the material discharging conveying channel is communicated with the detection base corresponding to the detection material moving module;
the material pushing mechanism comprises a first air cylinder fixedly connected with the main die holder, the first air cylinder is transversely arranged relative to the discharging conveying channel, and the driving direction of the first air cylinder is parallel to the discharging conveying channel.
The capacitance shell expansion detection device comprises a detection station, a detection station and a detection device, wherein the detection station is arranged at the detection station;
an overturning feeding mechanism is arranged at the feeding station and comprises an overturning clamping assembly and an overturning driving assembly;
the overturning clamping assembly comprises an overturning seat, a first clamping jaw and a second clamping jaw, wherein the first clamping jaw and the second clamping jaw are arranged on the overturning seat, a clamping cavity for fixing a capacitor is formed between the first clamping jaw and the second clamping jaw, the clamping cavity is arranged corresponding to the first detection cavity, an overturning rod is arranged at one end of the overturning seat and extends perpendicular to the first clamping jaw, and a meshing gear is sleeved on the overturning rod;
upset drive assembly includes horizontal fixed second cylinder and the rodent chi that sets up, rodent chi and rodent wheel meshing drive, the direction of drive of second cylinder perpendicular to the upset pole.
A capacitor forming system, said system comprising the capacitor housing expansion detection device described above;
the system also comprises a capacitor forming device and a capacitor automatic discharging and grid loading device which are respectively arranged at the feed end and the discharge end of the capacitor shell expansion detection device.
The beneficial effects of the invention include the following:
(1) the peripheral side expansion detection assembly and the bottom expansion detection assembly are arranged in a matched manner, an extremely short capacitance detection transfer path is planned in a limited space, peripheral side and bottom detection of a capacitance shell is completed in an extremely short time, the problem that the detection transfer path is too long to influence the detection efficiency due to the complex structure of the existing detection device is solved, and the detection convenience and the detection accuracy are greatly improved;
(2) the peripheral side expansion detection assembly is provided with the first detection cavity and the peripheral side detection mechanism in a matching manner, so that the peripheral side expansion condition of the capacitor shell can be detected quickly and conveniently; the first detection die holder with the peripheral detection structure with the corresponding size can be freely replaced according to the actual size of the capacitor shell to be detected so as to be suitable for detecting capacitors with different specifications, the applicability of the device is improved, the detection cost is reduced, and meanwhile, the position of the first detection die holder can be adjusted by utilizing the transverse position adjusting bracket so as to ensure that the first detection cavity is aligned with the bottom expansion detection assembly, so that the detection moving path of the capacitor is shortened, and the peripheral detection and the bottom detection of the capacitor shell can be completed in a limited space in a very short time;
(3) the central axis of the first detection cavity is superposed with the central axis of the second detection cavity, so that the capacitor qualified for peripheral expansion detection can be smoothly moved into the second detection cavity for bottom expansion detection, the detection moving path of the capacitor is shortened, peripheral and bottom detection of the capacitor shell can be completed in a limited space in a very short time, and the detection convenience and the detection accuracy are greatly improved;
(4) the fixed point rotating mechanism and the second detection die holder are arranged in a matched mode on the detection material moving module, so that the detection material moving module can meet the functions of detection, limiting and fixing of a capacitor and pushing discharging in a limited space at the same time, the structural design is ingenious, and the space utilization efficiency of the device is improved to a great extent;
(5) the first pin avoiding groove and the second pin avoiding groove are used for avoiding pins of the capacitor in the detection process, so that the capacitor structure is prevented from being damaged, and the yield of the capacitor is improved;
(6) the feeding station, the detection station and the discharging station are optimally arranged to plan the detection transfer path of the capacitor in order, the detection efficiency of the capacitor shell is improved, and the problem that the detection transfer path is too long to influence the detection efficiency due to the complex structure of the existing detection device is solved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic perspective view of a capacitance enclosure expansion detection device according to the present invention;
FIG. 2 is a perspective view of the peripheral expansion sensing assembly of the present invention;
FIG. 3 is a perspective view of the bottom expansion sensing assembly of the present invention;
FIG. 4 is a schematic perspective view of the main die holder of the present invention;
FIG. 5 is a perspective view of the first die holder of the present invention;
FIG. 6 is a schematic perspective view of a bottom expansion detection assembly, a pusher mechanism, and a discharge chute of the present invention;
FIG. 7 is a perspective view of the inverting feed mechanism of the present invention;
fig. 8 is a schematic structural perspective view of a capacitor forming system according to the present invention.
Detailed Description
The present invention is further illustrated by the following specific examples, which are intended to make the technical solutions of the present invention easier to understand and master, and are not intended to limit the present invention.
Example (b): referring to fig. 1 to 7, the present embodiment provides a device for detecting expansion of a capacitive enclosure, the device including:
the detection station is provided with a shell expansion detection mechanism which comprises a peripheral side expansion detection assembly for detecting the peripheral side expansion condition of the capacitor shell and a bottom expansion detection assembly for detecting the bottom expansion condition of the capacitor shell; specifically, the cooperation sets up week side inflation detection subassembly and bottom inflation detection subassembly realize planning the extremely short electric capacity in limited space and detect the route of transferring to electric capacity shell week side and bottom detection are accomplished to extremely short time, solve the complicated problem that leads to detecting the route of transferring overlength and influence detection efficiency of current detection device structure, improve to a great extent and detect the convenience and detect the precision.
Specifically, the device also comprises a feeding station and a discharging station which are arranged at the feeding end and the discharging end of the detection station; the feeding station is used for transferring the capacitor to be tested; the discharging station is used for transferring the good capacitor products; the feeding station, the detection station and the discharging station are optimally arranged to plan the detection transfer path of the capacitor in order, the detection efficiency of the capacitor shell is improved, and the problem that the detection transfer path is too long to influence the detection efficiency due to the complex structure of the existing detection device is solved.
Preferably, the circumferential expansion detecting assembly comprises a first mounting frame arranged at the detecting station, a transverse position adjusting bracket 11 movably arranged on the first mounting frame, and a first detecting die holder 12 detachably arranged on the transverse position adjusting bracket 11;
a first detection cavity 121 longitudinally penetrates through the first detection die holder 12, and a peripheral side detection structure for detecting peripheral side expansion of the capacitor shell is arranged around the first detection cavity 121; specifically, the peripheral side detection structure is defined as an inner wall structure when the inner diameter of the first detection cavity 121 is slightly larger than or equal to the standard outer diameter of the capacitor housing, when the capacitor smoothly passes through the peripheral side detection mechanism, it is determined that the peripheral side of the capacitor is qualified in size and does not expand, and the capacitor can be moved to the bottom expansion detection assembly for further detection, when the capacitor does not smoothly pass through and is clamped in the peripheral side detection mechanism, it is determined that the peripheral side of the capacitor is expanded and unqualified in size, and the subsequent waste discharge is moved away from the first detection die holder 12; the first detection die holder 12 with the peripheral detection structure with the corresponding size can be freely replaced according to the actual size of the capacitor shell to be detected, so that the device is suitable for detecting capacitors with different specifications, the applicability of the device is improved, the detection cost is reduced, meanwhile, the position of the first detection die holder 12 can be adjusted by the transverse position adjusting support 11 to ensure that the first detection cavity 121 is aligned with the bottom expansion detection assembly, the detection moving path of the capacitor is shortened, peripheral and bottom detection of the capacitor shell can be completed in a very short time in a limited space, and the detection convenience and the detection accuracy are greatly improved.
Preferably, the first detecting die holder 12 includes a guiding section and a detecting section sequentially arranged from top to bottom, and the first detecting cavity 121 is arranged at the center of the detecting section;
a first shell introduction cavity 122 is formed by communicating the first detection cavity 121 and longitudinally penetrating through the introduction section, the inner diameter of the first shell introduction cavity 122 is gradually reduced from the starting end to the tail end, and the inner diameter of the tail end of the first shell introduction cavity 122 is larger than or equal to that of the first detection cavity 121; optimize the setting the structure and the size of leading-in chamber 122 of first shell, the electric capacity of being convenient for is leading-in smoothly to carry out week side expansion condition in the first detection chamber 121 and detect, improve the feeding convenience and the orderliness of electric capacity.
Further, vertically run through first detection die holder 12 is provided with first stitch and dodges groove 123, first stitch dodges groove 123 intercommunication leading-in chamber 122 of first shell and first detection chamber 121, first stitch dodges groove 123 and is used for dodging the electric capacity stitch in the testing process, prevents to cause the damage to electric capacity structure, improves the yields of electric capacity.
Furthermore, a counting sensor is correspondingly arranged above the first detection cavity 121, and the counting sensor is used for counting the number of qualified capacitor good products, so that the automation degree of the device is improved.
Preferably, the bottom expansion detection assembly comprises a detection base arranged at the detection station, and a detection material moving module 22 moving to and fro between the detection base and the discharge station; the detection material moving module 22 is used for fixing the capacitor to perform bottom expansion detection and moving the good capacitor product to the discharging station for discharging;
the detection material moving module 22 comprises a second detection cavity 224 which is arranged corresponding to the first detection cavity 121, and the second detection cavity 224 is used for fixing and limiting the capacitor to be detected, so that the detection effect is prevented from being influenced by random shaking of the capacitor in the detection process; specifically, the central axis of the first detection cavity 121 coincides with the central axis of the second detection cavity 224, so that the capacitor qualified for peripheral expansion detection is smoothly moved into the second detection cavity 224 for bottom expansion detection, the detection moving path of the capacitor is shortened, peripheral and bottom detection of the capacitor shell is completed in a limited space in a very short time, and the detection convenience and the detection accuracy are greatly improved;
a detection through hole longitudinally penetrates through the detection base, the inner diameter of the detection through hole is smaller than that of the second detection cavity 224 to form a capacitance limiting detection seat, and the capacitance limiting detection seat can ensure that a capacitor is accurately positioned at a position to be detected and prevent the capacitor from deviating to influence the detection effect;
a bottom detection structure 21 for detecting the expansion condition of the bottom of the capacitor shell is arranged in the detection through hole; specifically, the detection surface of the bottom detection mechanism is slightly lower than the detection base, the bottom detection mechanism preferably adopts a proximity switch sensor, when a capacitor is located in the second detection cavity 224 and is arranged on the capacitor limiting detection seat, if the bottom detection mechanism contacts the bottom of the capacitor, the bottom of the capacitor is judged to be expanded and unqualified in size, if the bottom detection mechanism does not contact the bottom of the capacitor, the bottom of the capacitor is judged to be not expanded and qualified in size, the capacitor can be moved to the discharge station for discharging, the detection process is simple and convenient, and the detection effect is good.
Preferably, the detecting and transferring module 22 includes a second detecting mold seat and a fixed-point rotating structure, the second detecting mold seat includes a main mold seat 221, and a first mold seat 222 and a second mold seat 223 respectively hinged to two ends of the main mold seat 221, the first mold seat 222 and the second mold seat 223 are respectively movably sleeved on the fixed-point rotating structure to realize fixed-point rotating separation or gathering; the fixed point rotating mechanism and the second detection die holder are arranged in a matched mode, so that the detection material moving module 22 can meet the functions of detection, limiting and fixing of the capacitor and pushing and discharging of the capacitor in a limited space, the structural design is ingenious, and the space utilization efficiency of the device is improved to a great extent;
when the main die holder 221, the first die holder 222 and the second die holder 223 are gathered and closed towards the detection through hole, the second detection cavity 224 is formed.
Preferably, the main die holder 221 comprises an integrally formed pushing end 2211, a first position-limiting end 2212, a first hinged end 2213 and a second hinged end 2214, wherein the first hinged end 2213 and the second hinged end 2214 are respectively arranged at two sides of the first position-limiting end 2212;
a first limiting arc seat longitudinally penetrates through the first limiting end 2212 corresponding to the detection through hole.
Preferably, the first die holder 222 includes a first closed end 2221, a third hinged end 2222, a first rotating fixed end 2223 and a first rotating end 2224, which are integrally formed, and the first closed end 2221 and the third hinged end 2222 are respectively disposed at two sides of the first rotating end 2224, so as to realize the movable hinged arrangement of the first die holder 222 and the main die holder 221, which is convenient for the relative movement of the first die holder 222 and the main die holder 221, and improve the structural flexibility;
the second die holder 223 comprises a second closed end, a fourth hinged end, a second rotating fixed end and a second rotating movable end which are integrally formed, and the second closed end and the fourth hinged end are respectively arranged on two sides of the second rotating movable end so as to realize that the second die holder 223 is movably hinged with the main die holder 221, so that the second die holder 223 and the main die holder 221 can move relatively conveniently, and the structural flexibility is improved;
the first rotating fixed end 2223 and the second rotating fixed end are respectively sleeved on the fixed point rotating structure so as to drive the first rotating end 2224 and the second rotating end to be rotationally separated or gathered at fixed points; when the main die holder 221 pushes the first die holder 222 and the second die holder 223 by force, under the action of the fixed point rotating structure, the first rotating end 2224 and the second rotating end respectively rotate around the first rotating fixed end 2223 and the second rotating fixed end at fixed points to separate or gather together, so that the first die holder 222 and the second die holder 223 are separated or gathered together, the structural deformation flexibility of the second detection die holder is improved, the functions of detection, limit fixing and pushing discharge of a capacitor are simultaneously met in a limited space, the structural design is ingenious, and the space utilization efficiency of the device is greatly improved;
the third hinged end 2222 and the fourth hinged end are hinged to the first hinged end 2213 and the second hinged end 2214 respectively;
when the main die holder 221, the first die holder 222 and the second die holder 223 are gathered and closed towards the detection through hole, the first closed end 2221 is abutted against the second closed end, and at the moment, the second detection die holder is clamped to form the second detection cavity 224;
a second limiting arc seat and a third limiting arc seat longitudinally penetrate through the first rotating end 2224 and the second rotating end respectively corresponding to the detection through holes;
when the first limiting arc seat, the second limiting arc seat and the third limiting arc seat are closed to the detection through hole, the second detection cavity 224 is formed; the structures of the first limiting arc seat, the second limiting arc seat and the third limiting arc seat are optimized in a matched mode, and the reliability of limiting and fixing the capacitor to be tested is further improved.
Preferably, a first pushing structure is disposed on the second limiting arc seat adjacent to the third hinge end 2222;
a second material pushing structure is arranged on the third limiting arc seat and is adjacent to the fourth hinged end;
when the first closed end 2221 is separated from the second closed end, the first pushing structure and the second pushing structure are gathered to form a capacitor transferring seat, and the capacitor transferring seat is arranged corresponding to the discharging station; under the effect of the fixed point rotating structure, when the first rotating end 2224 and the second rotating end respectively wind the first rotating fixed end 2223 and the second rotating fixed end fixed point rotating separation, the first closed end 2221 and the second closed end are separated, so that the first pushing structure and the second pushing structure are gradually gathered together, the capacitor is gradually pushed to move away from the capacitor limiting detection seat to enter the discharging station, the structure is skillfully arranged, the specific structure of the second detection die holder is optimized, the structural deformation flexibility is improved, the functions of limiting and fixing the detection of the capacitor and pushing the discharging material are simultaneously met in a limited space, the structural design is ingenious, and the space utilization efficiency of the device is greatly improved.
Further, a first leading-in arc angle, a second leading-in arc angle and a third leading-in arc angle are respectively arranged at the tops of the first limiting end 2212, the first rotating end 2224 and the second rotating end corresponding to the second detection cavity 224;
when the main die holder 221, the first die holder 222 and the second die holder 223 are gathered and closed towards the detection through hole, the first leading-in arc angle, the second leading-in arc angle and the third leading-in arc angle are gathered to form a second shell leading-in cavity 225 surrounding the second detection cavity 224;
the inner diameter of the second housing introduction cavity 225 is gradually reduced from the beginning end to the end, and the inner diameter of the end of the second housing introduction cavity 225 is larger than or equal to the inner diameter of the second detection cavity 224; the structure and the size of the second shell lead-in cavity 225 are optimized, so that the capacitor can be smoothly led in the second detection cavity 224 to detect the bottom surface expansion condition, and the feeding convenience and the orderliness of the capacitor are improved.
Further, vertically run through first spacing end 2212 corresponds first stitch dodges groove 123 and is provided with the second stitch and dodges groove 226, the second stitch dodges groove 226 intercommunication leading-in chamber 225 of second shell and second detection chamber 224, the second stitch dodges groove 226 and is used for dodging the electric capacity stitch in the testing process, prevents to cause the damage to the electric capacity structure, improves the yields of electric capacity.
Preferably, the first fixed point rotating hole 2225 and the second fixed point rotating hole are respectively formed at the bottom of the first fixed rotating end 2223 and the second fixed rotating end;
the fixed point rotating structure comprises a first fixed point rotating part and a second fixed point rotating part which are longitudinally arranged on two sides of the second detection die holder respectively corresponding to the discharging stations, and the first fixed point rotating part and the second fixed point rotating part are respectively and adaptively inserted into the first fixed point rotating hole 2225 and the second fixed point rotating hole so as to improve the reliability of fixed point rotation limiting of the first die holder 222 and the second die holder 223;
when the first closed end 2221 is separated from the second closed end, the first rotating end 2224 and the second rotating end rotate around the first fixed point rotating piece and the second fixed point rotating piece at fixed points respectively, so that the first die holder 222 and the second die holder 223 are separated or gathered together, the structural deformation flexibility of the second detection die holder is improved, the functions of limiting and fixing detection and pushing discharge of a capacitor are met in a limited space, the structural design is ingenious, and the space utilization efficiency of the device is improved to a great extent.
Preferably, a material pushing mechanism 31 and a material discharging conveying channel 32 are arranged at the material discharging station, and the material discharging conveying channel 32 is communicated with the detection base corresponding to the capacitor transfer seat; the good capacitor products are pushed to the discharging conveying channel 32 through the capacitor transferring seat under the action of the pushing mechanism 31, so that the directionality and convenience of discharging are improved;
the pushing mechanism 31 comprises a first air cylinder fixedly connected with the pushing end 2211, the first air cylinder is transversely arranged relative to the discharging conveying channel 32, and the driving direction of the first air cylinder is parallel to the discharging conveying channel 32; the driving rod of the first cylinder extends or retracts to drive the main die holder 221 to drive the first die holder 222 and the second die holder 223 to separate or gather, so that the capacitor transferring seat or the second detection cavity 224 is formed, the capacitor is pushed, discharged or detected and limited and fixed, and the space utilization efficiency of the device is improved to a great extent.
Preferably, an overturning feeding mechanism 4 is arranged at the feeding station, and the overturning feeding mechanism 4 comprises an overturning clamping assembly and an overturning driving assembly;
the overturning clamping assembly comprises an overturning seat, a first clamping jaw 41 and a second clamping jaw 42 which are arranged on the overturning seat, a clamping cavity for fixing a capacitor is formed between the first clamping jaw 41 and the second clamping jaw 42, the clamping cavity is arranged corresponding to the first detection cavity 121, an overturning rod is arranged at one end of the overturning seat and extends perpendicular to the first clamping jaw 41, and a meshing gear 43 is sleeved on the overturning rod;
the overturning driving assembly comprises a second cylinder 44 and a toothed rule 45 which are transversely and fixedly arranged, the toothed rule 45 is meshed with and driven by a toothed wheel 43, and the driving direction of the second cylinder 44 is perpendicular to the overturning rod; the driving rod of the second cylinder 44 extends or retracts, and under the meshing driving action of the mesh ruler 45 and the mesh wheel 43, the overturning clamping assembly is driven to overturn back and forth, so that the feeding of the capacitor to be tested is completed.
Referring to fig. 8, the present invention also discloses a capacitor forming system, which includes the above capacitor casing expansion detecting device 5;
the system also comprises a capacitor forming device 6 and a capacitor automatic discharging and grid loading device 7 which are respectively arranged at the feeding station and the discharging station; specifically, the capacitance forming device 6 may preferably adopt an existing capacitance forming device; and the automatic capacitor discharging and grid feeding device 7 is used for orderly arranging the good capacitors and conveying and discharging the good capacitors.
The invention comprises the following steps:
(1) the capacitor forming device 6 forms a capacitor;
(2) the turning clamping assembly clamps the formed capacitor, and the turning driving assembly drives the turning clamping assembly to turn over, so as to drive the capacitor to move into the first detection cavity 121 through the first housing lead-in cavity 122;
(3) the peripheral side detection structure detects peripheral side expansion of the capacitor, and at this time, the material pushing mechanism 31 drives the second detection die holder to reset to form the second detection cavity 224;
if the detection is qualified, the capacitor is moved from the first detection cavity 121 into the second detection cavity 224 through the second housing lead-in cavity 225;
(4) the bottom detection structure 21 detects the bottom expansion condition of the bottom of the capacitor, and if the bottom expansion condition is qualified, the pushing mechanism 31 pushes the main die holder 221 to separate the first die holder 222 from the second die holder 223, so that the deformed capacitor transfer holder pushes a good capacitor product to enter the discharge conveying channel 32;
(5) the good capacitor products are transferred to the automatic capacitor discharging and grid loading device 7 through the discharging conveying channel 32 for discharging.
The foregoing is merely a preferred embodiment of the invention and is not intended to limit the invention in any manner. Those skilled in the art can make many possible variations and modifications to the invention using the above disclosed technical means and teachings, or can modify equivalent embodiments with equivalent variations, without departing from the scope of the invention. Therefore, equivalent changes in shape, structure and principle according to the invention should be covered by the protection scope of the invention without departing from the technical scheme of the invention.
Claims (10)
1. A capacitive case expansion detection device, the device comprising:
the detection station is provided with a shell expansion detection mechanism which comprises a peripheral expansion detection component for detecting the peripheral expansion condition of the capacitor shell and a bottom expansion detection component for detecting the bottom expansion condition of the capacitor shell.
2. The capacitance shell expansion detection device according to claim 1, wherein the peripheral side expansion detection assembly comprises a first mounting frame arranged at the detection station, a lateral positioning support movably arranged on the first mounting frame, and a first detection die holder detachably arranged on the lateral positioning support;
longitudinally run through first detection die holder is provided with first detection chamber, centers on first detection chamber is provided with the week side detection structure that is used for detecting the expansion condition of capacitor case week side.
3. The device for detecting expansion of a capacitor shell according to claim 2, wherein the first detection die holder comprises a lead-in section and a detection section which are arranged from top to bottom in sequence, and the first detection cavity is arranged at the center of the detection section;
the intercommunication first detection chamber vertically runs through leading-in section is provided with leading-in chamber of first shell, the internal diameter in leading-in chamber of first shell is from the initiating terminal to terminal diminishing gradually, the terminal internal diameter in leading-in chamber of first shell is greater than or equal to the internal diameter in first detection chamber.
4. The capacitance shell expansion detection device according to claim 3, wherein a first pin avoiding groove is provided longitudinally through the first detection die holder, and the first pin avoiding groove communicates with the first shell lead-in cavity and the first detection cavity.
5. The capacitance shell expansion detection device according to claim 4, wherein the bottom expansion detection assembly comprises a detection base arranged at the detection station, and a detection material moving module movably arranged on the detection base;
the detection material moving module comprises a second detection cavity arranged corresponding to the first detection cavity;
a detection through hole longitudinally penetrates through the detection base, and the inner diameter of the detection through hole is smaller than that of the second detection cavity so as to form a capacitance limiting detection seat;
and a bottom detection structure for detecting the expansion condition of the bottom of the capacitor shell is arranged in the detection through hole.
6. The device for detecting expansion of a capacitor shell according to claim 5, wherein the detecting and transferring module comprises a second detecting die holder and a fixed-point rotating structure, the second detecting die holder comprises a main die holder, and a first die holder and a second die holder respectively hinged to two ends of the main die holder, and the first die holder and the second die holder are respectively movably sleeved on the fixed-point rotating structure to realize fixed-point rotating separation or convergence;
and when the main die holder, the first die holder and the second die holder are closed by gathering the main die holder, the first die holder and the second die holder towards the detection through holes, the second detection cavity is formed.
7. The device for detecting expansion of a capacitor case according to claim 6, wherein a second pin avoiding groove is formed longitudinally through the main die holder corresponding to the first pin avoiding groove, and the second pin avoiding groove communicates with the second detection cavity.
8. The capacitive case expansion detection device of claim 7, further comprising an outfeed station disposed at an outfeed end of the detection station;
a material pushing mechanism and a material discharging conveying channel are arranged on the material discharging station, and the material discharging conveying channel is communicated with the detection base corresponding to the detection material moving module;
the material pushing mechanism comprises a first air cylinder fixedly connected with the main die holder, the first air cylinder is transversely arranged relative to the discharging conveying channel, and the driving direction of the first air cylinder is parallel to the discharging conveying channel.
9. The capacitive case expansion test device of claim 8, further comprising a feed station disposed at a feed end of the test station;
an overturning feeding mechanism is arranged at the feeding station and comprises an overturning clamping assembly and an overturning driving assembly;
the overturning clamping assembly comprises an overturning seat, a first clamping jaw and a second clamping jaw, wherein the first clamping jaw and the second clamping jaw are arranged on the overturning seat, a clamping cavity for fixing a capacitor is formed between the first clamping jaw and the second clamping jaw, the clamping cavity is arranged corresponding to the first detection cavity, an overturning rod is arranged at one end of the overturning seat and extends perpendicular to the first clamping jaw, and a meshing gear is sleeved on the overturning rod;
upset drive assembly includes horizontal fixed second cylinder and the rodent chi that sets up, rodent chi and rodent wheel meshing drive, the direction of drive of second cylinder perpendicular to the upset pole.
10. A capacitor forming system, comprising the capacitor case expansion detecting device according to any one of claims 1 to 9;
the system also comprises a capacitor forming device and a capacitor automatic discharging and grid loading device which are respectively arranged at the feed end and the discharge end of the capacitor shell expansion detection device.
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| CN202210058067.5A CN114535113A (en) | 2022-01-19 | 2022-01-19 | Capacitor case expansion detection device and capacitor forming system |
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| CN202210058067.5A CN114535113A (en) | 2022-01-19 | 2022-01-19 | Capacitor case expansion detection device and capacitor forming system |
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