CN114534994A - Dispensing and gluing system and method - Google Patents
Dispensing and gluing system and method Download PDFInfo
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- CN114534994A CN114534994A CN202210133509.8A CN202210133509A CN114534994A CN 114534994 A CN114534994 A CN 114534994A CN 202210133509 A CN202210133509 A CN 202210133509A CN 114534994 A CN114534994 A CN 114534994A
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- module
- dispensing
- tray
- glue
- runner
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- 238000004026 adhesive bonding Methods 0.000 title claims abstract description 10
- 238000000034 method Methods 0.000 title claims abstract description 8
- 239000000463 material Substances 0.000 claims abstract description 159
- 239000003292 glue Substances 0.000 claims abstract description 63
- 238000010030 laminating Methods 0.000 claims abstract description 35
- 210000001503 joint Anatomy 0.000 claims abstract description 14
- 238000001514 detection method Methods 0.000 claims abstract description 9
- 238000007599 discharging Methods 0.000 claims abstract description 5
- 230000007246 mechanism Effects 0.000 claims description 28
- 238000010438 heat treatment Methods 0.000 claims description 12
- 238000012546 transfer Methods 0.000 claims description 9
- 238000002054 transplantation Methods 0.000 claims description 8
- 230000003044 adaptive effect Effects 0.000 claims description 7
- 238000007731 hot pressing Methods 0.000 claims description 7
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 239000000853 adhesive Substances 0.000 claims description 2
- 230000001070 adhesive effect Effects 0.000 claims description 2
- 230000005540 biological transmission Effects 0.000 description 23
- 239000000919 ceramic Substances 0.000 description 8
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 4
- 229910052709 silver Inorganic materials 0.000 description 4
- 239000004332 silver Substances 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 238000001179 sorption measurement Methods 0.000 description 3
- 238000003032 molecular docking Methods 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 235000012431 wafers Nutrition 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000012776 electronic material Substances 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000003351 stiffener Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/027—Coating heads with several outlets, e.g. aligned transversally to the moving direction of a web to be coated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
- B05C5/0212—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles only at particular parts of the articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Coating Apparatus (AREA)
- Mechanical Engineering (AREA)
Abstract
The invention relates to a dispensing and gluing system and a dispensing and gluing method, which are characterized by comprising a first material tray loading module, a glue dispenser, a gluing machine, a pressure maintaining module and a discharging module, wherein the first material tray loading module is used for automatically loading a first material to a runner of the glue dispenser through a tray; the dispensing machine at least comprises a dispensing module and a glue path detection module, wherein the dispensing module is used for dispensing first materials from the first material loading tray feeding module according to preset or preselected patterns, the quantity of the dispensing machine in the system and the dispensing modules in the dispensing machine can be expanded according to different material dispensing requirements, the dispensing machine, the laminating machine, the pressure maintaining module and the like form a whole line through the butt joint of runners so as to improve the assisting efficiency of the inside of the machine and the system, and the dispensing, laminating and assembling efficiency, laminating precision and curing speed are comprehensively improved.
Description
Technical Field
The invention relates to the field of automation, in particular to an integrated dispensing and fitting system.
Background
Chinese patent 202010642816.X discloses an FPC adhesive dispensing and pasting machine comprising: the laminating platform transplanting mechanism comprises at least one laminating platform and a transplanting module, wherein the transplanting module drives the laminating platform to move back and forth among a ceramic chip station, a first glue dispensing station, an FPC station, a second glue dispensing station and a display screen station; the ceramic wafer inlet and outlet mechanism is used for storing ceramic wafers; the ceramic chip feeding mechanism is used for moving the ceramic chip to a laminating platform positioned on a ceramic chip station; the FPC in-out mechanism is used for storing FPC; the FPC feeding mechanism is used for acquiring the FPC from the FPC feeding and discharging mechanism and moving the FPC to a laminating platform positioned at an FPC station so as to laminate the FPC and the ceramic chip; the display screen in-out mechanism is used for storing the display screen; the display screen feeding mechanism is used for acquiring the display screen from the display screen in-out mechanism and moving the display screen to the laminating platform positioned at the display screen station, so that the display screen is laminated with the FPC and the ceramic chip. But what it provided is a point glue rigging machine, can't expand according to some glue quantity, kind difference, to the electronic material point glue that small, quantity is big, no matter this kind of scheme is some glue efficiency, laminating packaging efficiency, precision or solidification speed aspect all remain to be improved.
Disclosure of Invention
The invention mainly aims to overcome part of defects in the prior art, and provides an automatic scheme which is easy to expand, realizes a dispensing and bonding system through internal flow passage butt joint, and is improved in dispensing efficiency, bonding and assembling efficiency, precision, curing speed and other aspects.
In order to achieve the purpose, the dispensing and gluing system is characterized by comprising a first material tray loading module, a glue dispenser, a laminating machine, a pressure maintaining module and a discharging module, wherein the first material tray loading module is used for automatically loading a first material to a flow channel of the glue dispenser through a tray; the glue dispenser at least comprises a glue dispensing module and a glue path detection module, wherein the glue dispensing module is used for dispensing a first material from the first material loading tray feeding module according to a preset or preselected pattern, and the glue path detection module is used for detecting whether a glue path on the first material is qualified or not; the laminating machine comprises a runner butt joint and transplantation module, a second material feeding module and a transplantation module, wherein the runner butt joint and transplantation module is used for butt joint with a runner of the dispenser and transferring a carrying disc filled with the first material subjected to dispensing to the runner of the laminating machine; the second material feeding module is used for automatically feeding a second material so as to be used for the transplantation module to take the material; the transplanting module is used for transferring the second material to the preheating cache turntable, fetching the cached/preheated second material from the preheating cache turntable, adjusting the position and then pasting the second material on the corresponding glued first material; the pressure maintaining module is used for heating and applying adaptive pressure to solidify the glue between the second material and the first material; and the blanking module is used for blanking the combined body of the first material and the second material which are bonded and cured. Like this, the quantity of point gum machine and the inside point of point gum machine module of gluing all can expand according to the demand of gluing of different materials, and point gum machine and rigging machine, pressurize module etc. form whole line in order to improve the inside assistance efficiency of machine and system through the butt joint of runner to glue, laminating packaging efficiency, laminating precision, solidification speed are synthesized and are promoted.
Preferably, the dispenser has at least two dispenser modules, one dispenser module has a black paste dispensing module, and the other dispenser module has a silver paste dispensing module.
Preferably, the dispensing machine comprises a carrier disc flow channel and at least two five-axis dispensing modules, the five-axis dispensing modules are located above the carrier disc flow channel, two jacking mechanisms are arranged in the carrier disc flow channel at least at intervals along the conveying direction, and when the jacking mechanisms are in a jacking state, the five-axis dispensing modules are used for dispensing materials on different jacking mechanisms separately. Therefore, the double-station double-point glue heads can be matched with each other to improve the glue dispensing efficiency.
Preferably, the transplanting module of the laminating machine comprises the preheating buffer turntable, a first camera module, a second camera module, a third camera module, a lower camera module, a sorting and transplanting assembly and an assembling module, wherein the first camera module is used for photographing and positioning a second material in a tray loaded by the second material loading module, the second camera module is used for photographing and ensuring the accurate position of the second material in the preheating buffer turntable, the third camera module is used for photographing and confirming the position of the first material of the carrying tray in the flow channel of the laminating machine, the lower camera module is used for photographing and adjusting the angle accuracy of the second material, the material sorting and transplanting assembly is used for transferring the second material to the preheating buffer turntable, the assembling module is used for taking the cached/preheated second material from the preheating caching turntable to transfer, and mounting the second material onto the corresponding dispensing first material after the position of the lower camera module is adjusted. Like this, through the preheating buffer memory of a plurality of camera module group combinations, upper and lower combination and preheating buffer memory carousel with efficiency and the precision that improves the laminating.
Preferably, the second material feeding module of the laminating machine comprises a pull hook module, an upper assembly line, a lower assembly line, a first lifting module and a second lifting module, wherein during feeding, the pull hook module pulls out a tray of the second material from the cartridge clip onto the first lifting module; the first lifting module pushes the tray of the second material to the jacking position of the upper production line; the tray of the second material flows to the next jacking position; the empty tray flows to the second lifting module; the second lifting module descends to enable the empty tray to be aligned with the lower streamline; the second lifting module sends the empty tray to a lower layer assembly line; the lower layer assembly line sends the empty tray into a first lifting module; the first lifting module ascends to enable the empty tray to be flush with the upper assembly line; the pull hook module pushes the empty tray into the cartridge clip from the first lifting module. Therefore, the synchronous feeding efficiency of the second material can be improved, and the efficiency of the whole system is improved.
Preferably, the laminating machine is provided with two transplanting modules.
Preferably, the pressure maintaining module comprises a jacking base, a pulse hot-pressing head, an air cylinder, a pressure sensor, an XYZ axis displacement structure and a pulse heating power supply, and is used for heating through the pulse hot-pressing head and applying adaptive pressure to solidify glue between the second material and the first material under the action of the pressure sensor, the air cylinder and the like. Therefore, the dispensing curing efficiency of the system can be improved, and the yield of the final product is improved.
The invention also relates to a dispensing and gluing method, which is characterized by comprising the following steps:
feeding a first material to a runner of a dispenser through a first material loading tray feeding module;
the glue dispenser sequentially performs glue dispensing on more than one kind of first materials according to preset or preselected patterns, and performs glue path detection;
a second material feeding module of the laminating machine automatically feeds a second material to be taken by the transplanting module; the runner butt joint transplanting module of the laminating machine is used for butt joint with a runner of the dispensing machine and transferring the carrying disc filled with the dispensed first material to the runner of the laminating machine;
a transplanting module of the laminating machine transfers the second material to a preheating cache turntable, takes the cached/preheated second material from the preheating cache turntable, adjusts the position and pastes the second material on the corresponding first material subjected to glue dispensing;
the pressure maintaining module heats and applies adaptive pressure to solidify the glue between the second material and the first material;
and the blanking module is used for blanking the combined body of the first material and the second material which are attached and cured.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.
FIG. 1 is a schematic illustration of materials and an assembled product;
FIG. 2 is a schematic view of the overall structure of the dispensing and attaching system;
FIG. 3 is a schematic structural diagram of a dispenser in a preferred embodiment;
FIG. 4 is a schematic view of a carrier tray flow channel of the dispenser of FIG. 3;
FIG. 5 is a schematic diagram of a five-axis dispensing module of the dispenser of FIG. 3;
FIG. 6 is a schematic structural view of a transplanting module of the laminator;
fig. 7 is a schematic structural diagram of the pressure maintaining module.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that all the directional indicators (such as the X-axis, the Y-axis, the Z-axis, etc. … …) in the embodiment of the present invention are only used to explain the relative position relationship, the movement, etc. of each component in a specific posture (as shown in the figure), and if the specific posture is changed, the directional indicator is changed accordingly.
In addition, when only the structures and the components related to the solution of the technical problems are described in the present invention, the technical features that are known to be necessary, the components and the connection relation, or can be determined by combining the drawings and the common general knowledge are not described below, but are not equal to the technical features that are not present in the technical solutions, and are not necessarily the reason for insufficient disclosure.
Referring to FIG. 2, a dispensing and attaching system includes
The automatic feeding device comprises a first material carrying disc feeding module 1001, a dispenser, a laminating machine, a pressure maintaining module 1008 and a discharging module 1009, wherein the first material carrying disc feeding module 1001 is used for automatically feeding a first material to a runner of the dispenser through a carrying disc; the feeding implementation mode includes but is not limited to the mutual cooperation of mechanisms such as cartridge clips, cartridge clip grabbing/moving, tray blanking and the like. Wherein, a plurality of year dishes are placed to preferred cartridge clip, carry the dish and place first material through the array form, realize quick material loading through the last unloading to carrying the dish.
A glue dispenser: at least comprises a glue dispensing module and a glue path detection module 1004. The dispensing module is configured to dispense the first material from the first material loading tray feeding module 1001 according to a preset or preselected pattern. The glue dispensing module can be different according to the material and glue dispensing requirements, and a plurality of glue dispensing modules are arranged. According to the difference of glue, the glue dispensing type of each glue dispensing module can be different. Referring to fig. 1, the first material is a cube, and four points of the surface of the cube need to be dispensed with glue, one point is black glue, and three points are silver paste dispensing points, so in a preferred embodiment, the dispensing module preferably includes a black glue dispensing module 1002 and a silver paste dispensing module 1003, the black glue dispensing module 1002 is disposed in one of the dispensing machines, and the silver paste dispensing module 1003 is disposed in the other dispensing machine. The glue path detection module 1004 is configured to detect whether a glue path on the first material that is dispensed by the dispenser is qualified.
The laminating machine comprises a runner butt joint transplanting module 1005, a second material feeding module 1006 and a transplanting module 1007. The runner docking and transplanting module 1005 is used for docking a runner of a dispenser and transferring a carrier tray filled with a dispensed first material to a runner of a laminating machine. The second material loading module 1006 is used for automatically loading the second material for the transplantation module 1007 to take out the material. The second material loading module 1006 may be implemented by a reel loading or a clip loading. The transplanting module 1007 is configured to transfer the second material to the preheating buffer turntable, fetch the buffered/preheated second material from the preheating buffer turntable, adjust the position, and attach the second material to the corresponding dispensed first material. Referring to fig. 1, the second material is a stiffener, and the device is attached to the cubic dispensing surface to complete the assembly.
And the at least one pressure maintaining module 1008 is used for heating through a pulse hot pressing head and the like and applying adaptive pressure under the action of a cylinder and the like to quickly cure the glue between the second material and the first material.
The blanking module 1009 is used for blanking the combined body of the first material and the second material which are bonded and cured.
Referring to fig. 3 to 5, a structural scheme of a dispenser or a dispensing module in a preferred embodiment is shown. The dispensing machine or dispensing module comprises a carrier disc runner 2, at least two five-axis dispensing modules 1, an upper frame 4 and a lower frame 3, wherein the five-axis dispensing modules 1 are located above the carrier disc runner 2, two jacking mechanisms are arranged in the carrier disc runner 2 at least at intervals along the conveying direction, and when the jacking mechanisms are in a jacking state, the five-axis dispensing modules 1 are used for dispensing materials on different jacking mechanisms separately. The five-axis dispensing module 1 is used for realizing the linkage of five axes of an X axis, a Y axis, a Z axis, a C axis and a theta axis and controlling the position and the posture of a needle head of the dispensing valve 17. The five-axis dispensing module 1 is arranged on an upper frame 4 positioned above a lower frame 3 and comprises an X-axis transmission assembly 11, a Y-axis transmission assembly 12, a Z-axis transmission assembly 13, a C-axis rotation driving assembly 14 and a theta-axis rotation driving assembly 15. The X-axis transmission assembly 11 is arranged on the upper rack 4 and can drive the Y Z axis unit of the five-axis dispensing module 1 to move along the X axis; the Y-axis transmission assembly 12 is connected with the X-axis transmission assembly 11 and is used for driving the Z-axis unit of the five-axis dispensing module 1 to move along the Y axis; the Z-axis transmission component 13 is connected with the Y-axis transmission component 12 and used for driving the dispensing valve 17, the theta-axis rotation driving component 15 and the like of the five-axis dispensing module 1 to move along the Z axis. The C-axis rotary driving component 14, the theta-axis rotary driving component 15 and the dispensing valve 17 are arranged in a Z-axis unit of the five-axis dispensing module 1, the C-axis rotary driving component 14 is used for driving the theta-axis rotary driving component 15, the dispensing valve 17 and the like to synchronously rotate in a horizontal plane, and the theta-axis rotary driving component 15 is used for driving the dispensing valve 17 to rotate in a vertical plane. The dispensing valve 17 may be a dispensing injection valve, a screw valve, a syringe type pressure dispensing valve, or the like. In the dispensing process, according to a preset or selected dispensing module pattern, the five-axis dispensing module 1 drives the dispensing valve 17 to move according to a track corresponding to the dispensing module pattern through the linkage of the X-axis transmission assembly 11, the Y-axis transmission assembly 12, the Z-axis transmission assembly 13, the C-axis rotation drive and the theta-axis rotation drive assembly 15 so as to complete dispensing.
Preferably, two five-axis dispensing modules 1 are arranged in the dispensing machine or the dispensing module, and the X-axis transmission assemblies 11 of the two five-axis dispensing modules 1 share the same X-axis slide rail. The X-axis slide rail is hoisted on the top of the upper frame 4 along the X-axis. The Y Z axle units of the two five-axis dispensing modules 1 can respectively move along the same X-axis slide rail under the driving of the X-axis transmission assembly 11. The five-axis dispensing module 1 is provided with an industrial camera 18 and a height measurement sensor 19, wherein the industrial camera 18 is used for positioning an object to be dispensed and calibrating the coordinates of a needle head of the dispensing valve 17. The height measurement sensor 19 is used for detecting the height of the dispensing position. The height measurement sensor 19 includes, but is not limited to, a laser head.
And the carrier disc runner 2 is used for conveying a carrier disc 7 filled with materials to be subjected to glue dispensing and providing an on-line glue dispensing station of the five-axis glue dispensing module 1. The carrying disc flow channel 2 is arranged on the lower frame 3. Preferably below the X-axis drive assembly 11. The disc carrying flow passage 2 comprises a disc carrying flow passage 21, the disc carrying flow passage 21 is arranged along the X axis, and the disc carrying flow passage 21 is used for horizontally conveying the disc carrying along the X axis. The carrier tray flow passage 21 is provided with a front transmission plate 211 and a rear transmission plate 212, and the front transmission plate 211 and the rear transmission plate 212 are arranged in parallel and are respectively provided with a belt extending along the X-axis. The bottom of the carrier tray 7 is supported by the belts of the front transmission plate 211 and the rear transmission plate 212 respectively and can move along the X axis along with the movement of the belts. A first jacking mechanism 22 and a second jacking mechanism 23 are arranged in the carrier plate flow channel 21, namely between the front transmission plate 211 and the rear transmission plate 212. The first jacking mechanism 22 and the second jacking mechanism 23 are both provided with a Z-axis jacking assembly and a supporting plate. The first jacking mechanism 22 and the second jacking mechanism 23 are arranged at intervals in the X-axis direction. Preferably, the support plate is provided with a vacuum adsorption structure. Wherein, the vacuum adsorption structure forms at least two independently controlled vacuum adsorption areas on the surface of the supporting plate
Therefore, through the matching of the double five-axis dispensing module 1 and the double jacking mechanisms, products in different areas on the same carrier disc are respectively dispensed by the two five-axis dispensing modules 1, so that the dispensing efficiency can be obviously improved, and the interference obstruction of the carrier disc stopper of the carrier disc runner 2 or two different dispensing stations is avoided.
Preferably, the tray carrying flow channel 2 is further provided with a power mechanism 24, and the power mechanism 24 is used for driving the front transmission plate 211 and the rear transmission plate 212 of the flow channel to approach or depart from each other to adjust the width of the flow channel, so that the flow channel can adapt to different trays, and the universality of the glue dispensing device is improved.
Referring to fig. 6, a structure of a module transplanting of a laminator in a preferred embodiment is shown. The transfer module includes a pre-heat buffer turntable 1013, a first camera module 1010, a second camera module 1011, a third camera module 1012, a lower camera module 1014, a cull transfer module 1016, and an assembly module 1015. The first camera module 1010 is used for photographing and positioning a second material, namely the reinforcing rib, in the tray loaded by the second material loading module. The second camera module 1011 is used to take a picture to ensure the exact position of the second material on the pre-heat buffer turntable. The third camera module 1012 is used for taking a picture to confirm the position of the first material of the carrier disc in the flow channel of the laminating machine. The lower camera module 1014 is used for taking a picture to adjust the angle precision of the reinforcing rib. The order picking and transplanting assembly 1016 is used to transfer the second item to the preheat buffer carousel 1013. The assembling module 1015 is used for taking the buffered/preheated second material from the preheating buffer turntable 1013 to transfer, and mounting the second material on the corresponding first material after dispensing after adjusting the position by the lower camera module 1014. The process of assembling the second material to the first material alignment comprises the steps that the third camera module 1012 is used for photographing and photographing the first material to find a central coordinate, photographing the second material to find the central coordinate, calculating or obtaining the central coordinate deviation of the first material and the second material, when the position deviation exists, executing an offset correction action process, specifically, the assembly module sucks the second material in vacuum, the assembly module moves to a certain height near the moving first material, and after the assembly module moves for a certain distance to eliminate the central coordinate deviation of the two first materials and the second material, the assembly module presses down to connect the second material and the first material, and then the vacuum is closed.
Preferably, the second material feeding module adopts clip feeding, and the second material feeding module includes draw and collude module, upper assembly line, lower floor's assembly line, first lifting module and second lifting module. When feeding, the pull hook module pulls the tray of the second material out of the cartridge clip onto the first lifting module; the first lifting module pushes the tray of the second material to the jacking position of the upper production line; the tray of the second material flows to the next jacking position; the empty tray flows to the second lifting module; the second lifting module descends to enable the empty tray to be aligned with the lower assembly line; the second lifting module sends the empty tray to a lower layer assembly line; the lower layer assembly line sends the empty tray into a first lifting module; the first lifting module ascends to enable the empty tray to be flush with the upper assembly line; the hook pulling module pushes the empty tray into the cartridge clip from the first lifting module;
in a preferred embodiment, the pressure holding module may have a plurality, for example six, to increase efficiency. Referring to fig. 7, the pressure maintaining module may include a jacking base 1017, a pulse hot-pressing head 10181018, a cylinder 1019, a pressure sensor, an XYZ shaft displacement structure, a pulse heating power supply, etc. to achieve heating by the pulse hot-pressing head 10181018, etc. and to apply a pressure adapted to quickly cure the glue between the second material and the first material as shown above under the action of the cylinder 1019, etc.
Claims (8)
1. A dispensing and fitting system is characterized by comprising a first material tray loading module, a dispenser, a fitting machine, a pressure maintaining module and a discharging module, wherein the first material tray loading module is used for automatically loading a first material to a runner of the dispenser through a tray; the glue dispenser at least comprises a glue dispensing module and a glue path detection module, wherein the glue dispensing module is used for dispensing a first material from the first material loading tray feeding module according to a preset or preselected pattern, and the glue path detection module is used for detecting whether a glue path on the first material is qualified or not; the laminating machine comprises a runner butt joint and transplantation module, a second material feeding module and a transplantation module, wherein the runner butt joint and transplantation module is used for butt joint with a runner of the dispenser and transferring a carrying disc filled with the first material subjected to dispensing to the runner of the laminating machine; the second material feeding module is used for automatically feeding a second material so as to be taken by the transplanting module; the transplanting module is used for transferring the second material to the preheating cache turntable, fetching the cached/preheated second material from the preheating cache turntable, adjusting the position and then pasting the second material on the corresponding glued first material; the pressure maintaining module is used for heating and applying adaptive pressure to solidify the glue between the second material and the first material; and the blanking module is used for blanking the combined body of the first material and the second material which are bonded and cured.
2. The dispensing and laminating system of claim 1, wherein the dispensing machine has at least two dispensing modules, one of which has a dispensing module and the other of which has a dispensing module.
3. The dispensing and gluing system of claim 2, wherein the dispensing machine comprises a carrier tray flow channel and at least two five-axis dispensing modules, the five-axis dispensing modules are located above the carrier tray flow channel, two jacking mechanisms are arranged in the carrier tray flow channel at least at intervals along the conveying direction, and when the jacking mechanisms are in a jacking state, the five-axis dispensing modules dispense materials on different jacking mechanisms separately.
4. The dispensing and pasting system of claim 3, wherein the transplanting module of the pasting machine comprises the pre-heating buffer turntable, and a first camera module, a second camera module, a third camera module, a lower camera module, a picking and transplanting assembly and an assembling module, wherein the first camera module is used for photographing and positioning the second material in the tray loaded by the second material loading module, the second camera module is used for photographing and ensuring the accurate position of the second material on the pre-heating buffer turntable, the third camera module is used for photographing and confirming the position of the first material of the tray in the pasting machine runner, the lower camera module is used for photographing and adjusting the angular accuracy of the second material, the picking and transplanting assembly is used for transferring the second material to the pre-heating buffer turntable, the assembling module is used for fetching and transferring the buffered/pre-heated second material from the pre-heating buffer turntable, the lower camera module is used for adjusting the position and then mounting the lower camera module on the corresponding first material subjected to glue dispensing.
5. The dispensing and attaching system of claim 3, wherein the second material loading module of the attaching machine comprises a pull-hook module, an upper assembly line, a lower assembly line, a first lifting module and a second lifting module, wherein the pull-hook module pulls out the tray of the second material from the cartridge to the first lifting module during loading; the first lifting module pushes the tray of the second material to the jacking position of the upper production line; the tray of the second material flows to the next jacking position; the empty tray flows to the second lifting module; the second lifting module descends to enable the empty tray to be aligned with the lower streamline; the second lifting module sends the empty tray to a lower layer assembly line; the lower layer assembly line sends the empty tray into a first lifting module; the first lifting module ascends to enable the empty tray to be flush with the upper assembly line; the pull hook module pushes the empty tray into the cartridge clip from the first lifting module.
6. The dispensing and applying system of claim 4, wherein said applicator has two said transfer modules.
7. The dispensing and bonding system of claim 5, wherein the pressure maintaining module comprises a jacking base, a pulse hot-pressing head, a cylinder, a pressure sensor, an XYZ axis displacement structure and a pulse heating power source, so as to heat by the pulse hot-pressing head and apply adaptive pressure to cure the adhesive between the second material and the first material under the action of the pressure sensor, the cylinder and the like.
8. A glue dispensing and attaching method is characterized by comprising the following steps:
feeding a first material to a runner of a dispenser through a first material loading tray feeding module;
the glue dispenser sequentially performs glue dispensing on more than one kind of first materials according to preset or preselected patterns, and performs glue path detection;
a second material feeding module of the laminating machine automatically feeds a second material to be taken by the transplanting module; the runner butt joint transplanting module of the laminating machine is used for butt joint a runner of the glue dispenser and transferring the carrying disc filled with the first material subjected to glue dispensing to the runner of the laminating machine;
a transplanting module of the laminating machine transfers the second material to a preheating cache turntable, takes the cached/preheated second material from the preheating cache turntable, adjusts the position and then pastes the second material on the corresponding glued first material;
the pressure maintaining module heats and applies adaptive pressure to solidify the glue between the second material and the first material;
and the blanking module is used for blanking the combined body of the first material and the second material which are attached and cured.
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| CN116085369A (en) * | 2023-02-28 | 2023-05-09 | 深圳市轴心自控技术有限公司 | Protective gas seal cavity dispensing and laminating equipment |
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| CN114534994B (en) | 2023-03-31 |
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