CN114534841A - Pulverizer driven by direct drive motor - Google Patents

Pulverizer driven by direct drive motor Download PDF

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Publication number
CN114534841A
CN114534841A CN202210120819.6A CN202210120819A CN114534841A CN 114534841 A CN114534841 A CN 114534841A CN 202210120819 A CN202210120819 A CN 202210120819A CN 114534841 A CN114534841 A CN 114534841A
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CN
China
Prior art keywords
oil
drive motor
bearing
direct drive
direct
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Granted
Application number
CN202210120819.6A
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Chinese (zh)
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CN114534841B (en
Inventor
王敢闯
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Wuxi Ximai Grain And Oil Equipment Engineering Co ltd
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Wuxi Ximai Grain And Oil Equipment Engineering Co ltd
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Priority to CN202210120819.6A priority Critical patent/CN114534841B/en
Publication of CN114534841A publication Critical patent/CN114534841A/en
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Publication of CN114534841B publication Critical patent/CN114534841B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00Crushing or disintegrating by roller mills
    • B02C4/02Crushing or disintegrating by roller mills with two or more rollers
    • B02C4/06Crushing or disintegrating by roller mills with two or more rollers specially adapted for milling grain
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/18Adding fluid, other than for crushing or disintegrating by fluid energy
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00Crushing or disintegrating by roller mills
    • B02C4/28Details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00Crushing or disintegrating by roller mills
    • B02C4/28Details
    • B02C4/32Adjusting, applying pressure to, or controlling the distance between, milling members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C3/00Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
    • B03C3/34Constructional details or accessories or operation thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C3/00Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
    • B03C3/34Constructional details or accessories or operation thereof
    • B03C3/74Cleaning the electrodes
    • B03C3/743Cleaning the electrodes by using friction, e.g. by brushes or sliding elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N39/00Arrangements for conditioning of lubricants in the lubricating system
    • F16N39/06Arrangements for conditioning of lubricants in the lubricating system by filtration
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N7/00Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated
    • F16N7/14Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated the lubricant being conveyed from the reservoir by mechanical means
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)

Abstract

The invention discloses a pulverizer driven by a direct drive motor, and belongs to the technical field of pulverizers. The grain milling device comprises a machine body, wherein a feeding pipe is arranged on the machine body, a material distribution plate is arranged in the machine body, cross beams are respectively arranged on the inner walls of two sides of the machine body, a group of milling mechanisms are respectively arranged on two sides of the material distribution plate, each group of milling mechanisms comprises a milling component, a bearing self-lubricating component, a cooling and filtering component and a grinding roller interval adjusting component, a direct-drive motor is arranged at one end of a grinding roller, the grinding roller is directly driven to rotate by a rotor of the direct-drive motor to perform grain milling operation, the utilization rate of energy is improved, the loss is reduced, the bearing self-lubricating and cooling and filtering components perform efficient circulating cooling and filtering on lubricating oil, the grinding roller interval adjusting component directly controls a cylinder to adjust corresponding stroke, the interval between the two grinding rollers is adjusted to a specified distance, and the ground powder is actually required powder fineness.

Description

Pulverizer driven by direct drive motor
Technical Field
The invention relates to the technical field of flour mills, in particular to a flour mill driven by a direct drive motor.
Background
The milling machine is a mechanical device for grinding materials into powder, the grinding roller drive of the driven milling machine mostly adopts motor belt type transmission, the transmission efficiency is low, the transmission belt is aged under long-term use, the difference of the rotating speed between the grinding roller and the grinding roller is large, the thickness degree of the processed materials is changed greatly, and under the condition that the motor drives the grinding roller to run at a high speed, the bearing at the rotating shaft of the grinding roller is easy to generate high-temperature friction loss due to long-term high-speed running, the normal running of the grinding roller is influenced, and therefore the problem that how to improve the working efficiency of the milling machine is needed to be solved at present is solved.
Disclosure of Invention
The present invention is directed to a pulverizer driven by a direct drive motor to solve the problems set forth in the background art.
In order to solve the technical problems, the invention provides the following technical scheme:
the pulverizer driven by a direct drive motor comprises a pulverizer body, the machine body is provided with a feeding pipe, a material distributing plate is arranged in the machine body, the inner walls of two sides of the machine body are respectively provided with a cross beam, divide the both sides of flitch to be provided with a set of crocus mechanism respectively, all include crocus subassembly, bearing self-lubricating subassembly, cooling filter assembly, grinding roller interval adjusting part in every group crocus mechanism, this device is direct to rotate the crocus operation that carries out cereal through the rotor drive grinding roller that directly drives the motor, the utilization ratio of the increase of energy, the reduction loss, bearing self-lubricating and cooling filter assembly carry out high-efficient circulation formula cooling and filtering to lubricating oil, corresponding stroke volume is adjusted to grinding roller interval adjusting part direct control cylinder, interval between two grinding rollers is adjusted to appointed distance, the powder fineness of grinding out promptly is actual need.
The grinding assembly comprises two groups of driving assemblies, wherein one driving assembly is connected with a first direct-drive motor, the other driving assembly is connected with a second direct-drive motor, each group of driving assemblies comprises a first bearing seat, a mounting seat and a second bearing seat, the mounting seat comprises a lower mounting plate, a connecting plate and an upper mounting plate, the first direct-drive motor is mounted on one side of the lower mounting plate, a first driving shaft is connected to the output end of the first direct-drive motor, the first driving shaft penetrates through the inner surface of the mounting seat, a first grinding roller is mounted on the first driving shaft, a second driving shaft is connected to the output end of the second direct-drive motor, and a second grinding roller is mounted on the second driving shaft.
The bearing self-lubricating assembly comprises a function box, an oil outlet box and an oil pumping box, wherein the function box is arranged on a lower mounting plate and is positioned on the inner surface of a connecting plate, one side of the function box is provided with the oil outlet box, the other side of the function box is provided with the oil pumping box, the outer surface of a first driving shaft is sleeved with an airtight bearing and a first gear, the airtight bearing and the first gear are both positioned in the function box, the oil outlet box and the oil pumping box are both positioned between the lower mounting plate and the upper mounting plate, the oil outlet box is internally provided with a second gear, the oil pumping box is internally provided with a third gear, the second gear and the third gear are both meshed and connected with the first gear, a plurality of direct-drive motors are started through a PLC controller, materials are conveyed into the machine body through a feeding pipe, the materials are shunted by a material distributing plate and then enter two groups of milling mechanisms for processing, when the first direct-drive motor drives the first driving shaft to operate, the first gear drives the second gear and the third gear to rotate relatively, the second gear drives the first mounting shaft to rotate, the first helical blade on the first mounting shaft extracts lubricating oil in the function box and conveys the lubricating oil to the oil inlet cabin, the N-stage magnetic block and the S-stage magnetic block rotate on the inner surface of the stator coil under the driving of the first driving shaft, so that the stator coil generates current, the current flows to the P-type semiconductor and the cold substrate after passing through the N-type semiconductor and the hot substrate, the cold substrate generates a refrigeration effect according to the Peltier effect, namely the lubricating oil passing through the cold substrate is cooled, the cooled lubricating oil flows to the interior of a bearing in the first shaft after passing through the cold substrate, the second oil pipe and the first oil inlet channel, and the ball and the sliding friction piece are effectively cooled and lubricated.
One end of the second gear is connected with a first mounting shaft, a first propeller blade is arranged on the first mounting shaft, one end of the third gear is connected with a second mounting shaft, a second propeller blade is arranged on the second mounting shaft, an oil inlet cabin and an oil return cabin are arranged in the upper mounting plate, the oil inlet cabin is communicated with an oil outlet tank, the oil return cabin is communicated with the oil pumping tank, meanwhile, the third gear drives the second mounting shaft to operate, a second helical blade on the second mounting shaft pumps lubricating oil in the oil inlet cabin and conveys the lubricating oil to the functional box, as the oil outlet tank and the lubricating oil in the oil pumping tank are in relative flow direction, the lubricating oil in a first oil inlet passage and a first oil outlet passage in the first bearing seat flows to a second oil inlet passage and a second oil outlet passage in the second bearing seat after passing through the corrugated pipe, and the corrugated pipe is not influenced by the position movement of the first bearing seat when the device adjusts the distance between the grinding rollers, lubricating oil through the second goes out the oil circuit and circulates to the oil return cabin after first oil pipe again in, the metal filter plate receives lubricating oil impact back and removes to the metal block direction, because the metal block switch-on stator coil, when the contact of metal filter plate, so the metal filter plate circular telegram produces magnetism, the sealed piece is followed the removal of metal filter plate and is carried out the shutoff to collection bits cabin, the iron fillings that contain in the lubricating oil that the metal filter plate convection current passes through adsorb, reach the filter effect of lubricating oil, lubricating oil after the metal filter plate of flowing through is being carried the function incasement by the oil pumping case, thereby form a complete bearing lubricating oil circulation process, play and carry out high-efficient cooling, filterable effect to the bearing.
Install primary shaft bearing and secondary shaft bearing on the crossbeam, all be provided with bearing outer ring and bearing inner ring in primary shaft bearing and the secondary shaft bearing, the surface at first drive shaft is established to bearing inner ring cover, the inside upper end of primary shaft bearing is provided with first oil feed way, the inside lower extreme of primary shaft bearing is provided with first oil circuit, the inside upper end of secondary shaft bearing is provided with the second and goes out oil circuit, the inside lower extreme of secondary shaft bearing is provided with the second oil feed way, be connected with the bellows between primary shaft bearing and the secondary shaft bearing, first oil feed way, bellows, second oil feed way, second go out oil circuit and the inside lubricating oil intercommunication of bearing.
The cooling and filtering assembly comprises a stator coil, wherein an N-level magnetic block and an S-level magnetic block are respectively arranged at two ends of the outer side of the first driving shaft, the stator coil is arranged on the inner surface of the upper mounting plate, the stator coil is positioned on the outer sides of the N-level magnetic block and the S-level magnetic block, a P-type semiconductor and an N-type semiconductor are arranged in the upper mounting plate, a cold substrate and a hot substrate are respectively electrically connected between two ends of the P-type semiconductor and the N-type semiconductor, and the cold substrate is positioned in the oil inlet cabin.
The oil return cabin is communicated with a first oil pipe, and one end of the first oil pipe is communicated with a second oil outlet.
The oil return cabin is characterized in that the upper end and the lower end of the inner part of the oil return cabin are provided with metal blocks, two metal filter plates are arranged on one sides of the metal blocks, sliding cabins are arranged in the metal filter plates, springs are connected between the metal filter plates and an upper mounting plate, one ends of the metal filter plates are connected with sealing blocks, chip collecting cabins are arranged in the upper mounting plate and communicated with the oil return cabin, and magnetic blocks are arranged at the lower ends of the chip collecting cabins.
One side of first direct drive motor is provided with first plate electrode, the surface of first drive shaft is provided with the second plate electrode, first plate electrode and second plate electrode all are located down between mounting panel and the first drive shaft, be connected with the electric brush on the first plate electrode, the surface contact of the brush of electric brush and second plate electrode.
The grinding roller gap adjusting assembly comprises a rotary disc, the rotary disc is arranged in a cross beam and is rotationally connected with a first bearing seat, the upper end of the first bearing seat is connected with an adjusting block, an air cylinder is arranged on the cross beam, one end of a piston rod in the air cylinder is connected with an adjusting rod, the adjusting rod is connected with the adjusting block, when the device stops operating, lubricating oil does not circulate, a metal filter plate is not impacted by the lubricating oil, the metal filter plate is pulled back to the original position by a spring under the action of the spring, the metal filter plate is powered off and loses magnetism after not contacting the metal block, a sliding cabin moves to the opening of a chip collecting cabin and is communicated with the opening of the chip collecting cabin, scrap iron is concentrated in the chip collecting cabin under the attraction of self gravity and the magnetic force of a magnetic block in the chip collecting cabin and then is further processed, a stator coil power supply is connected with a first electrode plate, current flows to a second electrode plate through an electric brush, and the second electrode plate is electrified, when dust is dispersed in a gap between the lower mounting plate and the first driving shaft, the second electrode plate contacts the dust first, so that the dust displaying charges is repelled or adsorbed, the repelled dust cannot enter the first direct-drive motor, because the contact surface of the second electrode plate and the electric brush is arranged in an inclined way, the dust on the inclined surface of the second electrode plate of the adsorbed dust slides to the direction far away from the first direct-drive motor under the sweeping of the electric brush, the dust is effectively prevented from entering the first direct-drive motor, the service life of the first direct-drive motor 6 is prolonged, the travel of the cylinder is controlled by the PLC controller, so that the adjusting rod drives the first bearing seat on the adjusting block to move, thereby realizing the adjustment of the gap between the first grinding roller and the second grinding roller, carry out the different intelligent processing of thickness degree to the material, make this device more intelligent, efficient processes the material.
Compared with the prior art, the invention has the following beneficial effects:
1. the direct drive motor is arranged at one end of the grinding roller, and the grinding roller is directly driven to rotate by a rotor of the direct drive motor to grind grains, so that the utilization rate of energy is improved, and the loss is reduced; the corresponding stroke amount is adjusted by directly controlling the cylinder, and the distance between the two grinding rollers is adjusted to the specified distance, namely, the ground powder is the actually required powder fineness.
2. The driving shaft operates to drive the N-level magnetic block and the S-level magnetic block to operate on the inner surface of the stator coil, so that the stator coil generates current, the current flows to the P-type semiconductor and the cold substrate after passing through the N-type semiconductor and the hot substrate, the cooling treatment is carried out on the lubricating oil passing through the cold substrate, the second oil pipe and the plurality of oil ways, the cooled lubricating oil flows to the interior of the bearings in the first bearing seat and the second bearing seat after passing through the cold substrate, the second oil pipe and the plurality of oil ways, and the effective cooling and lubricating treatment is carried out on the balls and the sliding friction piece.
3. Drive first helical blade and the relative operation of second helical blade through drive shaft self operation to make out the oil tank and be relative flow direction with lubricating oil in the oil pumping case, first oil inlet way and the first lubricating oil that goes out in the oil way second oil inlet way and second go out the oil way circulation in the second bearing frame behind the bellows in the first bearing frame, thereby form a complete bearing lubricating oil circulation process, play and carry out high-efficient cooling effect to the bearing.
4. The metal filter plate is impacted by lubricating oil and then moves towards the metal block, the stator coil is connected with the metal block, when the metal filter plate is contacted, the metal filter plate is electrified to generate magnetism, the sealing block is used for plugging the chip collecting cabin along with the movement of the metal filter plate, the metal filter plate adsorbs scrap iron contained in the lubricating oil passing through the convection, when the device stops operating, the lubricating oil is not circulated, the metal filter plate is not impacted by the lubricating oil, under the action of the spring, the metal filter plate is pulled back to the original position by the spring, the metal filter plate is not contacted with the metal block and then loses magnetism after being powered off, the sliding cabin is moved to the opening of the chip collecting cabin and communicated with the opening of the chip collecting cabin, the scrap iron is attracted by the self gravity and the magnetic force of the magnetic block inside the chip collecting cabin and then is concentrated in the chip collecting cabin for further treatment, the effect of filtering and collecting the chips for the lubricating oil is achieved, and the service life of the device is prolonged.
5. When the dust disperses between mounting panel and the first drive shaft gap department down, the second plate electrode contacts the dust earlier, makes the dust that shows the electric charge repelled or adsorb, and the dust that is repelled can not get into and directly drives motor inside, because the second plate electrode is personally submitted the slope setting with the electric brush contact, the dust on the inclined plane of second plate electrode of the dust adsorbed so is in the direction landing of keeping away from directly driving the motor under the sweeping of electric brush, effectively prevents that the dust from entering and directly drives inside the motor, the extension directly drives the life of motor.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic perspective view of a pulverizer driven by a direct drive motor according to the present invention;
FIG. 2 is a schematic perspective sectional view of a pulverizer driven by a direct drive motor according to the present invention;
FIG. 3 is a schematic diagram of a grinding roller spacing adjustment structure of a pulverizer driven by a direct drive motor according to the present invention;
FIG. 4 is a schematic diagram of a milling mechanism of a mill driven by a direct drive motor according to the present invention;
FIG. 5 is a schematic view of a portion of a milling mechanism of the mill of the present invention driven by a direct drive motor;
FIG. 6 is a schematic view of a mounting base of the pulverizer of the present invention driven by a direct drive motor;
FIG. 7 is a schematic view of a functional box of the pulverizer driven by a direct drive motor according to the present invention;
FIG. 8 is a schematic view of the connection between the mounting seat and the functional box of the pulverizer driven by the direct drive motor according to the present invention;
FIG. 9 is a schematic cross-sectional view of the mounting base of the pulverizer driven by a direct drive motor according to the present invention;
FIG. 10 is a schematic structural view of the mounting shaft and the helical blades of the pulverizer driven by a direct drive motor according to the present invention;
FIG. 11 is a schematic plan view of a mounting seat and a functional box of the pulverizer driven by a direct drive motor according to the present invention;
FIG. 12 is a schematic view of a connection structure between a first driving shaft and a functional box of the pulverizer driven by a direct drive motor according to the present invention;
FIG. 13 is a schematic view of the communication structure of the oil passages in the first bearing seat and the second bearing seat of the pulverizer driven by the direct drive motor according to the present invention;
FIG. 14 is a schematic view of the cooling assembly of the mill of the present invention driven by a direct drive motor;
FIG. 15 is a schematic view of a filter assembly of the mill of the present invention driven by a direct drive motor;
FIG. 16 is a schematic diagram of the positive and negative plates of the pulverizer driven by a direct drive motor according to the present invention;
in the figure: 1. a body; 101. a feed pipe; 2. a cross beam; 3. a material distributing plate; 4. a first grinding roller; 401. a second grinding roller; 6. A first direct drive motor; 601. a second direct drive motor; 7. a cylinder; 701. an adjusting block; 702. adjusting a rod; 8. a turntable; 9. A first bearing housing; 10. a mounting seat; 1011. a lower mounting plate; 1012. a connecting plate; 1013. an upper mounting plate; 1014. a stator coil; 1015. an oil inlet cabin; 1016. an oil return cabin; 10161. a metal filter plate; 10162. sliding the cabin; 10163. a metal block; 10164. a spring; 10165. a sealing block; 10166. a chip collecting cabin; 11. a second bearing housing; 12. a first oil pipe; 13. a second oil pipe; 14. a bellows; 15. a first drive shaft; 151. a first gear; 16. a function box; 17. discharging the oil tank; 171. a second gear; 172. a first mounting shaft; 18. an oil pumping tank; 181. a third gear; 182. a second mounting shaft; 19. a bearing outer ring; 191. a bearing inner ring; 192. a first oil inlet path; 193. a first oil outlet path; 194. a second oil inlet path; 195. a second oil outlet path; 20. an airtight bearing; 21. cooling the substrate; 22. a first electrode plate; 23. a second electrode plate; 24. an electric hair brush.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-16, the present invention provides a technical solution:
the pulverizer driven by a direct drive motor comprises a pulverizer body 1, a feeding pipe 101 is arranged on the pulverizer body 1, a material distributing plate 3 is arranged in the pulverizer body 1, cross beams 2 are respectively arranged on the inner walls of two sides of the pulverizer body 1, a group of pulverizing mechanisms are respectively arranged on two sides of the material distributing plate 3, each group of pulverizing mechanisms comprises a pulverizing component and a bearing self-lubricating component, cooling filter assembly, grinding roller interval adjustment assembly, this device is direct to rotate through the rotor drive grinding roller that directly drives the motor and carries out the crocus operation of cereal, the utilization ratio of the increase of energy, the loss reduction, bearing self-lubricating and cooling filter assembly carry out high-efficient circulating cooling filtration to lubricating oil, corresponding stroke volume is adjusted to grinding roller interval adjustment assembly direct control cylinder, interval between with two grinding rollers is adjusted to appointed distance, the powder fineness of grinding out promptly is actual need.
The grinding assembly comprises two groups of driving assemblies, wherein one driving assembly is connected with a first direct-drive motor 6, the other driving assembly is connected with a second direct-drive motor 601, each group of driving assemblies comprises a first bearing seat 9, a mounting seat 10 and a second bearing seat 11, the mounting seat 10 comprises a lower mounting plate 1011, a connecting plate 1012 and an upper mounting plate 1013, the first direct-drive motor 6 is mounted on one side of the lower mounting plate 1011, a first driving shaft 15 is connected to the output end of the first direct-drive motor 6, the first driving shaft 15 penetrates through the inner surface of the mounting seat 10, a first grinding roller 4 is mounted on the first driving shaft 15, a second driving shaft is connected to the output end of the second direct-drive motor 601, and a second grinding roller 401 is mounted on the second driving shaft.
The bearing self-lubricating assembly comprises a function box 16, an oil outlet box 17 and an oil pumping box 18, wherein the function box 16 is arranged on a lower mounting plate 1011, the function box 16 is positioned on the inner surface of a connecting plate 1012, one side of the function box 16 is provided with the oil outlet box 17, the other side of the function box 16 is provided with the oil pumping box 18, the outer surface of a first driving shaft 15 is sleeved with an airtight bearing 20 and a first gear 151, the airtight bearing 20 and the first gear 151 are both positioned in the function box 16, the oil outlet box 17 and the oil pumping box 18 are both positioned between the lower mounting plate 1011 and an upper mounting plate 1013, a second gear 171 is arranged in the oil outlet box 17, a third gear 181 is arranged in the oil pumping box 18, the second gear 171 and the third gear 181 are both meshed with the first gear 151, a plurality of direct drive motors are started through a PLC controller, materials are conveyed into a machine body 1 through a feed pipe 101, and enter two groups of grinding mechanisms for processing after being shunted by a material distributing plate 3, when the first direct-drive motor 6 drives the first driving shaft 15 to rotate, the first gear 151 drives the second gear 171 and the third gear 181 to rotate relatively, the second gear 171 drives the first mounting shaft 172 to rotate, the first helical blade on the first mounting shaft 172 pumps the lubricating oil in the functional box 16 and conveys the lubricating oil to the oil inlet chamber 1015, since the N-stage magnetic block and the S-stage magnetic block are driven by the first driving shaft 15 to operate on the inner surface of the stator coil 1014, the stator coil 1014 generates a current, which flows to the P-type semiconductor and the cold substrate 21 through the N-type semiconductor and the hot substrate, the cold substrate 21 generates a cooling effect according to the peltier effect, that is, the temperature of the lubricant passing through the cold base plate 21 is lowered, and the cooled lubricant passes through the cold base plate 21, the second oil pipe 13, and the first oil inlet path 192 and then flows into the interior of the bearing of the first bearing housing 9, thereby effectively cooling and lubricating the balls and the sliding friction members.
One end of the second gear 171 is connected with the first mounting shaft 172, the first mounting shaft 172 is provided with a first propeller blade, one end of the third gear 181 is connected with the second mounting shaft 182, the second mounting shaft 182 is provided with a second propeller blade, the upper mounting plate 1013 is internally provided with an oil inlet chamber 1015 and an oil return chamber 1016, the oil inlet chamber 1015 is communicated with the oil outlet tank 17, the oil return chamber 1016 is communicated with the oil pumping tank 18, meanwhile, the third gear 181 drives the second mounting shaft 182 to operate, the second propeller blade on the second mounting shaft 182 pumps the lubricating oil in the oil outlet chamber 1016 and conveys the lubricating oil to the functional tank 16, because the oil outlet tank 17 and the lubricating oil in the oil pumping tank 18 are in relative flow, the lubricating oil in the first oil inlet path 192 and the first oil outlet path 193 in the first bearing seat 9 flows to the second oil inlet path 194 and the second oil outlet path 195 in the second bearing seat 11 after passing through the corrugated pipe 14, the corrugated pipe 14 is not influenced by the position movement of the first bearing seat 9 when the device performs the grinding roller spacing adjustment, the lubricating oil passing through the second oil outlet line 195 passes through the first oil pipe 12 and then flows into the oil return chamber 1016, the metal filter plate 10161 is impacted by the lubricating oil and then moves towards the metal block 10163, the metal block 10163 is communicated with the stator coil 1014, when the metal filter plate 10161 contacts with the oil return port 1063, the metal filter plate 10161 is electrified to generate magnetism, the sealing block 10165 blocks the chip collection chamber 10166 along with the movement of the metal filter plate 10161, the metal filter plate 10161 adsorbs scrap iron contained in the passing lubricating oil to achieve the filtering effect of the lubricating oil, and the lubricating oil passing through the metal filter plate 10161 is conveyed into the functional box 16 by the oil pumping box 18, so that a complete bearing lubricating oil circulation process is formed, and the effects of efficiently cooling and filtering the bearing are achieved.
The crossbeam 2 is provided with a first bearing seat 9 and a second bearing seat 11, a bearing outer ring 19 and a bearing inner ring 191 are arranged in the first bearing seat 9 and the second bearing seat 11 respectively, the bearing inner ring 191 is sleeved on the outer surface of a first driving shaft 15, a first oil inlet path 192 is arranged at the upper end inside the first bearing seat 9, a first oil outlet path 193 is arranged at the lower end inside the first bearing seat 9, a second oil outlet path 195 is arranged at the upper end inside the second bearing seat 11, a second oil inlet path 194 is arranged at the lower end inside the second bearing seat 11, a corrugated pipe 14 is connected between the first bearing seat 9 and the second bearing seat 11, the first oil inlet path 192, the first oil outlet path 193, the corrugated pipe 14, the second oil inlet path 194 and the second oil outlet path 195 are communicated with lubricating oil inside the bearing.
The cooling filter assembly comprises a stator coil 1014, wherein the two ends of the outer side of the first driving shaft 15 are respectively provided with an N-stage magnetic block and an S-stage magnetic block, the stator coil 1014 is arranged on the inner surface of the upper mounting plate 1013, the stator coil 1014 is positioned on the outer sides of the N-stage magnetic block and the S-stage magnetic block, a P-type semiconductor and an N-type semiconductor are arranged in the upper mounting plate 1013, the two ends of the P-type semiconductor and the N-type semiconductor are respectively and electrically connected with a cold baseplate 21 and a hot baseplate, and the cold baseplate 21 is positioned in the oil inlet chamber 1015.
The oil inlet chamber 1015 is communicated with a second oil pipe 13, one end of the second oil pipe 13 is communicated with the first oil inlet path 192, the oil return chamber 1016 is communicated with a first oil pipe 12, and one end of the first oil pipe 12 is communicated with the second oil outlet path 195.
The oil return cabin 1016 is internally provided with metal blocks 10163 at the upper end and the lower end, one sides of the two metal blocks 10163 are provided with metal filter plates 10161, sliding cabins 10162 are arranged in the metal filter plates 10161, springs 10164 are connected between the metal filter plates 10161 and the upper mounting plate 1013, one ends of the metal filter plates 10161 are connected with sealing blocks 10165, chip collecting cabins 10166 are arranged in the upper mounting plate 1013, the chip collecting cabins 10166 are communicated with the oil return cabin 1016, and magnetic blocks are arranged at the lower ends of the chip collecting cabins 10166.
A first electrode plate 22 is arranged on one side of the first direct-drive motor 6, a second electrode plate 23 is arranged on the outer surface of the first driving shaft 15, the first electrode plate 22 and the second electrode plate 23 are both positioned between the lower mounting plate 1011 and the first driving shaft 15, an electric brush 24 is connected to the first electrode plate 22, and the brush of the electric brush 24 is in contact with the surface of the second electrode plate 23.
The grinding roller clearance adjusting assembly comprises a rotary disc 8, the rotary disc 8 is arranged in a cross beam 2, the rotary disc 8 is rotationally connected with a first bearing seat 9, the upper end of the first bearing seat 9 is connected with an adjusting block 701, an air cylinder 7 is arranged on the cross beam 2, one end of a piston rod in the air cylinder 7 is connected with an adjusting rod 702, the adjusting rod 702 is connected with the adjusting block 701, when the device stops operating, lubricating oil does not circulate, the metal filter plate 10161 is not impacted by the lubricating oil, under the action of a spring 10164, the metal filter plate 10161 is pulled back by the spring 10164, the metal filter plate 10161 is not contacted with the metal block 10163 and then is powered off and loses magnetism, a sliding chamber 10162 moves to an opening of a scrap collecting chamber 10166 to be communicated with the scrap collecting chamber 10166, scrap iron is concentrated in the scrap collecting chamber 10166 under the attraction of self gravity and the magnetic force of a magnetic block in the scrap collecting chamber 10166 and then is further processed, a first electrode plate 22 is connected with a stator coil 1014 power supply, current flows to a second electrode plate 23 through an electric brush 24, the second electrode plate 23 is charged, when dust is dispersed in a gap between the lower mounting plate 1011 and the first driving shaft 15, the second electrode plate 23 contacts the dust first, so that the dust displaying the electric charge is repelled or adsorbed, and the repelled dust cannot enter the first direct-drive motor 6, because the contact surface of the second electrode plate 23 and the electric brush 24 is arranged in an inclined manner, the dust on the inclined surface of the second electrode plate 23 of the adsorbed dust slides away from the first direct-drive motor 6 under the cleaning of the electric brush 24, thereby effectively preventing the dust from entering the first direct-drive motor 6, prolonging the service life of the first direct-drive motor 6, controlling the cylinder running amount of the cylinder 7 through the PLC controller, enabling the adjusting rod 702 to drive the first bearing seat 9 on the adjusting block 701 to move, realizing the gap adjustment between the first grinding roller 4 and the second grinding roller 401, and processing materials with different thickness degrees, make this device more intelligent, efficient processes the material.
The working principle of the invention is as follows: the PLC controller starts a plurality of direct drive motors, materials are conveyed into the machine body 1 through the feeding pipe 101 and enter two groups of grinding mechanisms for processing after being shunted by the material dividing plate 3, when the first direct drive motor 6 drives the first driving shaft 15 to operate, the first gear 151 drives the second gear 171 and the third gear 181 to rotate relatively, the second gear 171 drives the first mounting shaft 172 to operate, the first spiral blade on the first mounting shaft 172 extracts lubricating oil in the function box 16 and conveys the lubricating oil to the oil inlet cabin 1015, because the N-stage magnetic block and the S-stage magnetic block operate on the inner surface of the stator coil 1014 under the driving of the first driving shaft 15, the stator coil 1014 generates current, the current flows to the P-type semiconductor and the cold substrate 21 after passing through the N-type semiconductor and the hot substrate, the cold substrate 21 generates a refrigeration effect according to the Peltier effect, namely the lubricating oil passing through the cold substrate 21 is cooled, the cooled lubricating oil passes through the cold base plate 21, the second oil pipe 13 and the first oil inlet path 192 and then flows into the interior of the bearing of the first bearing seat 9, so that the ball and the sliding friction piece are effectively cooled and lubricated;
meanwhile, the third gear 181 drives the second mounting shaft 182 to operate, the second helical blade on the second mounting shaft 182 extracts the lubricant in the lubricant tank 1016 and transfers it into the function tank 16, since the lubricant outlet tank 17 and the lubricant in the lubricant tank 18 are in a relative flow direction, the lubricant in the first oil inlet passage 192 and the first oil outlet passage 193 in the first bearing seat 9 flows through the bellows 14 to the second oil inlet passage 194 and the second oil outlet passage 195 in the second bearing seat 11, the bellows 14 is not influenced by the position movement of the first bearing seat 9 when the device performs the adjustment of the distance between the grinding rollers, the lubricant passing through the second oil outlet passage 195 passes through the first oil pipe 12 and flows into the lubricant tank 1016, the metal filter 10161 is impacted by the lubricant and then moves toward the metal 10163, the metal 10163 connects the stator coil 1014, when the metal 10161 contacts the 1063, the metal 10161 is electrically energized to generate magnetism, the sealing block 10165 blocks the scrap collecting cabin 10166 along with the movement of the metal filter plate 10161, the metal filter plate 10161 adsorbs scrap iron contained in the passing lubricating oil, so as to achieve the filtering effect of the lubricating oil, and the lubricating oil passing through the metal filter plate 10161 is conveyed into the functional box 16 by the oil pumping box 18, so that a complete bearing lubricating oil circulation process is formed, and the effects of efficiently cooling and filtering the bearing are achieved;
when the device stops operating, the lubricating oil is not circulated, the metal filter plate 10161 is not impacted by the lubricating oil, under the action of the spring 10164, the metal filter plate 10161 is pulled back by the spring 10164, the metal filter plate 10161 is not contacted with the metal block 10163, then the power is cut off and the magnetism is lost, the sliding chamber 10162 moves to the opening of the chip collecting chamber 10166 and is communicated with the opening, the iron chips are concentrated in the chip collecting chamber 10166 under the attraction of the self gravity and the magnetic force of the magnetic block in the chip collecting chamber 10166 and then are further processed, the first electrode plate 22 is connected with the power supply of the stator coil 1014, the current flows to the second electrode plate 23 through the electric brush 24, the second electrode plate 23 is electrified, when the dust is dispersed in the gap between the lower mounting plate 1011 and the first driving shaft 15, the second electrode plate 23 contacts the dust firstly, the dust displaying the electric charge is repelled or adsorbed, the repelled dust cannot enter the first straight motor driving 6, because the contact surface of the second electrode plate 23 and the electric brush 24 is obliquely arranged, the event is by the dust on the 23 inclined planes of adsorbed dust second electrode board to keeping away from first driving motor 6's direction landing under electric brush 24's the cleaning, prevent effectively that the dust from entering first driving motor 6 inside, prolong first driving motor 6's life always, the cylinder through PLC controller control cylinder 7 walks the footpath volume of walking, make the first bearing frame 9 that adjusts pole 702 and drive on the regulating block 701 remove, thereby realize the clearance adjustment between first grinding roller 4 and the second grinding roller 401, carry out the different intelligent processing of thickness degree to the material, make this device more intelligent, the efficient processes the processing to the material.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. Carry out driven milling machine through directly driving the motor, its characterized in that: carry out driven milling machine through directly driving the motor and include organism (1), be provided with inlet pipe (101) on organism (1), be provided with branch flitch (3) in organism (1), the both sides inner wall of organism (1) is provided with crossbeam (2) respectively, the both sides of branch flitch (3) are provided with a set of crocus mechanism respectively, all include crocus subassembly, bearing self-lubricating subassembly, cooling filter subassembly, grinding roller interval adjusting part in every group crocus mechanism, the crocus subassembly is direct to rotate through the rotor drive grinding roller that directly drives the motor and carries out the crocus operation of cereal, and bearing self-lubricating and cooling filter subassembly carry out high-efficient circulation formula cooling filter to lubricating oil, and corresponding stroke volume is adjusted to grinding roller interval adjusting part direct control cylinder.
2. A mill driven by a direct drive motor as claimed in claim 1, characterized in that: the powder grinding assembly comprises two groups of driving assemblies, wherein one driving assembly is connected with a first direct drive motor (6), the other driving assembly is connected with a second direct drive motor (601), each group of driving components comprises a first bearing seat (9), a mounting seat (10) and a second bearing seat (11), the mounting seat (10) comprises a lower mounting plate (1011), a connecting plate (1012) and an upper mounting plate (1013), the first direct-drive motor (6) is arranged on one side of the lower mounting plate (1011), the output end of the first direct drive motor (6) is connected with a first driving shaft (15), the first driving shaft (15) penetrates through the inner surface of the mounting seat (10), the first grinding roller (4) is mounted on the first driving shaft (15), and a second driving shaft is connected to the output end of the second direct drive motor (601), and a second grinding roller (401) is mounted on the second driving shaft.
3. A mill driven by a direct drive motor as claimed in claim 2, characterized in that: the bearing self-lubricating component comprises a functional box (16), an oil outlet box (17) and an oil pumping box (18), the function box (16) is arranged on the lower mounting plate (1011), the function box (16) is positioned on the inner surface of the connecting plate (1012), an oil outlet tank (17) is arranged on one side of the function tank (16), an oil pumping tank (18) is arranged on the other side of the function tank (16), the outer surface of the first driving shaft (15) is sleeved with an airtight bearing (20) and a first gear (151), the airtight bearing (20) and the first gear (151) are both positioned in the functional box (16), the oil outlet tank (17) and the oil pumping tank (18) are both positioned between the lower mounting plate (1011) and the upper mounting plate (1013), a second gear (171) is arranged in the oil outlet tank (17), a third gear (181) is arranged in the oil pumping tank (18), the second gear (171) and the third gear (181) are meshed with the first gear (151).
4. A mill driven by a direct drive motor as claimed in claim 3, characterized in that: the one end of second gear (171) is connected with first installation axle (172), set up first propeller blade on first installation axle (172), the one end of third gear (181) is connected with second installation axle (182), be provided with second propeller blade on second installation axle (182), it advances oil tank (1015) and returns oil tank (1016) to have seted up in last mounting panel (1013), advance oil tank (1015) and play oil tank (17) intercommunication, it communicates with oil pumping tank (18) to return oil tank (1016).
5. A mill driven by a direct drive motor as claimed in claim 4, characterized in that: install first bearing frame (9) and second bearing frame (11) on crossbeam (2), all be provided with bearing outer ring (19) and bearing inner ring (191) in first bearing frame (9) and second bearing frame (11), bearing inner ring (191) cover is established at the surface of first drive shaft (15), the inside upper end of first bearing frame (9) is provided with first oil inlet way (192), the inside lower extreme of first bearing frame (9) is provided with first oil outlet way (193), the inside upper end of second bearing frame (11) is provided with second oil outlet way (195), the inside lower extreme of second bearing frame (11) is provided with second oil inlet way (194), be connected with bellows (14) between first bearing frame (9) and second bearing frame (11), first oil inlet way (192), first oil outlet way (193), bellows (14), The second oil inlet path (194) and the second oil outlet path (195) are communicated with lubricating oil in the bearing.
6. A mill driven by a direct drive motor as claimed in claim 1, characterized in that: the cooling and filtering assembly comprises a stator coil (1014), wherein an N-grade magnetic block and an S-grade magnetic block are respectively arranged at two ends of the outer side of the first driving shaft (15), the stator coil (1014) is arranged on the inner surface of an upper mounting plate (1013), the stator coil (1014) is positioned at the outer sides of the N-grade magnetic block and the S-grade magnetic block, a P-type semiconductor and an N-type semiconductor are arranged in the upper mounting plate (1013), a cold substrate (21) and a hot substrate are respectively and electrically connected between two ends of the P-type semiconductor and the N-type semiconductor, and the cold substrate (21) is positioned in an oil inlet chamber (1015).
7. A mill driven by a direct drive motor as claimed in claim 6, characterized in that: the oil inlet cabin (1015) is communicated with a second oil pipe (13), one end of the second oil pipe (13) is communicated with the first oil inlet path (192), the oil return cabin (1016) is communicated with a first oil pipe (12), and one end of the first oil pipe (12) is communicated with the second oil outlet path (195).
8. A mill driven by a direct drive motor as claimed in claim 7, characterized in that: the internal upper end of oil return cabin (1016) all is provided with metal block (10163) with the lower extreme, two one side of metal block (10163) is provided with metal filter plate (10161), be provided with in metal filter plate (10161) smooth cabin (10162), be connected with spring (10164) between metal filter plate (10161) and last mounting panel (1013), the one end of metal filter plate (10161) is connected with seal block (10165), upward be provided with in mounting panel (1013) and collect bits cabin (10166), collection bits cabin (10166) and oil return cabin (1016) intercommunication, the lower extreme that collects bits cabin (10166) is provided with the magnetic path.
9. A mill driven by a direct drive motor as claimed in claim 8, characterized in that: one side of first direct drive motor (6) is provided with first electrode board (22), the surface of first drive shaft (15) is provided with second electrode board (23), first electrode board (22) and second electrode board (23) all are located down between mounting panel (1011) and first drive shaft (15), be connected with electric brush (24) on first electrode board (22), the brush of electric brush (24) and the surface contact of second electrode board (23).
10. A mill driven by a direct drive motor as claimed in claim 1, characterized in that: grinding roller clearance adjustment subassembly includes carousel (8), carousel (8) set up in crossbeam (2), carousel (8) rotate with primary shaft bearing (9) and are connected, the upper end of primary shaft bearing (9) is connected with regulating block (701), be provided with cylinder (7) on crossbeam (2), the one end of piston rod is connected with regulation pole (702) in cylinder (7), it is connected with regulating block (701) to adjust pole (702).
CN202210120819.6A 2022-02-09 2022-02-09 Flour mill driven by direct drive motor Active CN114534841B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
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CN115228551A (en) * 2022-07-18 2022-10-25 淮安绿蓝环保科技有限公司 Energy-saving emission-reducing stone-removing crusher capable of stirring at double ends

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CN213966804U (en) * 2020-12-15 2021-08-17 武汉轻工大学 Milling machine with adjustable roll gap
CN113333070A (en) * 2021-05-28 2021-09-03 河南工业大学 Flour mill and control method thereof
CN214234205U (en) * 2020-10-15 2021-09-21 广东捷宇粉体涂料有限公司 Vertical milling machine with adjustable particle size
CN214439413U (en) * 2020-12-28 2021-10-22 无锡锡麦粮油装备工程有限公司 Milling machine convenient to dismantle grinding roller

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CN1035064A (en) * 1987-10-06 1989-08-30 格布鲁特-布勒公司 Flour milling method and abrasive dust device
CN1409971A (en) * 1987-10-06 2003-04-16 布勒公司 Flour mill
CN202238152U (en) * 2011-09-14 2012-05-30 安徽燕之坊食品有限公司 Flour milling machine
CN202962562U (en) * 2012-10-29 2013-06-05 桂林晟兴机械制造有限公司 Bearing lubrication grinding roller device of flour mill
CN107787250A (en) * 2015-02-23 2018-03-09 布勒股份公司 Roller mill, pumping components and the method for transforming roller mill
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CN214234205U (en) * 2020-10-15 2021-09-21 广东捷宇粉体涂料有限公司 Vertical milling machine with adjustable particle size
CN213966804U (en) * 2020-12-15 2021-08-17 武汉轻工大学 Milling machine with adjustable roll gap
CN214439413U (en) * 2020-12-28 2021-10-22 无锡锡麦粮油装备工程有限公司 Milling machine convenient to dismantle grinding roller
CN113333070A (en) * 2021-05-28 2021-09-03 河南工业大学 Flour mill and control method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115228551A (en) * 2022-07-18 2022-10-25 淮安绿蓝环保科技有限公司 Energy-saving emission-reducing stone-removing crusher capable of stirring at double ends

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Application publication date: 20220527

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