CN114534829A - Intelligent control method and system of rice huller and rice huller - Google Patents
Intelligent control method and system of rice huller and rice huller Download PDFInfo
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- CN114534829A CN114534829A CN202210214719.XA CN202210214719A CN114534829A CN 114534829 A CN114534829 A CN 114534829A CN 202210214719 A CN202210214719 A CN 202210214719A CN 114534829 A CN114534829 A CN 114534829A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02B—PREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
- B02B3/00—Hulling; Husking; Decorticating; Polishing; Removing the awns; Degerming
- B02B3/04—Hulling; Husking; Decorticating; Polishing; Removing the awns; Degerming by means of rollers
- B02B3/045—Hulling; Husking; Decorticating; Polishing; Removing the awns; Degerming by means of rollers cooperating rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02B—PREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
- B02B7/00—Auxiliary devices
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/14—Measures for saving energy, e.g. in green houses
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Abstract
The invention discloses an intelligent control method and system of a rice huller, and the rice huller, wherein the method automatically acquires an operation mode before last shutdown after equipment is powered on to continuously operate, records the accumulated actual operation time of the current operation mode, and automatically switches to another operation mode to operate when the accumulated actual operation time reaches the operation set time corresponding to the operation mode, so that the operation frequency of a fixed roller and a movable roller is periodically exchanged, namely the fixed roller and the movable roller work as a fast roller to realize periodic exchange, the rubber layers of two rubber rollers have similar abrasion degrees, the shorter the operation set time is, the higher the exchange frequency of the two rubber rollers is, the more consistent the rubber layer abrasion degrees of the two rubber rollers are, thereby realizing that a pair of rubber rollers of the rice huller only need to be disassembled and replaced once from replacement to the rubber layer abrasion completion, ensuring higher hulling efficiency, and reducing personnel maintenance time and labor intensity, ensures the continuous and stable production flow of the grain and reduces the energy consumption.
Description
Technical Field
The invention relates to the technical field of rice hullers, in particular to an intelligent control method and system of a rice huller, and in addition, the invention also particularly relates to a rice huller adopting the intelligent control system.
Background
The rice huller is one of the essential equipment among the grain rice processing complete sets, and the theory of operation of rice huller utilizes a pair of rubber roll surface linear velocity sum, linear velocity difference and applys certain pressure between two rollers, has produced on the grain surface and has rubbed tearing force and extrusion force, makes the outer rice husk of corn break, with inside brown rice separation, realizes the grain hulling. The common rice huller has the following main defects:
1. the shelling efficiency is unstable, if a pair of rubber rollers are not exchanged in long-term processing, the movable roller is abraded faster than the fixed roller, the diameter difference is obvious, the shelling rate is reduced, and when the pair of rubber rollers are frequently exchanged, if the pair of rubber rollers are not assembled well, the conditions that the main machine is vibrated in processing, the shelling rate of one side of the rubber roller is high, and the shelling rate of the other side of the rubber roller is low can be caused; and as the pair of rubber rollers are worn more and less in processing, the linear speed and the linear speed of the rubber rollers are reduced, and field personnel have to manually increase the working pressure of the roller combination between the rollers and reduce the feeding amount in order to maintain the hulling rate, so that the increase of broken rice in rice hulling and the unstable operation of the grain processing flow are caused.
2. The replacement and disassembly operations of the paired rubber rollers are heavy, the assembly is not good, and the service performance and the service life of the rice huller are easily influenced. Along with the output improvement of series rice huller, the length dimension and the weight of required supporting rubber roll are increasing at the same level for the work of manual exchange a pair of rubber roll is more and more heavy, troublesome, and exchange the rubber roll after the assembly and because of often assemble not good, cause a series of stability in use problems such as rubber roll grooving and surface unevenness, organism vibration easily, influence the mechanical properties and the life of equipment, also can arouse simultaneously that technological effect reduces.
3. The roll replacement wastes electricity and labor, if the shelling rate in the middle of processing is reduced, the rubber rolls need to be exchanged, skilled personnel need to stop the blanking of the equipment in the front path of the process, the operation of the whole processing line is delayed for about 30 minutes, and the economic loss of energy consumption increase and yield reduction is caused.
Disclosure of Invention
The invention provides an intelligent control method and system of a rice huller and the rice huller, and aims to solve the technical problems of unstable hulling efficiency, heavy exchange and disassembly operations and high electricity and labor consumption caused by exchange of rubber rolls in the processing process of the conventional rice huller.
According to an aspect of the present invention, there is provided an intelligent control method for a rice huller, comprising:
the equipment is powered on, and a motor power switch is automatically started;
obtaining an operation mode before the last automatic shutdown to continue operation, wherein the operation mode comprises a first operation mode and a second operation mode, the first operation mode takes a movable roller as a fast roller and takes a fixed roller as a slow roller, the second operation mode takes the movable roller as the slow roller and takes the fixed roller as the fast roller, and standard working parameters in the operation mode comprise reference operation frequency, reference roller combination pressure, linear speed difference, set current, operation set time and actual operation time of the fast roller and the slow roller;
and recording the accumulated actual running time of the current running mode, and automatically switching to another running mode to work when the accumulated actual running time reaches the running set time.
Further, the following contents are also included:
and detecting a linear displacement value of the movable roller connecting plate in the machining process, calculating to obtain the actual diameter of the rubber roller in the machining process based on the linear displacement value, adjusting the operating frequencies of the fast roller and the slow roller based on the actual diameter of the rubber roller and the frequency value corresponding to the linear speed difference, and storing the adjusted actual operating frequency into a corresponding operating mode.
Further, the actual diameter of the rubber roller in the processing process is calculated based on the following formula:
Dy0=(Ls-L0-Wg)*K+D0
wherein D isy0Denotes the actual diameter of the rubber roller during processing, D0Denotes the diameter of a standard rubber roller, LsIndicating the distance, L, between the movable roll web and the stationary inspection point during the process0Represents the distance value between the movable roller connecting plate and the fixed detection point when the standard new rubber roller is in roller combination contact and is not fed and processed, WgThe thickness of the grains is shown, and K represents a ratio coefficient between a distance value between a movable roller connecting plate and a fixed detection point and a concentric distance between a fast roller and a slow roller in the processing process.
Further, the operating frequencies of the fast and slow rolls are adjusted based on the following formula:
Vg11=(D0/Dy0)*Vg1-Vx
Vh11=(D0/Dy0)*Vh1+Vx
Vg22=(D0/Dy0)*Vg2+Vx
Vh22=(D0/Dy0)*Vh2-Vx
wherein, Vg11Indicating the actual operating frequency, V, of the adjusted fixed roller in the first operating modeg1Indicating the reference operating frequency, V, of the fixed roller in the first operating modeg22Indicating the actual operating frequency, V, of the adjusted fixed roller in the second operating modeg2Indicating the reference operating frequency, V, of the fixed roller in the second operating modeh11Representing the actual operating frequency, V, of the adjusted movable roller in the first operating modeh1Indicating the reference operating frequency, V, of the movable roller in the first operating modeh22Indicating the actual operating frequency, V, of the adjusted movable roller in the second operating modeh2Indicating the reference operating frequency, V, of the movable roller in the second operating modexRepresenting the frequency value corresponding to the line speed difference.
Further, the following contents are also included:
detecting the real-time working current value of a fast roller motor in the machining process, comparing the real-time working current value with the set current range of the first operation mode or the second operation mode, when the real-time working current value exceeds the upper limit value of the set current range, automatically reducing the roller combination working pressure on the basis of the reference roller combination pressure, when the real-time working current value is smaller than the lower limit value of the set current range, automatically increasing the roller combination working pressure on the basis of the reference roller combination pressure, and storing the adjusted roller combination working pressure into the corresponding operation mode.
Further, after the device is powered on, the following contents are included:
and automatically identifying whether the rubber roller is replaced, if so, restarting to operate according to new working parameters corresponding to the actual diameter of the new rubber roller calculated during the automatic operation, and if not, acquiring the actual working parameters of the operation mode during the last automatic shutdown to continue to operate.
Further, the process of automatically identifying whether the glue roller is replaced by a new glue roller specifically includes the following steps:
and automatically latching the distance value between the movable roller connecting plate and the fixed detection point when the two rubber rollers are folded and processed each time when the processing is automatically stopped or when the wear rate of the rubber rollers reaches an early warning value, detecting the distance value between the movable roller connecting plate and the fixed detection point when the two rubber rollers are folded and processed after the equipment starts to work next time, and performing calculation analysis based on the two distance values to judge whether a new rubber roller is replaced.
Further, a calculation analysis is performed to determine whether the glue roller has been replaced with a new one, specifically based on the following formula:
wherein L issIndicating the distance value L between the movable roller connecting plate and the fixed detection point in the processing process after the next work of the equipmentstRepresenting the value of the distance, W, between the last latched moving-roller web and the stationary detection pointj0The thickness of a standard glue layer of the rubber roller is represented, K represents a ratio coefficient between a distance value between a movable roller connecting plate and a fixed detection point and a concentric distance between a fast roller and a slow roller in the processing process, and W representsgIndicating the thickness of the grain.
In addition, the invention also provides an intelligent control system of the rice huller, which comprises a controller, a first control module and a second control module, wherein the controller is used for storing working parameters of two operation modes and correspondingly controlling the working state of an actuating mechanism according to the selected operation mode, the two operation modes comprise a first operation mode and a second operation mode, the first operation mode takes a movable roller as a fast roller and takes a fixed roller as a slow roller, the second operation mode takes the movable roller as the slow roller and takes the fixed roller as the fast roller, standard working parameters in the operation modes comprise reference operation frequency, reference roller combination pressure, linear speed difference, set current, operation set time and actual operation time of the fast roller and the slow roller, after the equipment is electrified, the controller obtains the operation mode before last automatic shutdown to continue to operate and records the accumulated actual operation time of the current operation mode, when the accumulated actual operation time reaches the operation set time, automatically switching to another operation mode for operation.
Further, still include displacement sensor, fixed roller converter and activity roller converter, displacement sensor is arranged in detecting the straight line displacement value of activity roller connecting plate in the course of working, fixed roller converter and activity roller converter drive control fixed roller motor and activity roller motor respectively, displacement sensor, fixed roller converter and activity roller converter all with the controller is connected, the controller is based on the straight line displacement value that displacement sensor detected calculates the actual diameter that obtains the rubber roll in the course of working to control respectively based on the actual diameter of rubber roll and the frequency value that the linear speed difference corresponds the operating condition of fixed roller converter and activity roller converter to adjust the operating frequency of fast roller and slow roller, and store the actual operating frequency after will adjusting to in the operation mode that corresponds.
The controller is also used for acquiring the real-time working current value of the fast roller motor in the machining process, comparing the real-time working current value with a set current range, and controlling the opening degree of the electric proportional valve to be reduced when the real-time working current value exceeds the upper limit value of the set current range, so that the roller combining working pressure is automatically reduced on the basis of the reference roller combining pressure, the opening degree of the electric proportional valve is controlled to be increased when the real-time working current value is smaller than the lower limit value of the set current range, so that the roller combining working pressure is automatically increased on the basis of the reference roller combining pressure, and the adjusted roller combining working pressure is stored into a corresponding operation mode.
Further, the controller is further configured to automatically identify whether the rubber roller is replaced after the device is powered on, restart operation according to new operating parameters corresponding to the actual diameter of the new rubber roller calculated during the current automatic operation if the rubber roller is replaced, and acquire actual operating parameters of the operation mode during the last automatic shutdown to continue operation if the rubber roller is not replaced.
In addition, the invention also provides the rice huller which adopts the intelligent control system.
The invention has the following effects:
the intelligent control method of the rice huller of the invention automatically obtains the operation mode before the last automatic stop to continue the operation after the equipment is electrified and automatically starts to work, and records the accumulated actual operation time of the current operation mode, wherein the accumulated actual operation time simultaneously comprises the operation time before the last automatic stop and the operation time, when the accumulated actual operation time reaches the operation set time corresponding to the operation mode, the operation mode is automatically switched to another operation mode to work, thereby realizing the periodical exchange of the operation frequency of the fixed roller and the movable roller, namely the fixed roller and the movable roller work as a fast roller to realize the periodical exchange, the rubber layer abrasion degrees of the two rubber rollers are similar, the shorter the operation set time is, the higher the exchange frequency of the two rubber rollers is, the more the rubber layer abrasion degrees of the two rubber rollers tend to be consistent, thereby realizing that the rice huller only needs to be disassembled and replaced once from the replacement to the completion of the rubber layer abrasion, the high shelling efficiency is ensured, the personnel maintenance time and the labor intensity are reduced, the continuous stability of the grain production flow is ensured, and the energy consumption is reduced.
In addition, the intelligent control system of the rice huller and the rice huller have the advantages.
In addition to the objects, features and advantages described above, other objects, features and advantages of the present invention are also provided. The present invention will be described in further detail below with reference to the drawings.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the invention and, together with the description, serve to explain the invention and not to limit the invention. In the drawings:
fig. 1 is a schematic flow chart of an intelligent control method of a rice huller according to a preferred embodiment of the present invention.
Fig. 2 is a schematic flow chart of an intelligent control method of the rice huller according to another embodiment of the present invention.
Fig. 3 is a schematic flow chart of an intelligent control method of the rice huller according to another embodiment of the present invention.
Fig. 4 is a schematic block diagram of an intelligent control system of a rice huller according to another embodiment of the present invention.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the accompanying drawings, but the invention can be embodied in many different forms, which are defined and covered by the following description.
As shown in fig. 1, a first embodiment of the present invention provides an intelligent control method for a rice huller, which includes the following steps:
step S1: the equipment is powered on, and a motor power switch is automatically started;
step S2: obtaining an operation mode before the last automatic shutdown to continue operation, wherein the operation mode comprises a first operation mode and a second operation mode, the first operation mode takes a movable roller as a fast roller and takes a fixed roller as a slow roller, the second operation mode takes the movable roller as the slow roller and takes the fixed roller as the fast roller, and standard working parameters in the operation mode comprise reference operation frequency, reference roller combination pressure, linear speed difference, set current, operation set time and actual operation time of the fast roller and the slow roller;
step S3: and recording the accumulated actual running time of the current running mode, and automatically switching to another running mode to work when the accumulated actual running time reaches the running set time.
It can be understood that, in the intelligent control method of the rice huller of this embodiment, after the device is powered on and automatically starts to work, the operation mode before the last automatic shutdown is automatically obtained to continue to operate, and the accumulated actual operation time of the current operation mode is recorded, the accumulated actual operation time includes both the operation time before the last automatic shutdown and the operation time, when the accumulated actual operation time reaches the operation setting time corresponding to the operation mode, the operation mode is automatically switched to another operation mode to work, so that the operation frequency of the fixed roller and the movable roller is periodically exchanged, that is, the fixed roller and the movable roller work as fast rollers to realize the periodic exchange, the rubber layer wear degrees of the two rubber rollers are similar, and the shorter the operation setting time is, the higher the exchange frequency of the two rubber rollers is, the more the rubber layer wear degrees of the two rubber rollers tend to be consistent, so that only one time of replacing the pair of rubber rollers of the rice huller is needed, the high shelling efficiency is ensured, the personnel maintenance time and the labor intensity are reduced, the continuous stability of the grain production flow is ensured, and the energy consumption is reduced.
It can be understood that after equipment is powered on, the fixed roller motor and the movable roller motor are automatically started, wherein the fixed roller motor drives the fixed roller to rotate through the belt, and the movable roller motor drives the movable roller to rotate through the belt. In addition, during the working process, the movable roller is pulled by the air cylinder to swing back and forth, so that the movable roller and the fixed roller perform tangential roller closing action to process grains or separate from the fixed roller.
Then, using the programAnd automatically acquiring an operation mode before the last automatic stop to continue operation, wherein the operation mode specifically comprises a first operation mode and a second operation mode, the first operation mode takes the movable roller as the fast roller and takes the fixed roller as the slow roller, and the second operation mode takes the movable roller as the slow roller and takes the fixed roller as the fast roller. The fast roller and the slow roller are relative concepts, and are specifically defined by the speed of the rotating speed of the rubber roller, for example, when the rotating speed of the movable roller is greater than that of the fixed roller, the movable roller is the fast roller, the fixed roller is the slow roller, and when the rotating speed of the movable roller is less than that of the fixed roller, the movable roller is the slow roller, and the fixed roller is the fast roller. Each operation mode comprises standard working parameters (namely initial working parameters), and the standard working parameters comprise reference operation frequency, reference roller combination pressure, linear speed difference, set current, operation set time and actual operation time of the fast roller and the slow roller, wherein the reference operation frequency, the reference roller combination pressure and the operation set time of the fast roller and the slow roller are preset, and the actual operation time is obtained through actual recording. For example, in the first operation mode, the reference operation frequency of the fixed roller is Vg1The reference operating frequency of the movable roller is Vh1The operation is set to T1The reference pressure of the combined roller is P10The actual running time is t1(ii) a And in the second operation mode, the reference operation frequency of the fixed roller is Vg2The reference operating frequency of the movable roller is Vh2The operation is set to T2The reference pressure of the combined roller is P20The actual running time is t2The specific values of the parameters can be set according to actual conditions.
And then, recording the accumulated actual operation time of the current operation mode in the machining process, namely simultaneously including the operation time before the last automatic stop and the operation time of the current time, and automatically switching to another operation mode to work when the accumulated actual operation time reaches the operation set time. For example, when the operation mode before the last automatic stop is the first operation mode, in which the movable roll operates as the fast roll, the accumulated actual operation time in the first operation mode reaches the operation set time T1At that time, it means that the movable roller acts as a fastThe time of roller work reaches and predetermines long time, the movable roll is great relatively for the fixed roll adhesive layer wearing and tearing, will switch over to the second operation mode operation this moment, the fixed roll is as fast roller work promptly, thereby the degree of wear between balanced movable roll and the fixed roll, change the operation mode through periodic cycle, make the degree of wear of movable roll and fixed roll equivalent, treat when both degree of wear reach the alarm value, then change a pair of new rubber roll can, a pair of rubber roll only need carry out once in whole work life cycle tear open and trade can. Therefore, the operation frequency is periodically exchanged through the fixed roller and the movable roller, namely the fixed roller and the movable roller work as the fast rollers to realize the periodic exchange, the abrasion degrees of the rubber layers of the two rubber rollers are close, and the shorter the operation set time is, the higher the exchange frequency of the two rubber rollers is, the more the abrasion degrees of the rubber layers of the two rubber rollers tend to be consistent, so that the situation that a pair of rubber rollers of the rice huller only needs to be disassembled and replaced once from the replacement to the completion of the abrasion of the rubber layers is realized, the higher hulling efficiency is ensured, the personnel maintenance time and the labor intensity are reduced, the continuity and the stability of the grain production flow are ensured, and the energy consumption is reduced.
Optionally, as shown in fig. 2, in another embodiment of the present invention, after step S2, the intelligent control method of the rice huller further includes the following steps:
step S2 a: and detecting a linear displacement value of the movable roller connecting plate in the machining process, calculating to obtain the actual diameter of the rubber roller in the machining process based on the linear displacement value, adjusting the operating frequencies of the fast roller and the slow roller based on the actual diameter of the rubber roller and the frequency value corresponding to the linear speed difference, and storing the adjusted actual operating frequency into a corresponding operating mode.
It can be understood that the linear displacement value of the movable roller connecting plate can be reflected by detecting the linear displacement value of the movable roller connecting plate in the processing process, so that the actual diameter of the rubber roller can be calculated based on the linear displacement value, the abrasion degree of the rubber roller can be calculated based on the comparative analysis of the actual diameter of the rubber roller and the standard diameter, the running frequency of the fast roller and the slow roller can be automatically adjusted based on the abrasion degree of the rubber roller, the trend that the linear speed sum and the linear speed difference between two rubber rollers are constantly reduced due to the fact that the rubber roller in a pair of processing is abraded along with the rubber layer and the diameter of the rubber roller is gradually reduced can be effectively eliminated, the linear speed sum and the linear speed difference between the two rubber rollers are kept basically constant, and the shelling efficiency is effectively improved. And storing the actual operating frequency of the adjusted fast roller and slow roller into the corresponding operating mode. In addition, because the movable roller and the fixed roller work as the fast rollers to carry out periodic cycle interchange, the abrasion degree of the two rubber rollers can be approximately the same in the processing process, and the actual diameters of the two rubber rollers can also be approximately equal.
The actual diameter of the rubber roller in the processing process is calculated based on the following formula:
Dy0=(Ls-L0-Wg)*K+D0
wherein D isy0Denotes the actual diameter of the rubber roller during processing, D0Denotes the diameter of a standard rubber roller, LsThe distance value between the movable roller connecting plate and the fixed detection point in the machining process is a factory calibration value L0Represents the distance value between the movable roller connecting plate and the fixed detection point when the standard new rubber roller is in roller combination contact and is not fed and processed, WgIndicate cereal grain thickness, K indicates the distance value between the processing in-process activity roller connecting plate to the fixed point and the ratio coefficient between the concentric distance of fast roller and slow roller, and this coefficient is measured according to rice huller assembly rubber roller seat wearing and tearing test and obtains, generally takes 0.5 ~ 0.6. Wherein (L)s-L0-Wg) I.e. the linear displacement value of the movable roll connecting plate during the machining process. In other embodiments of the present invention, the linear displacement value of the movable roller connecting plate may also be directly detected.
In addition, the operating frequencies of the fast and slow rolls are adjusted based specifically on the following equations:
Vg11=(D0/Dy0)*Vg1-Vx
Vh11=(D0/Dy0)*Vh1+Vx
Vg22=(D0/Dy0)*Vg2+Vx
Vh22=(D0/Dy0)*Vh2-Vx
wherein, Vg11Indicating the actual operating frequency, V, of the adjusted fixed roller in the first operating modeg1Indicating the reference operating frequency, V, of the fixed roller in the first operating modeg22Indicating the actual operating frequency, V, of the adjusted fixed roller in the second operating modeg2Indicating the reference operating frequency, V, of the fixed roller in the second operating modeh11Representing the actual operating frequency, V, of the adjusted movable roller in the first operating modeh1Indicating the reference operating frequency, V, of the movable roller in the first operating modeh22Indicating the actual operating frequency, V, of the adjusted movable roller in the second operating modeh2Indicating the reference operating frequency, V, of the movable roller in the second operating modexRepresenting the frequency value associated with the linear velocity difference, e.g. V for every 0.1m/s of linear velocity differencexIs + -1 (Hz), i.e., +1Hz is increased to the fast roller frequency, the fast roller linear speed is increased, minus 1Hz is increased to the slow roller frequency, the slow roller linear speed is reduced, in the invention, the set linear speed difference is centered at 3.1m/s and is adjustable between 2.6m/s and 3.6m/s, for example, 3.1m/s corresponds to VxThe operation frequency of the fast and slow rollers is kept constant at 0Hz, and 3.6m/s is (3.6-3.1) × 10 is 5(Hz), the operation frequency of the fast rollers is automatically increased by 5Hz, and the operation frequency of the slow rollers is automatically decreased by 5 Hz. And storing the operating frequencies of the fast roller and the slow roller as actual operating parameters into corresponding operating modes to replace the initial reference frequency.
For example, the standard diameter D of the rubber roller0255mm, factory calibration value L0110mm, factory setting K0.6, grain thickness Wg1mm, the real-time value L of the linear displacement of the movable roller connecting plate in automatic processing after the user replaces the new rubber rollers102mm, fixed roll reference frequency V in a first mode of operationg136Hz, moving roll reference frequency Vh143Hz, fixed roll reference frequency V in the second operating modeg243Hz, moving roll reference frequency Vh2The line speed difference, at 36Hz, runs at 3.3m/s, calculated from the above equation respectively as follows,
actual diameter D of rubber rollery0=(102-110-1)×0.6+255=249.6mm;
Actual operating frequency V of the fixed roller in the first operating modeg11=255/249.6×36-(3.3-3.1)×10=34.78Hz;
Actual operating frequency V of the movable roller in the first operating modeg22=255/249.6×43+(3.3-3.1)×10=45.93Hz;
Actual operating frequency V of the fixed roller in the second operating modeg11=255/249.6×43+(3.3-3.1)×10=45.93Hz;
Actual operating frequency V of the movable roller in the second operating modeg22=255/249.6×36-(3.3-3.1)×10=34.78Hz。
Optionally, as shown in fig. 3, in another embodiment of the present invention, after step S2, the intelligent control method of the rice huller further includes the following steps:
step S2 b: detecting the real-time working current value of a fast roller motor in the machining process, comparing the real-time working current value with the set current range of the first operation mode or the second operation mode, when the real-time working current value exceeds the upper limit value of the set current range, automatically reducing the roller combination working pressure on the basis of the reference roller combination pressure, when the real-time working current value is smaller than the lower limit value of the set current range, automatically increasing the roller combination working pressure on the basis of the reference roller combination pressure, and storing the adjusted roller combination working pressure into the corresponding operation mode.
It can be understood that after the rice huller automatically starts to work, the real-time working current value I of the fast roller motor (movable roller motor or fixed roller motor) in the processing process is automatically detected by utilizing a programsjIs shown bysjComparing with the set current range if Isj>I1+IsOr Isj>I2+IsBased on the reference closing pressure P10/P20Automatically reducing the working pressure of the combined rolls on the basis, e.g. by P20-PtWorking with a large and small closing roll pressure, if Isj<I1-IxOr Isj<I2-IxThen based on the reference pressure P of the combined roller10/P20Automatically increasing the working pressure of the combined rolls on the basis thereof, e.g. by P10+PtThe size of the roller can work under the pressure of the combined roller, so that the working pressure between the two rubber rollers can be automatically adjusted according to the working current of the fast roller motor in the first running mode or the second running mode, the situation that the actual diameter of the rubber rollers is not matched with the pressure of the combined roller, the shelling rate is reduced due to insufficient pressure, or the pressure is too large, broken rough rice is increased, and the problem that the motor is overloaded due to the fact that the pressure set value is artificially modified after the feeding amount is increased and the shelling rate is reduced can be effectively solved. Wherein, IsIndicating the actual operating current of the fast-stick motor, I1A set current value, I, representing a first operating mode2A set current value, I, representing the second operating modesRepresents the upper limit value of the deviation of the set current value, IxIndicating a lower limit value of deviation of the set current value, P10Reference nip pressure, P, representing a first mode of operation20Reference nip pressure, P, representing the second mode of operationtIndicating the voltage regulation value.
Optionally, the step S2 further includes the following steps after the device is powered on:
and automatically identifying whether the rubber roller is replaced, if so, restarting to operate according to new working parameters corresponding to the actual diameter of the new rubber roller calculated during the automatic operation, and if not, acquiring the actual working parameters of the operation mode during the last automatic shutdown to continue to operate.
It can be understood that, in the above step S2a, it is realized that the operation frequency of the fast roll and the slow roll is adjusted based on the detected real-time value of the linear displacement of the movable roll connecting plate during the processing, so that the operation parameters of the operation mode before the last automatic stop acquired after the apparatus is powered on are actual operation parameters, not initial standard operation parameters. Moreover, the inventor of the application considers that in the actual rice hulling process, a user often forgets to operate the 'new rubber roller replacement' on the human-computer interaction interface after replacing the new rubber roller, namely, the actual working parameters of the operation mode when the automatic shutdown is carried out last time are still selected to start to operate, or the user needs continuous processing, when the abrasion degree of the rubber layer does not reach the alarm set value, the new rubber roller is replaced in advance, under the condition of the misoperation, if the actual working parameters of the operation mode when the shutdown is carried out last time are continuously selected to continue to operate, the working parameters are not matched with the actual conditions of the rubber roller, the condition that coarse broken rice is increased is caused, and even equipment failure can occur. Therefore, whether the rubber roller is replaced or not is automatically identified, if the rubber roller is replaced, the operation is restarted according to the new working parameters (namely the initial working parameters corresponding to the operation mode during the last automatic shutdown) corresponding to the actual diameter of the new rubber roller calculated during the automatic operation, and if the rubber roller is not replaced, the actual working parameters of the operation mode during the last automatic shutdown are obtained to continue to operate, so that the working parameters are matched with the actual condition of the rubber roller, the generation of broken rough rice is reduced, and the shelling effect and the shelling efficiency are ensured.
The process of automatically identifying whether the rubber roller is replaced by a new rubber roller specifically comprises the following steps:
and automatically latching the distance value between the movable roller connecting plate and the fixed detection point when the two rubber rollers are folded and processed each time when the processing is automatically stopped or when the wear rate of the rubber rollers reaches an early warning value, detecting the distance value between the movable roller connecting plate and the fixed detection point when the two rubber rollers are folded and processed after the equipment starts to work next time, and calculating and analyzing to judge whether a new rubber roller is replaced or not based on the two distance values. In addition, in other embodiments of the invention, when the wear rate of the rubber roll reaches the early warning value, an alarm prompt can be sent out and the operation of the rice huller can be automatically stopped so as to remind a user to replace the rubber roll in time. Wherein, the rubber roll wear rate can be calculated based on the actual diameter and the standard diameter of the rubber roll.
Wherein, whether the rubber roller is replaced by a new rubber roller is judged by calculation and analysis based on the following formula:
wherein L issIndicating the distance value L between the movable roller connecting plate and the fixed detection point in the processing process after the next work of the equipmentstRepresenting the value of the distance, W, between the last latched moving-roller web and the stationary detection pointj0The thickness of a standard glue layer of the rubber roller is represented, K represents a ratio coefficient between a distance value between a movable roller connecting plate and a fixed detection point and a concentric distance between a fast roller and a slow roller in the processing process, and W representsgIndicating the thickness of the grain. When a pair of new rubber rollers is judged to be replaced, the t in the first operation mode and the second operation mode is automatically reset1、t2、Vg11、Vg22、Vh11、Vh22、PtThe actual working parameters such as the wear rate of the rubber roller and the like are operated again according to the initial standard working parameters in the first operation mode or the second operation mode, for example, according to T1、Vg11、、Vh11、I1、P10And operating with equal parameters.
In addition, as shown in fig. 4, another embodiment of the present invention further provides an intelligent control system of a rice huller, preferably using the intelligent control method, the intelligent control system includes a controller for storing operating parameters of two operation modes and correspondingly controlling an operating state of an actuator according to the selected operation mode, the two operation modes include a first operation mode and a second operation mode, wherein the first operation mode uses a movable roller as a fast roller and a fixed roller as a slow roller, the second operation mode uses the movable roller as the slow roller and the fixed roller as a fast roller, the standard operating parameters in the operation modes include a reference operating frequency of the fast roller and the slow roller, a reference roller combination pressure, a linear speed difference, a set current, an operating set time and an actual operating time, after the device is powered on, the controller obtains the operation mode before the last automatic shutdown to continue operating, and recording the accumulated actual running time of the current running mode, and automatically switching to another running mode to work when the accumulated actual running time reaches the set running time.
It can be understood that, in the intelligent control system of the rice huller of this embodiment, after the device is powered on and automatically starts to work, the controller automatically obtains the operation mode before the last automatic shutdown to continue to operate, and records the accumulated actual operation time of the current operation mode, the accumulated actual operation time includes both the operation time before the last automatic shutdown and the operation time, when the accumulated actual operation time reaches the operation setting time corresponding to the operation mode, the controller automatically switches to another operation mode to work, so as to realize that the fixed roller and the movable roller periodically exchange the operation frequency, that is, the fixed roller and the movable roller work as fast rollers to realize the periodic exchange, the rubber layer wear degrees of the two rubber rollers are similar, and the shorter the operation setting time is, the higher the exchange frequency of the two rubber rollers is, the more consistent the rubber layer wear degrees of the two rubber rollers are, so that only one time for replacing the pair of rubber rollers of the rice huller from replacement to the rubber layer wear is needed, the high shelling efficiency is ensured, the personnel maintenance time and the labor intensity are reduced, the continuous stability of the grain production flow is ensured, and the energy consumption is reduced.
Optionally, intelligence control system still includes displacement sensor, fixed roller converter and activity roller converter, displacement sensor is arranged in detecting the straight line displacement value of activity roller connecting plate in the course of working, fixed roller converter and activity roller converter drive control fixed roller motor and activity roller motor respectively, displacement sensor, fixed roller converter and activity roller converter all with the controller is connected, the controller is based on the straight line displacement value that displacement sensor detected calculates the actual diameter that obtains the rubber roll in the course of working to control respectively based on the actual diameter of rubber roll and the frequency value that the linear speed difference corresponds the operating condition of fixed roller converter and activity roller converter to adjust the operating frequency of fast roller and slow roller, and store the actual operating frequency after will adjusting to in the operating mode that corresponds. Wherein, displacement sensor can be distance measuring sensor, and distance measuring sensor is fixed to be set up on the relative position of activity roller connecting plate for detect the distance of activity roller connecting plate. Alternatively, the displacement sensor may be directly disposed on the movable roller connecting plate to directly detect a linear displacement value of the movable roller connecting plate.
Optionally, the intelligent control system further comprises an electric proportional valve arranged on the air cylinder air supply pipeline, the electric proportional valve is connected with the controller, the controller is further used for collecting a real-time working current value of the fast roller motor in the machining process, comparing the real-time working current value with a set current range of the first operation mode or the second operation mode, and controlling the opening degree of the electric proportional valve to be reduced when the real-time working current value exceeds an upper limit value of the set current range, so that the roller combining working pressure is automatically reduced on the basis of the reference roller combining pressure, and controlling the opening degree of the electric proportional valve to be increased when the real-time working current value is smaller than a lower limit value of the set current range, so that the roller combining working pressure is automatically increased on the basis of the reference roller combining pressure, and the adjusted roller combining working pressure is stored in the corresponding operation mode.
Optionally, the controller is further configured to automatically identify whether a new rubber roller has been replaced after the device is powered on, restart operation according to new operating parameters corresponding to an actual diameter of the new rubber roller calculated during the automatic operation of this time if the new rubber roller has been replaced, and acquire actual operating parameters of the operation mode during the last automatic shutdown to continue operation if the new rubber roller has not been replaced.
It can be understood that the specific control logic and control process in the system of this embodiment correspond to the steps of the above method embodiment, and therefore the specific control process of the system is not described herein again, and reference may be made to the above method embodiment.
It can be understood that the intelligent control system further comprises a human-computer interaction device for realizing the functions of setting the running set time (namely roll changing time), feeding amount, linear speed difference of the two rubber rolls, set current range, automatic start/stop command, state detection, fault display and the like of the running mode, and the human-computer interaction device is connected with the controller.
In addition, intelligence control system still includes elements such as level detection sensor, solenoid valve and vibration controller, but current rice huller also includes these elements, and the concrete theory of operation and the control process of these elements belong to prior art, and no longer give consideration to here.
In addition, another embodiment of the present invention further provides a rice huller, preferably, the intelligent control system as described above is used.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (13)
1. An intelligent control method of a rice huller is characterized by comprising the following steps:
the equipment is powered on, and a motor power switch is automatically started;
obtaining an operation mode before the last automatic shutdown to continue operation, wherein the operation mode comprises a first operation mode and a second operation mode, the first operation mode takes a movable roller as a fast roller and takes a fixed roller as a slow roller, the second operation mode takes the movable roller as the slow roller and takes the fixed roller as the fast roller, and standard working parameters in the operation mode comprise reference operation frequency, reference roller combination pressure, linear speed difference, set current, operation set time and actual operation time of the fast roller and the slow roller;
and recording the accumulated actual running time of the current running mode, and automatically switching to another running mode to work when the accumulated actual running time reaches the running set time.
2. The intelligent control method of rice huller as claimed in claim 1, further comprising:
and detecting a linear displacement value of the movable roller connecting plate in the machining process, calculating to obtain the actual diameter of the rubber roller in the machining process based on the linear displacement value, adjusting the operating frequencies of the fast roller and the slow roller based on the actual diameter of the rubber roller and the frequency value corresponding to the linear speed difference, and storing the adjusted actual operating frequency into a corresponding operating mode.
3. The intelligent control method of the rice huller as claimed in claim 2, wherein the actual diameter of the rubber roller in the processing process is calculated based on the following formula:
Dy0=(Ls-L0-Wg)*K+D0
wherein D isy0The actual diameter of the rubber roller in the processing process, D0Denotes the diameter of a standard rubber roller, LsIndicating the distance, L, between the movable roll web and the stationary inspection point during the process0Represents the distance value between the movable roller connecting plate and the fixed detection point when the standard new rubber roller is in roller combination contact and is not fed and processed, WgThe thickness of the grains is shown, and K represents a ratio coefficient between a distance value between a movable roller connecting plate and a fixed detection point and a concentric distance between a fast roller and a slow roller in the processing process.
4. The intelligent control method of rice huller as claimed in claim 3, wherein the operating frequency of the fast and slow rollers is adjusted based on the following formula:
Vg11=(D0/Dy0)*Vg1-Vx
Vh11=(D0/Dy0)*Vh1+Vx
Vg22=(D0/Dy0)*Vg2+Vx
Vh22=(D0/Dy0)*Vh2-Vx
wherein, Vg11Indicating the actual operating frequency, V, of the adjusted fixed roller in the first operating modeg1Indicating the reference operating frequency, V, of the fixed roller in the first operating modeg22Representing the actual operating frequency, V, of the adjusted fixed roller in the second mode of operationg2Indicating the reference operating frequency, V, of the fixed roller in the second operating modeh11Representing the actual operating frequency, V, of the adjusted movable roller in the first operating modeh1Indicating the reference operating frequency, V, of the movable roller in the first operating modeh22Indicating adjustment in the second mode of operationActual operating frequency, V, of the rear movable rollerh2Indicating the reference operating frequency, V, of the movable roller in the second operating modexRepresenting the frequency value corresponding to the line speed difference.
5. The intelligent control method of rice huller as claimed in claim 1, further comprising:
detecting the real-time working current value of a fast roller motor in the machining process, comparing the real-time working current value with the set current range of the first operation mode or the second operation mode, when the real-time working current value exceeds the upper limit value of the set current range, automatically reducing the roller combination working pressure on the basis of the reference roller combination pressure, when the real-time working current value is smaller than the lower limit value of the set current range, automatically increasing the roller combination working pressure on the basis of the reference roller combination pressure, and storing the adjusted roller combination working pressure into the corresponding operation mode.
6. The intelligent control method of rice huller as claimed in claim 2, further comprising the following steps after the equipment is powered on:
and automatically identifying whether the rubber roller is replaced, if so, restarting to operate according to new working parameters corresponding to the actual diameter of the new rubber roller calculated during the automatic operation, and if not, acquiring the actual working parameters of the operation mode during the last automatic shutdown to continue to operate.
7. The intelligent control method of rice huller as claimed in claim 6, wherein the process of automatically identifying whether the rubber roller has been replaced includes the following steps:
and automatically latching the distance value between the movable roller connecting plate and the fixed detection point when the two rubber rollers are folded and processed each time when the processing is automatically stopped or when the wear rate of the rubber rollers reaches an early warning value, detecting the distance value between the movable roller connecting plate and the fixed detection point when the two rubber rollers are folded and processed after the equipment starts to work next time, and performing calculation analysis based on the two distance values to judge whether a new rubber roller is replaced.
8. The intelligent control method of rice huller as claimed in claim 7, wherein the calculation analysis is performed to determine whether the rubber roller has been replaced with a new rubber roller based on the following formula:
or whenWhen the pair of rubber rollers is replaced, judging that a pair of new rubber rollers is replaced;
wherein L issIndicating the distance value L between the movable roller connecting plate and the fixed detection point in the processing process after the next work of the equipmentstRepresenting the value of the distance, W, between the last latched moving-roller web and the stationary detection pointj0The thickness of a standard glue layer of the rubber roller is represented, K represents a ratio coefficient between a distance value between a movable roller connecting plate and a fixed detection point and a concentric distance between a fast roller and a slow roller in the processing process, and W representsgIndicating the thickness of the grain.
9. An intelligent control system of a rice huller is characterized by comprising a controller, a first control unit, a second control unit, a third control unit and a fourth control unit, wherein the controller is used for storing working parameters of two operation modes and correspondingly controlling the working state of an actuating mechanism according to the selected operation mode, the two operation modes comprise a first operation mode and a second operation mode, a movable roller is used as a fast roller in the first operation mode, a fixed roller is used as a slow roller in the second operation mode, the movable roller is used as the slow roller in the second operation mode, standard working parameters in the operation modes comprise reference operation frequency, reference roller combination pressure, linear speed difference, set current, operation set time and actual operation time of the fast roller and the slow roller, after equipment is powered on, the controller obtains the operation mode before last automatic shutdown to continuously operate and records the accumulated actual operation time of the current operation mode, and when the accumulated actual operation time reaches the operation set time, automatically switching to another operation mode for operation.
10. The intelligent control system of claim 9, further comprising a displacement sensor, a fixed roller frequency converter, and a movable roller frequency converter, the displacement sensor is used for detecting the linear displacement value of the movable roller connecting plate in the processing process, the fixed roller frequency converter and the movable roller frequency converter respectively drive and control the fixed roller motor and the movable roller motor, the displacement sensor, the fixed roller frequency converter and the movable roller frequency converter are all connected with the controller, the controller calculates the actual diameter of the rubber roller in the processing process based on the linear displacement value detected by the displacement sensor, and respectively controlling the working states of the fixed roller frequency converter and the movable roller frequency converter based on the actual diameter of the rubber roller and the frequency value corresponding to the linear speed difference, so as to adjust the running frequency of the fast roller and the slow roller and store the adjusted actual running frequency into the corresponding running mode.
11. The intelligent control system according to claim 9, further comprising an electric proportional valve disposed on the air cylinder air supply line, wherein the electric proportional valve is connected to the controller, the controller is further configured to collect a real-time operating current value of the fast roll motor during the machining process, compare the real-time operating current value with a set current range, control the opening of the electric proportional valve to decrease when the real-time operating current value exceeds an upper limit value of the set current range, thereby automatically decreasing the roll combining operating pressure based on the reference roll combining pressure, control the opening of the electric proportional valve to increase when the real-time operating current value is less than a lower limit value of the set current range, thereby automatically increasing the roll combining operating pressure based on the reference roll combining pressure, and store the adjusted roll combining operating pressure in a corresponding operation mode.
12. The intelligent control system according to claim 10, wherein the controller is further configured to automatically identify whether the glue roller has been replaced after the device is powered on, and if the glue roller has been replaced, restart the operation according to the new operating parameters corresponding to the actual diameter of the new glue roller calculated during the current automatic operation, and if the glue roller has not been replaced, obtain the actual operating parameters of the operation mode during the last automatic shutdown to continue the operation.
13. A rice huller characterized by using the intelligent control system as claimed in any one of claims 9 to 12.
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