CN114531745A - Fluoride purification system, explosion-proof heater in fluoride purification system and use method - Google Patents
Fluoride purification system, explosion-proof heater in fluoride purification system and use method Download PDFInfo
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- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 title claims abstract description 46
- 238000000746 purification Methods 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 title claims abstract description 14
- 238000010438 heat treatment Methods 0.000 claims abstract description 75
- 239000003463 adsorbent Substances 0.000 claims abstract description 18
- 238000001514 detection method Methods 0.000 claims abstract description 14
- 239000007789 gas Substances 0.000 claims description 27
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 25
- 239000012535 impurity Substances 0.000 claims description 20
- 238000009413 insulation Methods 0.000 claims description 19
- 229910052757 nitrogen Inorganic materials 0.000 claims description 9
- 229910001873 dinitrogen Inorganic materials 0.000 claims description 7
- 239000000523 sample Substances 0.000 claims description 5
- 238000012423 maintenance Methods 0.000 abstract description 3
- 238000002955 isolation Methods 0.000 abstract description 2
- 231100000614 poison Toxicity 0.000 abstract 1
- 230000007096 poisonous effect Effects 0.000 abstract 1
- 231100000331 toxic Toxicity 0.000 description 3
- 230000002588 toxic effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005485 electric heating Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/02—Details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B1/00—Details of electric heating devices
- H05B1/02—Automatic switching arrangements specially adapted to apparatus ; Control of heating devices
- H05B1/0227—Applications
- H05B1/023—Industrial applications
- H05B1/0247—For chemical processes
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/02—Details
- H05B3/06—Heater elements structurally combined with coupling elements or holders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2256/00—Main component in the product gas stream after treatment
- B01D2256/26—Halogens or halogen compounds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2259/00—Type of treatment
- B01D2259/40—Further details for adsorption processes and devices
- B01D2259/40083—Regeneration of adsorbents in processes other than pressure or temperature swing adsorption
- B01D2259/40088—Regeneration of adsorbents in processes other than pressure or temperature swing adsorption by heating
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/037—Heaters with zones of different power density
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- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
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- Separation Of Gases By Adsorption (AREA)
Abstract
Description
技术领域technical field
本发明涉及氟化物提纯装置,具体涉及一种氟化物提纯系统、氟化物提纯系统内的防爆加热器及使用方法。The invention relates to a fluoride purification device, in particular to a fluoride purification system, an explosion-proof heater in the fluoride purification system and a use method.
背景技术Background technique
电加热器是一种国际流行的电加热设备,用于对流动的液态、气态介质的升温、保温、加热,当加热介质在压力作用下通过电加热器加热腔,采用流体热力学原理均匀地带走电热元件工作中所产生的巨大热量,使被加热介质温度达到用户工艺要求。Electric heater is an internationally popular electric heating equipment, which is used for heating, heat preservation and heating of flowing liquid and gaseous media. The huge heat generated in the operation of the electric heating element makes the temperature of the heated medium meet the user's technological requirements.
现有的氟化物提纯系统没有吸附剂吸附氟化物气体内杂质提纯,这一步骤,生产的氟化物内含有微量杂质。In the existing fluoride purification system, there is no adsorbent to adsorb and purify impurities in the fluoride gas. In this step, the produced fluoride contains trace impurities.
因此,需要对现有技术进行改进。Therefore, there is a need for improvements to the prior art.
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题是提供高效的一种氟化物提纯系统、氟化物提纯系统内的防爆加热器及使用方法。The technical problem to be solved by the present invention is to provide an efficient fluoride purification system, an explosion-proof heater in the fluoride purification system and a method of use.
为解决上述技术问题,本发明提供一种氟化物提纯系统内的防爆加热器,包括加热容器和保温套管;In order to solve the above technical problems, the present invention provides an explosion-proof heater in a fluoride purification system, including a heating container and a thermal insulation sleeve;
所述加热容器外侧套设有保温套管;The outer side of the heating container is provided with a thermal insulation sleeve;
所述加热容器包括沿着其长度方向设置的上段、中段和下段;所述上段、中段和下段靠近中间的位置均设置有加热检测组件;The heating container includes an upper section, a middle section and a lower section arranged along its length direction; the upper section, the middle section and the lower section are all provided with heating detection components near the middle;
所述加热检测组件包括配合使用的加热管和防爆传感器;The heating detection component includes a heating tube and an explosion-proof sensor used in conjunction;
所述加热管位于保温套管内,加热管螺旋设置在加热容器靠近四周的位置,加热管上还设置有防爆接线盒;The heating pipe is located in the thermal insulation sleeve, the heating pipe is spirally arranged at a position close to the surrounding of the heating container, and an explosion-proof junction box is also arranged on the heating pipe;
所述防爆传感器通过传感器安装支架固定设置在保温套管上;The explosion-proof sensor is fixedly arranged on the thermal insulation casing through the sensor mounting bracket;
所述传感器安装支架为圆锥台形的框架,传感器安装支架底部与保温套管固定连接为一体,传感器安装支架顶部设置有旋转套,旋转套内表面设置有内螺纹;The sensor mounting bracket is a truncated cone-shaped frame, the bottom of the sensor mounting bracket is fixedly connected with the thermal insulation sleeve as a whole, the top of the sensor mounting bracket is provided with a rotating sleeve, and the inner surface of the rotating sleeve is provided with an internal thread;
所述防爆传感器上安装旋转轴,旋转轴外表面设置有外螺纹;A rotating shaft is installed on the explosion-proof sensor, and the outer surface of the rotating shaft is provided with an external thread;
所述旋转套与旋转轴相适配,旋转轴与旋转套螺纹连接,防爆传感器的检测探头穿过保温套管上的测温孔后与加热容器的外壁抵接;The rotating sleeve is adapted to the rotating shaft, the rotating shaft is threadedly connected with the rotating sleeve, and the detection probe of the explosion-proof sensor is in contact with the outer wall of the heating container after passing through the temperature measuring hole on the thermal insulation sleeve;
所述防爆传感器通过信号管与防爆接线盒信号连接。The explosion-proof sensor is signal-connected to the explosion-proof junction box through a signal tube.
作为对本发明一种氟化物提纯系统内的防爆加热器的改进:As the improvement to the explosion-proof heater in a kind of fluoride purification system of the present invention:
所述加热容器的上段、中段和下段为可拆卸连接。The upper, middle and lower sections of the heating vessel are detachably connected.
作为对本发明一种氟化物提纯系统内的防爆加热器的改进:As the improvement to the explosion-proof heater in a kind of fluoride purification system of the present invention:
本发明还提供一种氟化物提纯系统,包括AB两组防爆加热器组,每组防爆加热器组均包含依次串联的若干防爆加热器;The invention also provides a fluoride purification system, comprising two explosion-proof heater groups AB, and each group of explosion-proof heater groups includes several explosion-proof heaters connected in series in sequence;
氮气通道分别与AB两组防爆加热器组进口连通;The nitrogen channels are respectively connected with the inlets of the AB groups of explosion-proof heater groups;
氟化物气体通道分别与AB两组防爆加热器组进口连通;The fluoride gas channels are respectively connected with the inlets of the AB groups of explosion-proof heater groups;
所述AB两组防爆加热器组出口分别与后续处理设备及尾气处理设备连接。The outlets of the AB groups of explosion-proof heater groups are respectively connected with subsequent treatment equipment and exhaust gas treatment equipment.
本发明还提供一种氟化物提纯系统的使用方法,包括以下步骤:The present invention also provides a method for using the fluoride purification system, comprising the following steps:
1)、A组防爆加热器组通常温通氟化物气体,内部吸附剂吸附杂质;同时B组防爆加热器组通氮气,PLC程序控制防爆加热器组中的防爆加热器加热温度,分段定时加热,使吸附剂上杂质脱附,氮气带走杂质进尾气处理设备;直到一个工作流程结束,执行步骤2;1) The explosion-proof heater group of group A usually passes fluoride gas at a temperature, and the internal adsorbent absorbs impurities; at the same time, the explosion-proof heater group of group B is connected to nitrogen, and the PLC program controls the heating temperature of the explosion-proof heater in the explosion-proof heater group, and the timing is segmented. Heating to desorb the impurities on the adsorbent, and the nitrogen gas takes away the impurities into the tail gas treatment equipment; until the end of a working process,
2)、B组防爆加热器组通常温通氟化物气体,内部吸附剂吸附杂质;同时A组防爆加热器组通氮气,PLC程序控制防爆加热器组中的防爆加热器加热温度,分段定时加热,使吸附剂上杂质脱附,氮气带走杂质进尾气处理设备;直到一个工作流程结束,执行步骤3;2) Group B explosion-proof heaters usually pass fluoride gas at a temperature, and the internal adsorbent absorbs impurities; at the same time, group A explosion-proof heaters pass nitrogen, and the PLC program controls the heating temperature of the explosion-proof heaters in the explosion-proof heaters, segmented timing Heating to desorb the impurities on the adsorbent, and the nitrogen gas takes away the impurities into the tail gas treatment equipment; until the end of a working process,
3)、重复步骤1-2,AB组防爆加热器组交换使用。3), repeat steps 1-2, the explosion-proof heater group of group AB is used interchangeably.
本发明一种氟化物提纯系统、氟化物提纯系统内的防爆加热器及使用方法的技术优势为:The technical advantages of the fluoride purification system, the explosion-proof heater in the fluoride purification system and the use method of the present invention are:
1.加热器做成可拆卸式,方便后期拆装维修。1. The heater is made detachable, which is convenient for later disassembly and maintenance.
2.吸附剂填充在内部容器中,氟化物气体也在内部容器流通,与加热器无接触。保证有毒有害气体隔绝,减少泄露可能。2. The adsorbent is filled in the inner container, and the fluoride gas is also circulated in the inner container, and there is no contact with the heater. Ensure the isolation of toxic and harmful gases and reduce the possibility of leakage.
3.加热容器采用上中下三段单独控温,保证温度精准度。3. The heating container adopts the upper, middle and lower three sections of separate temperature control to ensure the temperature accuracy.
4.AB组防爆加热器组交换使用,增加工作效率。4. AB group explosion-proof heater group is used interchangeably to increase work efficiency.
附图说明Description of drawings
下面结合附图对本发明的具体实施方式作进一步详细说明。The specific embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.
图1是本发明一种氟化物提纯系统内的防爆加热器的结构示意图;Fig. 1 is the structural representation of the explosion-proof heater in a kind of fluoride purification system of the present invention;
图2是图1中防爆传感器3与加热容器1配合使用的结构示意图;FIG. 2 is a schematic structural diagram of the explosion-
图3是一种氟化物提纯系统的结构示意图。Figure 3 is a schematic structural diagram of a fluoride purification system.
具体实施方式Detailed ways
下面结合具体实施例对本发明进行进一步描述,但本发明的保护范围并不仅限于此。The present invention will be further described below with reference to specific embodiments, but the protection scope of the present invention is not limited thereto.
实施例1、一种氟化物提纯系统内的防爆加热器,如图1所示,包括加热容器1和保温套管2。
加热容器1外表面覆盖套设有保温套管2。The outer surface of the
加热容器1沿着其长度方向设置有若干加热检测组件;加热容器1两端分别设有进气口14和出气口15。The
在本实施例中,将加热容器1从上到下依次等距分为上段11、中段12和下段13共三段,每段的靠近中间的位置均设置有加热检测组件,分为三段可以方便后续对加热容器1进行分段单独控制,从而保证温度精准度。In this embodiment, the
加热检测组件包括配合使用的加热管4和防爆传感器3;The heating detection component includes a
加热管4位于保温套管2内,加热管4螺旋设置在加热容器1靠近四周的位置,通过控制加热管4对加热容器1进行升温加热,加热管4上还设置有防爆接线盒41。The
防爆传感器3通过传感器安装支架31固定设置在保温套管2上;The explosion-
传感器安装支架31为圆锥台形的框架,传感器安装支架31底部与保温套管2固定连接为一体,传感器安装支架31顶部设置有旋转套32,旋转套32内表面设置有内螺纹;The
防爆传感器3上安装旋转轴33,旋转轴33外表面设置有外螺纹;A rotating
旋转套32与旋转轴33相适配,旋转轴33与旋转套32螺纹连接,防爆传感器3的检测探头34穿过保温套管2上的测温孔21后与加热容器1的外壁抵接;The rotating
通过转动防爆传感器3,可以使得旋转轴33与旋转套32旋动,从而调整检测探头34在测温孔21中的伸入长度,从而调整检测探头34是否与加热容器1的外壁抵接。By rotating the explosion-
防爆传感器3通过信号管与防爆接线盒41信号连接,防爆传感器3检测加热容器1中的温度然后传输到防爆接线盒41,根据防爆传感器3检测到的加热容器1中的温度和预先设定的温度进行温控判断,通过控制加热管4的加热功率对加热容器1的加热。The explosion-
在使用时,通过加热管4控制上段11、中段12和下段13的温度相同,三段单独控温,保证温度精准度。When in use, the temperature of the
加热容器1的上段11、中段12和下段13为可拆卸连接,在需要更换维修时,可以将上段11、中段12和下段13从保温套管2的内腔中依次取出,更换维修相应的部件,再重新组装回去。The
加热容器1的上段11、中段12和下段13内部填充有氟化物吸附剂,氟化物吸附剂可以吸收氟化物气体中的大部分有毒有害气体,氟化物气体与加热管4无接触,能保证有毒有害气体隔绝,减少泄露可能。The
一种氟化物提纯系统,包括AB两组防爆加热器组,每组防爆加热器组均包含依次串联的若干防爆加热器(在本实施例中防爆加热器的数量为3个);A fluoride purification system, comprising two groups of AB explosion-proof heaters, and each group of explosion-proof heaters includes several explosion-proof heaters connected in series in sequence (in this embodiment, the number of explosion-proof heaters is 3);
氮气通道分别与AB两组防爆加热器组进口连通;The nitrogen channels are respectively connected with the inlets of the AB groups of explosion-proof heater groups;
氟化物气体通道分别与AB两组防爆加热器组进口连通;The fluoride gas channels are respectively connected with the inlets of the AB groups of explosion-proof heater groups;
AB两组防爆加热器组出口分别与后续处理设备及尾气处理设备连接。The outlets of the AB groups of explosion-proof heater groups are respectively connected with the subsequent treatment equipment and the exhaust gas treatment equipment.
氮气通道和氟化物气体通道上均设置有阀门。Valves are provided on both the nitrogen gas channel and the fluoride gas channel.
一种氟化物提纯系统的使用流程,包括以下步骤:A use flow of a fluoride purification system, comprising the following steps:
1)、正常使用时,A组防爆加热器组通常温通氟化物气体,内部吸附剂吸附杂质;同时B组防爆加热器组通氮气,PLC程序控制防爆加热器组中的防爆加热器加热温度,分段定时加热,使吸附剂上杂质脱附,氮气带走杂质进尾气处理设备;直到一个工作流程结束,执行步骤2;1) During normal use, the explosion-proof heater group of group A is usually warmed to fluoride gas, and the internal adsorbent adsorbs impurities; at the same time, the explosion-proof heater group of group B is connected to nitrogen, and the PLC program controls the heating temperature of the explosion-proof heater in the explosion-proof heater group. , heating in stages and regularly to desorb the impurities on the adsorbent, and the nitrogen gas takes away the impurities into the tail gas treatment equipment; until the end of a working process,
2)、阀门控制气体管路,B组防爆加热器组通常温通氟化物气体,内部吸附剂吸附杂质。同时A组防爆加热器组通氮气,PLC程序控制防爆加热器组中的防爆加热器加热温度,分段定时加热,使吸附剂上杂质脱附,氮气带走杂质进尾气处理设备;直到一个工作流程结束,执行步骤3;2) The valve controls the gas pipeline, and the explosion-proof heater group of group B usually passes fluoride gas warmly, and the internal adsorbent adsorbs impurities. At the same time, the explosion-proof heater group of group A is connected to nitrogen, and the PLC program controls the heating temperature of the explosion-proof heaters in the explosion-proof heater group, and the heating is performed in stages to desorb the impurities on the adsorbent, and the nitrogen gas takes away the impurities into the exhaust gas treatment equipment; until one works The process ends, go to
3)、重复步骤1-2,AB组防爆加热器组交换使用,增加工作效率。3), repeat steps 1-2, the explosion-proof heater group AB group is used interchangeably to increase the work efficiency.
最后,还需要注意的是,以上列举的仅是本发明的若干个具体实施例。显然,本发明不限于以上实施例,还可以有许多变形。本领域的普通技术人员能从本发明公开的内容直接导出或联想到的所有变形,均应认为是本发明的保护范围。Finally, it should also be noted that the above enumeration is only a few specific embodiments of the present invention. Obviously, the present invention is not limited to the above embodiments, and many modifications are possible. All deformations that those of ordinary skill in the art can directly derive or associate from the disclosure of the present invention shall be considered as the protection scope of the present invention.
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CN214075815U (en) * | 2020-12-21 | 2021-08-31 | 福建德尔科技有限公司 | Little oxygen adsorption regenerating unit for waste gas recovery purification electron level hexafluoroethane |
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JP2017092184A (en) * | 2015-11-06 | 2017-05-25 | Jxエネルギー株式会社 | Explosion-proof container ventilation equipment, explosion-proof container, explosion-proof gas detection mechanism and monitoring device |
CN211400328U (en) * | 2019-08-28 | 2020-09-01 | 上海麦越环境技术有限公司 | High-power automatic temperature control gas pipeline heater |
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CN212278480U (en) * | 2020-01-16 | 2021-01-01 | 镇江东方电热有限公司 | Coated high-temperature explosion-proof heater |
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