CN114525988A - Brand-new environment-friendly production process of anti-deformation resin sheet for wooden door - Google Patents
Brand-new environment-friendly production process of anti-deformation resin sheet for wooden door Download PDFInfo
- Publication number
- CN114525988A CN114525988A CN202210182839.6A CN202210182839A CN114525988A CN 114525988 A CN114525988 A CN 114525988A CN 202210182839 A CN202210182839 A CN 202210182839A CN 114525988 A CN114525988 A CN 114525988A
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- China
- Prior art keywords
- wooden door
- decorative surface
- wooden
- board
- frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/30—Coverings, e.g. protecting against weather, for decorative purposes
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/04—Wing frames not characterised by the manner of movement
- E06B3/26—Compound frames, i.e. one frame within or behind another
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/70—Door leaves
- E06B3/72—Door leaves consisting of frame and panels, e.g. of raised panel type
- E06B3/74—Door leaves consisting of frame and panels, e.g. of raised panel type with wooden panels or frame
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B7/00—Special arrangements or measures in connection with doors or windows
- E06B7/28—Other arrangements on doors or windows, e.g. door-plates, windows adapted to carry plants, hooks for window cleaners
Abstract
The invention relates to a brand new environment-friendly production process of an anti-deformation resin sheet for a wooden door, which comprises the following steps of: thermally coating the hot-melt resin adhesive film on the back of the decorative surface material by a laminating machine; flatly pasting the decorative surface material and the large board which are covered with the resin film through a large board flatly pasting covering machine to form a decorative surface wooden door upper large board and a decorative surface wooden door lower large board; producing a large plate with a shape and a concave-convex surface, and performing mould pressing, plastic sucking, coating and flat pasting on the decorative surface of the large plate by a positive-negative pressure plastic sucking machine; pre-sticking adhesive sheets to two symmetrical surfaces of a frame batten or a plate batten in the middle of the wooden door, and binding the frame batten or the plate batten pre-stuck with the adhesive sheets by a worker for standby; conveying the stacked wooden doors into an industrial microwave press through an automatic production line, performing microwave operation under the premise of pressure, performing thermal activation, bonding and fixing on plates with decorative surfaces on the upper and lower sides of the wooden doors and a frame, and finishing edge cutting and sealing of the wooden doors to obtain finished products; compared with the prior art, the invention greatly reduces the deformation rate of the wooden door and solves the problem of deformation in the production of the wooden door.
Description
[ technical field ]
The invention relates to the field of wood door production, in particular to a brand new environment-friendly production process of a deformation-preventing resin sheet for a wood door.
[ background art ]
The traditional wood door production process comprises the steps of splicing wood strips into a wood frame (commonly called a skeleton) by workers, carrying the wood frame to a glue machine after splicing, gluing a glue roller through the glue machine, then lifting the glue roller to a wood door panel with a protective cover and rubber gloves, covering the wood door panel with the wood frame panel, heating and hot-pressing the glue roller by a microwave press to solidify the glue, or pressing the glue roller by a cold press for twenty-four hours, then automatically drying the glue roller, automatically solidifying the glue, and then turning to the next process.
The production process of the wooden door mainly has the following defects: the production method has the advantages of more labor, large site turnover, large pollution, low efficiency, more three wastes in production operation, high product deformation rate, high variant defective rate and incapability of realizing automatic online production.
[ summary of the invention ]
The invention aims to solve the defects and provide a brand new environment-friendly production process of the resin sheet for preventing deformation of the wooden door.
In order to realize the aim, the brand new environment-friendly production process of the anti-deformation resin sheet for the wooden door comprises the following steps:
step 1) covering a resin adhesive film with hot melting property on the back surface of a decorative surface material on the surface of a wooden door by heating with a film covering machine, wherein the heating temperature is 60-120 ℃;
step 2) flatly pasting the decorative surface material and the large board which are covered with the resin adhesive film through a large board flat pasting coating machine or a PUR hot melt adhesive flat pasting machine to form an upper large board and a lower large board of the decorative surface wood door;
step 3) producing a large plate with a shape and a concave-convex surface, and performing mould pressing, plastic sucking, coating, flat pasting on the decorative surface of the large plate by using a negative pressure plastic sucking machine or a positive and negative pressure plastic sucking machine;
step 4) pre-pasting films on two symmetrical surfaces of the frame battens or the plate battens in the middle of the wooden door, and binding the frame battens or the plate battens with the pre-pasted films by workers to form a frame for standby;
step 5) conveying the stacked wooden doors into an industrial microwave press through an automatic production line, and performing microwave operation on the wooden doors under the premise of pressure to thermally activate, bond and fix the plates with the decorative surfaces on the upper and lower sides of the wooden doors and the frame;
and 6) finally, cutting edges and sealing edges of the wooden door, and thus finishing the finished wooden door.
Preferably, in step 1), the decorative surface material on the surface of the wood door includes, but is not limited to, PET, PVC, PETR, and wood veneer.
Preferably, in the step 1), the resin adhesive film is a one-component or two-component hot melt adhesive film formed by mixing VAE, PU, TPU and PUR or chemically synthesizing.
Preferably, in the step 5), the microwave operation has a pressure range of 0.2-30mpa and a microwave operation time of 30-300 seconds.
Preferably, in the step 5), the wooden door stacking mode is as follows: the board with the adhered decorative surface is placed with the decorative surface facing downwards, the bound wooden door frame with the hot melt resin film is placed on the board, the board with the adhered decorative surface is placed on the board, and the board is repeatedly stacked in the above way.
Preferably, in the step 5), the wooden door stacking mode is as follows: firstly, placing a plate with a decorative surface, then placing a layer of resin film, placing a wooden door frame, then placing a layer of resin film, and finally placing a plate with a decorative surface.
Compared with the prior art, the invention has the following advantages:
(1) according to the invention, the hot-melt resin film is adopted, the upper and lower surface plates of the wooden door are combined and hot-pressed and bonded with the frame through the flat-pasting wooden door panel material and the microwave press, so that a large amount of moisture brought to the wooden door panel and the wooden door frame by repeated glue distribution in the production process of the market old technology is well avoided;
(2) the three wastes formed by repeated glue distribution of the liquid glue which is not environment-friendly and the damage to the body of staff caused by the laggard process are eliminated in the whole production process, a large amount of working sites are saved, the production benefit is improved, and the perfect environment-friendly online production is realized;
(3) the invention can avoid the problem that the wooden door is deformed due to high overall moisture content of the wooden door caused by a large amount of moisture caused by coating liquid glue on the upper panel cloth and the lower panel cloth of the wooden door and coating liquid glue on the frame cloth of the wooden door in the production process of the traditional process;
(4) the deformation rate of the wooden door produced by the method can be greatly reduced to be close to zero, the problem that the wooden door is easy to deform in production is well solved, and the method is worthy of popularization and application.
[ description of the drawings ]
FIG. 1 is a production flow diagram of the present invention.
[ detailed description of the invention ]
The invention provides a brand new environment-friendly production process of a deformation-preventing resin sheet for wooden doors (paint-free doors), which comprises the following steps:
step 1) covering a resin adhesive film with hot melting property on the back surface of a decorative surface material on the surface of a wooden door by heating with a film covering machine, wherein the heating temperature is 60-120 ℃;
step 2) flatly pasting the decorative surface material and the large board which are covered with the resin adhesive film through a large board flat pasting coating machine or a PUR hot melt adhesive flat pasting machine to form an upper large board and a lower large board of the decorative surface wood door;
step 3) producing a large plate with a shape and a concave-convex surface, and performing mould pressing, plastic sucking, coating, flat pasting on the decorative surface of the large plate by using a negative pressure plastic sucking machine or a positive and negative pressure plastic sucking machine;
step 4) pre-pasting films on two symmetrical surfaces of the frame battens or the plate battens in the middle of the wooden door, and binding the frame battens or the plate battens with the pre-pasted films by workers to form a frame for standby;
step 5) conveying the stacked wooden doors into an industrial microwave press through an automatic production line, and performing microwave operation on the wooden doors under the premise of pressure to thermally activate, bond and fix the plates with the decorative surfaces on the upper and lower sides of the wooden doors and the frame;
and 6) finally, cutting edges and sealing edges of the wooden door, and thus finishing the finished wooden door.
The invention is further described below with reference to the following figures and specific examples:
production and manufacture of wood door decorative fabric and decorative panel:
firstly, various decorative plane materials (such as PET, PVC, PETR, wood veneer and the like) on the surface of the wood door are coated on the back surface of the decorative material by a coating machine through heating (the temperature range is 60-120 ℃) resin adhesive films (such as single-component and double-component hot-melt adhesive films which are mixed or chemically synthesized by VAE, PU, TPU, PUR and the like) with hot-melt characteristics.
The decorative surface material with the hot-coated adhesive film can be flatly pasted and coated on a large plate by a large plate flatly pasting coating machine, or the decorative surface material and the large plate can be flatly pasted by a PUR hot melt adhesive flatly pasting machine; secondly, the material with the modeling concave-convex modeling surface can be subjected to mould pressing, plastic sucking, coating and flat pasting of the large board decoration surface through a negative pressure plastic sucking machine or special equipment of the positive and negative pressure plastic sucking machine.
Secondly, a frame (commonly called a framework) batten or a multilayer plate batten in the middle of the wooden door passes through two vertical face heating and pasting equipment; the two symmetrical surfaces of the wood frame strip are pre-pasted with the films, and the wood strip or the plate strip which is pre-pasted with the films is bound with the frame (commonly called as a framework) by workers for standby.
Thirdly, when the wooden door is produced by automatic assembly line operation, the decorative surface of the plate stuck with the decorative surface is placed downwards (such as the step 1 or the step 2 of the method), the wooden door frame with the hot melt resin film is bound, the plate stuck with the decorative surface is placed, and the decorative surface is placed upwards; the stacking is repeated, and the multiple wooden doors can be simultaneously subjected to microwave hot-pressing bonding production; or putting a plate with a decorative surface (such as the step 1 or the step 2), putting a layer of resin film, putting a wooden door frame, putting a layer of resin film and finally putting the plate with the decorative surface.
And fourthly, conveying the stacked wooden doors (such as the third wooden door) into an industrial microwave press through an automatic production line, performing microwave operation for about 30-300 seconds on the premise of pressure (the range value is 0.2-30mpa), performing thermal activation bonding and fixing on the plates with the decorative surfaces on the upper and lower sides of the wooden doors and a frame (commonly called a framework), and then entering the next procedure, and performing edge cutting and sealing one-time production operation on the wooden doors to finish the finished wooden doors.
The wood door panel and the wood door frame are combined and hot-pressed to be bonded through the flat wooden door panel and the microwave press, so that the old market process production process can be well avoided, a large amount of moisture brought to the wooden door panel and the wooden door frame by repeatedly distributing glue, and the production process is equivalent to secondary dewatering and drying operation of the wooden door. The most key core advantage is that three wastes formed by repeated glue distribution of liquid glue which is not environment-friendly are eliminated in the whole production process, and a great amount of manual operation and staff body injury caused by an laggard process are eliminated, so that a great amount of work sites are saved, the production benefit is improved, and perfect environment-friendly online production is realized.
The key of the deformation of the wooden door is that the old process coats liquid glue on the upper panel cloth and the lower panel cloth of the wooden door and coats liquid glue on the frame cloth of the wooden door in the production process to bring a large amount of water, so that the overall water content of the wooden door is high, and the stress of the whole board is caused by irregular change. The deformation rate of the wooden door produced by the method can be greatly reduced to be close to zero, and the problem that the wooden door is easy to deform in production is well solved.
The present invention is not limited to the above embodiments, and any other changes, modifications, substitutions, combinations, and simplifications which do not depart from the spirit and principle of the present invention should be construed as equivalents and are included in the scope of the present invention.
Claims (6)
1. The brand new environment-friendly production process of the anti-deformation resin sheet for the wooden door is characterized by comprising the following steps of:
step 1) covering a resin adhesive film with hot melting property on the back surface of a decorative surface material on the surface of a wooden door by heating with a film covering machine, wherein the heating temperature is 60-120 ℃;
step 2) flatly pasting the decorative surface material and the large board which are covered with the resin adhesive film through a large board flat pasting coating machine or a PUR hot melt adhesive flat pasting machine to form an upper large board and a lower large board of the decorative surface wood door;
step 3) producing a large plate with a shape and a concave-convex surface, and performing mould pressing, plastic sucking, coating, flat pasting on the decorative surface of the large plate by using a negative pressure plastic sucking machine or a positive and negative pressure plastic sucking machine;
step 4) pre-pasting films on two symmetrical surfaces of the frame battens or the plate battens in the middle of the wooden door, and binding the frame battens or the plate battens with the pre-pasted films by workers to form a frame for standby;
step 5) conveying the stacked wooden doors into an industrial microwave press through an automatic production line, and performing microwave operation on the wooden doors under the premise of pressure to thermally activate, bond and fix the plates with the decorative surfaces on the upper and lower sides of the wooden doors and the frame;
and 6) finally, cutting edges and sealing edges of the wooden door, and thus finishing the finished wooden door.
2. The production process according to claim 1, wherein: in step 1), the decorative surface material on the surface of the wooden door comprises but is not limited to PET, PVC, PETR and wood veneer.
3. The production process according to claim 1, wherein: in the step 1), the resin adhesive film is a one-component or two-component hot melt adhesive film formed by mixing or chemically synthesizing VAE, PU, TPU and PUR.
4. The production process according to claim 1, wherein: in the step 5), the pressure range of microwave operation is 0.2-30mpa, and the microwave operation time is 30-300 seconds.
5. The production process according to claim 1, wherein: in step 5), the wooden door stacking mode is as follows: the board with the adhered decorative surface is placed with the decorative surface facing downwards, the bound wooden door frame with the hot melt resin film is placed on the board, the board with the adhered decorative surface is placed on the board, and the board is repeatedly stacked in the above way.
6. The production process according to claim 1, wherein: in step 5), the wooden door stacking mode is as follows:
firstly, placing a plate with a decorative surface, then placing a layer of resin film, placing a wooden door frame, then placing a layer of resin film, and finally placing a plate with a decorative surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210182839.6A CN114525988A (en) | 2022-02-25 | 2022-02-25 | Brand-new environment-friendly production process of anti-deformation resin sheet for wooden door |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210182839.6A CN114525988A (en) | 2022-02-25 | 2022-02-25 | Brand-new environment-friendly production process of anti-deformation resin sheet for wooden door |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114525988A true CN114525988A (en) | 2022-05-24 |
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ID=81625038
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210182839.6A Pending CN114525988A (en) | 2022-02-25 | 2022-02-25 | Brand-new environment-friendly production process of anti-deformation resin sheet for wooden door |
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| Country | Link |
|---|---|
| CN (1) | CN114525988A (en) |
Citations (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0768675A (en) * | 1993-09-06 | 1995-03-14 | Aica Kogyo Co Ltd | Structure of decorative panel |
| CN2314071Y (en) * | 1997-12-26 | 1999-04-14 | 吴宝祥 | Hollow plywood door with wood edges and without jointing decoration |
| CN2351526Y (en) * | 1998-09-30 | 1999-12-01 | 淄博金城实业股份有限公司 | Embossed composite arts and crafts door |
| US6352784B1 (en) * | 1997-06-30 | 2002-03-05 | Tohcello Co. Ltd. | Wood decorative material coated with resin composite film and process for producing the same |
| JP2002283501A (en) * | 2001-03-27 | 2002-10-03 | Daiken Trade & Ind Co Ltd | Woody decorative sheet and method for manufacturing the same |
| CN2808553Y (en) * | 2005-07-07 | 2006-08-23 | 徐德文 | Multifunctional wood composite forming board |
| CN2811519Y (en) * | 2005-08-15 | 2006-08-30 | 眉山市东坡区象牌实木门厂 | Veneered wood door |
| CN2893106Y (en) * | 2005-11-21 | 2007-04-25 | 文显才 | Non-wedge wooden faced complete door set |
| CN102049802A (en) * | 2009-10-29 | 2011-05-11 | 吴江市固友木门厂 | Technique for veneering composite timber door |
| CN103758444A (en) * | 2014-02-12 | 2014-04-30 | 北京桥饰木业有限公司 | Positioning vacuum-thermoform door manufacturing method for PVC film with longitudinal wood grains and transverse wood grains |
| CN105317188A (en) * | 2015-11-17 | 2016-02-10 | 湖南邦弗特新材料技术有限公司 | Novel solid wood veneer decoration board and manufacture method and application thereof |
| CN106393381A (en) * | 2016-11-25 | 2017-02-15 | 浙江林昌木业有限公司 | Production process of composite door sheet |
| CN107866889A (en) * | 2017-09-27 | 2018-04-03 | 胡征远 | A kind of preparation method of compound door plant |
| CN110239192A (en) * | 2019-07-25 | 2019-09-17 | 东莞市穗丰装饰材料有限公司 | A kind of composite board processing method |
| CN110434972A (en) * | 2019-07-08 | 2019-11-12 | 重庆鑫奇门业有限公司 | A kind of manufacturing process of environment-friendly type timber |
| CN111716871A (en) * | 2020-07-07 | 2020-09-29 | 刘育林 | Flat pasting production method for highlight, modeling and personalized decorative surface large board |
-
2022
- 2022-02-25 CN CN202210182839.6A patent/CN114525988A/en active Pending
Patent Citations (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0768675A (en) * | 1993-09-06 | 1995-03-14 | Aica Kogyo Co Ltd | Structure of decorative panel |
| US6352784B1 (en) * | 1997-06-30 | 2002-03-05 | Tohcello Co. Ltd. | Wood decorative material coated with resin composite film and process for producing the same |
| CN2314071Y (en) * | 1997-12-26 | 1999-04-14 | 吴宝祥 | Hollow plywood door with wood edges and without jointing decoration |
| CN2351526Y (en) * | 1998-09-30 | 1999-12-01 | 淄博金城实业股份有限公司 | Embossed composite arts and crafts door |
| JP2002283501A (en) * | 2001-03-27 | 2002-10-03 | Daiken Trade & Ind Co Ltd | Woody decorative sheet and method for manufacturing the same |
| CN2808553Y (en) * | 2005-07-07 | 2006-08-23 | 徐德文 | Multifunctional wood composite forming board |
| CN2811519Y (en) * | 2005-08-15 | 2006-08-30 | 眉山市东坡区象牌实木门厂 | Veneered wood door |
| CN2893106Y (en) * | 2005-11-21 | 2007-04-25 | 文显才 | Non-wedge wooden faced complete door set |
| CN102049802A (en) * | 2009-10-29 | 2011-05-11 | 吴江市固友木门厂 | Technique for veneering composite timber door |
| CN103758444A (en) * | 2014-02-12 | 2014-04-30 | 北京桥饰木业有限公司 | Positioning vacuum-thermoform door manufacturing method for PVC film with longitudinal wood grains and transverse wood grains |
| CN105317188A (en) * | 2015-11-17 | 2016-02-10 | 湖南邦弗特新材料技术有限公司 | Novel solid wood veneer decoration board and manufacture method and application thereof |
| CN106393381A (en) * | 2016-11-25 | 2017-02-15 | 浙江林昌木业有限公司 | Production process of composite door sheet |
| CN107866889A (en) * | 2017-09-27 | 2018-04-03 | 胡征远 | A kind of preparation method of compound door plant |
| CN110434972A (en) * | 2019-07-08 | 2019-11-12 | 重庆鑫奇门业有限公司 | A kind of manufacturing process of environment-friendly type timber |
| CN110239192A (en) * | 2019-07-25 | 2019-09-17 | 东莞市穗丰装饰材料有限公司 | A kind of composite board processing method |
| CN111716871A (en) * | 2020-07-07 | 2020-09-29 | 刘育林 | Flat pasting production method for highlight, modeling and personalized decorative surface large board |
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