CN114515662A - Robot spraying system for automobile maintenance sheet metal parts and technological process thereof - Google Patents
Robot spraying system for automobile maintenance sheet metal parts and technological process thereof Download PDFInfo
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- CN114515662A CN114515662A CN202210167200.0A CN202210167200A CN114515662A CN 114515662 A CN114515662 A CN 114515662A CN 202210167200 A CN202210167200 A CN 202210167200A CN 114515662 A CN114515662 A CN 114515662A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention discloses a robot spraying system for automobile maintenance sheet metal parts and a process flow thereof, wherein the robot spraying system comprises a cloud control and data center platform, a data center platform and a data center platform, wherein the cloud control and data center platform is used for setting, modifying and testing automobile part spraying experiment data and generating a part spraying process data packet; and the spraying client is used for receiving the spraying process data packet and applying the spraying process data packet to the actual part spraying process. The invention provides a robot spraying system for automobile maintenance sheet metal parts and a process flow thereof, which improve the efficiency by managing three-dimensional model data of various spraying parts, planning a spraying path and improving a processing path and a spraying method according to feedback data, build a networked workshop through building a cloud platform, realize optimized resource allocation of part spraying, directly select a spraying process from a data packet according to brands, vehicle types, part numbers and colors before operation, and command a robot to start spraying.
Description
Technical Field
The invention relates to the technical field of automobile production teaching, in particular to a robot spraying system for automobile maintenance sheet metal parts and a process flow thereof.
Background
With the rapid development of economy in China, the living standard of people is continuously improved, automobiles become more and more necessary transportation tools for families, and meanwhile, the requirement of people on automobile sheet metal maintenance spraying is higher and higher.
At present, maintenance spraying is manually operated spraying, workers work in a very poor spraying environment, environmental pollution is caused, paint is wasted, efficiency is low, wages of the workers are high in cost, and the workers are difficult to manage.
Disclosure of Invention
The invention provides a robot spraying system for automobile maintenance sheet metal parts and a process flow thereof, which are used for solving the problems.
The purpose of the invention can be realized by the following technical scheme:
a robot spraying system for automobile maintenance sheet metal parts comprises:
the cloud control and data center platform is used for setting, modifying and testing spraying experiment data of the automobile parts and generating a part spraying process data packet;
And the spraying client is used for receiving the spraying process data packet and applying the spraying process data packet to the actual part spraying process.
Specifically, the cloud control and data center platform comprises an appearance modeling system, a spraying curve generating system, a spraying simulation system, a monitoring system, a spraying robot module, a baking system, a service operation storage system and a cloud platform, wherein the appearance modeling system comprises a laser scanner, a 3D measuring instrument and a software design unit, the spraying robot module comprises a real-time monitoring camera assembly, the monitoring system is in signal connection with the real-time monitoring camera assembly, the service operation storage system comprises a storage unit, a management unit and a communication unit, and the service operation storage system is connected with the cloud platform through the communication unit;
the spraying client is connected with the cloud platform and comprises a client operating system and an operation module.
The other technical scheme of the invention adopts the robot spraying system for the automobile maintenance sheet metal part and the process flow thereof, and comprises the following steps:
step 1: acquiring part model information, completing part modeling by matching a laser scanner, a 3D measuring instrument and a software design unit through positioning and identifying parts, distributing virtual coordinate values, and generating a part data packet and a part image which are respectively recorded into a storage unit;
And 2, step: generating a spraying track curve, inputting a part data packet into a spraying curve generation system, presenting a spraying curve according to the virtual coordinate value, and labeling the characteristic subarea of the part;
and 3, step 3: optimizing a spraying track curve, checking and supplementing deficient spraying subareas, completing the supplementation of the spraying track by combining image information, and finishing the spraying track arrangement by matching with a spraying simulation system to improve the spraying track of the paint spraying robot;
and 4, step 4: the method comprises the following steps of (1) carrying out spraying test, carrying out positioning identification on a part, determining a three-dimensional space coordinate of the part, selecting and testing spraying parameters, starting a paint spraying robot to carry out spraying operation, and completing the whole process by matching with a baking system, wherein the spraying parameters comprise spraying amplitude, gun overlapping distance, spraying distance, flow, spraying angle of a spraying gun, atomization effect, specification and color of the spraying gun;
and 5: the spraying effect is checked and accepted, the video camera shooting monitoring spraying effect and the spraying process are checked through the real-time monitoring camera shooting assembly, the test result is obtained and recorded and stored, and a plurality of groups of test data are taken as references and are taken as standard value data;
step 6: completing a process data packet, generating a spraying process data packet by screening standard value data, and storing the spraying process data packet in a storage unit;
And 7: storing and planning, wherein a management unit stores spraying data according to relative spraying types, finally forms a spraying data process data packet, and realizes resource connection with a cloud platform through a communication unit;
and step 8: the spraying client selects the data packet, and after the cloud control and the authorization of the data center platform are obtained, the spraying client can download and use the authorized data packet;
and step 9: and finishing the operation, selecting the authorized and downloaded matched part spraying process data packet, starting the operation module to start the spraying operation and the baking operation on the part, and finishing the spraying operation on the part.
Further, it is characterized in that: the operation module is provided with a spraying monitoring module and is matched with spraying operation.
Further, the part data packet and the spraying process data packet are classified and named by a brand number, a vehicle type number, a part number, a color, a serial number and a date series.
Further, the painting robot module is a six-axis robot.
The invention has the beneficial effects that:
the invention provides a robot spraying system for sheet metal parts for automobile maintenance and a process flow thereof, wherein the efficiency is improved by managing three-dimensional model data of various sprayed parts, planning a spraying path and improving a processing path and a spraying method according to feedback data, a networked workshop is constructed by building a cloud platform, the optimized resource allocation of part spraying is realized, before operation is carried out, the spraying process is directly selected from a data packet according to the brand, the model, the part number and the color, the robot is instructed to start spraying, the working efficiency and the spraying precision are increased by intelligent spraying of the robot, the manual operation is reduced, and the physical influence caused by long-time contact of operators is avoided.
Drawings
In order to more clearly illustrate the embodiments or technical solutions of the present invention, the drawings used in the embodiments or technical solutions of the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.
Fig. 1 is a general framework diagram of the present invention.
Fig. 2 is a schematic view of the operation guide of the present invention.
Fig. 3 is a schematic diagram of the operational framework of the present invention.
The implementation, functional features and advantages of the present invention will be further described with reference to the accompanying drawings.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without inventive step based on the embodiments of the present invention, are within the scope of protection of the present invention.
According to the description of FIGS. 1-3:
a robot spraying system for automobile maintenance sheet metal parts comprises:
the cloud control and data center platform 1 is used for setting, modifying and testing automobile part spraying experiment data and generating a part spraying process data packet 5;
and the spraying client 2 is used for receiving the spraying process data packet 5 and applying the spraying process data packet to the actual part spraying process.
The cloud control and data center platform 1 comprises an appearance modeling system 11, a spraying curve generating system 12, a spraying simulation system 13, a monitoring system 14, a painting robot module 15, a baking system 16, a service operation storage system 17 and a cloud platform 18, wherein the appearance modeling system 11 comprises a laser scanner 111, a 3D measuring instrument 112 and a software design unit 113, the painting robot module 15 comprises a real-time monitoring camera component 151, the monitoring system 14 is in signal connection with the real-time monitoring camera component 151, in the present embodiment, the real-time monitoring camera component 151 is erected on the painting robot to facilitate real-time monitoring of the spraying effect, the service operation storage system 17 comprises a storage unit, a management unit and a communication unit, the service operation storage system 17 is connected with the cloud platform 18 through the communication unit, in the present embodiment, the service operation storage system 17 is used as a main control center and connected with the appearance modeling system 11, the spraying curve generating system 12, the spraying simulation system 13, the detection system 14, the spraying robot module 15 and the baking system 16, and is used for operating and collecting the equipment and module data;
The spraying client 2 is connected with the cloud platform 18, and the spraying client 2 comprises a client operating system 21 and an operation module 22.
Based on the technical scheme, the robot spraying process flow for the automobile maintenance sheet metal parts comprises the following steps:
step 1: acquiring part model information, completing part modeling by positioning and identifying parts and matching with a laser scanner 111, a 3D measuring instrument 112 and a software design unit 113, distributing virtual coordinate values, generating a part data packet 3 and a part image 4, and respectively inputting the part data packet and the part image into a storage unit, wherein the part data packet and the part image are used as data reference values to ensure the compatibility and the fault tolerance rate, and the difference partition is reduced by identifying a plurality of groups of models;
step 2: generating a spraying track curve, inputting the part data packet 3 into a spraying curve generation system 12, presenting a spraying curve according to the virtual coordinate values, and marking the characteristic partitions of the part, wherein in the embodiment, the characteristic partitions comprise curved surfaces, gaps, edge lines and non-spraying positions, and the characteristic partitions are marked to prompt operators to pay attention to the part side emphasis points;
and step 3: optimizing a spraying track curve, checking and supplementing deficient spraying subareas, completing the supplementation of the spraying track by combining image information, and arranging the spraying motion track by matching with the spraying simulation system 13 to perfect the spraying track of the spraying robot module 15, wherein in the embodiment, the spraying simulation system 13 produces the optimal spraying curve type, and the whole spraying process is obtained by manual fine adjustment, and meanwhile, the maximum resource utilization value of the robot is ensured;
And 4, step 4: performing a spraying test, namely performing positioning identification on the part, determining a three-dimensional space coordinate of the part, selecting and testing spraying parameters, wherein the spraying parameters comprise spraying amplitude, gun overlapping distance, spraying distance, flow, spraying angle of a spraying gun, atomization effect, specification and color of the spraying gun, starting a spraying robot to perform spraying operation, and matching with a baking system 16 to complete the whole process;
and 5: the spraying effect is checked and accepted, the video camera shooting monitoring spraying effect and the spraying process are checked through the real-time monitoring camera shooting assembly 151, the test result is obtained and recorded and stored, and a plurality of groups of test data are taken as references and are taken as standard value data;
and 6: completing a process data packet, generating a spraying process data packet 5 by screening standard value data, and storing the spraying process data packet in a storage unit;
and 7: storing and planning, wherein a management unit stores spraying data according to relative spraying types, finally forms a spraying data process data packet 5, and realizes resource connection with a cloud platform 18 through a communication unit;
and 8: the spraying client 2 is in data connection with the cloud platform 18, the spraying client 2 selects a data packet, and after the cloud control and the authorization of the data center platform 1 are obtained, the spraying client 2 can download and use the authorized data packet;
And step 9: and finishing the operation, selecting the authorized and downloaded matched part spraying process data packet 5, starting the operation module 22 to start the spraying operation and the baking operation on the part, and finishing the spraying operation on the part.
The part data packet 3 and the spraying process data packet 5 are classified and named according to the brand number, the vehicle type number, the part number, the color, the serial number and the date series, and in the embodiment, the full-brand automobile part spraying process is distributed through tracking, identification and classification, so that the maximum spraying process resource is achieved.
The painting robot module 15 is a six-axis robot, and the painting operation is rapidly and efficiently performed by the six-axis robot.
In this embodiment, the action module is used for part spraying operation, and naturally includes a spraying robot module, a transportation module and a baking module, and the spraying operation is performed through the workpiece, or the spraying operation is performed through data packet conversion and matching with off-line spraying industrial equipment.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention, and all modifications and equivalents of the present invention, which are made by the contents of the present specification and the accompanying drawings, or directly/indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (6)
1. The utility model provides a auto repair sheet metal component spraying system of robot which characterized in that includes:
the cloud control and data center platform is used for setting, modifying and testing automobile part spraying experiment data and generating a part spraying process data packet;
and the spraying client is used for receiving the spraying process data packet and applying the spraying process data packet to the actual part spraying process.
2. The robotic painting system for auto repair sheet metal parts according to claim 1, characterized in that:
the cloud control and data center platform comprises an appearance modeling system, a spraying curve generating system, a spraying simulation system, a monitoring system, a spraying robot module, a baking system, a service operation storage system and a cloud platform, wherein the appearance modeling system comprises a laser scanner, a 3D measuring instrument and a software design unit, the spraying robot module comprises a real-time monitoring camera assembly, the monitoring system is in signal connection with the real-time monitoring camera assembly, the service operation storage system comprises a storage unit, a management unit and a communication unit, and the service operation storage system is connected with the cloud platform through the communication unit;
the spraying client is connected with the cloud platform and comprises a client operating system and an operation module.
3. The robot spraying system for the automobile maintenance sheet metal parts and the process flow thereof as claimed in claim 2, wherein: comprises the following steps:
step 1: acquiring part model information, completing part modeling by matching a laser scanner, a 3D measuring instrument and a software design unit through positioning and identifying parts, distributing virtual coordinate values, and generating a part data packet and a part image which are respectively recorded into a storage unit;
and 2, step: generating a spraying track curve, inputting a part data packet into a spraying curve generation system, presenting a spraying curve according to a virtual coordinate value, and marking characteristic partitions of the part;
and 3, step 3: optimizing a spraying track curve, checking and supplementing deficient spraying subareas, completing the supplementation of the spraying track by combining image information, and finishing the spraying track arrangement by matching with a spraying simulation system to improve the spraying track of the paint spraying robot;
and 4, step 4: the method comprises the following steps of (1) carrying out spraying test, carrying out positioning identification on a part, determining a three-dimensional space coordinate of the part, selecting and testing spraying parameters, starting a paint spraying robot to carry out spraying operation, and completing the whole process by matching with a baking system, wherein the spraying parameters comprise spraying amplitude, gun overlapping distance, spraying distance, flow, spraying angle of a spraying gun, atomization effect, specification and color of the spraying gun;
And 5: the spraying effect is checked and accepted, the video camera shooting monitoring spraying effect and the spraying process are checked through the real-time monitoring camera shooting assembly, the test result is obtained and recorded and stored, and a plurality of groups of test data are taken as reference and are taken as standard value data;
and 6: completing a process data packet, generating a spraying process data packet by screening standard value data, and storing the spraying process data packet in a storage unit;
and 7: storing and planning, wherein a management unit stores spraying data according to relative spraying types, finally forms a spraying data process data packet, and realizes resource connection with a cloud platform through a communication unit;
and step 8: the spraying client is in data connection with the cloud platform, selects a data packet, and can download and use the authorized data packet after obtaining the authorization of the cloud control and data center platform;
and step 9: and finishing the operation, selecting the authorized and downloaded matched part spraying process data packet, starting the operation module to start the spraying operation and the baking operation on the part, and finishing the spraying operation on the part.
4. The robot spraying system for the automobile maintenance sheet metal parts and the process flow thereof as claimed in claim 2 or 3, wherein: the operation module is provided with a spraying monitoring module and is matched with spraying operation.
5. The robot spraying system for the automobile maintenance sheet metal parts and the process flow thereof as claimed in claim 3, wherein: the part data packet and the spraying process data packet are classified and named by a brand number, a vehicle type number, a part number, a color, a serial number and a date series.
6. The robot spraying system for the automobile maintenance sheet metal parts and the process flow thereof as claimed in claim 3, wherein: the painting robot module is a six-axis robot.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210167200.0A CN114515662A (en) | 2022-02-23 | 2022-02-23 | Robot spraying system for automobile maintenance sheet metal parts and technological process thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210167200.0A CN114515662A (en) | 2022-02-23 | 2022-02-23 | Robot spraying system for automobile maintenance sheet metal parts and technological process thereof |
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| CN114515662A true CN114515662A (en) | 2022-05-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210167200.0A Pending CN114515662A (en) | 2022-02-23 | 2022-02-23 | Robot spraying system for automobile maintenance sheet metal parts and technological process thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115178398A (en) * | 2022-08-05 | 2022-10-14 | 中铭谷智能机器人(广东)有限公司 | Control method and system of intelligent environment-friendly plate spraying system for automobile maintenance |
| CN115283164A (en) * | 2022-07-29 | 2022-11-04 | 东风柳州汽车有限公司 | Vehicle paint spraying track generation method, device, equipment and storage medium |
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| CN106527238A (en) * | 2016-12-30 | 2017-03-22 | 吉林省天大精益智能制造技术有限公司 | Automobile intelligent paint spraying system based on cloud computing |
| CN106853433A (en) * | 2016-12-30 | 2017-06-16 | 吉林省天大精益智能制造技术有限公司 | Automobile intelligent method for paint spraying based on cloud computing |
| JP2018192550A (en) * | 2017-05-16 | 2018-12-06 | タクボエンジニアリング株式会社 | Teaching method for coating robot |
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2022
- 2022-02-23 CN CN202210167200.0A patent/CN114515662A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106527238A (en) * | 2016-12-30 | 2017-03-22 | 吉林省天大精益智能制造技术有限公司 | Automobile intelligent paint spraying system based on cloud computing |
| CN106853433A (en) * | 2016-12-30 | 2017-06-16 | 吉林省天大精益智能制造技术有限公司 | Automobile intelligent method for paint spraying based on cloud computing |
| JP2018192550A (en) * | 2017-05-16 | 2018-12-06 | タクボエンジニアリング株式会社 | Teaching method for coating robot |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115283164A (en) * | 2022-07-29 | 2022-11-04 | 东风柳州汽车有限公司 | Vehicle paint spraying track generation method, device, equipment and storage medium |
| CN115283164B (en) * | 2022-07-29 | 2023-06-09 | 东风柳州汽车有限公司 | Vehicle paint spraying track generation method, device, equipment and storage medium |
| CN115178398A (en) * | 2022-08-05 | 2022-10-14 | 中铭谷智能机器人(广东)有限公司 | Control method and system of intelligent environment-friendly plate spraying system for automobile maintenance |
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