CN114509982A - Data acquisition method for general control console of copper product processing device - Google Patents
Data acquisition method for general control console of copper product processing device Download PDFInfo
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- CN114509982A CN114509982A CN202210175068.8A CN202210175068A CN114509982A CN 114509982 A CN114509982 A CN 114509982A CN 202210175068 A CN202210175068 A CN 202210175068A CN 114509982 A CN114509982 A CN 114509982A
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 76
- 229910052802 copper Inorganic materials 0.000 title claims abstract description 76
- 239000010949 copper Substances 0.000 title claims abstract description 76
- 238000000034 method Methods 0.000 title claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 192
- 230000007246 mechanism Effects 0.000 claims abstract description 71
- 238000003723 Smelting Methods 0.000 claims abstract description 46
- 239000007788 liquid Substances 0.000 claims abstract description 45
- 238000001514 detection method Methods 0.000 claims description 17
- 230000005540 biological transmission Effects 0.000 claims description 13
- 238000005192 partition Methods 0.000 claims description 10
- 238000007599 discharging Methods 0.000 claims description 9
- 238000003860 storage Methods 0.000 claims description 6
- 238000002844 melting Methods 0.000 claims description 3
- 230000008018 melting Effects 0.000 claims description 3
- 238000004321 preservation Methods 0.000 claims description 3
- 244000309464 bull Species 0.000 claims 3
- 230000000694 effects Effects 0.000 abstract description 4
- 238000009826 distribution Methods 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000007480 spreading Effects 0.000 description 8
- 238000003892 spreading Methods 0.000 description 8
- 230000002349 favourable effect Effects 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0423—Input/output
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B15/00—Obtaining copper
- C22B15/0026—Pyrometallurgy
- C22B15/0028—Smelting or converting
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B15/00—Obtaining copper
- C22B15/0095—Process control or regulation methods
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/08—Details peculiar to crucible or pot furnaces
- F27B14/0806—Charging or discharging devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/08—Details peculiar to crucible or pot furnaces
- F27B14/20—Arrangement of controlling, monitoring, alarm or like devices
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/24—Pc safety
- G05B2219/24215—Scada supervisory control and data acquisition
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Abstract
The invention discloses a data acquisition method of a general control console of a copper material processing device, which comprises a main body, wherein one end of the inner side of the main body is provided with a smelting furnace, the other end of the inner side of the main body is provided with a liquid collecting box, the middle part of the bottom end of one end of the main body is fixedly connected with a liquid discharge port, the middle part of the top end of the liquid discharge port is provided with a liquid discharge valve, one side of one end of the top end of the main body is fixedly connected with a material box, the middle part of one end of the top end of the main body is provided with a material pushing mechanism, the bottom end of one side of the material box is provided with a feeding mechanism, one end of the material pushing mechanism is provided with a material crushing mechanism, the bottom end of the material crushing mechanism is provided with a valve mechanism, and one end of the valve mechanism is provided with a material scattering mechanism. The invention has the beneficial effects that: the material pushing device has the advantages that the material pushing device is convenient to push materials into the processing smelting furnace, the thrown copper materials are convenient to crush, the time and the labor are saved during material pushing, the crushing effect is good, the crushed copper materials are convenient to scatter, the uniformity of the crushed material distribution at the position of the smelting furnace is favorably improved, and the smelting speed is favorably improved.
Description
Technical Field
The invention belongs to the technical field of copper material processing, and particularly relates to a data acquisition method of a general control console of a copper material processing device.
Background
Copper materials are commonly referred to as copper materials in various shapes including rods, wires, plates, strips, tubes, foils, etc., which are made of pure copper or copper alloys. The processing of copper materials includes rolling, extruding, drawing and smelting, crushing, casting and other methods.
When the existing copper material is processed and is smelted, a material crushing mechanism is mostly not arranged during feeding, the smelting speed can be influenced due to the overlarge area of the copper material during smelting of the copper material, and the problem that the smelting material is troublesome during feeding during the processing and smelting of the existing copper material is solved.
Disclosure of Invention
The invention aims to provide a data acquisition method for a general control console of a copper material processing device, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a data acquisition system of a general control console of a copper material processing device comprises a general control console module, a valve opening and closing module, a feeding module, a material detection module, a temperature regulation module, a crushing module, a material pushing module, a material scattering module, a liquid drainage module and a liquid storage module.
Preferably, the data acquisition method of the copper material processing device main control console comprises a main body, wherein a smelting furnace is arranged at one end of the inner side of the main body, a liquid collecting box is arranged at the other end of the inner side of the main body, a liquid discharging port is fixedly connected to the middle of the bottom end of one end of the main body, a liquid discharging valve is arranged in the middle of the top end of the liquid discharging port, a material box is fixedly connected to one side of one end of the top end of the main body, a material pushing mechanism is arranged in the middle of one end of the top end of the main body, a feeding mechanism is arranged at the bottom end of one side of the material box, a material crushing mechanism is arranged at one end of the material pushing mechanism, a valve mechanism is arranged at the bottom end of the material crushing mechanism, a material scattering mechanism is arranged at one side of the material pushing mechanism, a partition plate is fixedly connected to the middle of the inner side of the main body, and a filter plate is fixedly connected to the bottom end of the inner side of the smelting furnace;
wherein the valve mechanism comprises a fixed disc, a first limiting groove is fixedly connected to the outer side of the top end of the fixed disc, a first through opening is fixedly connected to the middle part of the top end of the fixed disc, a limiting rod is slidably connected to the inner side of the first limiting groove, a valve plate is arranged on the outer side of the limiting rod, a second limiting groove is fixedly connected to the middle part of the top end of the valve plate, a shaft rod is arranged in the middle part of the inner side of the second limiting groove, a rotating disc is fixedly connected to the bottom end of the shaft rod, a limiting ring block is rotatably connected to the bottom end of the rotating disc, a connecting column ring is fixedly connected to the bottom end of the limiting ring block, a material throwing plate is fixedly connected to the inner side of the connecting column ring, a gear ring is fixedly connected to the middle part of the material throwing plate, a second gear is meshed to the middle part of one end of the gear ring, a connecting rotating rod is fixedly connected to the middle part of the top end of the second gear, and a semicircular gear is fixedly connected to the bottom end of the middle part of the outer side of the connecting rotating rod, and the top end of the connecting rotating rod is fixedly connected with a third motor.
Preferably, pushing equipment includes the support column, the top at support column one side middle part is equipped with first motor, the output fixedly connected with of first motor changes the board, the one end of changeing the board is rotated and is connected with the push pedal, the one end of push pedal is rotated and is connected with the pushing plank car, the bottom of pushing plank car is equipped with supplementary gyro wheel, the spacing slider of one side fixedly connected with of pushing plank car, the middle part roll connection at both ends has supplementary pulley about the spacing slider.
Preferably, crushed aggregates mechanism is including smashing gear knife tackle, the outside of smashing gear knife tackle is equipped with smashes the chamber groove, the one end of smashing the chamber inslot side is equipped with crushing blade disc, the first gear of one side fixedly connected with of crushing blade disc, the outside meshing of first gear is connected with the cingulum, one side of first gear bottom is equipped with the second motor.
Preferably, feed mechanism includes the baffle, the bottom of workbin one side is equipped with the spout, the quantity of spout has a set ofly, the inboard of spout is equipped with the slider, the size in the slider outside and the inboard size phase-match of spout.
Preferably, the number of the second limiting grooves is three, the number of the shaft rods is three, and the number of the limiting rods is three.
Preferably, the work flow of the data acquisition system is as follows:
s1, when in use, the device is connected to a master control platform module on a master control platform according to a wireless connection module, when in use, a start instruction is input on a control APP corresponding to a control device, the master control platform module transmits the instruction to a valve opening and closing module through a wireless transmission module after receiving the instruction, the valve opening and closing module inputs a start instruction into the control module of a first motor, the first motor drives a rotating plate to rotate so as to drive a push plate to rotate and pull the push plate trolley to move backwards so as to drive a baffle fixedly connected with one side of the top end of the push plate trolley to slide towards one end of a material box stably along a chute, so that a feed port shielded by the baffle is exposed, copper material enters a supporting plate on one side of the baffle from the feed port, the valve opening and closing module transmits the opened instruction to a feed module, and the feed module transmits the feed instruction to a material detection module, the material detection module scans and detects copper materials by a scanning detection module arranged at one end of the material pushing plate vehicle after receiving information, detected data information is transmitted into the temperature adjusting module through a wireless transmission module, the specified smelting temperature is adjusted by the temperature adjusting module according to detected data, after the temperature is adjusted, instruction information is transmitted into a control module of a first motor through the wireless transmission module to input a starting instruction, the first motor drives a rotating plate to rotate so as to drive a push plate to rotate and push the material pushing plate vehicle to move forwards so as to push the copper materials to a crushing cutter head, the crushing module issues a crushing instruction after receiving the material pushing instruction, a second motor receives the crushing instruction, the second motor drives a first gear to rotate through a toothed belt so as to drive the crushing cutter head and a crushing gear cutter group to synchronously rotate, and the copper materials pushed into a crushing mechanism are crushed and ground, the crushed and ground copper material enters a first through hole formed in the top end of the fixed disc;
s2, the material crushing mechanism transmits a material crushing instruction to the material scattering module, the material scattering module receives the instruction and then transmits a starting instruction to the driving module of the third motor, the third motor drives the semicircular gear and the second gear to rotate simultaneously through the connecting rotating rod, the rotating second gear drives the material throwing plate to rotate through the toothed ring which is connected in a meshing manner, when the semi-circular gear rotates and is engaged with the rotating disk, the rotating disk is driven to rotate, the valve plate is driven by the limiting rod to rotate stably along the first limiting groove by taking a shaft rod arranged in the middle of the inner side of the second limiting groove as a rotating shaft, so that a second opening fixedly connected with the bottom end of the rotating disk is exposed, enabling the crushed copper entering the first through hole to enter a space between the material throwing plates through the exposed second through hole, beating the falling copper by the centrifugal force of the rotation of the material throwing plates to uniformly scatter the falling copper to the inner side of the smelting furnace, and melting the scattered copper by the high temperature at the inner side of the smelting furnace;
s3, the liquid drainage module enters the liquid storage module into the liquid collection box through the filter plate after receiving the smelting information data of the smelting furnace, the liquid storage module starts the high-temperature heat preservation function of the liquid collection box after receiving the information data transmitted by the liquid collection box, and the stored liquid is prevented from being cooled and solidified.
Compared with the prior art, the invention has the beneficial effects that: the material pushing device has the advantages that the material pushing device is convenient to push materials into the processing smelting furnace, the thrown copper materials are convenient to crush, the time and the labor are saved during material pushing, the crushing effect is good, the crushed copper materials are convenient to scatter, the uniformity of the crushed material distribution at the position of the smelting furnace is favorably improved, and the smelting speed is favorably improved.
1. Through the designed material pushing mechanism and material crushing mechanism, in use, the first motor drives the rotating plate to rotate so as to drive the push plate to rotate and pull the material pushing trolley to move backwards to drive the baffle fixedly connected with one side of the top end of the material pushing trolley to slide along the chute towards one end of the material box stably, so that the feed port shielded by the baffle is exposed, copper enters the supporting plate on one side of the baffle from the feed port, the valve opening and closing module transmits an opened instruction to the feed module, the feed module transmits the fed instruction to the material detection module, the material detection module scans and detects the copper by the scanning and detection module arranged at one end of the material pushing trolley after receiving the information, the detected data information is transmitted to the temperature regulation module through the wireless transmission module, the specified smelting temperature is regulated by the temperature regulation module according to the detected data, and the instruction information is transmitted to the control module of the first motor through the wireless transmission module after the temperature is regulated to input a starting order The order, thereby it is rotatory to drive the push pedal by first motor and rotate and promote the pushing equipment board car and pass the copper material and smash the blade disc on to move forward, the crushed aggregates module is giving the crushed aggregates instruction after receiving the material pushing instruction, the second motor is receiving the crushed aggregates instruction, thereby the second motor is rotatory to drive first gear rotation through the cingulum and drive crushing blade disc and crushing gear knife tackle synchronous revolution, smash the copper material that passes to in the crushed aggregates mechanism and grind, the copper material after smashing and grinding enters into in the first opening that the fixed disk top was equipped with, it pushes away the material to have played to be convenient for in the processing smelting furnace, be convenient for smash the copper material of input, comparatively labour saving and time saving during the material pushing, the effect of crushed aggregates is better.
2. Through the designed spreading mechanism and the valve mechanism, when in use, the crushing mechanism transmits a crushing instruction to the spreading module and transmits a starting instruction to the driving module of the third motor after receiving the instruction, the third motor drives the semicircular gear and the second gear to rotate simultaneously through the connecting rotating rod, the rotating second gear drives the material throwing plate to rotate through the toothed ring in meshed connection, when the semicircular gear rotates and is meshed with the rotating disk, the rotating disk is driven to rotate through the limiting rod, the valve plate is driven to rotate stably along the first limiting groove by taking a shaft rod arranged in the middle of the inner side of the second limiting groove as a rotating shaft through the limiting rod, so that the second port fixedly connected with the bottom end of the rotating disk is exposed, crushed copper entering the first port enters a space between the material throwing plates through the exposed second port, and the falling copper is uniformly beaten by the centrifugal force of the material throwing plate to fall to the inner side of the smelting furnace, the scattered copper materials are melted by the high temperature on the inner side of the smelting furnace, so that the scattering of the crushed copper materials is facilitated, the uniformity of the distribution of the crushed materials in the position of the smelting furnace is improved, and the smelting speed is improved.
Drawings
FIG. 1 is a flow chart of a system for using the apparatus of the present invention;
FIG. 2 is a schematic structural view of an overall perspective view of the present invention;
FIG. 3 is a schematic structural view of an overall perspective cross-sectional view of the present invention;
FIG. 4 is an enlarged view of part A of the present invention;
FIG. 5 is a schematic structural diagram of a perspective view of the pushing mechanism of the present invention;
fig. 6 is a schematic structural view of a disassembled perspective view of the material spreading mechanism and the valve mechanism of the present invention.
In the figure: 1. a main body; 2. a smelting furnace; 3. a liquid collection tank; 4. a liquid discharge port; 5. a drain valve; 6. a material box; 7. a partition plate; 8. a material pushing mechanism; 81. a support pillar; 82. a first motor; 83. rotating the plate; 84. pushing the plate; 85. a pusher carriage; 86. an auxiliary roller; 87. a limiting slide block; 88. an auxiliary pulley; 9. a feeding mechanism; 91. a baffle plate; 92. a chute; 10. a crushing mechanism; 101. crushing a gear cutter set; 102. a crushing cavity groove; 103. a crushing cutter head; 104. a second motor; 105. a toothed belt; 106. a first gear; 11. a material spreading mechanism; 111. a third motor; 112. connecting the rotating rod; 113. a semi-circular gear; 114. a second gear; 115. a toothed ring; 116. throwing a material plate; 117. connecting the column ring; 118. a limit ring block; 12. a valve mechanism; 121. fixing the disc; 122. rotating the disc; 123. a first limit groove; 124. a first port; 125. a limiting rod; 126. a valve plate; 127. a second limit groove; 128. a shaft lever; 13. a middle partition plate; 14. and (4) filtering the plates.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, the present invention provides a technical solution: a data acquisition method of a general control console of a copper material processing device comprises a main body 1, wherein one end of the inner side of the main body 1 is provided with a smelting furnace 2, the other end of the inner side of the main body 1 is provided with a liquid collecting box 3, the middle part of the bottom end of one end of the main body 1 is fixedly connected with a liquid discharging port 4, the middle part of the top end of the liquid discharging port 4 is provided with a liquid discharging valve 5, one side of one end of the top end of the main body 1 is fixedly connected with a material box 6, the middle part of one end of the top end of the main body 1 is provided with a material pushing mechanism 8, the bottom end of one side of the material box 6 is provided with a feeding mechanism 9, one end of the material pushing mechanism 8 is provided with a crushing mechanism 10, the bottom end of the crushing mechanism 10 is provided with a valve mechanism 12, one end of the valve mechanism 12 is provided with a material scattering mechanism 11, one side of the material pushing mechanism 8 is provided with a partition plate 7, the middle part of the inner side of the main body 1 is fixedly connected with a middle partition plate 13, and the bottom end of the inner side of the smelting furnace 2 is fixedly connected with a filter plate 14;
wherein, the valve mechanism 12 comprises a fixed disk 121, the outer side of the top end of the fixed disk 121 is fixedly connected with a first limiting groove 123, the middle part of the top end of the fixed disk 121 is fixedly connected with a first opening 124, the inner side of the first limiting groove 123 is slidably connected with a limiting rod 125, the outer side of the limiting rod 125 is provided with a valve plate 126, the middle part of the top end of the valve plate 126 is fixedly connected with a second limiting groove 127, the middle part of the inner side of the second limiting groove 127 is provided with a shaft rod 128, the bottom end of the shaft rod 128 is fixedly connected with a rotating disk 122, the bottom end of the rotating disk 122 is rotatably connected with a limiting ring block 118, the bottom end of the limiting ring block 118 is fixedly connected with a connecting column ring 117, the inner side of the connecting column ring 117 is fixedly connected with a throwing plate 116, the middle part of the throwing plate 116 is fixedly connected with a gear ring 115, the middle part of one end of the gear ring 115 is engaged with a second gear 114, the middle part of the top end of the second gear 114 is fixedly connected with a connecting rotating rod 112, the bottom end of the middle part of the outer side of the connecting rotating rod 112 is fixedly connected with a semicircular gear 113, a third motor 111 is fixedly connected to the top end of the connecting rotary rod 112
In this embodiment, through the designed material spreading mechanism 11 and the valve mechanism 12, when in use, the material spreading mechanism 10 transmits a material spreading command to the material spreading module, and then transmits a starting command to the driving module of the third motor 111, the third motor 111 drives the semi-circular gear 113 and the second gear 114 to rotate simultaneously through the connecting rotating rod 112, the rotating second gear 114 drives the material throwing plate 116 to rotate through the meshing-connected toothed ring 115, when the semi-circular gear 113 rotates and is meshed with the rotating disc 122, the rotating disc 122 is driven to rotate, so that the limiting rod 125 drives the valve plate 126 to rotate stably along the first limiting groove 123 by taking the shaft rod 128 arranged in the middle of the inner side of the second limiting groove 127 as a rotating shaft, so that the second opening fixedly connected to the bottom end of the rotating disc 122 is exposed, and the crushed copper material entering the opening of the first limiting groove 124 enters the space between the material throwing plates 116 through the exposed second opening, the rotatory centrifugal force of getting rid of flitch 116 flies the copper material of whereabouts to even spilling the inboard that falls into smelting furnace 2, melts the copper material that falls by the inboard high temperature of smelting furnace 2, has played to be convenient for spill the material to kibbling copper material, is favorable to improving the homogeneity that the crushed aggregates distributes in the smelting furnace position, is favorable to improving the speed of smelting.
Specifically, the material pushing mechanism 8 includes a supporting column 81, a first motor 82 is arranged at the top end of the middle portion of one side of the supporting column 81, an output end of the first motor 82 is fixedly connected with a rotating plate 83, one end of the rotating plate 83 is rotatably connected with a push plate 84, one end of the push plate 84 is rotatably connected with a material pushing trolley 85, an auxiliary roller 86 is arranged at the bottom end of the material pushing trolley 85, a limit slider 87 is fixedly connected to one side of the material pushing trolley 85, auxiliary pulleys 88 are rotatably connected to the middle portions of the upper end and the lower end of the limit slider 87, the material crushing mechanism 10 includes a crushing gear cutter set 101, a crushing cavity groove 102 is arranged on the outer side of the crushing gear cutter set 101, a crushing cutter disc 103 is arranged at one end of the inner side of the crushing cavity groove 102, a first gear 106 is fixedly connected to one side of the crushing cutter disc 103, a toothed belt 105 is engaged with the outer side of the first gear 106, and a second motor 104 is arranged on one side of the bottom end of the first gear 106.
In the embodiment, by the designed material pushing mechanism 8 and material crushing mechanism 10, when in use, the first motor 82 drives the rotating plate 83 to rotate so as to drive the push plate 84 to rotate and pull the material pushing trolley 85 to move backwards so as to drive the baffle plate 91 fixedly connected with one side of the top end of the material pushing trolley 85 to slide towards one end of the material box 6 stably along the chute 92, so that the feed port shielded by the baffle plate 91 is exposed, copper enters the supporting plate on one side of the partition plate 7 from the feed port, the valve opening and closing module transmits an opened instruction to the feed module, the feed module transmits the feed instruction to the material detection module, the material detection module scans and detects the copper material by the scanning detection module arranged at one end of the material pushing trolley 85 after receiving the information, the detected data information is transmitted to the temperature adjustment module by the wireless transmission module, and the temperature adjustment module adjusts the specified smelting temperature according to the detected data, after the temperature is adjusted, instruction information is transmitted to a control module of the first motor 82 through the wireless transmission module to input a starting instruction, the first motor 82 drives the rotating plate 83 to rotate so as to drive the push plate 84 to rotate and push the pushing plate trolley 85 to move forwards to push copper materials to the crushing cutter head 103, the crushing module issues a crushing instruction after receiving the pushing instruction, the second motor 104 receives the crushing instruction, the second motor 104 rotates to drive the first gear 106 to rotate through the toothed belt 105 so as to drive the crushing cutter head 103 and the crushing gear cutter group 101 to synchronously rotate, copper materials pushed into the crushing mechanism 10 are crushed and ground, the crushed and ground copper materials enter the fixed disc 124 arranged at the top end of the fixed disc, the convenience is brought to pushing materials into the processing smelting furnace, the convenience is brought to crush the pushed copper materials, time and labor are saved, and crushing effects are good.
Specifically, feed mechanism 9 includes baffle 91, and the bottom of workbin 6 one side is equipped with spout 92, and the quantity of spout 92 has a set ofly, and the inboard of spout 92 is equipped with the slider, and the size in the slider outside matches with the inboard size of spout.
In this embodiment, through the designed sliding groove 92 and the sliding block, when the baffle 91 is slid, the sliding rail of the baffle 91 is prevented from shaking or moving, and the sliding stability of the baffle 91 is improved.
Specifically, there are three sets of the second limiting grooves 127, three sets of the shaft rods 128, and three sets of the limiting rods 125.
In this embodiment, the second limiting groove 127 and the shaft 128 are designed to facilitate the improvement of the stability of the rotation of the valve plate 126 during use, facilitate the stable opening and closing of the valve plate 126, and facilitate the prevention of the valve plate 126 from shaking during the opening and closing.
Specifically, the data acquisition system has a workflow:
s1, when in use, the device is connected to a master control platform module on a master control platform according to a wireless connection module, when in use, a start instruction is input on a control APP corresponding to a control device, the master control platform module transmits the instruction to a valve opening and closing module through a wireless transmission module after receiving the instruction, the valve opening and closing module inputs a start instruction into the control module of a first motor 82, the first motor 82 drives a rotating plate 83 to rotate so as to drive a push plate 84 to rotate and pull a push plate trolley 85 to move backwards so as to drive a baffle 91 fixedly connected with one side of the top end of the push plate trolley 85 to slide towards one end of a material box 6 along a chute 92 stably, so that a feed port shielded by the baffle 91 is exposed, copper material enters a supporting plate on one side of a partition plate 7 from the feed port, the valve opening and closing module transmits the opened instruction to a feed module, and the feed module transmits the feed instruction to a material detection module, the material detection module scans and detects copper materials by a scanning detection module arranged at one end of a material pushing plate vehicle 85 after receiving information, detected data information is transmitted into a temperature adjusting module through a wireless transmission module, the specified smelting temperature is adjusted by the temperature adjusting module according to the detected data, instruction information is transmitted into a control module of a first motor 82 through the wireless transmission module after the temperature is adjusted to input a starting instruction, the first motor 82 drives a rotating plate 83 to rotate so as to drive a push plate 84 to rotate so as to push the material pushing plate vehicle 85 to move forwards and push the copper materials to a crushing cutter head 103, the crushing module issues a crushing instruction after receiving the material pushing instruction, a second motor 104 drives a first gear 106 to rotate through a toothed belt 105 when receiving the crushing instruction, so as to drive the crushing cutter head 103 and a crushing gear cutter group 101 to synchronously rotate, and the copper materials pushed into a crushing mechanism 10 are crushed and ground, the crushed and ground copper material enters a first through hole 124 formed in the top end of the fixed disc;
s2, the material crushing mechanism 10 transmits a material crushing instruction to the material scattering module, the material scattering module receives the instruction and then transmits a starting instruction to the driving module of the third motor 111, the third motor 111 drives the semicircular gear 113 and the second gear 114 to rotate simultaneously through the connecting rotating rod 112, the rotating second gear 114 drives the material throwing plate 116 to rotate through the toothed ring 115 which is meshed and connected, when the semicircular gear 113 rotates and is meshed and connected with the rotating disc 122, the rotating disc 122 is driven to rotate, the valve plate 126 is driven to rotate stably along the first limiting groove 123 by the limiting rod 125 by taking the shaft rod 128 arranged in the middle of the inner side of the second limiting groove 127 as a rotating shaft, so that the second opening fixedly connected with the bottom end of the rotating disc 122 is exposed, crushed copper materials entering the first opening 124 enter the space between the material throwing plates 116 through the exposed second opening, and the falling copper materials are scattered uniformly to the inner side of the smelting furnace by the centrifugal force of the material throwing plate 116, melting the scattered copper material at high temperature inside the smelting furnace 2;
s3, the liquid drainage module enters the liquid collection box 3 through the filter plate 14 after receiving the smelting information data of the smelting furnace, the melted copper liquid enters the liquid collection box 3 through the liquid storage module, the high-temperature heat preservation function of the liquid collection box 3 is started after receiving the information data transmitted by the liquid collection box 3, and the stored liquid is prevented from being cooled and solidified.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. A data acquisition system of a general control console of a copper material processing device comprises a general control console module, a valve opening and closing module, a feeding module, a material detection module, a temperature regulation module, a crushing module, a material pushing module, a material scattering module, a liquid drainage module and a liquid storage module.
2. The data acquisition method of the general control console of the copper material processing device according to claim 1, which comprises a main body (1) and is characterized in that: the smelting furnace (2) is arranged at one end of the inner side of the main body (1), the liquid collecting box (3) is arranged at the other end of the inner side of the main body (1), a liquid discharging port (4) is fixedly connected to the middle of the bottom end of one end of the main body (1), a liquid discharging valve (5) is arranged at the middle of the top end of the liquid discharging port (4), a material box (6) is fixedly connected to one side of one end of the top end of the main body (1), a material pushing mechanism (8) is arranged at the middle of one end of the top end of the main body (1), a feeding mechanism (9) is arranged at the bottom end of one side of the material box (6), a material crushing mechanism (10) is arranged at one end of the material pushing mechanism (8), a valve mechanism (12) is arranged at the bottom end of the material crushing mechanism (10), a material scattering mechanism (11) is arranged at one end of the valve mechanism (12), a partition plate (7) is arranged at one side of the material pushing mechanism (8), and a middle partition plate (13) is fixedly connected to the middle of the inner side of the main body (1), the bottom end of the inner side of the smelting furnace (2) is fixedly connected with a filter plate (14);
wherein the valve mechanism (12) comprises a fixed disk (121), a first limiting groove (123) is fixedly connected to the outer side of the top end of the fixed disk (121), a first through opening (124) is fixedly connected to the middle part of the top end of the fixed disk (121), a limiting rod (125) is slidably connected to the inner side of the first limiting groove (123), a valve plate (126) is arranged on the outer side of the limiting rod (125), a second limiting groove (127) is fixedly connected to the middle part of the top end of the valve plate (126), a shaft rod (128) is arranged in the middle part of the inner side of the second limiting groove (127), a rotating disk (122) is fixedly connected to the bottom end of the shaft rod (128), a limiting ring block (118) is rotatably connected to the bottom end of the rotating disk (122), a connecting column ring (117) is fixedly connected to the bottom end of the limiting ring block (118), and a material throwing plate (116) is fixedly connected to the inner side of the connecting column ring (117), get rid of middle part fixedly connected with ring gear (115) of flitch (116), the meshing of the middle part of ring gear (115) one end is connected with second gear (114), bull stick (112) is connected to the middle part fixedly connected with on second gear (114) top, connect bottom fixedly connected with semicircle gear (113) in the middle part of bull stick (112) outside, connect the top fixedly connected with third motor (111) of bull stick (112).
3. The data acquisition method of the copper material processing device master console according to claim 2, characterized in that: pushing equipment (8) are including support column (81), the top at support column (81) one side middle part is equipped with first motor (82), the output fixedly connected with of first motor (82) changes board (83), the one end of changeing board (83) is rotated and is connected with push pedal (84), the one end of push pedal (84) is rotated and is connected with pushing equipment car (85), the bottom that pushes equipment car (85) is equipped with supplementary gyro wheel (86), one side fixedly connected with limit slider (87) of pushing equipment car (85), the middle part roll connection at both ends has supplementary pulley (88) about limit slider (87).
4. The data acquisition method of the copper material processing device master console according to claim 2, characterized in that: crushed aggregates mechanism (10) are including smashing gear knife tackle (101), the outside of smashing gear knife tackle (101) is equipped with crushing chamber groove (102), the one end of smashing chamber groove (102) inboard is equipped with crushing blade disc (103), the first gear of one side fixedly connected with (106) of crushing blade disc (103), the outside meshing of first gear (106) is connected with cingulum (105), one side of first gear (106) bottom is equipped with second motor (104).
5. The data acquisition method of the copper material processing device master console according to claim 2, characterized in that: feed mechanism (9) are including baffle (91), the bottom of workbin (6) one side is equipped with spout (92).
6. The data acquisition method of the copper material processing device master console according to claim 5, characterized in that: the quantity of spout (92) has a set ofly, the inboard of spout (92) is equipped with the slider, the size in the slider outside and the inboard size phase-match of spout.
7. The data acquisition method of the copper material processing device master console according to claim 2, characterized in that: the number of the second limiting grooves (127) is three, the number of the shaft rods (128) is three, and the number of the limiting rods (125) is three.
8. The data acquisition system of a copper material processing device general control console according to claim 1, which comprises the following work flow:
s1, when in use, the device is connected to a master control platform module on a master control platform according to a wireless connection module, when in use, a start instruction is input on a control APP corresponding to a control device, the master control platform module transmits the instruction to a valve opening and closing module through a wireless transmission module after receiving the instruction, the valve opening and closing module inputs a start instruction into the control module of a first motor 82, the first motor 82 drives a rotating plate 83 to rotate so as to drive a push plate 84 to rotate and pull a push plate trolley 85 to move backwards so as to drive a baffle 91 fixedly connected with one side of the top end of the push plate trolley 85 to slide towards one end of a material box 6 along a chute 92 stably, so that a feed port shielded by the baffle 91 is exposed, copper material enters a supporting plate on one side of a partition plate 7 from the feed port, the valve opening and closing module transmits the opened instruction to a feed module, and the feed module transmits the feed instruction to a material detection module, the material detection module scans and detects copper materials by a scanning detection module arranged at one end of a material pushing plate vehicle 85 after receiving information, detected data information is transmitted into a temperature adjusting module through a wireless transmission module, the specified smelting temperature is adjusted by the temperature adjusting module according to the detected data, instruction information is transmitted into a control module of a first motor 82 through the wireless transmission module after the temperature is adjusted to input a starting instruction, the first motor 82 drives a rotating plate 83 to rotate so as to drive a push plate 84 to rotate so as to push the material pushing plate vehicle 85 to move forwards and push the copper materials to a crushing cutter head 103, the crushing module issues a crushing instruction after receiving the material pushing instruction, a second motor 104 drives a first gear 106 to rotate through a toothed belt 105 when receiving the crushing instruction, so as to drive the crushing cutter head 103 and a crushing gear cutter group 101 to synchronously rotate, and the copper materials pushed into a crushing mechanism 10 are crushed and ground, the crushed and ground copper material enters a first through hole 124 formed in the top end of the fixed disc;
s2, the material crushing mechanism 10 transmits a material crushing instruction to the material scattering module, the material scattering module receives the instruction and then transmits a starting instruction to the driving module of the third motor 111, the third motor 111 drives the semicircular gear 113 and the second gear 114 to rotate simultaneously through the connecting rotating rod 112, the rotating second gear 114 drives the material throwing plate 116 to rotate through the toothed ring 115 which is meshed and connected, when the semicircular gear 113 rotates and is meshed and connected with the rotating disc 122, the rotating disc 122 is driven to rotate, the valve plate 126 is driven to rotate stably along the first limiting groove 123 by the limiting rod 125 by taking the shaft rod 128 arranged in the middle of the inner side of the second limiting groove 127 as a rotating shaft, so that the second opening fixedly connected with the bottom end of the rotating disc 122 is exposed, crushed copper materials entering the first opening 124 enter the space between the material throwing plates 116 through the exposed second opening, and the falling copper materials are scattered uniformly to the inner side of the smelting furnace by the centrifugal force of the material throwing plate 116, melting the scattered copper material at high temperature inside the smelting furnace 2;
s3, the liquid drainage module enters the liquid collection box 3 through the filter plate 14 after receiving the smelting information data of the smelting furnace, the melted copper liquid enters the liquid collection box 3 through the liquid storage module, the high-temperature heat preservation function of the liquid collection box 3 is started after receiving the information data transmitted by the liquid collection box 3, and the stored liquid is prevented from being cooled and solidified.
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| CN114509982B (en) | 2023-04-21 |
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