CN114509444B - Automatic detection system and detection method for welding parts of plates - Google Patents

Automatic detection system and detection method for welding parts of plates Download PDF

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Publication number
CN114509444B
CN114509444B CN202210158131.7A CN202210158131A CN114509444B CN 114509444 B CN114509444 B CN 114509444B CN 202210158131 A CN202210158131 A CN 202210158131A CN 114509444 B CN114509444 B CN 114509444B
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carry
shaft
working
switching
roller
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CN114509444A (en
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张韩飞
陈巧霞
茹勉
周平
邹修明
周宏�
张莉
王小晶
陈亚明
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Huaiyin Normal University
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Huaiyin Normal University
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/91Investigating the presence of flaws or contamination using penetration of dyes, e.g. fluorescent ink
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N35/00Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor
    • G01N35/0099Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor comprising robots or similar manipulators

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  • Analytical Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Robotics (AREA)
  • Engineering & Computer Science (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The invention relates to the technical field of welding processing, and particularly provides an automatic detection system and a detection method for a welding part of a plate, wherein the system comprises a travelling mechanism for providing linear movement and travelling, two pairs of clamping arm mechanisms, a carry workbench assembled at the travelling end of the travelling mechanism and a detection working mechanism assembled at the carry end of the carry workbench; the system can replace manual work to automatically dye, permeate and nondestructive test on the internal butt-joint weld joint part of the cylindrical workpiece of the tank body main body of the large chemical tank, solves the problems of complicated operation steps, inconvenient operation and time and labor waste in manual detection operation, and also avoids the problems of operation risks and adverse effects on human health to reagents in the manual detection operation process.

Description

Automatic detection system and detection method for welding parts of plates
Technical Field
The invention relates to the technical field of welding processing, and particularly provides an automatic detection system and an automatic detection method for a welding part of a plate.
Background
The welding of the plate is a common processing mode in the forming processing process of the plate member, the observation and detection of the welding part are indispensable steps after the welding of the plate, and especially for the plate member with high requirements on pressure property, air tightness and the like, the welding quality of the welding part is an important factor influencing the functional effect of the plate member. For example, in the process of processing, manufacturing and forming a large-scale chemical tank for storing oil gas in the chemical field, the main body structure of the tank body is a cylindrical barrel, the cylindrical barrel is generally formed by bending a thickened steel plate, and is connected with the joint position of the bent section through butt welding, in the actual welding process, no matter manual welding or automatic welding is adopted for automatic welding, the welding quality of a welding part cannot be ensured to completely meet the welding requirement due to the influence of factors such as environment and the like, so that the detection of the welding part is particularly necessary.
For welding quality detection, a nondestructive detection mode is generally preferred, and the nondestructive detection mode can specifically select ultrasonic nondestructive flaw detection or dye penetration flaw detection. The dye penetration flaw detection mainly detects welding defects such as cracks, air holes, looseness, layering, incomplete penetration, incomplete fusion and the like which are unrecognizable by naked eyes and exist at a welding position, a cleaning agent is used for cleaning the welding position during dye penetration detection, capillary penetration coloring is carried out by using a penetrating agent, then the penetrating agent on the surface is cleaned by using the cleaning agent again, finally imaging observation is carried out by using an imaging agent, and penetration development detection is carried out mainly by capillary imaging.
In the welding quality detection process for the welding part of the cylinder barrel workpiece of the chemical tank body, the existing detection process is basically finished by manpower, and the following problems mainly exist in the coloring permeation nondestructive detection by manpower:
1) When the coloring penetration detection is carried out, polishing and cleaning, cleaning by using a cleaning agent, penetrating by spraying a penetrating agent, cleaning by using a cleaning agent again and developing by spraying a developing agent are needed to be completed for the welding seam part in sequence, the whole coloring penetration detection process has more operation steps and complicated manual operation;
2) Through the manual work operation in cylinder section of thick bamboo work piece, the inner space is comparatively narrow and small, and manual operation is very inconvenient, and the butt welding seam of large-scale chemical industry jar cylinder section of thick bamboo work piece is longer, and manual detection operation is wasted time and energy, and in addition, the used reagent of coloring detection itself is flammable and explosive, and is harmful to the human body, therefore carries out manual operation in the relative confined space of cylinder section of thick bamboo work piece and has had great operational risk and strengthened the harmfulness to the human body.
Disclosure of Invention
In order to solve the above problems, the present invention provides an automatic detection system and detection method for welded parts of plates, which can solve the problems set forth in the background art.
In order to achieve the above purpose, the present invention is implemented by adopting the following technical scheme: an automatic detection system for welding parts of plates comprises a travelling mechanism for providing linear movement and travelling, two pairs of clamping arm mechanisms, a carry workbench assembled at the travelling end of the travelling mechanism and a detection working mechanism assembled at the carry end of the carry workbench; the two pairs of clamping arm mechanisms are distributed along the traveling direction of the traveling mechanism, the two pairs of clamping arm mechanisms are distributed at the positions of the two traveling ends of the traveling mechanism in a one-to-one correspondence manner, and each pair of two clamping arm mechanisms are symmetrically distributed at two sides of the traveling direction of the traveling mechanism; the carry direction of the carry workbench is perpendicular to the traveling direction of the traveling mechanism; wherein:
The detection working mechanism comprises a front working assembly and a rear working assembly which are arranged along the walking direction of the walking mechanism; the front working assembly comprises a front frame, a plurality of front reset assemblies are arranged between the bottom of the front frame and the carry end of the carry working table, the front frame moves and resets along the carry direction of the carry working table, a rotary polishing part is arranged on the front frame, a rotary shaft of the rotary polishing part is axially positioned in the carry direction of the carry working table, and a cleaning part, a front wiping roller and two front spray heads are also arranged on the front frame; the front wiping roller is rotatably arranged on the front frame, the axial direction of the front wiping roller is perpendicular to the traveling direction of the traveling mechanism and the traveling direction of the carry workbench, and the rotary polishing component, the cleaning component, one front spray head, the front wiping roller and the other front spray head are sequentially distributed in the traveling direction of the traveling mechanism; the rear machine frame is provided with a rear wiping roller and two rear spray heads, the rear wiping roller is rotatably arranged on the rear machine frame and axially arranged in parallel with the axial direction of the front wiping roller, and the two rear spray heads are distributed on two sides of the rear wiping roller; the detection working mechanism further comprises a switching component which is assembled on the carry end of the carry working table and used for switching the alternating motion of the front frame and the rear frame in the carry direction of the carry working table.
Preferably, a polishing driving motor is assembled on the side wall of the front frame, a transmission shaft is connected to an output shaft of the polishing driving motor, the transmission shaft is rotatably installed on the front frame and axially arranged in parallel with the traveling direction of the traveling mechanism, and a driving bevel gear is arranged on the transmission shaft; the rotary polishing component comprises a polishing shaft rotatably installed on the front frame, one end, close to the carry workbench, of the polishing shaft is provided with a driven bevel gear meshed with the driving bevel gear, and the other end of the polishing shaft is detachably provided with a bowl brush plate.
Preferably, a worm is arranged on the transmission shaft; the cleaning component comprises a driven shaft, a cleaning brush roller and a driving belt; the driven shaft is rotatably mounted on the front frame and axially arranged in parallel with the axial direction of the front wiping roller, a worm wheel meshed with the worm is arranged on the driven shaft, a driving belt wheel is arranged at one end of the driven shaft, the cleaning brush roller is rotatably mounted on the front frame, a driven belt wheel is arranged at the shaft end of the cleaning brush roller, and the driven belt wheel is in transmission connection with the driving belt wheel through a driving belt.
Preferably, the travelling mechanism comprises a guide rail beam, a travelling driving motor fixedly arranged on the side wall of the guide rail Liang Duanbian, a screw rod rotatably arranged on the guide rail beam and a travelling base which slides along the guide rail beam in a straight line; the screw rod is fixedly connected with an output shaft of the walking driving motor, and the walking base is in threaded connection with the screw rod; the carry workbench is assembled on the walking base, and the clamping arm mechanism is assembled on the guide rail beam.
Preferably, the carry workbench comprises a carry electric cylinder, a travel table top and a plurality of guide posts; the electric cylinder is fixedly arranged on the walking base, the travel table top is fixedly arranged at the output end of the carry electric cylinder, a plurality of guide posts are fixed on the walking base, and the travel table top is in sliding fit with the guide posts; the detection working mechanism is assembled on the end face, back to the carry electric cylinder, of the travel table top.
Preferably, the clamping arm mechanism comprises an adjusting guide rail, an adjusting screw, a sliding block, an arm rod and a double-clamping roller assembly; the adjusting guide rail is arranged on the long side wall of the guide rail beam, the sliding block is slidably arranged on the adjusting guide rail, the sliding direction of the sliding block is equal to that of the walking base, the adjusting screw is rotatably arranged on the adjusting guide rail, the sliding block is in threaded connection with the adjusting screw, one end of the arm rod is hinged to the sliding block, the double-clamping roller assembly is rotatably arranged at the other end of the arm rod, and the hinge shaft of the arm rod is axially parallel to the axial direction of the adjusting screw.
Preferably, the switching assembly comprises a mounting plate, a switching electric cylinder, a rack and two switching driving shafts; the mounting plate is vertically and fixedly mounted on the end face of the travel table top, the switching electric cylinder is fixed on the mounting plate, the output direction of the switching electric cylinder is parallel to the axial direction of the front wiping roller, the racks are fixed at the output end of the switching electric cylinder, the two switching driving shafts are rotatably mounted on the mounting plate, and the shaft ends of the switching driving shafts are provided with gears meshed with the racks; the front frame and the rear frame are both positioned between the two switching driving shafts, the front frame is provided with a first wing plate at two sides close to the two switching driving shafts, and the rear frame is provided with a second wing plate at two sides close to the two switching driving shafts; two cams with 180-degree circumferential included angles are axially distributed on the switching driving shaft, and the two cams on the switching driving shaft are correspondingly contacted with the first wing plate and the second wing plate on the same side respectively.
Preferably, the front reset component comprises a front guide rod vertically fixed on the end surface of the travel table top and a front reset spring sleeved on the front guide rod, the front frame is in sliding fit with the front guide rod, and two ends of the front reset spring are respectively fixed on the end surface of the travel table top and the bottom end of the front frame; the rear reset assembly comprises a rear guide rod vertically fixed on the end face of the travel table top and a rear reset spring sleeved on the rear guide rod, the rear frame is in sliding fit with the rear guide rod, and two ends of the rear reset spring are respectively fixed on the end face of the travel table top and the bottom end of the rear frame.
Preferably, the double-clamping roller assembly comprises a rotating plate, two sliding roller seats, two clamping springs and two clamping rollers; the rotary plate is rotationally installed on the arm rod and axially parallel to the adjusting screw in an axial direction, a sliding rail is arranged on the rotary plate, two sliding roller seats are slidably installed on the sliding rail, one ends of two clamping springs are fixed on the rotary plate, the other ends of the two clamping springs are fixedly connected to the two sliding roller seats in a one-to-one correspondence manner, the two clamping rollers are rotationally installed on the two sliding roller seats in a one-to-one correspondence manner, and the axial direction of the clamping rollers is axially parallel to the adjusting screw in an axial direction.
In addition, the invention also provides an automatic detection method for the welding part of the plate, which comprises the following steps:
s1, horizontally placing cylindrical workpieces of a chemical tank body main body, and enabling butt welding seams of the cylindrical workpieces to be positioned at forward downward positions;
s2, the automatic detection system for the welding part of the plate is placed through the cylindrical barrel workpiece, the traveling mechanism is enabled to be horizontally supported and positioned through clamping cooperation of the four clamping arm mechanisms and the cylindrical barrel, and the whole front face of the detection working mechanism is enabled to be downwards aligned to the welding part;
S3, switching the switching assembly to enable the front working assembly to be located at a position closer to the welding line than the rear working assembly 42, and enabling the front working assembly to be in contact with the welding line part through adjustment of a carry workbench, so that the front working assembly is in a to-be-worked state;
s4, driving a detection working mechanism to move along the axial direction of the cylindrical workpiece through a travelling mechanism, enabling a rotary polishing component to be at the forefront position of the movement, rotationally polishing and cleaning a welded seam part through the rotary polishing component in a front working component while moving, sequentially cleaning polished powder through a cleaning component, spraying a cleaning agent on the welded seam part through a first front spray head, wiping and cleaning the sprayed cleaning agent through a front wiping roller, spraying a penetrating agent on the wiped welded seam part through a second front spray head, and suspending the whole front working component from one end of the cylindrical workpiece to the other end of the cylindrical workpiece until detection treatment of the whole welded seam is completed in the whole front working process;
s5, after a period of time for penetrating the penetrating agent fully to the weld joint part, switching the subsequent working assembly through the switching assembly to enable the subsequent working assembly to be in a working state, driving the detection working assembly to move reversely relative to the movement direction of the preceding working process through the travelling mechanism, spraying cleaning agents to the weld joint part through a first subsequent spray head positioned in front of movement in the subsequent working assembly, wiping and cleaning the penetrating agent attached to the surface of the weld joint through a rear wiping roller, and then spraying developer to the wiped weld joint part through a second subsequent spray head, wherein the whole subsequent working process enables the subsequent working assembly to finish detection treatment of the whole weld joint;
S6, observing the penetration distribution condition of the penetrating agent at the welding seam part through the development effect of the imaging agent, so as to obtain a detection result of the welding defect of the corresponding welding position.
The technical scheme has the following advantages or beneficial effects:
1. the invention provides an automatic detection system for a welding part of a plate, which can replace manual work to carry out automatic coloring permeation nondestructive detection on an internal butt welding joint part of a cylindrical workpiece of a tank body main body of a large chemical tank, solves the problems of complicated operation steps, inconvenient operation and time and labor waste in manual detection operation, and also avoids the problems of operation risks and adverse effects on human health caused by reagents in the manual detection operation process.
2. The invention provides an automatic detection system for a welding part of a plate, which can be used for penetrating a travelling mechanism from a cylindrical workpiece, and can be used for clamping and positioning based on the cylindrical workpiece through four clamping arm mechanisms, so that the four clamping arm mechanisms can serve as four supporting structures to provide stable support for the travelling mechanism, and the travelling direction of the travelling mechanism is kept to be placed along the axial direction of the cylindrical workpiece, so that the travelling mechanism can drive a detection working mechanism to move, and the aim of automatic detection is fulfilled.
3. The invention provides an automatic detection system for welded parts of plates, which is characterized in that a detection working mechanism is arranged on the basis that a penetrating agent needs to fully penetrate a welding line for a period of time and is specifically divided into a front working assembly and a rear working assembly, and a switching assembly is arranged on the detection working mechanism, so that the front working assembly and the rear working assembly can be automatically switched, the detection operation of the front working assembly in the front working process is finished by driving the front working assembly through a travelling mechanism in the detection process, the detection operation of the rear working process can be finished by driving the rear working assembly to move in the direction through the travelling mechanism, a series of detection operations of polishing cleaning, powder cleaning, welding line cleaning and penetrating agent penetration of the welding line can be automatically finished instead of manual work in the whole rear working process, the scrubbing of the penetrating agent on the surface of the welding line and the developing operation of a developing agent can be completely replaced by manual work, the whole troublesome operation of coloring and penetrating nondestructive detection of the welding line part can be finished, the manual work is liberated, the operation is more convenient, and various risks in the detection process are avoided.
Drawings
The invention and its features, aspects and advantages will become more apparent from the detailed description of non-limiting embodiments with reference to the following drawings. Like numbers refer to like parts throughout the several views, and are not intended to scale, emphasis instead being placed upon illustrating the principles of the invention.
Fig. 1 is a schematic perspective view of an automatic detection system for welded parts of plates.
Fig. 2 is an enlarged partial schematic view at a in fig. 1.
Fig. 3 is a top view of an automatic detection system for welded parts of plates.
Fig. 4 is a schematic perspective view of the partial walk base, carry work assembly and inspection work mechanism assembly at one view angle.
Fig. 5 is a schematic perspective view of the partial walk base, carry work assembly and inspection work mechanism assembly in another view.
Fig. 6 is a top view of the partial walk base, carry work assembly and inspection work mechanism assembly configuration.
Fig. 7 is a cross-sectional view of B-B of fig. 6.
Fig. 8 is a schematic diagram of a detection working state of an automatic detection system for a welded part of a plate.
Fig. 9 is a flow chart of a method for automatically detecting a welding position of a plate.
In the figure: 1. a walking mechanism; 11. a guide rail beam; 12. a walking driving motor; 13. a screw rod; 14. a walking base; 2. a clamping arm mechanism; 21. adjusting the guide rail; 22. adjusting a screw; 221. a hand wheel; 23. a slide block; 24. an arm lever; 25. a double nip roll assembly; 251. a rotating plate; 2511. a slide rail; 252. sliding roller seat; 253. a clamping spring; 254. a nip roller; 3. carry the working table; 31. carry the electric cylinder; 32. a travel table top; 33. a guide post; 4. detecting a working mechanism; 41. a preamble work assembly; 411. a front frame; 4111. a first wing plate; 412. a front reset assembly; 4121. a front guide bar; 4122. a front return spring; 413. a polishing driving motor; 4131. a transmission shaft; 4132. driving a bevel gear; 4133. a worm; 414. rotating the polishing member; 4141. polishing the shaft; 4142. a driven bevel gear; 4143. bowl brushing plate; 415. a cleaning member; 4151. a driven shaft; 4152. a worm wheel; 4153. a transmission belt wheel; 4154. a cleaning brush roller; 4155. a driven pulley; 4156. a transmission belt; 416. a preamble spray head; 417. a front wiping roller; 42. a subsequent work assembly; 421. a rear frame; 4211. a second wing plate; 422. a rear reset assembly; 4221. a rear guide rod; 4222. a rear return spring; 423. a subsequent nozzle; 424. a rear wiping roller; 43. a switching assembly; 431. a mounting plate; 432. switching an electric cylinder; 433. a rack; 434. switching the driving shaft; 4341. a gear; 4342. a cam; 5. cylindrical workpieces.
Detailed Description
The following detailed description of the present invention, given by way of example and not by way of limitation, is set forth in the accompanying drawings to provide a more complete, accurate and thorough understanding of the concepts and aspects of the present invention, and to facilitate its practice.
As shown in fig. 3, an automatic detection system for welding parts of plates comprises a traveling mechanism 1 for providing linear movement traveling, two pairs of clamping arm mechanisms 2, a carry table 3 assembled at the traveling end of the traveling mechanism 1 and a detection working mechanism 4 assembled at the carry end of the carry table 3; the two pairs of clamping arm mechanisms 2 are distributed along the traveling direction of the traveling mechanism 1, the two pairs of clamping arm mechanisms 2 are distributed at the positions of the two traveling ends of the traveling mechanism 1 in a one-to-one correspondence manner, and each pair of two clamping arm mechanisms 2 are symmetrically distributed at two sides of the traveling direction of the traveling mechanism 1; the carry direction of the carry table 3 is perpendicular to the traveling direction of the traveling mechanism 1.
As shown in fig. 1, the traveling mechanism 1 includes a guide rail beam 11, a traveling driving motor 12 fixedly mounted on a side wall of a short side of the guide rail beam 11 by bolts, a screw 13 rotatably mounted on the guide rail beam 11, and a traveling base 14 linearly sliding along the guide rail beam 11; the screw rod 13 is fixedly connected with an output shaft of the walking driving motor 12, and the walking base 14 is in threaded connection with the screw rod 13.
The detection working mechanism 4 can be driven to move through the arranged travelling mechanism 1, so that automatic detection is completed through moving the detection working mechanism 4.
As shown in fig. 1 and 2, the clamp arm mechanism 2 is mounted on the rail beam 11. The clamping arm mechanism 2 comprises an adjusting guide rail 21, an adjusting screw 22, a sliding block 23, an arm lever 24 and a double clamping roller assembly 25; the adjusting guide rail 21 is welded on the long side wall of the guide rail beam 11, the sliding block 23 is slidably mounted on the adjusting guide rail 21, the sliding direction is in the same direction as that of the walking base 14, the adjusting screw 22 is rotatably mounted on the adjusting guide rail 21, a hand wheel 221 is arranged at the shaft end of the adjusting screw 22, the sliding block 23 is in threaded connection with the adjusting screw 22, one end of the arm rod 24 is hinged on the sliding block 23, the double-clamping roller assembly 25 is rotatably arranged at the other end of the arm rod 24, and the hinge shaft of the arm rod 24 is axially parallel to the adjusting screw 22. The double nip roller assembly 25 includes a rotating plate 251, two sliding roller holders 252, two nip springs 253, and two nip rollers 254; the rotor plate 251 is rotatably mounted on the arm rod 24 and axially arranged in parallel with the axial direction of the adjusting screw 22, the rotor plate 251 is provided with a sliding rail 2511, the two sliding roller seats 252 are slidably mounted on the sliding rail 2511, one ends of the two clamping springs 253 are welded on the rotor plate 251, the other ends of the two clamping springs 253 are welded on the two sliding roller seats 252 in a one-to-one correspondence manner, the two clamping rollers 254 are rotatably mounted on the two sliding roller seats 252 in a one-to-one correspondence manner, and the axial direction of the clamping rollers 254 is axially arranged in parallel with the axial direction of the adjusting screw 22.
As shown in fig. 1, four clamping arm mechanisms 2 are arranged at the positions shown in the drawing, in the actual detection process, the cylindrical workpiece 5 is horizontally placed, and the welding seam part is in a state of facing downwards; the four clamping arm mechanisms 2 serve as four supporting feet of the travelling mechanism 1, so that the supporting and positioning of the travelling mechanism 1 are realized, the detection working mechanism 4 is conveniently driven to complete automatic detection, in particular, as shown in fig. 8, a schematic diagram of the working state of the detection system is shown, in the drawing, the whole guide rail beam 11 penetrates through a cylindrical barrel workpiece 5 of a tank body main body of a large chemical tank, the cylindrical barrel workpiece 5 is positioned between two pairs of arm rods 24, a gap between two clamping rollers 254 in the double-clamping roller assembly 25 is driven to align with the barrel wall end of the cylindrical barrel workpiece 5 by rotating the arm rods 24, then a hand wheel 221 is driven by an adjusting screw 22 to drive a sliding block 23 to move towards the barrel wall end close to the cylindrical barrel wall end of the cylindrical barrel workpiece 5 along an adjusting guide rail 21, so that the barrel wall end is aligned and inserted into the gap between the two clamping rollers 254, in actual operation, two workers standing at two sides of the cylindrical workpiece 5 can cooperate to finish operation, so that two ends of the cylindrical workpiece 5 are clamped in the seams of the two double-clamping roller assemblies 25, and two cylinder wall ends of the cylindrical workpiece 5 are clamped between the four rotating plates 251, so that the travelling mechanism 1 is positioned and placed under the positioning and supporting action of the four clamping arm mechanisms 2, the guide rail beam 11 is in a parallel state relative to the axial direction of the cylindrical workpiece 5, and the guide rail beam 11 is required to be kept in a state approximately equal to the lengths of the guide rail beam 11 penetrating out of the two ends of the cylindrical workpiece 5 when the clamping arm mechanisms 2 are clamped and positioned, thereby ensuring that the detection of the whole welding seam can be finished during subsequent detection.
When the welded seam is actually detected, the travelling mechanism 1 drives the detection working mechanism 4 to axially move along the cylindrical workpiece 5 to finish automatic detection, specifically, the travelling driving motor 12 is started to drive the screw rod 13 to rotate, so that the travelling base 14 is driven by the screw rod 13 to move along the guide rail beam 11, and then the carry working table 3 and the detection working mechanism 4 are driven to integrally move synchronously along with the travelling base 14.
As shown in fig. 4, 5 and 7, the carry table 3 is assembled on the traveling base 14, and the carry table 3 includes a carry electric cylinder 31, a travel table 32 and four guide posts 33; the electric cylinder is fixedly mounted on the traveling base 14 through bolts, the travel table surface 32 is fixedly mounted at the output end of the carry electric cylinder 31 through bolts, four guide posts 33 are fixed on the traveling base 14 through screws, the four guide posts 33 are distributed at rectangular vertexes around the carry electric cylinder 31, and the travel table surface 32 is in sliding fit with the four guide posts 33.
After the four clamping arm mechanisms 2 are used for supporting, positioning and placing the travelling mechanism 1, the carry electric cylinder 31 can be started to drive the travel table top 32 to move towards the direction close to the welding seam part, so that the detection working mechanism 4 is driven to move along with the travel table top 32, and the working end of the detection working mechanism 4 is in contact with the welding seam part and is in a to-be-working state.
As shown in fig. 4, the detection operating mechanism 4 is mounted on the end surface of the travel table 32 facing away from the carry electric cylinder 31. The detection operating mechanism 4 includes a preceding operating assembly 41 and a following operating assembly 42 arranged along the traveling direction of the traveling mechanism 1.
As shown in fig. 4, 5, 6 and 7, the front working assembly 41 comprises a front frame 411, four front reset assemblies 412 which enable the front frame 411 to move and reset along the carry direction of the carry working table 3 are arranged between the bottom of the front frame 411 and the carry end of the carry working table 3, the four front reset assemblies 412 are distributed in a rectangular shape, the front reset assemblies 412 comprise a front guide rod 4121 vertically welded on the end face of the travel table surface 32 and a front reset spring 4122 sleeved on the front guide rod 4121, the front frame 411 is in sliding fit with the front guide rod 4121, and two ends of the front reset spring 4122 are respectively welded on the end face of the travel table surface 32 and the bottom end of the front frame 411; the front frame 411 is provided with a rotary polishing part 414, the rotating shaft of the rotary polishing part 414 is axially positioned in the carry direction of the carry workbench 3, and the front frame 411 is also provided with a cleaning part 415, a front wiping roller 417 and two front spray heads 416; the front wiping roller 417 is rotatably mounted on the front frame 411, and the axial direction of the front wiping roller 417 is perpendicular to the traveling direction of the traveling mechanism 1 and the traveling direction of the carry table 3, and the rotary polishing member 414, the cleaning member 415, one of the front spray heads 416, the front wiping roller 417 and the other front spray head 416 are sequentially distributed in the traveling direction of the traveling mechanism 1; the side wall of the front frame 411 is provided with a polishing driving motor 413 through bolts, an output shaft of the polishing driving motor 413 is connected with a transmission shaft 4131, the transmission shaft 4131 is rotatably arranged on the front frame 411 and is axially arranged in parallel with the travelling direction of the travelling mechanism 1, and a driving bevel gear 4132 is arranged on the transmission shaft 4131; the rotary polishing member 414 includes a polishing shaft 4141 rotatably mounted on the front frame 411, one end of the polishing shaft 4141 near the carry table 3 is provided with a driven bevel gear 4142 engaged with the driving bevel gear 4132, and the other end of the polishing shaft 4141 is detachably mounted with a bowl brush plate 4143, wherein the bowl brush plate 4143 is an existing polishing consumable in a disc shape. The transmission shaft 4131 is provided with a worm 4133; the cleaning member 415 includes a driven shaft 4151, a cleaning brush roller 4154, and a belt 4156; the driven shaft 4151 is rotatably mounted on the front frame 411 and axially parallel to the axial direction of the front wiping roller 417, a worm wheel 4152 meshed with the worm 4133 is arranged on the driven shaft 4151, a driving belt wheel 4153 is arranged at one end of the driven shaft 4151, a cleaning brush roller 4154 is rotatably mounted on the front frame 411, a driven belt wheel 4155 is arranged at the shaft end of the cleaning brush roller 4154, and the driven belt wheel 4155 is in driving connection with the driving belt wheel 4153 through a driving belt 4156.
In the process of detecting the welding seam part, the detection operation of the preamble work process is completed through the preamble work assembly 41 under the drive of the travelling mechanism 1, as shown in fig. 6, in the preamble work assembly 41, a bowl brush plate 4143, a cleaning brush roller 4154, a first preamble spray head 416, a front wiping roller 417 and a second preamble spray head 416 are sequentially arranged from left to right, the two preamble spray heads 416 are connected with an external pipe part, and are of the existing electric control spray head structure, the first preamble spray head 416 is used for spraying cleaning agent, and the second preamble spray head 416 is used for spraying penetrating agent; during the front working process, the bowl brush 4143 will be located at the forefront of the movement, that is, the travelling mechanism 1 will drive the front working assembly 41 to move from right to left in fig. 6, during the moving process, the polishing driving motor 413 is in a working state, the polishing driving motor 413 will drive the transmission shaft 4131 to rotate, the driving bevel gear 4132 will drive the driven bevel gear 4142 meshed with the driving bevel gear 4142 to drive the polishing shaft 4141 to rotate, thereby driving the bowl brush 4143 to rotate, the bowl brush 4143 will polish and clean greasy dirt, dust, rust and the like on the surface of the weld joint, during the moving process, the transmission shaft 4131 will drive the worm 4152 to drive the driven shaft 4151 to rotate through the worm 4133 part, then the cleaning brush 4154 will rotate under the driving of the driving belt 4156, then the weld joint part will immediately clean through the cleaning brush 4154 after the polishing and cleaning brush 4154 is cleaned to the outer roller, the penetration detection result is avoided by the powder residue, during the moving travelling process, the first front spray head 416 will spray the cleaning agent to wipe the surface of the weld joint of the welding joint part from the front end to the second front working assembly, the front end of the cleaning assembly is cleaned by the cleaning head is stopped, and the cleaning agent is sprayed from the front end of the welding joint surface of the welding joint is finished, and the front cleaning assembly is finished, and the front cleaning of the welding joint is finished, and the front cleaning process is finished.
As shown in fig. 4, 5, 6 and 7, the rear working assembly 42 includes a rear frame 421, four rear reset assemblies 422 that make the rear frame 421 reset along the carry direction of the carry table 3 are disposed between the bottom end of the rear frame 421 and the carry end of the carry table 3, the four rear reset assemblies 422 are distributed in rectangular vertexes, the rear reset assemblies 422 include a rear guide rod 4221 vertically welded on the end surface of the travel table surface 32 and a rear reset spring 4222 sleeved on the rear guide rod 4221, the rear frame 421 is in sliding fit with the rear guide rod 4221, and two ends of the rear reset spring 4222 are welded on the end surface of the travel table surface 32 and the bottom end of the rear frame 421 respectively. The rear frame 421 is provided with a rear wiping roller 424 and two rear nozzles 423, the rear wiping roller 424 is rotatably mounted on the rear frame 421 and axially arranged in parallel with the front wiping roller 417, and the two rear nozzles 423 are distributed on two sides of the rear wiping roller 424.
In the process of detecting the weld joint part, after finishing the detection work of the preamble work process, the detection operation of the preamble work process is finished through the preamble work assembly 42 under the drive of the travelling mechanism 1, as shown in fig. 6, in the preamble work assembly 42, a first preamble spray head 423, a rear wiping roller 424 and a second preamble spray head 423 are sequentially arranged from right to left, the two preamble spray heads 423 are of the same existing electric control spray head structure as the preamble spray head 416 and are connected with an external pipeline, the first preamble spray head 423 is used for spraying a cleaning agent, and the second preamble spray head 423 is used for spraying a developer; after finishing the detection work of the preamble work process, waiting for a period of time to enable the penetrating agent to fully penetrate the weld joint part, and then executing the detection work of the postamble work process; when the subsequent working process is detected, the travelling mechanism 1 drives the subsequent working assembly 42 to move from left to right in fig. 6, the first subsequent spray head 423 sprays the cleaning agent again on the surface of the welding seam part on the basis that the penetrating agent is sprayed, then the rear wiping roller 424 wipes the penetrating agent on the surface through the cleaning agent, then the second subsequent spray head 423 sprays the developer on the scrubbed welding seam part, and the developer is waited for developing the penetrating agent, and the whole subsequent working process leads the subsequent working assembly 42 to finish the detection treatment of the whole welding seam.
As shown in fig. 5, 6 and 7, the inspection work mechanism 4 further includes a switching assembly 43 mounted on the carry end of the carry table 3 for switching the alternating movement of the front frame 411 and the rear frame 421 in the carry direction of the carry table 3. The switching assembly 43 includes a mounting plate 431, a switching electric cylinder 432, a rack 433, and two switching drive shafts 434; the mounting plate 431 is vertically welded on the end face of the travel table 32, the switching electric cylinder 432 is fixed on the mounting plate 431 through a screw, the output direction of the switching electric cylinder 432 is parallel to the axial direction of the front wiping roller 417, the rack 433 is fixed at the output end of the switching electric cylinder 432, the two switching driving shafts 434 are rotatably mounted on the mounting plate 431, and the shaft ends of the switching driving shafts 434 are provided with gears 4341 meshed with the rack 433; the front frame 411 and the rear frame 421 are both positioned between the two switching driving shafts 434, the front frame 411 is provided with a first wing plate 4111 at two sides close to the two switching driving shafts 434, and the rear frame 421 is provided with a second wing plate 4211 at two sides close to the two switching driving shafts 434; two cams 4342 with 180-degree circumferential included angles are axially distributed on the switching driving shaft 434, and the two cams 4342 on the switching driving shaft 434 are respectively contacted with a first wing plate 4111 and a second wing plate 4211 on the same side correspondingly.
In the whole welding seam detection process, the front working assembly 41 and the rear working assembly 42 are detected step by step, namely, the front working assembly 41 and the rear working assembly 42 are respectively in working states and need to be switched through the switching assembly 43, a first wing plate 4111 on two sides of the front frame 411 is kept in contact with cams 4342 of two switching driving shafts 434, so that the front reset spring 4122 is always in a compressed state, a second wing plate 4211 on two sides of the rear frame 421 is kept in contact with cams 4342 on two switching driving shafts 434, so that the rear reset spring 4222 is always in a compressed state, as shown in fig. 7, when the front working assembly 41 is in a working state, the front working assembly 41 is required to be switched, the rack 433 is driven to move forwards through the switching electric cylinder 432, the two gears 4341 are driven through the rack 433, the two switching driving shafts 434 are synchronously rotated 180 degrees on the basis of the state shown in fig. 8, and then the rear working assembly 42 is switched to the working state.
As shown in fig. 9, the invention further provides an automatic detection method for the welding position of the plate, which specifically comprises the following steps:
s1, horizontally placing a cylindrical workpiece 5 of a main body of a chemical tank body, and enabling a butt welding seam of the cylindrical workpiece 5 to be positioned at a forward downward position;
S2, the automatic detection system for the welding part of the plate is placed through the cylindrical workpiece 5, the traveling mechanism 1 is kept horizontally supported and positioned through clamping cooperation of the four clamping arm mechanisms 2 and the cylindrical workpiece 5, and the whole detection working mechanism 4 is aligned to the welding part in a downward direction;
s3, switching the switching assembly 43 to enable the front working assembly 41 to be located at a position closer to the welding line than the rear working assembly 42, and enabling the front working assembly 41 to be in contact with the welding line part through adjustment of the carry workbench 3, so that the front working assembly 41 is in a to-be-worked state;
s4, driving the detection working mechanism 4 to move along the axial direction of the cylindrical workpiece 5 through the travelling mechanism 1, enabling the rotary polishing component 414 to be at the forefront position of the movement, rotating and polishing and cleaning the welded seam part through the rotary polishing component 414 in the front working component 41 while moving, sequentially cleaning polished powder through the cleaning component 415, spraying cleaning agents on the welded seam part through the first front spray head 416, wiping and cleaning the sprayed cleaning agents through the front wiping roller 417, spraying penetrating agents on the wiped welded seam part through the second front spray head 416, and suspending the whole front working process until the whole front working component 41 moves from one end of the cylindrical workpiece 5 to the other end to finish detection treatment of the whole welding seam;
S5, after a period of time for penetrating the penetrating agent to fully penetrate the weld joint part, switching the subsequent working assembly 42 through the switching assembly 43 to enable the subsequent working assembly 42 to be in a working state, driving the detection working assembly 4 to move reversely relative to the movement direction of the preceding working process through the travelling mechanism 1, spraying cleaning agents to the weld joint part again through the first subsequent spray head 423 positioned in front of the movement of the subsequent working assembly 42, wiping and cleaning the penetrating agent attached to the surface of the weld joint through the rear wiping roller 424, spraying imaging agents to the wiped weld joint part through the second subsequent spray head 423, and enabling the subsequent working assembly 42 to finish detection treatment of the whole weld joint in the whole subsequent working process;
s6, observing the penetration distribution condition of the penetrating agent at the welding seam part through the development effect of the imaging agent, so as to obtain a detection result of the welding defect of the corresponding welding position.
The automatic detection system for the welding parts of the plates can replace manual operation to automatically dye, permeate and nondestructive detect the internal butt-joint welding parts of the cylindrical workpieces 5 of the tank body main body of the large chemical tank, solve the problems of complicated operation steps, inconvenient operation and time and labor waste in manual detection operation, and also avoid the problems of operation risks and adverse effects on human health caused by reagents in the manual detection operation process.
Those skilled in the art will appreciate that the above-described modifications may be implemented by those skilled in the art in combination with the prior art and the above-described embodiments, and are not described herein. Such modifications do not affect the essence of the present invention, and are not described herein.
The preferred embodiments of the present invention have been described above. It is to be understood that the invention is not limited to the specific embodiments described above, wherein devices and structures not described in detail are to be understood as being implemented in a manner common in the art; any person skilled in the art will make many possible variations and modifications, or adaptations to equivalent embodiments without departing from the technical solution of the present invention, which do not affect the essential content of the present invention. Therefore, any simple modification, equivalent variation and modification of the above embodiments according to the technical substance of the present invention still fall within the scope of the technical solution of the present invention.

Claims (8)

1. Automatic detection system of panel welding position, its characterized in that: the device comprises a travelling mechanism (1) for providing linear movement and travelling, two pairs of clamping arm mechanisms (2), a carry workbench (3) assembled at the travelling end of the travelling mechanism (1) and a detection working mechanism (4) assembled at the carry end of the carry workbench (3); the two pairs of clamping arm mechanisms (2) are distributed along the traveling direction of the traveling mechanism (1), the two pairs of clamping arm mechanisms (2) are distributed at the positions of the two traveling ends of the traveling mechanism (1) in a one-to-one correspondence manner, and each pair of two clamping arm mechanisms (2) is symmetrically distributed at two sides of the traveling direction of the traveling mechanism (1); the carry direction of the carry workbench (3) is perpendicular to the traveling direction of the traveling mechanism (1); wherein:
The travelling mechanism (1) comprises a guide rail beam (11), a travelling driving motor (12) fixedly arranged on the side wall of the short side of the guide rail beam (11), a screw rod (13) rotatably arranged on the guide rail beam (11) and a travelling base (14) linearly sliding along the guide rail beam (11); the screw rod (13) is fixedly connected with an output shaft of the walking driving motor (12), and the walking base (14) is in threaded connection with the screw rod (13); the carry workbench (3) is assembled on the traveling base (14), and the clamping arm mechanism (2) is assembled on the guide rail beam (11);
the detection working mechanism (4) comprises a front working assembly (41) and a rear working assembly (42) which are arranged along the walking direction of the walking mechanism (1); the front working assembly (41) comprises a front frame (411), a plurality of front reset assemblies (412) which enable the front frame (411) to move and reset along the carry direction of the carry working table (3) are arranged between the bottom of the front frame (411) and the carry end of the carry working table (3), a rotary polishing component (414) is arranged on the front frame (411), a rotary shaft of the rotary polishing component (414) is axially positioned in the carry direction of the carry working table (3), and a cleaning component (415), a front wiping roller (417) and two front spray heads (416) are further arranged on the front frame (411); the front wiping roller (417) is rotatably mounted on the front frame (411), the axial direction of the front wiping roller (417) is perpendicular to the traveling direction of the traveling mechanism (1) and the traveling direction of the carry table (3), and the rotary polishing component (414), the cleaning component (415), one of the front spray heads (416), the front wiping roller (417) and the other front spray head (416) are sequentially distributed in the traveling direction of the traveling mechanism (1); the rear working assembly (42) comprises a rear frame (421), a plurality of rear reset assemblies (422) which enable the rear frame (421) to move and reset along the carry direction of the carry workbench (3) are arranged between the bottom end of the rear frame (421) and the carry end of the carry workbench (3), a rear wiping roller (424) and two rear spray heads (423) are assembled on the rear frame (421), the rear wiping roller (424) is rotatably installed on the rear frame (421) and axially arranged in parallel with the axial direction of the front wiping roller (417), and the two rear spray heads (423) are distributed on two sides of the rear wiping roller (424); the detection working mechanism (4) further comprises a switching component (43) which is assembled on the carry end of the carry working table (3) and used for alternately moving and switching the front rack (411) and the rear rack (421) in the carry direction of the carry working table (3).
2. The automatic detection system for welding parts of plates according to claim 1, wherein: a polishing driving motor (413) is assembled on the side wall of the front frame (411), a transmission shaft (4131) is connected to an output shaft of the polishing driving motor (413), the transmission shaft (4131) is rotatably installed on the front frame (411) and is axially arranged in parallel with the traveling direction of the traveling mechanism (1), and a driving bevel gear (4132) is arranged on the transmission shaft (4131); the rotary polishing component (414) comprises a polishing shaft (4141) rotatably mounted on the front frame (411), one end, close to the carry workbench (3), of the polishing shaft (4141) is provided with a driven bevel gear (4142) meshed with the driving bevel gear (4132), and the other end of the polishing shaft (4141) is detachably provided with a bowl brush plate (4143).
3. The automatic detection system for welding parts of plates according to claim 2, wherein: a worm (4133) is arranged on the transmission shaft (4131); the cleaning component (415) comprises a driven shaft (4151), a cleaning brush roller (4154) and a driving belt (4156); the driven shaft (4151) is rotatably mounted on the front frame (411) and axially arranged in parallel with the axial direction of the front wiping roller (417), a worm wheel (4152) meshed with the worm (4133) is arranged on the driven shaft (4151), a driving belt wheel (4153) is arranged at one end of the driven shaft (4151), the cleaning brush roller (4154) is rotatably mounted on the front frame (411), a driven belt wheel (4155) is arranged at the shaft end of the cleaning brush roller (4154), and the driven belt wheel (4155) is in driving connection with the driving belt wheel (4153) through the driving belt (4156).
4. The automatic detection system for welding parts of plates according to claim 1, wherein: the carry workbench (3) comprises a carry electric cylinder (31), a travel table top (32) and a plurality of guide posts (33); the electric cylinder is fixedly arranged on the walking base (14), the travel table top (32) is fixedly arranged at the output end of the carry electric cylinder (31), a plurality of guide posts (33) are fixed on the walking base (14), and the travel table top (32) is in sliding fit with the guide posts (33); the detection working mechanism (4) is assembled on the end face, facing away from the carry electric cylinder (31), of the travel table surface (32).
5. The automatic detection system for welding parts of plates according to claim 1, wherein: the clamping arm mechanism (2) comprises an adjusting guide rail (21), an adjusting screw (22), a sliding block (23), an arm lever (24) and a double-clamping roller assembly (25); the adjustable guide rail (21) is arranged on the long side wall of the guide rail beam (11), the sliding block (23) is slidably mounted on the adjustable guide rail (21) and is arranged in the same direction as the walking base (14), the adjustable screw (22) is rotatably mounted on the adjustable guide rail (21), the sliding block (23) is in threaded connection with the adjustable screw (22), one end of the arm rod (24) is hinged to the sliding block (23), the double-clamping roller assembly (25) is rotatably arranged at the other end of the arm rod (24), and the hinge shaft of the arm rod (24) is axially parallel to the adjustable screw (22).
6. The automatic detection system for welding parts of plates according to claim 4, wherein: the switching assembly (43) comprises a mounting plate (431), a switching electric cylinder (432), a rack (433) and two switching driving shafts (434); the mounting plate (431) is vertically and fixedly mounted on the end face of the travel table top (32), the switching electric cylinder (432) is fixed on the mounting plate (431), the output direction of the switching electric cylinder (432) is parallel to the axial direction of the front wiping roller (417), the rack (433) is fixed at the output end of the switching electric cylinder (432), the two switching driving shafts (434) are rotatably mounted on the mounting plate (431), and the shaft ends of the switching driving shafts (434) are provided with gears (4341) meshed with the rack (433); the front frame (411) and the rear frame (421) are both positioned between the two switching driving shafts (434), a first wing plate (4111) is arranged on two sides, close to the two switching driving shafts (434), of the front frame (411), and a second wing plate (4211) is arranged on two sides, close to the two switching driving shafts (434), of the rear frame (421); two cams (4342) with 180-degree circumferential included angles are axially distributed on the switching driving shaft (434), and the two cams (4342) on the switching driving shaft (434) are respectively in corresponding contact with the first wing plate (4111) and the second wing plate (4211) on the same side.
7. The automatic detection system for welding parts of plates according to claim 4, wherein: the front reset assembly (412) comprises a front guide rod (4121) vertically fixed on the end face of the travel table top (32) and a front reset spring (4122) sleeved on the front guide rod (4121), the front frame (411) is in sliding fit with the front guide rod (4121), and two ends of the front reset spring (4122) are respectively fixed on the end face of the travel table top (32) and the bottom end of the front frame (411); the rear reset assembly (422) comprises a rear guide rod (4221) vertically fixed on the end face of the travel table top (32) and a rear reset spring (4222) sleeved on the rear guide rod (4221), the rear frame (421) is in sliding fit with the rear guide rod (4221), and two ends of the rear reset spring (4222) are respectively fixed on the end face of the travel table top (32) and the bottom end of the rear frame (421).
8. The automatic detection system for welding parts of plates according to claim 5, wherein: the double-clamping roller assembly (25) comprises a rotating plate (251), two sliding roller seats (252), two clamping springs (253) and two clamping rollers (254); the rotary plate (251) is rotatably mounted on the arm rod (24) and axially arranged in parallel with the adjusting screw (22) in the axial direction, a sliding rail (2511) is arranged on the rotary plate (251), two sliding roller seats (252) are slidably mounted on the sliding rail (2511), one ends of two clamping springs (253) are fixed on the rotary plate (251), the other ends of the two clamping springs (253) are fixedly connected to the two sliding roller seats (252) in a one-to-one correspondence manner, the two clamping rollers (254) are rotatably mounted on the two sliding roller seats (252) in a one-to-one correspondence manner, and the axial direction of the clamping rollers (254) is axially arranged in parallel with the adjusting screw (22).
CN202210158131.7A 2022-02-21 2022-02-21 Automatic detection system and detection method for welding parts of plates Active CN114509444B (en)

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JPH1183819A (en) * 1997-09-04 1999-03-26 Toshiba Corp Automatic ultrasonic flaw detecting apparatus
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